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Safety Science 47 (2009) 569–577

Contents lists available at ScienceDirect

Safety Science
journal homepage: www.elsevier.com/locate/ssci

Designing of integrated quality and safety management system (IQSMS)


for shipping operations
Metin Celik *
Department of Maritime Transportation and Management Engineering, Istanbul Technical University, Tuzla 34940, Istanbul, Turkey

a r t i c l e i n f o a b s t r a c t

Article history: This paper proposes a systematic approach for exploring the compliance level of the international safety
Received 16 December 2007 management (ISM) code with the ISO 9001:2000 in order to structure an integrated quality and safety
Received in revised form 9 June 2008 management system (IQSMS) for shipping operations. Multi-attribute fuzzy axiomatic design (MA-
Accepted 4 July 2008
FAD) is determined as a suitable research methodology for the focused problem. To illustrate the pro-
posed approach, a casualty onboard oil tanker ship is analysed; moreover, the potential advantages of
the IQSMS in operational level are underlined. The outcomes of this research originally ensure decision
Keywords:
aid for the relevant executives in ship management companies who eagerly insist to implement quality
ISQMS
ISM code
integrated ISM code.
ISO 9001:2000 Ó 2008 Elsevier Ltd. All rights reserved.
Maritime safety regulations
Fuzzy axiomatic design

1. Motivation on safety management in shipping business agement Code for the Safe Operation of Ships and Pollution Preven-
tion (ISM code), The International Ship and Port Facility Security
As a result of the defining of the merchant shipping as one of the Code (ISPS code) have been adopted as guidelines for the maritime
most dangerous sectors among the world’s greatest industries by shareholders in global perspective (International Maritime Organi-
International Maritime Organization (IMO), the relevant sharehold- zation, 2007). Besides the serious advantages of the international
ers in the maritime transportation industry need to enhance the conventions, integration of the generic standards declared by the
safety culture and climate within their organizations (Hetherington International Organization for Standardization (ISO) such as quality
et al., 2006). Moreover, the existing statistical researches (Rothblum, and environment into maritime business process is expected to in-
2000; O’Neil, 2003; Darbra and Casal, 2004) and the findings of ship- crease the reputation of ship management companies in the compet-
ping accident investigation reports (Maritime Safety Authority of itive transportation market. Ideally, managing the requirements of
New Zealand, 1995–1996; MAIB, 2000; United States Coast Guard, the international conventions and adaptation of international stan-
2004) have confronted the existing concerns especially on the role dards into business cycle depend upon structuring effective execu-
of human element in maritime industry (Hee et al., 1999; Hansen tion procedures and availability of qualified human resources in
et al., 2002; Er and Celik, 2005; Celik and Er, 2007a). The maritime both shore-based organization (Celik and Er, 2006b) and onboard
catastrophes at the operational level (e.g. M/T Torrey Canyon in merchant ships (Celik et al., 2007a). The integrated system should
1967, M/T Exxon Valdez in 1989, M/T Erika in 1999, M/T Prestige in be established systematically to maintain the requirements of mar-
2002), environmental disasters, and economic losses have been sub- itime conventions while reducing the excessive bureaucracy in the
sequently monitored (Höfer, 2003; Ernst et al., 2006; Renner, 2006) execution process due to quality extension. Therefore, the problem
whose influences enforce the maritime community to increase the seeks for a methodological approach to manage these constraints
level of precautions (Celik and Er, 2006a). In this sense, many of during system redesign process.
the international conventions and safety and environment-related This paper proposes an approch on the basis of multi-attribute
regulations such as International Convention for the Safety of Life fuzzy axiomatic design (MA-FAD) methodology to assess the con-
at Sea (SOLAS), International Convention for the Prevention of Pollu- formity level of ISO 9001:2000 integration into execution process
tion from Ships (MARPOL), Convention on the International Regula- of ISM code in shipping business. The ISM code which includes
tions for Preventing Collisions at Sea (COLREG), International mandatory requirements for the ship management companies, de-
Convention on Loadlines (LOADLINE), and The International Man- fines an international standard broadly for the safe management
and operation of ships to maintain high standards of safety and
* Tel.: +90 216 395 1064; fax: +90 216 395 4500. environmental protection. On the other hand, integration of the
E-mail address: celikmet@itu.edu.tr generic standards such as quality and environment into the

