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Section 21
Limit Switches
Encapsulated Miniature Industrial Snap Switches Limit Switches 21-2
9007MS 9007A
Industrial Snap Switches 21-6
XCMD XCKD
Modular, Miniature, and Compact 21-13
9007T L100
Product Panorama 1 of 2
Refer to Catalog 9006CT1007
Design Miniature Compact
Catalog number 9007 A/O 9007 MS/ML XCMN XCMD XCKP XCKD XCKL
Precabled,
Industrial Snap Heavy Duty, page Precabled, Modular, General Duty,
Page Switches, page 21-6 Non-Modular, page 21-14 Plastic, page 21-14 Metal, page 21-14 page 21-28
21-8 page 21-14
Enclosure Open, plastic Metal body, metal Plastic, double Metal Plastic, double Metal Metal
head insulated insulated
Bottom or side cable
A variety of operators entry. Full range of
Features Mounting by the body or by the head 1 conduit entry
are available. operating heads.
See page 21-8.
Modularity Selected operators Operator Head, body, lever, and connector Head, body, and
— lever
Conforming to
standards — — — — CENELEC: EN 50047 —
Body dimensions 29.0 x 63.5 x 21.0 40.1 x 44.4 x 15.8 30 x 50 x 16 31 x 65 x 30 52 x 72 x 30
(w x h x d), mm (in.) (1.14 x 2.5 x 0.83) (1.58 x 1.75 x 0.62) (1.18 x 1.97 x 0.63) (1.22 x 2.56 x 1.18) (2.05 x 2.83 x 1.18)
Linear movement, plunger Linear movement,
Rotary movement, lever plunger. Rotary
Head Linear Linear or rotary Rotary movement, multi-directional [1] movement, lever.
Same heads for ranges XCMD, XCKD, XCKP and XCKT Rotary movement,
multi-directional. [1]
Contact blocks
2 snap action contacts
N.C. + N.O.; N.C. + N.O.; N.C. + N.O.;
— — N.C. + N.O. N.C. + N.C. N.C. + N.C. N.C. + N.C. N.C. + N.O.
3 snap action contacts N.C. + N.C. + N.O.; N.C. + N.C. + N.O.; N.C. + N.C. + N.O.;
— — — N.C. + N.C. + N.O. N.C. + N.O. + N.O. N.C. + N.O. + N.O. N.C. + N.O. + N.O.
4 snap action contacts
N.C. + N.C. + N.O. +
— — — N.O. — — —
break before make N.C. + N.O. + N.O. N.C. + N.O. + N.O. N.C. + N.O. + N.O.
2 snap action contacts N.C. + N.O.,
N.O. + N.O. N.C. + N.O. — — — — —
Product Panorama 2 of 2
Refer to Catalog 9006CT1007
Design Standard Duty Industrial Severe Duty Mill and Foundry
Catalog number 9007C XCKJ XCKS XCKW 9007T/FT L100/L300
Standard and Compact, Fixed or Plug-in Body, Double Insulated, page Wireless, Batteryless, Convertible Fixed Sequences,
Page Sequences, page 21-
page 21-38 page 21-30 21-19 page 21-23 page 21-45
42
Enclosure Metal, diecast, zinc alloy Metal Plastic, double insulated Plastic Metal Metal
Plug-in body Optional low or high Extra heavy duty
Features temperature versions — — contact ratings —
Modularity Head, body, and lever Bodies and heads Lever
UL 508, C22-2-14-95, EN/IEC 60947-5, EMC
2004/108/EC directive, NEMA A600 UL508 NEMA A600 UL508
Conforming to standards NEMA 250, IEC 60947, CENELEC: CENELEC:
/ Product certifications EN 50041 EN 50041 R&TTE 1999/5/EC UL Listed, CSA UL Listed, CSA
EN 60947-1, EN 60947-5-1 Certified Certified
directive, CE
Standard: 39 x 102 x 45 40 x 77 x 44 (1.57 x 3.03 x
