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Piezo System in Catal
Piezo System in Catal
186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: sales@piezo.com
ENGINEERING
OEM COMPONENT DEVELOPMENT 2
PRODUCTS
ELECTRONICS
Piezo Linear Amplifier 4
Small Low-cost Linear Amplifier 6
Proportional Voltage Booster 8
DC to AC Inverter Drive Circuit 9
MOTION INSTRUMENTS
1 - Axis Mirror Tilters, ± 0.35°, ±.55°, ± 0.75°, ±.95° 10
2 - Axis Mirror Tilter, ± 1.6° 12
FANS AND RESONATORS
Piezoelectric Fans
■ 115VAC/60Hz Version 14
■ Low Voltage DC Version 15
Piezoelectric Chopper 16
DESIGN AND PROTOTYPING
Piezoelectric Motor/Actuator Kit 17
Piezoelectric Generator/Sensor Kit 18
TRANSDUCERS (MOTOR / ACTUATORS AND GENERATOR / SENSORS)
Introduction to Piezo Transducers 19
1-Layer Piezo Transducers (Single Sheets)
■ 5A Type Piezoceramic ■ 5H Type Piezoceramic 23
2-Layer Piezo Benders & Extenders
Basic Transducers, Benders & Extenders 26
■ Standard Brass Reinforced (Actuators & Sensors) 28
■ High Performance 33
■ Non-Magnetic 35
■ High Strength Stainless Steel Reinforced 36
Pre-mounted & Wired, Benders & Extenders
■ Quick-Mounts 37
■ Double-Quick-Mounts 42
Circular Bending Disks 47
4-Layer Piezo Benders 48
Multi-Layer Low Voltage Piezo Stacks 49
Solder / Flux Kit 51
SERVICE AND WARRANTY: All Piezo Systems, Inc. products are warranted against defective materials and workmanship. This warranty applies for a period of time
of one year from the date of delivery to the original purchaser. Any instrument or part that is found within the one year period not to meet these standards, will
be repaired or replaced. No other warranty is expressed or implied. NOTE: Prices and specifications subject to change without notice.
CUSTOMER SPECIFICATIONS
Piezoceramic actuator design is based on customer spec-
ifications which include as a minimum:
■ Motion and force requirements
■ Space available
■ Voltage available
■ Thermal operating range
■ Frequency operating range or response time
A R E A S O F E X P E RT I S E
BENDING ELEMENTS
RESONANT DEVICES
RESONANT DEVICES
Resonant devices are an effective way of achieving high
periodic motion at low voltage and power. Products
designed to operate at a single frequency require special
attention be paid to dimensional uniformity, material con-
sistency, and process control. A careful balance is sought
between minimizing strain on the piezoceramic and maxi-
mizing the dynamic amplitude. Energy losses due to inter-
nal dissipation, external attachments, and output loading
are addressed.
RESONANT DEVICES
ULTRASONIC DEVICES
Ultrasonics, a special portion of the resonant spectrum,
find extensive use over a wide range of application areas.
These devices are designed according to the same princi-
ples guiding resonant devices. However, additional consid-
RESONATORS
eration is given to amplitude stability, power consumption,
over-heating, resonance tracking, and electronic drive.
Piezo Systems has developed a monolithic construction
which eliminates many of the problems associated with
precompressed bolt together systems.
PRODUCTION
Combined with proprietary processing techniques, Piezo
Systems works closely with a network of highly specialized
vendors. As a result Piezo Systems is capable of supplying
highly sophisticated single parts or hundreds of thousands
of parts per year. ULTRASONICS
DESCRIPTION
Piezo Systems offers a general purpose, single channel, high
voltage (± 200 Vp), high current (± 200 mA), and high fre-
quency (DC to 300 KHz) amplifier designed to drive any
load including piezo stacks, benders, and single sheets.
Low Electrical Noise, Low Distortion: The EPA-104 is made
with a high quality Apex® High Voltage Hybrid Operational
Amplifier, and utilizes low noise linear power supplies. It is
housed in a heavy high conductivity aluminum case which
provides an excellent shield from external electromagnetic
interference.
Input and Output Protection: Piezo loads present special
problems to electronic drivers. The EPA-104 provides heavy
input and output protection to take care of all shorting, turn-
on, turn-off, and load generated voltage occurrences which
PIEZO SYSTEMS, INC.
CAMBRIDGE, MA
PIEZO AMPLIFIER MODEL EPA-104 can damage either the amp or your actuator.
DC OFFSET
VOLTAGE
OUTPUT
± 200 VOLT
200 mA
Manual Bias Controls (Polarity and DC offset): For making
5
INPUT
± 10 Vp MAX
manual adjustments of drive voltage or for applying DC bias
(127) GAIN
to dynamically driven piezo actuators such as piezo stacks.
DC POLARITY CAUTION
HIGH VOLTAGE
Input (via analog signal to the BNC input connector):
Accepts up to ± 10 Vp signal waveforms from external signal
generators, computer controllers, or feedback networks
12 (305)
from DC to rated frequency. The combined AC plus DC off-
set voltage is adjustable from zero to the maximum rated
voltage.
SAMPLE SCOPE OUTPUTS Gain Control: Convenient front panel adjustment of ampli-
fier gain from 0 to 20X.
Load: 0.1 µF Capacitor
@ 1KHz
Output (via 4mm diameter safety sockets): High-voltage
Channel 1: Input output terminals meet IEC1010 safety standard. Red and
Scale = 0.5 Vp / div 1 black insulated banana plugs with retractable sheath may be
Time Base =250 µsec/ div purchased separately. Wire connection to plugs is made with
Channel 2: Output
Scale = 5 Vp / div
recessed screw.
Time Base =250 µsec/ div
2
NOTE ON PIEZO LOADS
Load: 0.1 µF Capacitor To estimate the peak current requirement of a piezo actua-
@ 1KHz tor, solve the following equation:
Channel 1: Input
Scale = 5.0 Vp / div Ip = 2 π F C Vp (in Amperes)
Time Base =250 µsec/ div
Channel 2: Output where F is the maximum operating frequency in Hertz, C is
Scale = 50 Vp / div 1 the capacitance of the piezo device in Farads, and Vp is max-
Time Base =250 µsec/ div
imum peak voltage required by the piezo actuator. The
2 amplifier must be able to supply both Vp and Ip.
SPECIFICATIONS
200
175
C = .001 µF
150
C = .01 µF
Volts Peak
125
C = .1 µF
100
C = 1 µF
75
C = 10 µF
50
25
0
0
10 101 102 103 104 105 106
Frequency (Hertz)
Peak Voltage Delivered to Capacitive Load at Peak Current Rating as a Function of Operating Frequency
(Steady State Sinusoidal Waveforms; Temperature = 25 °C)
L OW C O S T - P I E Z O L I N E A R A M P L I F I E R
±1 8 0 V P / ±3 0 M A
DESCRIPTION
The EPA-007-012 is a compact, high voltage, non-invert-
ing, linear amplifier with an integral high voltage power
supply. It is designed to be small in size and convenient
for both bench top experimentation and OEM installa-
tion. It requires only a single 15 VDC power input (pro-
vided), yet will accept +/- 10 V ground referenced input
and produce +/- 180 V ground referenced output.
FEATURES
NOTE ON PIEZO LOADS
Input Power: For bench top experimentation, where
To estimate the peak current (Ip) requirement of a piezo minimum setup time and flexibility of amplifier location
actuator, solve the appropriate equation: are real advantages, an AC adapter (115VAC/60Hz to
Sine wave Ip = 2 π f C Vp 15VDC) is provided. For OEM or permanent installa-
Triangle wave Ip = 4 f C Vp tion, an auxillary DC input is provided consisting
Square wave Ip = C dV / dt of a set of screw terminals.
Where Ip is the peak current in Amperes, f is the maxi- Signal Input: Input to the amplifier is made by connect-
mum operating frequency in Hertz, C is the capacitance ing wires to the screw terminal connector on the I/O
of the piezo device in Farads, dt is the square wave panel at one end of the unit.This is a ground referenced
rise time, and Vp is maximum peak drive voltage.The ±10 Vpeak low voltage input.
amplifier must be able to supply Vp, lp and f simultane- High Voltage Output: Output from the amplifier appears
ously. at the two screw terminals on the I/O panel.
Loads: The EPA 007-012 is designed for driving piezo
DIMENSIONS actuator loads.
0.150
Input and Output Protection: Piezo loads present spe-
(3.81) cial problems to electronic drivers.The EPA-007-012
6.18 (157)
provides input and output protection to take care of all
shorting, turn-on, turn-off, and load generated voltage
occurrences which can damage either the amp or your
actuator.
3.30 3.00
(83.8) (76.2)
Clearance hole
for #6-32 screw.
6 places.