0925-7535/$ - see front matter Ó 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ssci.2008.07.002
570 M. Celik / Safety Science 47 (2009) 569–577

business cycle increases the competitiveness in the global market. In 1989, IMO adopted guidelines on management for the safe
The implementation processes of the international standards and operation of ships and for pollution prevention. The proposed guide-
regulations require well-designed management styles which di- lines were revised in 1991, furthermore, the ISM code was adopted
rectly influence the operational performance of merchant fleet. as a recommendation in 1993 (IACS, 1996). Due to the significance
This section enables the required motivation on significance of of the code, it was decided that the best way of achieving this was un-
ISM code implementation in shipping business. The remainder of der SOLAS Convention (Traves, 1997). Therefore, the code is adopted
the paper is organized as follows: Section 2 overviews the existing into the convention as amendments, which is entitled ‘‘management
application procedures of ISO 9001:2000 quality standard and ISM for the safe operation of ships”. In practice, the code requires a Safety
code in ship management. The fundamentals of FAD as research Management System (SMS) to be established by the ship manage-
methodology and application stages are represented in the con- ment company. The SMS describes the relevant responsibilities for
tents of model structuring process within Section 3. Moreover, operating the ship with respect to the following functional require-
the expected conformity levels of ISM code’s clauses are computed ments (Farthing, 2006): (1) safety and environmental protection
via FAD when it is integrated with the ISO 9001:2000 quality sys- policy, (2) procedures to ensure safety and environmental protec-
tem in terms of designing integrated quality and safety manage- tion, (3) authorities and communication procedures between
ment system (IQSMS). In Section 4, a real case failure scenario on shore-based organization and shipboard personnel, (4) procedures
propeller shaft misalignment onboard oil tanker ship is analyzed for reporting accidents, casualties, incidents, (5) response plans to
to outline the existing shortfalls of ISM code implementation in emergencies and (6) internal audits and management reviews.
practice. The last section expresses the expected benefits of quality During implementation process, the ISM code has a major im-
extension through safety management systems on board merchant pact on management styles that requires some shipping companies
ships. to make considerable changes in their organizations. It mainly
emphasizes the role of the management in safety and pollution
2. Overview on ISM code and ISO 9001:2000 practices in prevention to enforce the operators of substandard ships for
shipping industry improving their technical and operational processes. As it is con-
sidered as the prior requisite to perform trading activities in mar-
This section overviews the current implementation procedures itime market, all shipping companies have to establish an
of the ISM code and ISO standards in shipping industry. Moreover, implementation plan to carry out the requirements of ISM code
the industrial feedbacks about the ongoing efforts of relevant man- (Hunter, 1998). These constraints recall the needs for professional
agers in shipping firms to establish ISO 9001:2000 quality stan- managerial staff and well-founded shore-based organization in
dards are explored. shipping companies (Celik and Er, 2006b).