Body dimensions (1.54 x 4.02 x 1.77) 1.73) 40 x 72.5 x 36 58.7 x 114.3 x 64.5 58.7 x 126 x 53.3
w x h x d, mm (in.) Compact: 39 x 80 x 45 42.5 x 84 x 36 (1.67 x 3.31 (1.57 x 2.85 x 1.42) width: 1.57 (40) (2.31 x 4.5 x 2.54) (2.31 x 4.95 x 2.10)
(1.54 x 3.15 x 1.77) x 1.42)
Linear movement, plunger Linear movement, Linear movement,
Linear movement, plunger
Rotary movement, lever plunger plunger
Multi-directional movement Rotary movement, lever Rotary movement, lever Rotary movement, lever Rotary movement, Rotary movement,
Head Rotary movement,
(wobble stick, cat whisker) Rotary movement, Rotary movement, lever lever
multi-directional [2]
[2] multi-directional [2] multi-directional [2]
Contact blocks
2 snap action Various options for
— N.C. + N.O.; N.C. + N.C. N.C. + N.O.; N.C. + N.C. — — L100, 2- and 3-pole
contacts
2 snap action contacts — N.C. + N.O.; N.C. + N.C. N.C. + N.O.; N.C. + N.C. — — —
3 snap action N.C. + N.C. + N.O.; N.C. + N.C. + N.O.;
contacts — N.C. + N.O. + N.O. N.C. + N.O. + N.O. — — —
IP = IEC enclosure rating NEMA Types 1, 2, 4, 12; conforming to EN/IEC NEMA Types 1, 4, 13
60529; NEMA Types 2, 4, 6, IP65, IK03 12, 13
IK = EN shock test IP66, IK07 60529; IK05 conforming IP65, 66
6P, 12, 13 IP65, 66, 67
standard to EN/IEC 50102
Cable entry: 1/2" NPT
or 3/4" NPT.
Cable entry: 1/2"-14 NPT; Screw terminal: M20 x Other options available
M20 x 1.5 ISO cable entry. 1.5, PG13, or 1/2" PT Screw terminal: Cable entry: Connector: 7/8" 16UN
Electrical connection —
Connector: Integral 5-pin Connector: Integral M12 M20 x 1.5 or PG13 1/2" NPT or PG13.5 or Cannon
mini-connector or 7/8" 16UN MS3102E20-AP or
equal; other options
available
Form A Form B Form C Form AA Form BB Form CC Form X Form Y Form Zb Form Z Form XX Form YY Form ZZ
SPST- SPST- SPDT-DB DPST- DPST-
SPST-NO SPST-NC SPDT DPST-NO DPST-NC DPDT NO-DB NC-DB Isolated Contacts SPDT-DB NO-DB NC-DB DPDT-DB
21
LIMIT SWITCHES
[1] Enclosure ratings are NEMA 1, 2, 3, 4, 6, 6P, 12, and 13 except for option 21 (low force) which is NEMA 1 only. The 9007 MS/ML05 (omni-directional operation) enclosure ratings are NEMA
1, 2, 12, and 13
[2] For indoor use only—not UV protected.
[3] The Type FT will withstand hot falling sand up to +300°F (+149 °C); however, ambient temperature for the FT switch is the same as the Type T above (+185 °F, +85 °C). Do not use in
higher temperature ambients.
[4] Type C52 compact unit ratings at 125 Vdc—same ratings as C54, CF53 and CR53 at other voltages.
21-4
© 2019 Schneider Electric
All Rights Reserved
All Limit Switch Types Current Ratings
Refer to Catalog 9006CT1007
schneider-electric.us
Contact Configurations
Contact Configurations—Direct opening contacts meet IEC 60947-5-1 requirements.
For contacts used in safety applications (end of travel, emergency stop device, etc.) the asurance of direct opening is required (see IEC 204, EN 60204, or NF C 79–130) after each test.
The opening of the contact must be verified by testing with an impulse voltage (2500 V).