2.50 (63.5)
2.250 2.250
(57.15) (57.15) 1.575
(40.0)
SPECIFICATIONS
200
Peak Output Voltage
versus 180
Frequency
for Various C=10 µF C=1 µF C=.1 µF C=.01 µF
Capacitive Loads 160
Volts
(peak) 100
80
60
40
20
0
1 10 100 1,000 10,000
Frequency (Hz)
P R O P O R T I O N A L V O LTA G E B O O S T E R
DESCRIPTION
The Proportional Voltage Booster provides a simple
means of obtaining the high DC voltage used for driving
piezo devices statically. It requires only a low voltage DC
supply (or the output of an op-amp) on the input leg and
a drain resistor on the output leg.
The Voltage Booster is small, PCB mountable, and well
suited for low current / high voltage applications. Output
voltage is proportional to input voltage, and is linear from
~ 10% to the maximum output voltage. Features include:
low output ripple; floating output to enable the user to
choose either positive or negative drive; short circuit
protection; and, reverse polarity protection.
.125
(3.2)
.80
(20.3)
_ BOOSTER SPECIFICATIONS
+ Input Voltage: 0 - 12 VDC
1.25
.60
IN
(31.8) Input Current: 85 mA Nominal
(15.2) OUT
1.00 Output Voltage: 0 - 250 VDC Nominal
(25.4)
_ Output Current: 2 mA
.325 Load Regulation: 5% (1/2 to full load)
(8.3) +
Ripple: < 0.5% p-p
1.25 (31.7) .125 Insulation Resistance: 3500 VDC
(3.2) Weight: 42 grams
Bottom View Temperature Range: -20°C to +70°C
.55
.04 (1.0) (14.0)
Dia. Typical Typical 300 ad
Lo
No
Output Voltage (VDC)
.63 250
(1.6)
Max
200 KΩ
0
50
150 R=
+ _
0
0 - 12 V 0 1 2 3 4 5 6 7 8 9 10 11 12
Input IN OUT RD CPIEZO
Voltage _ + Input Voltage (VDC)
D C TO AC I N V E RT E R D R I V E C I R C U I T
DESCRIPTION
The Inverter Drive Circuits convert DC input voltage
(from 0 to +44 VDC) to AC output voltage (from 0 to ±44
Vpeak) for driving low frequency (50 Hz - 450 Hz) piezo
devices such as fans, choppers, vibrators, and benders at
resonance.
Output frequency is manually adjusted by turning the trim-
mer pot on the PCB. Optimum tuning is accomplished by
observing device amplitude or the output waveform on an
oscilloscope during operation. Large input and output ter-
minal pads are provided for clip leads during bench-top
testing, and small pads are provided for permanent wiring.
#2-56 clearance holes are provided for mounting the
board on stand-offs. INPUT / OUTPUT WAVEFORM
+
DRIVING PIEZO RESONATORS Input
Voltage
Resonant Piezo Chopper: The 100 Hz piezo chopper (see (VDC) 0
Time
page 16) may be driven using the EIN-407.
+
Piezo Benders: Bending elements (see pages 26-47) may be
driven at resonance to achieve high deflection at low power. Output
Voltage 0
Depending on tip load, use the appropriate inverter circuit. (±Vpeak)
Piezo Fans: Piezo fans are driven at resonance. Depending - Time
on the design, resonant frequency is typically between
60 - 250 Hz. Use the appropriate inverter circuit (see pages
14-15). ±50
Output Voltage (±Vpeak)
±40
P1 DC IN P2 ±10
GND
#2-56 clearance PIEZO SYSTEMS
FREQ
1 - A X I S P I E Z O M I R R O R T I LT E R S , FROM ±0 . 4 ° T O ±1 . 0 °
DESCRIPTION
The Piezo Mirror Tilters are low profile (~2.6 mm), light
weight (~6 grams), high frequency devices designed for
dynamic angular positioning at low power. These devices are
capable of being directly bolted to gimbal mounts to replace
bulky galvanometer systems. The piezoelectric motors deliv-
er optical angles from ± 6 to ± 16 milliradians, while provid-
ing the fine resolution associated with piezoelectric devices.
The tilter has very low magnetic permeability and produces
no magnetic fields.
A 5mm square x 1mm thick crown glass mirror with a pro-
tected aluminium coating is attached to the tilter assembly
(protected gold mirror option available). However, the cus-
tomer may define or supply the optic to be attached.
The tilter may be mounted to mechanical ground using the
.188 .500 .500 .500 .250 eight 2 mm or #2-56 clearance holes located around the
4.76 12.7 12.7 12.7 6.34 periphery of the printed circuit board.
The tilter requires an electrical driver capable of supplying
1.125 up to the maximum rated voltage to deliver full range angu-
28.5
lar motion. Piezo System’s EPA-104 Piezo Amplifier is suit-
_ .750
+
19.0 able for driving the mirror tilters.
SPECIFICATIONS
1- AXIS PIEZO MIRROR TILTERS Optical Angle versus DC Voltage
+20 +1.15°
MECHANICAL
Overall Dimensions IAG1-A4CL-315H
Length 50.8mm (2.00 inches)
IAG1-A4CL-319H
Width 28.5mm (1.125 inches)
Height 2.66mm (0.105 inches) IAG1-A4CL-323H
+10 +.57°
Mounting 2.2mm (.086”) diameter IAG1-A4CL-323F
clearance holes for 2mm or
( degrees )
±7.5 ±.43
IAG1-A4CL-323H
±7.0 ± 0.4°
±5. ±.28
IAG1-A4CL-323F
IAG1-A4CL-323F
±3.5 ± 0.2°
±2.5 ±.14
0 0 0 0
0 40 80 120 160 0 1 2 3 4 5 6 7
Voltage (Vrms) Frequency (KHz)
2 - A X I S P I E Z O M I R R O R T I LT E R , ± 1 . 6 °
U LT R A T H I N P R O F I L E
DESCRIPTION
The 2-Axis Piezo Mirror Tilter is a low profile device
designed for insertion between closely spaced compo-
nents in an optical path. It may be used for either reflec-
tive or refractive optical elements. The tilter delivers pre-
cise angular motions for dynamic beam steering, adjust-
ment, or stabilization (with user provided feedback). The
mirror tilter is best utilized when driven with continuous
harmonic waveforms.
The tilter delivers ± 1.6° (± .028 radians) of optical angu-
lar motion while providing the fine resolution associated
with piezoelectric devices. Mirror elements may be pro-
Axis-1
vided separately for individual custom applications.
Independent drive of each axis requires an electrical
driver capable of supplying up to ± 180 volts peak
1.50 (127 Vrms) to deliver full range rotational output.
(38.1)
1.41
Two EPA-104 Piezo Amplifiers are suitable for this pur-
(35.9) pose.
Axis-2
Mounting is accomplished using the #1/4 clearance holes
on 3-inch centers for the Enlish version. And using M6
Mirror Diameter
.984 (25.0)
clearance holes on 75 mm centers for the Metric version.
Custom Configurations: Piezo mirror tilters are available
in custom configurations.
1.50 Beam
(38.1) In β = 2α
Optical
.10 Angle, β
Beam
(2.5) Out
Piezo
Angle, α
Mirror Surface
SPECIFICATIONS
ELECTRICAL
Rated Input Voltage (Vp) Vp ± 180
Capacitance (per axis) nF 35
Cable 4 conductor flat cable, unterminated
0.9 meters (36 inches) long
ENVIRONMENTAL
Thermal Operating Range °C -20 to +60
Thermal Storage Range °C -30 to +70
PERFORMANCE
Optical Angular Range (@ ± 180 Vp) ± 1.6 degrees (± .028 radians)
Resolution ± .3x10-3 degrees (± 6x10-6 radians)
Broadband Operating Range Hz 0 - 150
Resonant Frequency Hz ~325
2.0 1.68
1.5 1.44
Input Voltage ~ 2 Vrms
1.0
Peak Optical Angle (Degrees)
1.20
0.5
.96
0.00
.72
-0.5
.48
-1.0
.24
-1.5
-2.0 0
0 100 200 300 400 500
-200 -150 -100 -50 0 +50 +100 +150 +200
Frequency (Hz)
Voltage (Vpeak)
P I E Z O FA N B L A D E
115 V / 60 HZ VERSION
2.52
(64.0)
3.02
(76.7)
FAN SPECIFICATIONS
#2-56 Clr. Input Voltage: 115 VAC, 60 Hz
2 plcs. .25
(6.4) Capacitance: 15 nF
Power Consumption 30 mW
Volume Flow Rate: 2 CFM, (0.9 l/s)
Peak Air Velocity: 400 FPM, (2.0 m/s)
.312 Weight: 2.8 grams
(7.9) Mounting : #2-56 clr. holes, 2 places
.085
(2.2) Temperature Range: -20° C to 70° C
Wires, 6" (152) EMI / RFI: None
L O W V O LTA G E P I E Z O F A N B L A D E
12 - 24VDC / 125 HZ VERSION
Airflow Airflow
Blade
Swing
.50
(12.7)
2.235
(56.8)
0.50
(12.7)
.080
DESCRIPTION OF LOW VOLTAGE FAN .312
(2.0)
The low voltage piezo fan is a solid state device designed (7.9)
32 AWG Wires
to be used where low DC input voltage (12 - 24 VDC) is 5" (127) length
available. The fan comprises a compound piezo/stainless 2 pcs.
steel blade mounted to a PCB mount incorporating a fil-
#2-56 Clr. .063 0.25
ter and bleed resistor. Oscillating blade motion creates a 2 plcs. (1.6) (6.4)
high velocity flow stream emanating from the leading edge
of the blade. Air intake is above and below the swept out
volume of the blade. INVERTER DRIVE CIRCUIT
The low voltage piezo fan requires an oscillating drive sig-
Piezo fans offer advantages over conventional fan technol-
nal matched to the resonant frequency of the blade. This
ogy. These include: instant starting with no power surge
may be provided by a frequency generator/amplifier or an
(especially desirable for spot cooling); ultralight weight;
inverter circuit. Piezo System’s Inverter Drive Circuit
thin profile; no EMI; high reliability; operation over a wide
(P/N EIN-407, see page 9) can be used to drive the piezo
temperature range; and almost no heat dissipation (ideal
fan blade.
for sealed enclosures). The simple design lends itself to
low cost in high volume production.