2.1. Background of maritime regulations and IMO 2.3. Quality management standard (ISO 9001:2000) in shipping
industry
Shipping industry is one of the key branches of international
business cycle. If each nation published its own safety legislation, The ISO 9000 series are a set of international quality manage-
serious conflicts with the national laws would occur. The IMO is ment standards and guidelines. Since the initial publication in
acting on setting internationally approved baseline standards for 1987, the standards have gained a global reputation and due to
the member nations in order to prevent diversity in terms of prac- their generic nature have wide ranges of application field in differ-
ticing the codes, rules, and regulations. It was established by ent branches of industry. Although the recently revised ISO
means of a Convention adopted under the auspices of the United 9001:2000 is more clearly addressing the quality management sys-
Nations in Geneva on 17 March 1948. The main technical work is tem requirements for organizations to demonstrate its capability
carried out by the Maritime Safety, Marine Environment Protec- to meet customer needs and expectations, there are still serious
tion, Legal, Technical Co-operation and a number of relevant sub- shortfalls have to be overcome to satisfy the expectations of rele-
committees. In a broad sense, the IMO principally targets to im- vant shareholders in the shipping industry. Fundamentally, the
prove the safety and security of international shipping and to pre- existing version is based on eight quality management principles
vent marine pollution from ships via rules and regulations. In that reflect the best management practices (Kanholm, 2000) with
addition, it is also involved in legal matters such as liability, com- respect to the following principles: (1) customer-focused
pensation, and the facilitation of international maritime traffic. organization, (2) leadership, (3) process approach, (4) system ap-
proach to management (5) continual improvement, (6) factual ap-
2.2. SOLAS convention and ISM code proach to decision making, and (7) mutually beneficial supplier
relationship.
The main objective of the SOLAS (The International Convention The adaptation of ISO quality standards in shipping business
for the Safety of Life at Sea) Convention is to specify minimum provides invaluable benefits with regard to the technical manage-
standards for the construction, equipment, and operation of ships, ment of merchant fleet, and is also very useful for both improving
which are compatible with their safety (IMO, 2004). The SOLAS the service quality and enhancing customer satisfaction in the
Convention is generally recognized as the most important of all market (Gronroos, 1984; Srdoc et al., 2007). However, problems
the international treaties concerning the safety of shipping indus- have appeared on ensuring the compliances of the ISO quality stan-
try. As a response to the Titanic disaster, the first version was dards with the relevant maritime regulations while structuring an
adopted in 1914. After great revisions, the new version was integrated management system (IMS) in practice. Therefore, an
adopted in 1974, which included a new amendment procedure additional effort is required to implement the requirements of
which is designed to ensure that changes could be made within a ISO 9001:2000 under acceptable bureaucracy level while main-
specified period of time (Psaraftis, 2006; Urrutia, 2006). In accor- taining the ISM code foundation.
dance with the requirements of SOLAS Convention, Flag States
are responsible for ensuring that ships under their flag comply 2.4. Motivation towards IQSMS
with its requirements, and a number of certificates are prescribed
in the Convention as proof that the requirements of convention The needs of combining ISM code with ISO 9001:2000 lay to the
have been fulfilled (IMO, 2000; Vassalos, 2006). serious shortfalls of ISM code practice on board merchant ships.
M. Celik / Safety Science 47 (2009) 569–577 571

The motivation behind this idea can be supported with great argu- For expressing mathematical impressions behind the theory,
ments with regard to the safety aspects of the shipping industry. the Ii is defined as follows:
Despite the external pressures of maritime regulations and inter-  
national maritime authorities, the human-based errors are still 1
Ii ¼ log ð1Þ
the dominant factor in shipping casualties (Hee et al., 1999; Fot- pi
land, 2004). Due to the lack of effective communication in ship-
where the pi as the probability distribution function is expressed
shore interface, the effectiveness of the implementation process
with the following formula:
for the maritime regulations is generally not satisfied up to the
industrial expectations. This paper proposes a systematic approach common range
to eagerly manage these shortfalls in the ship management pro- pi ¼ ð2Þ
system range
cess. At this point, establishing a quality extended SMS can be rec-
ognized as a key stage for managing this gap. Finally, the Ii can be expressed broadly as follows (Kulak et al.,
2005):
 