Table 21.7: Maximum Current Ratings for Control Circuit Contacts—All Types
Direct Opening AC—50 or 60 Hz DC AC/DC
Contacts Meet Inductive 35% Power Factor Resistive 75%
Switch IEC 60947-5-1 Power Factor Inductive and Resistive Continuous
Type Contacts
Requirements V Make Break V Make and Break Amperes Carrying
Make and Amperes
A VA A VA Break Amperes Single Pole Double Pole
120 150 18000 20 2400 6 125 1.1
SPDT with 2 or 3 12.5 3000 3 250 0.55
240 75 18000
— 20/5
L100/L300 Contacts No 480 37.5 18000 6.25 3000 1.5 600 0.2
Form Z 5 3000 1.2 — —
600 30 18000
XCKD SPDT Form Zb Yes 120 60 7200 6 720 6 125 0.55
2 Contacts 240 30 7200 3 720 3 250 0.27 — 10/2.5
XCKD 120 30 3600 3 360 3 125 0.22
3 Contacts 3 Pole Form Zb Yes 240 15 3600 1.5 360 1.5 250 0.11 — 5/1.0
SPDT 120 60 7200 6 720 6 125 0.55
No — 10
XCKJ Form Z 240 30 7200 3 720 3 250 0.27
Plug-in 2 SPDT 480 15 7200 1.5 720 1.5 600 0.1 10
No —
Form ZZ 600 12 7200 1.2 720 1.2 — — 10
SPDT Form Zb Yes 120 60 7200 6 720 6 125 0.55 10/2.5
240 30 7200 3 720 3 250 0.27 — 10
XCKJ
Non-plug-in 120 60 7200 6 720 6 125 0.55 10/2.5
2 SPDT Form ZZ No 30 3 3 —
240 7200 720 250 0.27 10
SPDT 120 60 7200 6 720 6 125 0.55
XCKL Yes — 10
Form Zb 240 30 7200 3 720 3 250 0.27
XCKN 2 Pole Yes 120 60 7200 6 720 6 125 0.55
240 30 7200 3 720 3 250 0.27 — 10/2.5
XCKP 120 60 7200 6 720 6 125 0.55
2 Contacts SPDT Form Zb Yes 240 30 7200 3 720 3 250 0.27 — 10/2.5
XCKP 120 30 3600 3 360 3 125 0.22
3 Pole Form Zb Yes — 5/1.0
3 Contacts 240 15 3600 1.5 360 1.5 250 0.11
XCKT SPDT Yes 120 60 7200 6 720 6 125 0.55
2 Contacts Form Zb 240 30 7200 3 720 3 250 0.27 — 10/2.5
XCKT 120 30 3600 3 360 3 125 0.22
3 Contacts 3 Pole Form Zb Yes 240 15 3600 1.5 360 1.5 250 0.11 — 5/1.0
XCMD 2,3 or 4 Pole 120 30 3600 3 360 3 125 0.22
Yes — 5/1.0
2-4 Contacts Form Zb 240 15 3600 1.5 360 1.5 250 0.11
XCMN SPDT Yes 120 30 3600 3 360 3 125 0.22
2 Contacts Form Zb 240 15 3600 1.5 360 1.5 250 0.11 — 5/1.0
120 60 7200 6 720 6 125 0.55
XCNR 2 Pole Yes 240 30 7200 3 720 3 250 0.27 — 10/2.5
SPST, Form X or Y 120 40 4800 15 1800 15 125 0.5 0.25
9007AO1, AC (rated 0.5 hp @ 110 240 20 4800 10 2400 10 250 0.25 0.1
and 200 Vac) No 15
480 10 4800 6 2880 6 600 0.05 —
SPDT, Form Z 600 8 4800 5 3000 5 — — —
SPST, Form X or Y 120 40 4800 15 1800 15 125 2.0 0.5
9007AO2, (rated 0.5 hp @ 110
AO6, 240 20 4800 10 2400 10 250 0.5 0.2
and 200 Vac) No 15
AB, AP 480 10 4800 6 2880 6 600 0.1 0.02
SPDT, Form Z 600 8 4800 5 3000 5 — — —
9007CO3, DPST 120 30 3600 3 360 3 125 1.0 0.2
CO6, Form AA or BB 240 15 3600 1.5 360 1.5 250 0.3 0.1
No 10
CB, CC, CP DPDT 480 7.5 3600 0.75 360 0.75 600 0.1 —
Form ZZ 600 6 3600 0.6 360 0.6 — — —
120 60 7200 6 720 6 125 0.55
SPST 240 7200 720
Form Y1561 Yes 30 3 3 250 0.27
480 15 7200 1.5 720 1.5 600 0.1 — 10/2.5
Slow break
600 12 7200 1.2 720 1.2 — —
120 60 7200 6 720 6 125 0.55 0.22
SPDT 240 30 7200 3 720 3 250 0.27 0.11
9007C No 10/2.5
Form Z 480 15 7200 1.5 720 1.5 600 0.1 —
600 12 7200 1.2 720 1.2 — — —
120 60 7200 6 720 6 125 0.22 0.22
DPDT No 240 30 7200 3 720 3 250 0.11 0.11 10/1.0
Form ZZ 480 15 7200 1.5 720 1.5 600 — —
600 12 7200 1.2 720 1.2 — — —
SPDT 120 60.0 7200 6.0 720 10 (AC) /
9007MS No — — — — 5 (Res. @ 28 Vdc)
Form C 240 30.0 7200 3.0 720
SPDT 120 60.0 7200 6.0 720 10 (AC) /
9007ML Form Z No 240 30.0 7200 3.0 720 — — — — 5 (Res. @ 28 Vdc)
SPDT 120 150 18000 20 2400 20 125 5.0
Quick Make 240 75 18000 12.5 3000 12.5 250 1.0
No 37.5 3000 — 20
and Break 480 18000 6.25 6.25 600 0.2
Form Z 600 30 18000 5 3000 5.0 — —
9007T and FT
All 120 60 7200 6 720 6
Slow Make 240 30 7200 3 720 3
No — — — 20
and Break 480 15 7200 1.5 720 1.5
Form Z 600 12 7200 1.2 720 1.2
Form Za: the 2 contacts are the same polarity. Form Zb: the 2 contacts are electrically separate.