“Off-the-shelf” delivery. Custom configurations (size, RESONANT BLADE EVALUATION KIT
thermal range, magnetic permeability, etc.) available upon The Low Voltage Piezo Fan Evaluation Kit includes one low
request. voltage piezo fan and one EIN-407 Inverter Drive Circuit.
CHOPPER DESCRIPTION
The resonant piezoelectric chopper consists of a stainless
steel shutter attached to the front tip of a resonating
stainless steel blade. Piezoceramic on one side of the blade
can be used for excitation while the piezoceramic on the
other side can be used for drive circuit feedback.
The piezo chopper is small, lightweight, low power, reli-
able, and cost effective. It produces no heat, no EMI and
operates over a wide temperature range.
“Off-the-shelf” delivery. Custom configurations (ampli-
tudes, frequencies, sizes, thermal range, magnetic perme-
ability, dual blade (i.e. tuning fork) available upon request.
.50
** If feed back voltage is desired, Inverter Drive Circuit (12.7) .25 .66
(16.8)
can not be used to drive the chopper. (6.4)
3 plcs.
Inverter Drive Input
.25
±5.1 ± .2 (6.4)
.375
(9.5) .125 .550 .125
(3.2) (14.0) (3.2)
Sinusoidal Input 2.52 (64.0)
±2.5 ± .1
∆Xp .235
(6.0)
0 0
0 10 20 30 40 50 .130
Drive Voltage (±Vp) (3.3)
P I E Z O E L E C T R I C M O T O R / A C T U AT O R K I T
DESCRIPTION
The motor actuator kit is designed as a development tool
for those who wish to quickly verify the feasibility of a
piezoelectric approach to an idea or application. The
piezoelectric materials provided in this kit represent some
of the basic building blocks employed in constructing
bending motors, extension motors, and stack motors.
Emphasis is placed on designing and building bending actu-
ators. Because the piezoelectric effect is reversible, the
same elements are used as sensors and generators. PSI-
5A4E piezoceramic was chosen for the kit because it
offers the fewest voltage, temperature, and stress restric-
tions. It is, by far, the most commonly used piezoceramic
in the industry.
The manual is intended to help the user model, fabricate,
and test a prototype actuator as rapidly as possible. Quick
and simple techniques for cutting piezoceramic elements
to desired size are described, as well as attaching leads to
the electrodes. Equations for free deflection, blocked
force, resonant frequency, maximum stress, and capaci-
tance allow the user to scale experimental results to many
actuator designs.
P I E Z O E L E C T R I C G E N E R AT O R / S E N S O R K I T
DESCRIPTION
The generator / sensor kit is designed as a development
tool for those who wish to quickly verify the feasibility of
a piezoelectric approach to an idea or application. The
piezoelectric materials provided in this kit represent some
of the basic building blocks employed in constructing
bending generators, extension generators, and stack gen-
erators. Because the piezoelectric effect is reversible, the
same elements are used as motors and actuators. PSI-
5A4E piezoceramic was chosen for the kit because it
offers the fewest voltage, temperature, and stress restric-
tions. It is, by far, the most commonly used piezoceramic
in the industry.
The manual is intended to help the user model, fabricate,
and test a prototype generator as rapidly as possible. For
example, quick and simple techniques for cutting ceramic
elements to desired size are described. Equations for open
circuit voltage, closed circuit current, resonant frequency,
maximum stress, and capacitance allow the user to scale
experimental results to many actuator designs.
I N T R O D U C T I O N TO P I E Z O T R A N S D U C E R S
PIEZO TRANSDUCERS on pages 49-50, are capable of deliv- of a single sheet of piezoceramic, the
ering and supporting high force loads piece expands in the thickness or
Transducers convert one form of with minimal compliance, but deliver “longitudinal” direction (i.e. along the
energy to another. Piezo motors small motions. axis of polarization) and contracts in
convert electrical energy to mechan- the transverse direction (perpendicu-
ical energy, and piezo generators In addition to the standard transduc-
lar to the axis of polarization). This is
convert mechanical energy to electri- ers presented in this section, Piezo
represented in Figures-1 and 2.When
cal energy. In most cases the same Systems provides custom configura-
the field is reversed, the motions are
element can be used to perform tions tailored to user specifications.
reversed. Sheets and plates utilize
either task. this effect. However, the motion of a
Piezo Systems offers large single sheet in the thickness direction is
PIEZO MOTORS
sheets in standard thicknesses of extremely small (on the order of tens
(ACTUATORS) of nanometers). On the other hand,
.005”, .0075”, .0105”, .020”, .040”,
and .080”. These sheets, described Piezo motors convert voltage and the transverse motion along the
on pages 23-25, can be energized to charge to force and motion. length is generally larger (on the
produce motion in the thickness, order of microns to tens of microns)
length, and width directions, or SINGLE LAYER MOTORS since the length dimension is often
stretched and compressed to gener- LONGITUDINAL AND TRANSVERSE substantially greater than the thick-
ate electrical output. MOTORS: When an electric field hav- ness. The transverse motion of a
ing the same polarity and orientation sheet laminated to the surface of a
Thin 2-layer elements are per- as the original polarization field (see structure can induce the structure to
haps the most versatile configuration Introduction to Piezoelectricity, pages stretch or bend, a feature often
of all. They may be used like single 52-57) is placed across the thickness exploited in structural control sys-
sheets (made up of 2 layers), or they tems.
can be used to bend. “Benders” ∆T
achieve large deflections relative to Vin + Fout
T
2-LAYER MOTORS
other piezo transducers. They are Two-layer elements can be made to
available in a range of standard thick- elongate, bend, or twist depending on
nesses. Pages 26-47 present informa- P the polarization and wiring configura-
W
tion pertaining to their use as motors tion of the layers.
and generators. L
A center shim laminated between the
Multilayered piezo stacks, discussed Fig.-1. Longitudinal (d33) Motor
1
Operating point ∆Lin W Fin
optimized to L T
V1
produce
maximum work Fig-8. Transverse (d31) Generator, ∆Xin
Compressed on sides. Vout +
W
L
Deflection Xf
2-LAYER GENERATORS For bending generators of the same
Figure-6. Force vs. displacement Applying a mechanical stress to a lam- thickness and force loading:
diagram for a piezo motor. inated two layer element results in XL, Deflection Limit ∝ L2
electrical generation depending on Voc, Open Circuit Voltage ∝ XL / L2 = 1
the direction of the force, the direc- Icc, Closed Circuit Current ∝ L x W
tion of polarization, and the wiring of Figure-10a. Bending Generator,
the individual layers. Cantilever Mount
Operating point
t same motion, a 2-layer motor poled
optimized to
S1
rent developed, at the maximum rec- due to charge leakage between elec-
ommended strain level and operating trodes and into monitoring circuits.
frequency, when charge is completely
Piezoceramic may be used as a strain Figure-14. A 2-Layer Bending Motor
free to travel from one electrode to
gauge for easy and rapid determina- Poled for Parallel Operation (3-wire)
the other, and is not asked to build up
P S I - 5 A 4 E S I N G L E L AY E R D I S K E L E M E N T S
.0075” (.191MM) THICK
T107-A4E-273
T107-A4E-173
T107-A4E-073
.0075" (.191)
T 2 20 - A4 - 503 X
MOUNTING NUMBER OF THICKNESS PIEZOCERAMIC REINFORCEMENT SIZE POLARIZATION INTENDED
STYLES PIEZO LAYERS DESIGNATION MATERIALS MATERIALS DESIGNATION USE
PIEZO MATERIALS
PIEZOCERAMIC DESCRIPTION
MATERIAL
PSI-5A4E is an industry type 5A (Navy Type II) piezoceramic (see page 23). Thin vacuum sputtered nickel
A4 electrodes produce extremely low current leakage and low magnetic permeability. It operates over a wide
temperature range and is relatively temperature insensitive (see page 57).
PSI-5H4E is an industry type 5H (Navy Type VI) piezoceramic (see page 25). It has a high motion/volt
and charge/newton rating, which is useful when voltage or force is limited. Thin vacuum sputtered nickel
H4 electrodes produce extremely low current leakage and magnetic permeability. However, its temperature
range is limited and its properties are more sensitive to temperature (See page 57).