system range
3. Model structuring on conformity assessment Ii ¼ log2 ð3Þ
common range
Despite the high level of administrative control on execution Furthermore, the evaluation scale is required as another initial
facilities, the ship management processes also require endeavoring definition to insert the judgments for defining both FRs and alter-
safety aspects on board ships at the operational level. In this case, native comparisons as well. The triangular fuzzy numbers (TFNs)
the integration of ISO 9001:2000 standard into the ISM code imple- for the different set of linguistic terms are proposed by Chen and
mentation can be recognized as an opportunity for improving the Hwang (1992), and by Olcer and Odabasi (2005) as well. Table 1
safety and reliability of operations up to the desired levels. How- illustrates the modified evaluation scale and relevant linguistic
ever, a decision-making problem on conformity evaluation is ex- judgments for performing conformity assessment on ISO
pected to arise during design stages of the integrated system in 9001:2000 and ISM code integration.
the ship management companies. This paper proposes a systematic The recent applications of the MA-FAD approach have cited in
approach for investigating conformity level of the ISM code clauses literature on various themes such as software design (Chen et al.,
with the fundamental structure of ISO 9001:2000 standard by uti- 2001), product design (Thielman et al., 2005), system design (Hira-
lizing MA-FAD methodology. The sub-sections introduce the the- ni and Suh, 2005), and decision-making (Brunner and Starkl, 2004;
ory of MA-FAD methodology initially and propose a model for Celik et al., 2007b; Coelho and Moura, 2007; Celik et al., 2008) also.
measuring conformity degrees of ISM code clauses with the The proposed papers in the literature aim at enhancing the design
requirements of ISO 9001:2000. process of the systems and increasing the consistency of solutions
as well. In the further sections of this paper, the MA-FAD method-
3.1. Why MA-FAD? ology is applied for enhancing the effectiveness of ISM code prac-
tice in the operational process of merchant ships eagerly.
When the nature of the focused problem is analyzed, it seems
that the MA-FAD can be recognized as a suitable methodology in 3.3. Identifying problem environment and control criterion
order to take advantage of the information axioms on system rede-
sign process. For solving this complex managerial problem, the For motivating on the problem, it is necessary to identify the
strength of the MA-FAD comes from identifying the prior expecta- multiple criteria problem environment initially. The fundamental
tions from the targeted system in terms of pre-settled functional items of the ISO 9001:2000 are determined to be utilized on crite-
requirements (FRs) under multiple criteria decision environment. rion structuring process in a hierarchical manner. Table 2 illus-
In addition, laying the background of MA-FAD to the axiomatic trates the hierarchic structure of attributes on conformity
principles in design science can be accepted as another advantage assessment.
of this technique, which can be utilized within the paper. It means On the other hand, the main clauses of ISM code are determined
that besides the synergy of decision-making ability in fuzzy envi- as the alternatives within the proposed model on the problem. The
ronment, this paper enforces the second axiom of theory (informa- execution process of ISM code can be divided into two sections:
tion axiom) to comply with safety and quality dimensions under a Implementation (Part A) and Certification and Verification (Part
unique execution scheme for shipping operations. Therefore, it was B), respectively. Table 3 illustrates a categorization scheme on
decided to utilize this as a research methodology to formulate the the main clauses of ISM code.
conformity assessment under multiple criteria. On the other hand,
the theory of fuzzy sets is supporting this paper in order to manage 3.4. Defining of FRs for identifying acceptable levels
the consistent solutions despite enormous incomplete information.
Also, the fuzzy operations have ensured involving the group con- Defining of FRs is another critical stage that identifies the
sensus into the FRs definition process within decision model. acceptable levels for conformity degree on ISO 9001:2000 integra-
tion into ISM Code procedure. For managing this issue consistently,
3.2. Theoretical background of MA-FAD methodology it is combined with the three expert groups from maritime society:
ship managers, quality experts, and maritime administrative orga-
The principles of axiomatic design methodology were initially nizations. Table 4 illustrates the definitions of FRs with respect to
proposed by Suh (1990). The theory of axiomatic design approach each of the expert group respectively. In addition, the aggregated
is based on computations of information content that is denoted values of linguistic terms as TFNs are also added into the last
with Ii. The terms of FRs, the minimum set of independent require- row of Table 4 as well.
ments, identify the design goal. In the final decision process, the
design alternative that has the smallest information content is rec- 3.5. Judgments on conformity assessment scheme
ognized as the best opportunity (Suh, 2001). Fig. 1 illustrates the
system range, decision range, and common range to identify the In this case, the ISM clauses are referred as alternatives while
geometric descriptions of fundamental parameters. the main items of ISO 9001:2000 are defined as assessment
572 M. Celik / Safety Science 47 (2009) 569–577