PSI-5A3 is an industry type 5A (Navy Type II) piezoceramic. Its has totally non-magnetic, fired-on silver
A3 electrodes, operates over a wide temperature range, and is relatively temperature insensitive.
1.250
W (31.8)
2.500 (63.5)
L
2 - P I E Z O L AY E R B E N D I N G M O T O R S
S TA N D A R D - BRASS REINFORCED
VALUES TO BE USED
PERFORMANCE: BRASS SHIM BENDING MOTORS (Cantilever Mount) AS GUIDELINES
PART NUMBERS
(BRASS REINFORCED BENDER)
RESONANT FREQUENCY ①
FREE DEFLECTION ①
BLOCKED FORCE ①
RATED VOLTAGE (Vp)
CAPACITANCE (nF)
CAPACITANCE (nF)
(Parallel Operation)
(Parallel Operation)
∆Fout ∆Fout
WEIGHT (Grams)
(Series Operation)
(Series Operation)
STIFFNESS (N/m)
(µm)
(Hz)
Vin
(N)
X-poled for Y-poled for
series bending parallel bending
operation (2 wire). operation (3 wire).
① -103, -203, and -303 performance is based on a 1.0” bending length. -503 performance based on 2.0” bending length.
Suitable for cryogenic use.
2 - P I E Z O L AY E R B E N D I N G G E N E R AT O R S
S TA N D A R D - BRASS REINFORCED
VALUES TO BE USED
PERFORMANCE: BRASS SHIM BENDING GENERATORS (Cantilever mount) AS GUIDELINES
PART NUMBERS
peak
∆Xin
RATED FREQUENCY ①
Vout ∆Xin
∆Fin
CAPACITANCE (nF)
CAPACITANCE (nF)
∆Fin
(mWrms)
(Parallel Operation)
(mmpeak)
STIFFNESS (N/m)
WEIGHT (grams)
(Hz)
X-poled for Y-poled for
series bending parallel bending
operation (2 wire). operation (3 wire).
① -103, -203, and -303 performance is based on a 1.0” bending length. -503 performance based on 2.0” bending length.
Suitable for cryogenic use.
2 - P I E Z O L AY E R E X T E N S I O N M O T O R S
S TA N D A R D - BRASS REINFORCED
VALUES TO BE USED
PERFORMANCE: BRASS SHIM EXTENSION MOTORS AS GUIDELINES
PART NUMBERS
(BRASS REINFORCED EXTENDER)
RESONANT FREQUENCY ①
Extension Motor - Parallel
FREE DEFLECTION ①
RATED VOLTAGE (Vp)
BLOCKED FORCE ①
∆Xout
CAPACITANCE (nF)
CAPACITANCE (nF)
∆Xout
(Parallel Operation)
(Parallel Operation)
WEIGHT (Grams)
∆Fout
(Series Operation)
(Series Operation)
∆Fout
(Hz)
STIFFNESS (N/m)
(µm)
(N)
Vin
Vin
① -103, -203, and -303 performance is based on a 1.0” bending length. -503 performance based on 2.0” bending length.
Suitable for cryogenic use.
2 - P I E Z O L AY E R E X T E N S I O N G E N E R AT O R S
S TA N D A R D - BRASS REINFORCED
VALUES TO BE USED
PERFORMANCE: BRASS SHIM EXTENSION GENERATORS AS GUIDELINES
PART NUMBERS
rms)
peak
At rated tip deflection (Hz)
RATED FREQUENCY ①
parallel operation. (W
Vout Vout
∆Xin
CAPACITANCE (nF)
CAPACITANCE (nF)
∆Xin
(Parallel Operation)
(µmpeak)
∆Fin ∆Fin
STIFFNESS (N/m)
WEIGHT (grams)
Vout
① -103, -203, and -303 performance is based on a 1.0” bending length. -503 performance based on 2.0” bending length.
Suitable for cryogenic use.
2 - P I E Z O L AY E R B E N D E R S & E X T E N D E R S
S TA N D A R D - BRASS REINFORCED
X-poled for Y-poled for Y-poled for X-poled for UNIT PRICE
series bending parallel bending series extension parallel extension
operation (2 wire). operation (3 wire). operation (2 wire). operation (3 wire). 1 pc 5 25 100
2 - P I E Z O L AY E R B E N D I N G M O T O R S
HIGH PERFORMANCE - USING 5A4E PIEZOCERAMIC
PART NUMBERS
RESONANT FREQUENCY ①
HIGH PERFORMANCE BENDERS
FREE DEFLECTION ①
BLOCKED FORCE ①
RATED VOLTAGE (Vp)
CAPACITANCE (nF)
WEIGHT (Grams)
Vin ∆Xout
(Series Operation)
(Series Operation)
PRICE &
STIFFNESS (N/m)
(µm)
∆Fout
(Hz)
(N)
ORDERING
I N F O R M AT I O N
X-poled for 1 pc. 5 25 100
series bending operation
(2 wire) UNIT PRICE
.015” (.38mm) THICK
T215-A4CL-103X .22 1.0x102 6 ± 120 275 ± 370 ± .04 $75 $40 $20 $13
T215-A4CL-203X .45 2.0x102 11 ± 120 275 ± 370 ± .09 $80 $55 $28 $16
T215-A4CL-303X .90 4.0x102 22 ± 120 275 ± 370 ± .17 $90 $65 $33 $25
T215-A4CL-503X 4.5 1.3x102 110 ± 120 68 ± 1480 ± .23 $160 $115 $82 $72
① -103, -203, and -303 performance based on 1.0” bending length. -503 performance based on 2.0” bending length.
* Quick-Mounts and Double-Quick-Mounts for High Performance elements are wired for series operation.
Suitable for cyrogenic use.
33
CATALOG #6, 2005
2-PIEZO LAYER
P IEZO S YSTEMS , I NC . ELEMENTS
186 Massachusetts Avenue Cambridge, MA 02139 • Tel: (617) 547-1777 • Fax: (617) 354-2200 • Web: www.piezo.com • E-mail: sales@piezo.com
2 - P I E Z O L AY E R B E N D I N G M O T O R
HIGH PERFORMANCE - USING 5H4E PIEZOCERAMIC
PART NUMBERS
RESONANT FREQUENCY ①
HIGH PERFORMANCE BENDERS
FREE DEFLECTION ①
BLOCKED FORCE ①
RATED VOLTAGE (Vp)
CAPACITANCE (nF)
WEIGHT (Grams)
(Series Operation)
(Series Operation)
Vin ∆Xout
PRICE &
STIFFNESS (N/m)
(µm)
(Hz)
(N)
∆Fout
ORDERING
I N F O R M AT I O N
X-poled for 1 pc. 5 25 100
series bending operation
(2 wire) UNIT PRICE
.015” (.38mm) THICK
T215-H4CL-103X .22 1.2x102 9 ± 80 270 ± 370 ± .045 $75 $40 $20 $13
T215-H4CL-203X .45 2.2x102 17 ± 80 270 ± 370 ± .08 $80 $55 $28 $16
T215-H4CL-303X .90 4.6x102 35 ± 80 270 ± 370 ± .17 $90 $65 $33 $25
T215-H4CL-503X 4.5 1.6x102 175 ± 80 68 ± 1,480 ± .23 $160 $115 $82 $72
① -103, -203, and -303 performance based on 1.0” bending length. -503 performance based on 2.0” bending length.
* Quick-Mounts and Double-Quick-Mounts for High Performance elements are wired for series operation.
Suitable for cyrogenic use.
2 - P I E Z O L AY E R B E N D I N G & E X T E N S I O N M O T O R S
NON-MAGNETIC
DESCRIPTION
Non-magnetic piezo bending and extension motors are fabricated using piezoceramic with non-magnetic electrodes and non-
magnetic reinforcing materials. They exhibit no magnetic permeability and generate no external magnetic field.
Performance is similar to standard brass shim elements of similar size and thickness (see pages 28-32) but capacitance,
deflection, and force are reduced by ~ 5%. Suitable for cryogenic and vacuum use.
Custom sizes upon request. Maximum size: 1.75” (44.5mm) long x 1.75” (44.5mm) wide.
VALUES TO BE USED
PERFORMANCE: NON-MAGNETIC BENDING MOTORS (Cantilever Mount) AS GUIDELINES
RESONANT FREQUENCY ①
FREE DEFLECTION ①
BLOCKED FORCE ①
RATED VOLTAGE (Vp)
CAPACITANCE (nF)
CAPACITANCE (nF)
(Parallel Operation)
(Parallel Operation)
∆Fout
WEIGHT (Grams)
∆Fout
(Series Operation)
(Series Operation)
STIFFNESS (N/m)
Vin
(µm)
(Hz)
(N)
X-poled for Y-poled for
series bending operation parallel bending operation
(2 wire) (3 wire)
VALUES TO BE USED
PERFORMANCE: PERFORMANCE: NON-MAGNETIC EXTENSION MOTORS AS GUIDELINES
FREE DEFLECTION ①
RATED VOLTAGE (Vp)
BLOCKED FORCE ①
∆Xout
CAPACITANCE (nF)
CAPACITANCE (nF)
∆Xout
(Parallel Operation)
(Parallel Operation)
WEIGHT (Grams)
∆Fout
(Series Operation)
(Series Operation)
∆Fout
STIFFNESS (N/m)
(µm)
(Hz)
Vin
(N)
Vin
2 - P I E Z O L AY E R B E N D I N G M O T O R S
HIGH STRENGTH - S TA I N L E S S S T E E L R E I N F O R C E D
DESCRIPTION
High strength piezo transducers, fabricated using stainless steel shim reinforcement, provide ~ 25% greater strength than standard
brass shim elements.