Table 3
µ (x) Main clauses of ISM code

Sections Clauses Clause no


System Decision PART A – General Clause 1
Range Range implementation Safety and environmental protection policy Clause 2
Company responsibilities and authority Clause 3
Designated person(s) Clause 4
1
Master’s responsibility and authority Clause 5
Resources and personnel Clause 6
Development of plans for shipboard Clause 7
operations
Emergency preparedness Clause 8
Reports and analysis of nonconformities, Clause 9
accidents, and hazardous occurrences
Maintenance of the ship and equipment Clause 10
Documentation Clause 11
Company verification, review, and Clause 12
evaluation
x PART B – certification Certification and periodical verification Clause 13
and verification Interim certification Clause 14
Common
Verification Clause 15
Range Forms of certificates Clause 16

Fig. 1. Geometric description of system range and common range.

criterion as well. Table 5 illustrates the expert judgments on con-


Table 1 formity levels of ISM code clauses to make a comprehensive
Evaluation scale for conformity assessment evaluation.
Linguistic terms on conformity Corresponding fuzzy Abbreviation
degree numbers 3.6. Findings on information contents (Ii)
Clauses at least fully conforming 0.8, 1, 1 F
Clauses at least substantially 0.6, 1, 1 S The Ii for each of the ISM code clauses are computed and the
conforming findings are illustrated in Table 6. Using the Eq. (3), the Ii for the
Clauses at least partially conforming 0.4, 1, 1 P
ISM Code – Clause 1 on the attributes of C21 (i.e. System range
Clauses at least low conforming 0.1, 1, 1 L
Closes at least very low conforming 0, 1, 1 VL (0.4, 1, 1); FR (0.8, 1, 1)) can be illustrated as a sample calculation
as follows:
!
ð10:4Þ1
2
IC 21 ¼ log2 ð10:8Þ1
¼ 1:585
2

Table 2 The Ii for the other attributes are computed via following the similar
Hierarchic structure of attributes on conformity assessment procedure. Summation of the Ii for the each attribute gives the total
P
Main attributes Code Sub-attributes Code information contents ( I) for the relevant clauses. At this point, the
priority weights of the main attributes are accepted as the same
Conformity assessment attributes
Quality management system C1 General requirements C11 within criterion hierarchy; hence, the influences of the main attri-
Documentation requirements C12 butes in terms of weighted information contents are neglected.
Management responsibility C2 Management commitment C21 However, the different weights can be assigned on main attributes
Customer focus C22 based on quality management policy of the ship management com-
Quality policy C23 panies, and can be easily integrated into computation process.
Planning C24 In detail, the conformity ranking of ISM code clauses based on
Responsibility, authority and C25 P
communication
I is illustrated in Table 7. The theory of FAD approach defines
Management review C26 the lowest information contents in total as the best design. Hence,
Resource management C3 Provision of resources C31
the ISM code clauses are ranked in ascending order from the small-
Human resources C32 est value of information contents to the greatest one. According to
Infrastructure C33 the results, Clause 9 is selected as the most suitable clause for
Work environment C34 structuring the integrated system with ISO 9001:2000 with the to-
Product realization C4 Planning of product realization C41 tal information contents of 2.69. Moreover, Clauses 3, 5, 4 are the
Customer-related processes C42 other high conforming clauses with the total information contents
Design and development C43
of 3.05, 3.93, and 4.41, respectively. The ranking order of clauses
Purchasing C44
Production and service provision C45 motivates the related managers in shipping firms to route the
Control of monitoring and C46 roadmaps for achieving the infrastructure of integrated manage-
measuring devices ment system. Nevertheless, the high ranges of the information con-
Measurement, analysis and C5 General C51 tents indicate that the integration process would expected to
improvement Monitoring and measurement C52 require great effort to manage the adaptation especially for Clauses
Control of nonconforming C53 16, 14, and 1. At this point, these clauses are generally regarded
product
Analysis of data C54
with the certification and verification process that can be per-
Improvement C55 formed under the unique certificate requirements of the estab-
lished integrated system.
Table 4
Definitions of FRs