Performance: Similar to standard brass shim elements of similar size and thickness. Suitable for cryogenic and vacuum use.
Custom configurations, sizes, and mounting options available. Maximum size: 2.65” (67.3mm) long x 2.65” (67.3mm) wide.
Delivery: 2-3 weeks.
VALUES TO BE USED
PERFORMANCE: HIGH STRENGTH BENDING MOTORS (Cantilever Mount) AS GUIDELINES
RESONANT FREQUENCY ①
FREE DEFLECTION ①
BLOCKED FORCE ①
RATED VOLTAGE (Vp)
CAPACITANCE (nF)
CAPACITANCE (nF)
(Parallel Operation)
(Parallel Operation)
∆Fout
WEIGHT (Grams)
∆Fout
(Series Operation)
(Series Operation)
STIFFNESS (N/m)
Vin
(µm)
(Hz)
(N)
X-poled for Y-poled for
series bending parallel bending
operation (2 wire). operation (3 wire).
Q 2 20 - A4 - 503 Y B
MOUNTING NUMBER OF THICKNESS PIEZOCERAMIC REINFORCEMENT SIZE POLARIZATION INTENDED
STYLES PIEZO LAYERS DESIGNATION MATERIALS MATERIALS DESIGNATION USE
QUICK-MOUNT TRANSDUCERS
PRE-MOUNTED AND W I R E D, O N E E N D
QUICK-MOUNT DIMENSIONS
Wires, 5" (127) #0-80 Clr., 2 plcs. Wires, 5" (127) #2-56 Clr., 2 plcs.
Any -103 size element
+ Any -303 size
+ .50
_ Any -103 element _ element (12.7)
1.438 (36.5)
.187 (4.7)
.250 (6.3) .125 (3.2) .312 (7.9) 1.375 (34.9)
T = .07" (1.8) plus thickness of piezo element T = .07" (1.8) plus thickness of piezo element
2.25 (57.2)
2.75 (69.9)
S TA N DA R D Q U I C K - M O U N T BENDERS
PRE-MOUNTED AND W I R E D, O N E E N D, ± 315 µM TO ± 1260 µM
DESCRIPTION
Bolt-down convenience on one end. Standard
Quick-Mount bending motors are easily attached to or
removed from equipment using the two clearance holes in
the PCB mount. They are wired for low voltage operation
and the board mounted bleed resistor protects the trans-
ducer and user electronics from transient voltages arising
-503
from thermal and mechanical shocks. The user provides
-303 the mechanical connection between the transducer tip
and their load.
-203
Standard Quick-Mount Benders are more economically
priced than other Quick-Mount configurations, and are
-103 generally stocked for immediate delivery.
(Grams)
Q220-A4-503YB
.20 20.4
Q220-A4-303YB
.10 10.2
Q220-A4-203YB
Q220-A4-103YB
The tip of a Quick-Mount Bender moves in an arc.
0 0
0 500 1,000
± Deflection (µm)
VALUES TO BE USED
PERFORMANCE: STANDARD QUICK-MOUNT BENDERS (Cantilever mode) AS GUIDELINES
PART NUMBER PIEZO WEIGHT STIFFNESS CAPACITANCE MAXIMUM RESONANT FREE BLOCKED
MATERIAL VOLTAGE FREQUENCY DEFLECTION FORCE
grams N/m nF ±Vp Hz ±µm ±N
Q220-A4-103YB 5A4E 0.9 190 12 ±90 275 ± 315 ± .06
Q220-A4-203YB 5A4E 1.4 380 26 ±90 275 ± 315 ± .12
Q220-A4-303YB 5A4E 2.3 760 52 ±90 275 ± 315 ± .24
Q220-A4-503YB 5A4E 9.5 245 260 ±90 68 ± 1260 ± .31
S TA N DA R D Q U I C K - M O U N T EXTENDERS
PRE-MOUNTED AND W I R E D, O N E E N D, ± 3.6 µM TO ± 7.2 µM
DESCRIPTION
Bolt-down convenience on one end. Standard
Quick-Mount extension motors are easily attached to or
removed from equipment using the two clearance holes in
the PCB mount. They are wired for low voltage operation
and the board mounted bleed resistor protects the trans-
ducer and user electronics from transient voltages arising
-503
from thermal and mechanical shocks. The user provides
-303 the mechanical connection between the transducer tip
and their load.
-203
Standard Quick-Mount Extenders are more economically
priced than other Quick-Mount configurations and are
-103
generally stocked for immediate delivery.
50
40
30
Q220-A4-303XE
20
Q220-A4-203XE The tip of a Quick-Mount Extender moves longitudinally
10
Q220-A4-103XE in the plane of the actuator. Constraining motion per-
0 pendicular to the plane is recommended to eliminate any
0 1 2 3 4 5 6 7 residual bending motion and/or low frequency (bending
± Deflection (µm) and torsional) resonances.
VALUES TO BE USED
PERFORMANCE: STANDARD QUICK-MOUNT EXTENDERS AS GUIDELINES
PART NUMBER PIEZO WEIGHT STIFFNESS CAPACITANCE MAXIMUM RESONANT FREE BLOCKED
MATERIAL VOLTAGE FREQUENCY DEFLECTION FORCE
grams N/m nF ±Vp Hz ±µm ±N
Q220-A4-103XE 5A4E 0.9 2x106 13 ±90 26,200 ± 3.6 ±7
Q220-A4-203XE 5A4E 1.4 4x106 26 ±90 26,200 ± 3.6 ± 14
Q220-A4-303XE 5A4E 2.3 8x106 52 ±90 26,200 ± 3.6 ± 29
Q220-A4-503XE 5A4E 9.4 10x106 254 ±90 13,100 ± 7.2 ± 72
A D D I N G A Q U I C K - M O U N T TO A N Y
-103, -203, -303, AND -503 TRANSDUCERS
PERFORMANCE SCALE FACTORS
Quick-Mount Performance: The cantilever length of a Quick Mounted element is slightly longer than the cantilever
ength of its associated transducer element. To derive its performance from its associated transducer element, perform
the operation indicated below. For example, to find the free deflection of a Q219-A4CL-503XB Quick-Mount bender,
multiply the free deflection of the T219-A4CL-503X bending motor by 1.26 (i.e. ±1,220 µm x 1.26 = ±1,537 µm).
STIFFNESS (N/m)
STIFFNESS (N/m)
Elements Mounts
-103 1.00 (25.4) 1.125 (28.6)
-203 1.00 (25.4) 1.125 (28.6)
-303 1.00 (25.4) 1.125 (28.6)
-503 2.00 (25.4) 2.250 (28.6)
+0.4 x.9 x1 x.7 x.79 x1.26 x.89 x.89 x.89 x1.12 x.1
To determine the price of adding a Quick-Mount to any -103, -203, -303, or -503 transducer, add the price of the
Quick Mount to the price of the transducer. For example, the unit price for 25 pieces of a Q223-A4CL-303XB
(High Performance Quick-Mount Bender) would be $35 (transducer) + $59 (Quick Mount) = $94 each.
ORDERING INFO 1 pc. 5 25 100
PRICE OF ADDING A
PRICE OF TRANSDUCER + QUICK-MOUNT = PRICE OF QUICK-MOUNTED TRANSDUCER
Any -103 size -103 size
Transducer $99 $74 $54 $44 Quick Mount
DOUBLE-QUICK-MOUNT TRANSDUCERS
P R E - M O U N T E D & W I R E D, T WO E N D S
standard -103, -203, -303, and -503 size rectangular trans-
ducer elements. Custom size elements may be mounted
upon request.
Standard Double-Quick-Mounts: Standard Double Quick-
Mounts (pages 44-45) are economically priced and stocked
for quick delivery . They use T220-A4-103, -203, -303,
and -503 transducer elements.
Custom Double-Quick-Mounts: Any 2-piezo layer trans-
ducer may be Double-Quick mounted for use as a bender
-303 or extender (see page 46). Generally, they are wired for
-503 parallel operation. However, when used as a generator
-203
(sensor) it may be desirable to wire them for series oper-
-103 ation to increase the voltage output (at the expense of
current output). NOTE: High Performance elements with
PART NUMBERS
a Double Quick-Mount are only wired for series opera-
Bending and extending transducers which are pre-wired tion.
and have mounts on both ends, and are called Double-
Quick-Mounts. Their part numbers start with a D. Double- Usage: To avoid confusion, polarization (X or Y) and usage
Quick-Mounts provide the following features: (bender or extender) are stated in the part numbers for
■ PCB mounts on both ends with 2 clearance holes in Double-Quick-Mounts.
each for speedy installation,
Performance: Performance of the Double-Quick-Mount is
■ reuse in multiple tasks, measured at the tip of the PCB. Longer cantilever length
■ accessed and wired for low voltage (parallel opera- and additional tip mass alters their performance from that
tion), listed for their associated transducers. Approximate scale
factors are provided on page 46.