Maritime expert groups Evaluation factors


C11 C12 C21 C22 C23 C24 C25 C26 C31 C32 C33 C34 C41 C42 C43 C44 C45 C46 C51 C52 C53 C54 C55
Group I: ship managers L F F S S F S F S F L P F P VL P F S S F F F S
Group II: quality experts S P F F P S S F F S L L S F P P S P F S S F S
Group III: administrative L P F P S P S P S S P P S P P P F S L P F S P
organizations
Aggregated TFNs 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000
1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000
0.259 0.528 0.800 0.600 0.534 0.600 0.600 0.671 0.666 0.666 0.197 0.303 0.665 0.529 0.271 0.400 0.734 0.534 0.507 0.600 0.734 0.734 0.534

M. Celik / Safety Science 47 (2009) 569–577


Table 5
Judgments on conformity levels of ISM code clauses

Clause no Assessment criterion


C11 C12 C21 C22 C23 C24 C25 C26 C31 C32 C33 C34 C41 C42 C43 C44 C45 C46 C51 C52 C53 C54 C55
Clause 1 S P P S L L L L L P L L VL L L VL L L VL VL L P P
Clause 2 S F F S F P P P S P L S P L P L L L L P P L S
Clause 3 F P F S S F F P S F P L S S S L F P S F F F S
Clause 4 F S F P P F F P P P L L F F S F F P S F F F F
Clause 5 S S F P P F F P P F L P F F S VL F P S F F F F
Clause 6 L P F P S F S S F F F F S P F S F P P P P L S
Clause 7 P F S F F F F S S P S S F F S P S P S F S P P
Clause 8 S F S P S S S P P P S P P S P P P L P F S P S
Clause 9 F F F S F S F S S S P P F P P L F S S F S F P
Clause 10 L F S F S S S P P P S S S S S S S F S S S S S
Clause 11 P F P P F P P L L P L VL L L L VL P L P P P L P
Clause 12 L S P S S S S P S S S L L P P L P S S S P F S
Clause 13 S F P P P P P P P P L P L P L VL P L VL P P S P
Clause 14 VL L P S VL L P VL VL P L L L S VL VL L VL VL VL L VL VL
Clause 15 P S S S P S S P P S P P P S P L P P P P P S P
Clause 16 VL L P L VL L L VL VL VL VL VL VL L L VL L VL VL VL L P VL

573
574 M. Celik / Safety Science 47 (2009) 569–577

12.76
21.38

4.41
3.93

2.69
5.86

25.96
9.15

17.44
8.33

22.97
Table 7

3.05

5.04
6.05

15.10

9.30
I
Ranking of ISM code clauses based on conformity levels
P Rank Clauses
P
I

0.365
0.365

0.365

0.365

0.365

0.365
1.102

1.102
0.000
0.000
0.000
0.000
0.000

0.000
0.000

0.000
C55 1 Clause 9 2.69
2 Clause 3 3.05
3 Clause 5 3.93
1.758
1.174

1.174
1.174

0.589
1.758

1.911

1.174
0.589

0.589
0.000
0.000
0.000
0.000

0.000

0.000
4 Clause 4 4.41
C54

5 Clause 6 5.04
6 Clause 10 5.86
1.174
1.758

0.589

0.589

1.174
1.174
1.758
1.174
1.758
0.589

0.589
1.174
0.000
0.000
0.000
0.000
7 Clause 7 6.05
C53
C5

8 Clause 12 8.33
9 Clause 8 9.15
0.585

0.585

0.585

0.585
1.322

1.322

1.322
0.000
0.000
0.000
0.000
0.000

0.000
0.000

0.000

0.000
10 Clause 15 9.30
C52

11 Clause 2 12.76
12 Clause 13 15.10
0.868

0.283

0.283

0.283
1.020

1.020
1.020

1.020
0.000
0.000
0.000
0.000
0.000

0.000
0.000

0.000
13 Clause 11 17.44
C51

14 Clause 1 21.38
15 Clause 14 22.97
16 Clause 16 25.96
0.365
0.365
0.365
0.365
0.365

0.365
1.102

1.102
0.950
0.950

0.950

0.950

0.950
0.000
0.000

0.000
C46
1.758
1.758

1.174

1.174
1.174
0.589

0.589
1.174

1.758
1.174
1.758
0.000
0.000
0.000
0.000

0.000
C45

3.7. Decision aid to IQSMS


0.737
0.585
0.585

0.737

0.585

0.737
0.585
0.737
0.737
0.585
0.737
0.000

0.000
0.000
0.000

0.000

The quantitative outcomes of the conformity assessment can be


C44
C4

utilized as decision aid for structuring a new implementation plan


on the basis of ISM code in ship management. The assigned rank for
0.456
0.304

0.304

0.304

0.304
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

0.000

0.000
C43

the ISM code clauses identify the roadmap for designing a new exe-
cution scheme which combines the safety and quality aspects. It
0.934
0.934

0.349

0.934
0.349
0.349

0.934
0.000
0.000
0.000
0.000
0.000
0.000

0.000

0.000
0.000

means that the clause which has the lowest information content
C42

can easily comply with the ISO, 9001, 2000 requirements. Other-
wise, these is a need to implement the requirements of clauses
0.841
0.256

0.841

0.256

0.841
1.578

1.426
1.426
1.426
1.426

1.578
0.000
0.000
0.000
0.000

0.000

separately from the integrated system. The information flow with-


C41

in the proposed IQSMS can be structured based on the total infor-


0.369

0.369
0.369

0.369

0.521
0.369

0.369

0.521

mation contents for ISM code clauses. Fig. 2 illustrates the general
0.000

0.000

0.000
0.000
0.000
0.000

0.000

0.000
C34

framework of the IQSMS.


0.165
0.165

0.165
0.165
0.165

0.165

0.165
0.165

0.317
0.000

0.000
0.000
0.000
0.000

0.000

0.000
C33

4. Casualty analysis: propeller shaft misalignment failure


C3

0.845
0.845

0.845

0.845
0.845
0.845

0.845
0.845

0.845
0.845

1.582
0.260

0.260

0.260
0.000

0.000

In this section, one of the system-based real case scenarios is


C32

analyzed to outline the existing shortfalls of ISM code implementa-


tion, moreover, the potential advantages of quality system integra-
0.845
0.845
0.845

1.582

1.582
0.845

0.845

0.845

0.845
1.430
0.260
0.260

1.430
0.260

0.260

0.260
C31

tion into ISM code procedures for preventing the ongoing failures
are expressed as a consequence. The casualty analysis, published
1.452
0.867
0.867
0.867
0.867
0.867
0.867
0.867
0.282

1.452
0.867

0.867
0.867

0.867
1.604

1.604

by Det Norske Veritas (DNV) (DNV, 2007), is based on misalignment


C26

of propeller shaft due to the excessive heat transfer from waste oil
tank. The technical diagram of a propeller shaft system in an oil
0.585

0.585

0.585
0.585
1.170

1.170
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

0.000

0.000

tanker ship is illustrated in Fig. 3.


C25

The casualty information gives the technical details about the


course of event, damages, probable causes, and lessons to be learnt
0.585

0.585

0.585
1.170

1.170

1.170
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

0.000

0.000
C24

towards further prospects. However, it is of great necessity to iden-


C2

tify the links between the root causes of failure and safety-related
0.365
0.365
0.365

0.365

0.365
0.950

1.102

1.102
0.000
0.000

0.000
0.000
0.000
0.000
0.000
0.000

procedures of ship management companies as well. Table 8 illus-


C23

trates the brief summary of casualty.


Following the brief technical information on failure case, there
0.585
0.585
0.585

0.585

0.585

0.585

1.170
0.000
0.000
0.000

0.000

0.000
0.000

0.000

0.000
0.000

is a requirement to underline the latent links towards shortfalls


C22

of ISM code clauses behind the occurrence of this failure. Then, it


Information contents (Ii)

1.585

1.585
1.585
1.585
1.585

1.585
1.000
1.000

1.000

1.000
0.000
0.000
0.000
0.000
0.000

0.000

is targeted to identify the probable contributions of extended


C21
Distributions of Ii over ISM clauses

framework for ISM code implementation. In detail, the probable


cause of increasing the intermediate shaft bearing temperature
0.348

0.348

0.348

0.933

0.933
0.000

0.000
0.000

0.000
0.000
0.000
0.000
0.000
0.000
0.000

0.000

caused by serious negligence both in design and operation stages.