■ 5” long lead wires, and
■ high resistance bleed resistor for protection of trans- Part number construction: D220-A4-503XE
ducer and circuitry from mechanically and pyroelec- This is a T220-A4-503X transducer, fitted with a Double
trically generated voltages. Quick-Mount, being used as an extender. It has a -503 size
transducer, .020” thick, made of PSI-5A4E piezoceramic
Transducers which are pre-wired and mounted on one end with a brass center shim, and is X-poled for parallel exten-
are called Quick-Mounts and are discussed on pages 37-41. sion operation The overall dimensions of the actuator are
Sizes: Double-Quick-Mounts are sized to accomodate 3.00” long, 1.25” wide, and ~.01” high.
D 2 20 - A4 - 503 X E
MOUNTING NUMBER OF THICKNESS PIEZOCERAMIC REINFORCEMENT SIZE POLARIZATION INTENDED
STYLES PIEZO LAYERS DESIGNATION MATERIALS MATERIALS DESIGNATION USE
DOUBLE-QUICK-MOUNT TRANSDUCERS
P R E - M O U N T E D & W I R E D, T WO E N D S
Wires, 5" (127) #0-80 Clr., 2 plcs. Wires, 5" (152) #2-56 Clr., 4 plcs.
Any -103 size element
+ +
Any -103 element Any -303 size .50
_ _ element (12.7)
.18 1.625 (41.3)
(4.7) .312 (7.9)
2.125 (54.0) 1.50 (38.1)
T = .07" (1.8) plus thickness of piezo element T = .07" (1.8) plus thickness of piezo element
+ +
Any -503 size .750
Any -203 element (19.1)
_ element
_ 1.25
.25 1.625 (41.3) (31.8)
(6.3)
2.125 (54.0)
STANDARD D O U B L E - Q U I C K - M O U N T B E N D I N G M O T O R S
PRE-MOUNTED AND W I R E D, T WO E N D S , ± 570 µM TO ± 1600 µM
DESCRIPTION
Bolt-down convenience on two ends.
Standard Double-Quick-Mount bending motors attach
easily to equipment using the PCB mounting holes. They
are wired for low voltage operation and the board mount-
ed bleed resistor protects the transducer and user elec-
tronics from transient voltages arising from thermal and
mechanical shocks. They possess very low magnetic per-
meability, and generate no significant magnetic field.
-303 Standard Double-Quick-Mount Benders employ T220-A4-
-503 103Y, T220-A4-203Y, T220-A4-303Y or T220-A4-503Y
-203 transducers.
-103
@ 90 V
.30 30.6
± Force (Newtons)
D220-A4-503YB
The tip of a cantilevered bender moves in an arc.
(Grams)
.20 20.4
D220-A4-303YB
D220-A4-203YB
.10 10.2
D220-A4-103YB
0 0
0 500 1,000 1,500
± Deflection (µm)
VALUES TO BE USED
PERFORMANCE: STD DOUBLE-QUICK-MOUNT BENDING MOTORS AS GUIDELINES
PART NUMBER PIEZO WEIGHT STIFFNESS CAPACITANCE RATED RESONANT FREE BLOCKED
MATERIAL VOLTAGE FREQUENCY DEFLECTION FORCE
grams N/m nF ±Vp Hz ±µm ±N
D220-A4-103YB 5A4E 1.1 61 12 ± 90 110 ± 570 ± .03
D220-A4-203YB 5A4E 1.7 123 23 ± 90 130 ± 570 ± .07
D220-A4-303YB 5A4E 2.7 364 46 ± 90 160 ± 495 ± .18
D220-A4-503YB 5A4E 10.4 188 232 ± 90 52 ± 1,600 ± .30
S TA N DA R D D O U B L E - Q U I C K - M O U N T E X T E N D E R S
PRE-MOUNTED AND W I R E D, T WO E N D, ± 3.6 µM TO ± 7.2 µM
DESCRIPTION
Bolt-down convenience on two ends.
Standard Double-Quick-Mount Extenders attach easily to
equipment using the PCB mounting holes, and may be
used to produce bending or extension. They are wired
for low voltage operation and the board mounted bleed
resistor protects the transducer and user electronics from
transient voltages arising from thermal and mechanical
shocks. They possess very low magnetic permeability,
-303 and generate no significant magnetic field. Standard
-503 Double-Quick-Mount extenders employ T220-A4-103X,
-203 T220-A4-203X, T220-A4-303X or T220-A4-503X trans-
-103 ducers.
Dimensions for Standard Double-Quick-Mounts are
shown on page 43.
Delivery: “Off-the-shelf”.
Custom configurations and sizes: Upon request.
80
70
@ 90 V
60
D220-A4-503XE
± Force (Newtons)
40
30
D220-A4-303XE
20
D220-A4-203XE
10
D220-A4-103XE
0
0 1 2 3 4 5 6 7
± Deflection (µm) Extension element used to produce linear motion.
VALUES TO BE USED
PERFORMANCE: STD DOUBLE-QUICK-MOUNT EXTENSION MOTOR AS GUIDELINES
PART NUMBER PIEZO WEIGHT STIFFNESS CAPACITANCE RATED RESONANT FREE BLOCKED
MATERIAL VOLTAGE FREQUENCY DEFLECTION FORCE
grams N/m nF ±Vp Hz ±µm ±N
D220-A4-103X 5A4E 1.1 2x106 13 ± 90 24,000 ± 3.6 ±6
D220-A4-203X 5A4E 1.7 3x106 28 ± 90 24,500 ± 3.6 ± 12
D220-A4-303X 5A4E 2.7 7x106 52 ± 90 25,000 ± 3.6 ± 26
D220-A4-503X 5A4E 10.4 8x106 255 ± 90 12,000 ± 7.2 ± 64
A D D I N G A D O U B L E - Q U I C K - M O U N T TO OT H E R
-103, -203, -303, AND -503 SIZE TRANSDUCERS
PERFORMANCE SCALE FACTORS
Double-Quick-Mount Performance: To derive of the performance of a Double-Quick-Mount (due to its longer can-
tilever length and added tip mass) from the performance of its associated transducer, perform the operation indicated
below. For example, to find the free deflection of a D219-A4CL-503XB Quick-Mount bender, multiply the free deflection
of the T219-A4CL-503X bending motor (page 33) by 1.5 (i.e. ±1,220 µm x 1.5 = ±1,830 µm).
2.50 (63.5)
STIFFNESS (N/m)
STIFFNESS (N/m)
The performance of a Double-Quick-
Mount is measured at the tip of the PCB
and varies significantly from the listed per-
formance of its associated transducer
due to a longer effective cantilever length
and the added tip mass of the PCB.
-103
size +0.7 x 1.0 x1 x .24 x .34 x 2.4 x .57 x .9 x .8 x 1.1 x1
To determine the price of any -103, -203, -303, or -503 Double-Quick-Mount, add the price of the transducer to the
additional price of the Double-Quick Mount. For example, the price for 25 pieces of a D223-A4CL-303XB would be
$35 (transducer) + $69 (Double-Quick Mount) = $104 each.
ORDERING INFO 1 pc. 5 25 100
PRICE OF ADDING A PRICE OF
PRICE OF TRANSDUCER + DOUBLE-QUICK MOUNT
= DOUBLE-QUICK MOUNTED TRANSDUCER
Any -103 size -103 Double
Transducer $129 $89 $64 $49 Quick Mount
-503
Any -503 size Double
Transducer $149 $109 $79 $59 Quick
Mount
2 - P I E Z O L AY E R D I S K E L E M E N T S
USED AS B E N D I N G D I S K M OTO R S
DESCRIPTION
The T216-A4NO Bending Disk elements bow in and out
(like a drum head) when actuated. Because they have no
center shim reinforcement, they are not intended to be
center accessed.
T216-A4NO-573
Disks are stocked for “off-the-shelf” delivery. Custom
configurations and sizes upon request. Maximum diame-
ter is 2.75” (69.8mm).