C12

When the survey is extended to the rule base, it is clearly seen that
responsibility and authority within Clause 3, requirements of
0.281

0.281

0.281

0.433

0.433
0.000
0.000
0.000
0.000
0.000

0.000
0.000
0.000

0.000

0.000

0.000
C11

inspection of machinery and outfitting within Clause 10, and the


C1

requirements for verification within Clause 12 are appear as the ini-


Clause no

11
12
13
14
15
16
10

tiative items of the ISM code practice on board ship. Fig. 4 basically
1
2
3
4
5
6
7
8
9
Table 6

Clause
Clause
Clause
Clause
Clause
Clause
Clause
Clause
Clause
Clause
Clause
Clause
Clause
Clause
Clause
Clause

illustrates the ISM code-based fault tree analysis on propeller shaft


misalignment.
M. Celik / Safety Science 47 (2009) 569–577 575

Fig. 2. Framework of the implementation procedures of IQSMS.

Further efforts require identifying the potentials of the pro- pected service quality to cargo owners. Finally, when we analyze
posed IQSMS to reduce the probability of this failure in practice. the lessons to be learnt from the illustrative case as a preventive
As the first step, integration of the following requirements of ISO and pro-active approach, the proposed IQSMS can take the follow-
90001:2000, such as Clauses 7.3.5 – design and development veri- ing items into account:
fication, Clause 8.2.3 – monitoring and measurement of processes,
Clause 7.5.2 – validation of process for production and service pro-  Propeller shaft bearings should be flexible mounting for the per-
vision, Clause 7.5.3 – identification and traceability, and Clause 7.6 – missible temperature increase in the way of heated tanks (con-
control of monitoring and measuring devices, into the ISM code forms the Clause 7.3.5 – design and development verification of
implementation procedure can certainly prevent this failure. How- ISO 9001:2000).
ever, ensuring the compliance between the clauses in satisfactory  If it seems impracticable then automatic temperature control
levels is the primary requisite for achieving the execution perfor- of heating could be fitted (conforms the Clause 7.5.2 – vali-
mance of the proposed IQSMS. In this respect, it is essential to dation of process for production and service provision, and
implement IQSMS to reduce the unforeseen expenses of ship oper- Clause 7.5.3 – identification and traceability of ISO 9001:
ators due to this kind of failures and to additionally provide ex- 2000).
576 M. Celik / Safety Science 47 (2009) 569–577

Fig. 3. Technical diagram of propeller shaft and bearing system in an oil tanker ship.

Table 8
Brief overview on casualty analysis of oil tanker ship

Casualty information and analysis scheme


Technical Ship type Oil tanker ship
specifications Tonnage 80000–90000 GRT
Year of build 1999
System Propeller shaft and
bearing system
Course of events During sea trial of an oil tanker, the temperature of the intermediate shaft bearing increased to an alarming value. The
engine was stopped and investigation was carried out
Probable cause The shaft alignment was checked as the initial part of the investigation. However, the measured results indicated good
conditions of shaft alignment. After completed the detailed investigations, the reason for increased loading of the bearing
was found to be the heating of the underlying waste oil tank. This tank was fitted with the heating coils in order to keep
the temperature around 50-60 °C. For incinerating and transferring purposes, the tank is required to heat around 100 °C.
Then, the thermal expansion of the steel structures had caused lifting of the shaft bearing and the excessive load on the
bearing

Fig. 4. ISM Code-based fault tree analysis on propeller shaft misalignment.

 A temperature sensor can be fitted into the tank which gives an cesses, and Clause 7.6 – control of monitoring and measuring
alarm if the temperature exceeds the normal upper limit (con- devices of ISO 9001:2000).
forms the Clause 8.2.3 – monitoring and measurement of pro-
M. Celik / Safety Science 47 (2009) 569–577 577

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