T216-A4NO-373
PART NUMBER DIAMETER
Inches (mm)
T216-A4NO-273
Elements made with PSI-5A4E Piezoceramic
T216-A4NO-173 T216-A4NO-173X .250 (6.4)
T216-A4NO-273X .500 (12.7)
Diameter
T216-A4NO-373X 1.250 (31.8)
Top View (Scale: x1) T216-A4NO-573X 2.500 (63.5)
Nickel electrode
.0075" +
(0.19) PSI-5A4E piezoceramic
P
Bond layer
P
No center reinforcement
.016"
(0.41) X-poled for bending (standard)
– Side View (Exaggerated)
FREE DEFLECTION ①
∆Xout
RATED VOLTAGE (Vp)
BLOCKED FORCE ①
∆Fout
CAPACITANCE (nF)
WEIGHT (Grams)
(Series Operation)
(Series Operation)
STIFFNESS (N/m)
(µm)
(Hz)
(N)
ORDERING
I N F O R M AT I O N
Vin
S TA N DA R D 4 - L AY E R E L E M E N T S
USED AS B E N D I N G M OTO R S , ± 262 µM VERSION & ± 1,050 µM VERSION
DIMENSIONS
T434-A4-201 Dimensions
1.75 (44.5)
Lc = 1.125 (28.6)
.20 (5.1)
Mounting
Force (Grams)
T234-A4-201Y
@ ±90 V Mounting
±.20 ±20.4
+
T234-A4-302Y
±.10 ±10.2
@ ±90 V
.034 (.86)
0 0
0 ±.2 ±.4 ±.6 ±.8 ±1.0 ±1.2 –
Deflection (mm)
VALUES TO BE USED
PERFORMANCE: 4-LAYER BENDER (Cantilever length, Lc, shown above) AS GUIDELINES
PART NUMBER PIEZO WEIGHT STIFFNESS CAPACITANCE MAXIMUM RESONANT FREE BLOCKED
MATERIAL VOLTAGE FREQUENCY DEFLECTION FORCE
grams N/m nF ±Vp Hz ±µm ±N
T434-A4-201 5A4E 1.8 1.4x103 77 ±90 440 ± 262 ± .36
T434-A4-302 5A4E 2.6 1.7x102 112 ±90 110 ± 1,050 ± .18
L O W V O LTA G E P I E Z O E L E C T R I C S TA C K S
STACK PERFORMANCE
4,000
+ Force (Newtons)
3,000 TS
18
-H
5-
20
2
2,000
1,000 TS18
-H5-1
04
0
0 2 4 6 8 10 12 14 16
DESCRIPTION
+ Deflection (µm)
A low voltage piezoelectric stack is a monolithic ceramic
construction of many thin piezoceramic layers which are TSI8-H5-104 & TSI8-H5-202
connected in parallel electrically. The principal character-
15
istics of the stack are: a high energy conversion efficiency,
low voltage operation, large force, low motion, fast
Displacement (µm)
80
Temperature Rise (°C)
.71 .71
(18) (18)
60
100 V
40
.20 SQ. .23 SQ. .39 SQ. .44 SQ.
(5) SQ. (6) SQ. (10) SQ. (11) SQ. 20
40 V
Coating
Coating 10 100 1000
TS18-H5-104 TS18-H5-202 Sine Wave Frequency (Hz)
SPECIFICATIONS
PIEZOELECTRIC STACKS
TS18-H5-104 TS18-H5-202
MECHANICAL
Dimensions (L x W x H) Inches 0.2 x 0.2 x 0.72 0.4 x 0.4 x 0.72
mm 5 x 5 x 18 10 x 10 x 18
Compressive Strength N/m2 8.8 x 108 8.8 x 108
Tensile Strength N/m2 4.9 x 10 6 4.9 x 106
Young’s Modulus N/m2 4.4 x 10 10 4.4 x 1010
Poisson Ratio 0.34 0.34
Density Kg/m3 7,900 7,900
Weight grams 4.5 16.
Wires .002 x 50 Stranded, Red wire positive
ELECTRICAL
Rated Voltage (Positive Only) +100 VDC +100 VDC
Capacitance nF 1600 6,500
ENVIRONMENTAL
Thermal Operating Range °C -20° to +80°
Thermal Storage Range °C -30° to +85°
Humidity % < 50%
DESCRIPTION OF ELECTRODES
Piezoceramic electrodes will be either fired silver or nick-
el. Silver electrodes are flat white in color while nickel
electrodes are grey.
Silver electrodes are not recommended for high electric
field DC applications where the silver is likely to migrate
and bridge the two electrodes. It is often used in non-
magnetic and AC applications. Silver used as an electrode
is in the form of flakes suspended in a glass frit. It is gen-
erally screened onto the ceramic and fired. The glass
makes the bond between the ceramic and the silver par-
ticles. Silver is soluble in tin and a silver loaded solder
should be used to prevent scavenging of silver in the elec-
trode.
Nickel has good corrosion resistance and is a good choice
BENDING
KIT INCLUDES:
MOTORS for both AC and DC applications. It can usually be sol-
dered to easily with tin/lead solder. Electroless nickel,
Solder Tin/Lead solder for nickel electrodes, or
■ used for plating piezoceramic, contains phosphor.
Tin/Lead/Silver solder for silver electrodes, Sometimes the phosphor content in a plating run can
12” length. make it hard to solder. Vacuum deposited nickel elec-
Flux ■ Liquid Flux for soldering to nickel or trodes are usually very thin, making soldering tricky.
silver electrodes, 7 ml. Choice of the correct flux (to remove surface oxidation)
■ Liquid Flux for soldering to stainless steel
generally makes soldering to electrode surfaces easy even
& brass center shims , 7 ml. under adverse conditions.
Wires ■ Red wires, #32 Gauge, Stripped & tinned,
5” length, 5 pieces.
■ Black wires, #32 Gauge, Stripped & tinned,
DESCRIPTION OF CENTER SHIMS
5” length, 5 pieces. Generally, the center shim layer of a 2-Layer piezoelectric
Small piezoceramic bending element is either brass or stainless steel. A wire
■ Piezoceramic sheet with nickel or silver
is attached to the center shim if the element is used in
electrode to practice technique, 1 piece. parallel operation. Shims are soldered in the same way as
the nickel electrode. The proper liquid flux choice must
be made depending on the shim material.
PURPOSE
BENDINGOF
MOTORS
THE KIT
Soldering wires to the electrodes of piezoceramic sheet
and/or the center shim of a 2-layer bending element can
be difficult if the proper materials are not used. There is a
vast array materials to choose from. The solder & flux kit
offers the right materials to get started at once and pro-
vides information to procure materials directly from the
manufacturer later. Recommended procedure is
described. Materials in the kit are for soldering to nickel
electrodes unless specifically requested for silver.
I N T R O D U C T I O N TO P I E Z O E L E C T R I C I T Y
The following text describes the ter- condition. The superscripts are T, E, D
minology of piezoceramics and the and S, signifying: 1
relationship among variables for func- Figure - 1b
T = constant stress
tional applications.
= mechanically free
E = constant field = short circuit
RELATIONSHIPS D = constant electrical displacement
Relationships between applied forces F
= open circuit
and the resultant responses depend S = constant strain +
upon: the piezoelectric properties of = mechanically clamped Q or V
+
the ceramic; the size and shape of the As an example, KT3 expresses the –
P –
piece; and the direction of the electri- relative dielectric constant (K), mea-
cal and mechanical excitation. sured in the polar direction (3) with
To identify directions in a piezoceram- no mechanical clamping applied. Figure - 2a
ic element, three axes are used. These
axes, termed 1, 2 and 3, are analogous "D" CONSTANT
to X,Y and Z of the classical three The piezoelectric constants relating
dimensional orthogonal set of axes the mechanical strain produced by an
(Figure 1a) applied electric field are termed the F –
strain constants, or the “d” coeffi-
The polar or 3 axis is taken parallel to +
Q or V
cients. The units may then be P +
the direction of polarization within –
expressed as meters per meter, per
the ceramic. This direction is estab-
volts per meter (meters per volt).
lished during manufacturing by a high
DC voltage that is applied between a strain developed Figure - 2b
pair of electroded faces to activate d=
applied electric field
the material. The polarization vector
“P” is represented by an arrow point- It is useful to remember that large dij
ing from the positive to the negative constants relate to large mechanical
poling electrode. In shear operations, displacements which are usually
+ F
these poling electrodes are later sought in motional transducer – +
Q or V
removed and replaced by electrodes devices. Conversely, the coefficient –
P
deposited on a second pair of faces. may be viewed as relating the charge
In this event, the 3 axis is not altered, collected on the electrodes, to the
but is then parallel to the electroded applied mechanical stress. d33 applies Figure - 2c
when the force is in the 3 direction the thickness of ceramic between (ε0= 8.9 x 10-12 farads/meter) and
(along the polarization axis) and is electrodes. A “33” subscript indicates electrode surface area, and then
impressed on the same surface on that the electric field and the mechan- dividing by the thickness separating
which the charge is collected (Figure ical stress are both along the polariza- the electrodes. Units are expressed
2a). d31 applies when the charge is tion axis. (Figure 2a.) A “31” sub- in farads.
collected on the same surface as script signifies that the pressure is
before, but the force is applied at right applied at right angles to the polariza- K ε0 A
tion axis, but the voltage appears on C =
angles to the polarization axis (Figure t
2b). the same electrodes as in the “33”
case. (Figure 2b.) K3 is related to the capacitance
The subscripts in d15 indicate that the
A “15” subscript implies that the between the original poling elec-
charge is collected on electrodes
applied stress is shear and that the trodes. K1 is related to the capaci-
which are at right angles to the origi-
resulting electric field is perpendicular tance between the second pair of
nal poling electrodes and that the
to the polarization axis. (Figure 2c.) electrodes applied after removal of
applied mechanical stress is shear
the poling electrodes for the purpos-
(Figure 2c.) High gij constants favor large voltage es of shear excitation.
The units for the dij coefficients output, and are sought after for sen-
are commonly expressed as sors. At frequencies far below resonance,
coulombs/square meter per new- piezoelectric ceramic transduc-
Although the g coefficient are called ers are fundamentally capacitors.
ton/square meter. voltage coefficients, it is also correct Consequently, the voltage coeffi-
to say the gij is the ratio of strain cients gij are related to the charge
short circuit charge density developed over the applied charge
d= coefficients dij by the dielectric con-
applied mechanical stress density with units of meters per stant Ki as, in a capacitor, the voltage
meter over coulombs per square V is related to the charge Q by the
When the force that is applied is dis- meter. capacitance C. The equations are:
tributed over an area which is fully
covered by electrodes (even if that is strain developed Q = CV
only a portion of the total electrode)
g=
applied charge density d33 = KT3 ε0 g33
the units of area cancel from the d31 = KT3 ε0 g31
equation and the coefficient may be d15 = KT1 ε0 g15
expressed in terms of change per unit DIELECTRIC CONSTANTS
force, coulombs per newton. To view The relative dielectric constant is the
the dij coefficients in this manner is ratio of the permittivity of the material, COUPLING COEFFICIENTS
useful when charge generators are ε, to the permittivity of free space, ε0, Electromechanical coupling k33, k31,
contemplated, e.g., accelerometers. in the unconstrained condition, i.e., well
kp, and k15 describe the conversion
below the mechanical resonance of the
part. of energy by the ceramic element
“G” CONSTANT from electrical to mechanical form or
The piezoelectric constants relating permittivity of material ε vice versa. The ratio of the stored
converted energy of one kind
the electric field produced by a K=
permittivity of free space = ε0 (mechanical or electrical) to the
mechanical stress are termed the volt-
age constants, or the “g” coefficients. input energy of the second kind
The units may then be expressed as (electrical or mechanical) is defined
volts/meter per newton/square meter. CAPACITANCE as the square of the coupling coeffi-
Whereas the relative dielectric cons- cient.
tant is strictly a material property, the mechanical energy stored
open circuit electric field k=
g= capacitance is a quantity dependent on electrical energy applied
applied mechanical stress
the type of material and its dimen-
or
sions. Capacitance is calculated by
Output voltage is obtained by multi- multiplying the relative dielectric con- electrical energy stored
k=
plying the calculated electric field by stant by the permittivity of free space mechanical energy applied
Subscripts denote the relative direc- to shear strain. Units are usually AGING RATE
tions of electrical and mechanical newtons/square meter.
quantities and the kind of motion Aging is the attempt of the ceramic to
It should be clearly understood that change back to its original state prior
involved. They can be associated with
the piezoceramic properties to polarization. Aging of piezoelectric
vibratory modes of certain simple
described above are defined for ideal ceramics is a logarithmic function with
transducer shapes; k33 is appropriate
shapes measured under ideal time. The aging rate defines change in
for a long thin bar, electroded on the
mechanical and electrical boundary the material parameters per decade of
ends, and polarized along the length,
conditions. When put to use under time, i.e., 1-10 days, 5-50 days, etc.
and vibrating in a simple length
practical device operating condi-
expansion and contraction. k31
tions, the predicted performance is
relates to a long thin bar, electroded
approached but seldom realized. PYROELECTRICITY
on a pair of long faces, polarized in
Non-ideal shapes and non-ideal Piezoelectric materials are also pyro-
thickness, and vibrating in simple
boundary conditions contribute to electric. They produce electric charge
length expansion and contraction. kp
transduction losses due to such as they undergo a temperature
signifies the coupling of electrical and
things as standing waves, interfering change. When their temperature is
mechanical energy in a thin round
vibrational modes, pseudo-clamping, increased, a voltage develops having
disc, polarized in thickness and vibrat-
stray electric and dielectric resis- the same orientation as the polariza-
ing in radial expansion and contrac-
tances. Since the possibilities are tion voltage. When their temperature
tion. k15 describes the energy con-
infinite, the designer must evaluate is decreased, a voltage develops hav-
version in a thickness shear vibration.
each component under the use con- ing an orientation opposite to the
Since these coefficients are energy
ditions for which it is intended. polarization voltage, creating a depo-
ratios, they are dimensionless.
larizing field with the potential to
YOUNG’S MODULUS DENSITY degrade the state of polarization of
the part.
As with all solids, piezoelectric ceram- The ratio of the mass to volume in
ics have mechanical stiffness proper- the material, expressed in kg/m3 The maximum electric field which
ties described as Young’s Modulus. arises due to a temperature shift is:
mass
Young’s Modulus is the ratio of stress ρ=
volume α ( ∆T)
(force per unit area) to strain (change
K3 ε0
E(pyro) =
in length per unit length).
stress DISSIPATION FACTOR where E(pyro) is the induced electric
Y=
strain A measure of the dielectric losses in field in volts/meter, α is the pyroelec-
the material-defined as the tangent of tric coefficient in Coulomb/°C
Because mechanical stressing of the the loss angle or the ratio of parallel meter2, ∆T is the temperature differ-
ceramic produces an electrical resistance to the parallel reactance, ence in °C, K3 is the dielectric con-
response which opposes the resultant expressed in percent. stant, and ε0 is the dielectric permit-
strain, the effective Young’s Modulus tivity of free space. For PZT piezoce-
with electrodes short circuited is MECHANICAL (QM) ramic, α is typically ~ 400x10-6
lower than with the electrodes open coulomb/°C meter2.
circuited. In addition, the stiffness is The ratio of reactance to resistance
different in the 3 direction from that in the equivalent series circuit repre-
in the 1 or 2 direction. Therefore, in senting the mechanical vibrating res- CRYOGENIC
expressing such quantities both direc- onant system. The shape of the part The piezoelectric strain coefficient
tion and electrical conditions must be affects the value. decreases significantly at cryogenic
specified.YE33 is the ratio of stress to temperatures, but does not vanish.
strain in the 3 direction at constant CURIE TEMPERATURE At 77°K and 4.2°K the strain coeffi-
field E (electrodes shorted). YD33 is The temperature at which the crystal cient decreases to about 33% and
the equivalent with the electrodes structure changes from a non-sym- 14% respectively, of its room temper-
open circuited.YE11 and YD11 are the metrical (piezoelectric) to a symmet- ature value. However, the coercive
moduli in the 1 or 2 direction. YE55 rical (non-piezoelectric) form, field increases, allowing the piezo to
and YD55 are the ratios of shear stress expressed in degrees Celsius. be driven harder.
M O T O R T R A N S D U C E R R E L AT I O N S H I P S
∆T
∆T + Parallel Expansion
– V
∆T = Vd33
T+∆T
V + –
+ + P
P
T-∆T
T
–
P – W
–
L+ ∆L L L– ∆L
∆T
∆T + Transverse Expansion
– V
∆L = ∆W = Vd31
T+∆T
V + –
+ + P
P L W T
T-∆T
+
T
–
P – W
–
L+ ∆L L L– ∆L
∆x
– +
V
– + – + – +
V X = Vd15
P P P
+ –
∆x
BENDING MOTOR
+
V Series Connection
T ∆X
+ P – + P + P
–– –– –– – 2
X = 2L V2 d31
+ + +
P ∆X P P
V
L + T
–
V Parallel Connection
+
+
– P +
– P +
– P 2
+
– P –
T
+
– P +
– P X = 4L V2 d31
V T
L
+
G E N E R AT O R T R A N S D U C E R R E L AT I O N S H I P S
F F
Q = Fd33
+ –
+ + +
Q or V P P P Q or V Fg33
V
T
W
– – –
L –
+ =
T LW
Q F d31
=
LW TW
– F F +
+ + +
Q or V P P P Q or V
T
W
+ – –
L –
– V F g31
=
T TW
F
Q = Fd15
+ –
– + – + – +
Q or V Q or V
T
P P W F P
– L + V F g15
=
T LW
P P W P
– L + V F g15
=
T TW
F
BENDING GENERATOR
F Series F
Parallel
W Connection Connection
+ 2
+
––
+
P Q or V 2
Q = 3FL 2 d31 +
– P Q = 3FL2 d31
T P – 2T +
– P + T
Q or V
L
3FL g31 –
V = 3FL g31
V =
2WT 4WT
T Y P I C A L T E M P E R AT U R E D E P E N D E N C E O F
P I E Z O C E R A M I C P R O P E RT I E S
75
Percent Deviation d31
5H
25 -20
5A
5A
0 -40
5H
-25 -60
-100 -50 0 50 100 150 200 250 -100 -50 0 50 100 150 200 250
5H
300 100
Relative Dielectric Constant (K)
Percent Deviation
200 50
Percent Deviation
Mechanical Q
5A
100 0
5A
5H
0 -50
-100 -100
-100 -50 0 50 100 150 200 250 -100 -50 0 50 100 150 200 250