21-5
© 2019 Schneider Electric
All Rights Reserved
Industrial Snap Switches 9007AO, 9007CO
Class 9007 / Refer to Catalog 9006CT1007
schneider-electric.us
Type AO2 Type AB21 Type AP222 with 2358C22G6 mushroom button
Industrial snap switches have been incorporated in many Square D products such as timers, specialty push buttons, foot switches, operating mechanisms, door interlocks, motor control centers,
limit switches, and many other control products.
Recommended Actuator: An adjustable actuator is recommended. If nonadjustable actuator is used, a resilient type or a mechanical stop should be used to prevent “bottoming” of button
mechanism.
Adjustable Actuator Overtravel: Minimum recommended overtravel in both trip and reset directions is 0.015 in.
Adjustable Actuator Total Travel: Maximum differential limit plus 0.030 in. (Example: 0.076 in. for Type AO2.)
Nonadjustable Actuator Total Travel: Fully retracted—at least 0.139 in. for Type AO1 and 0.160 in. for Types AO2 and CO3 from mounting surface. Fully engaged—at least 0.061 in. but not
closer than 0.045 in. from mounting surface.
Contact Configurations: Single-pole snap switches that contain two double-break contact elements (1 N.O. and
1 N.C.) must be used on circuits of the same polarity. Double-pole snap switches contain two electrically separated sets of contact elements allowing use on circuits of opposite polarity. Each set
contains two double-break contact elements (1 N.O. and 1 N.C.) that must be used on circuits of the same polarity.
.167 Max.
0.19 2.13 0.19
4.8 54.1 4.8
2.5
63.5
1.03
26.2
.330
.310
Mounting
Surface
2 Holes for
4-#6 Binder head
#6 Mounting Screws A
Terminal Screws
B
A Must Be
Same Polarity
B
2242-D24
9007AP201, 221, and CP221 9007AP301, 303, 304, 305, 321, 323, 324, 325, and CP321, 323, 324, 325
9007AP201 9007AP301
[4] Separation between first and second stage trip points is 0.020–0.025 (0.5–0.6).
21-7
© 2019 Schneider Electric
All Rights Reserved
Encapsulated Miniature 9007MS/ML Miniature
Class 9007 / Refer to Catalog 9006CT0101
schneider-electric.us
9007MS
Bk-W Bk-W
0 .004"
max.
.19"
min.
0 .03" .19" 80 oz SPDT Form Z Silver ML07S0100
max. min.
Bk-Rd Bk-Rd
Bk-W Bk-W
Bk-Rd Bk-Rd
Bk-W
0 .004" .19"
Bk-W
.03" .19"
80 oz SPDT Form Z Silver ML09S0100
0
max. min. max. min.
[1] If the application includes oil, booted switches are recommended. See page 21-9
[2] For available options and part number explanations, see page 21-9. Add options to the end of the catalog number. Up to three options may be added, if applicable.
21-8
© 2019 Schneider Electric
All Rights Reserved
9007MS/ML Miniature Encapsulated Miniature
Class 9007 / Refer to Catalog 9006CT1007
schneider-electric.us
Cable Length (xx) [5] Designator General Options (yy) [3] Designa-
tor
No cable [6] 00 #16 AWG SJTO cable (MS only) 02
3 ft—standard 01 Side entrance #18 AWG SJTO cable 06
6 ft 02 Gray #18 AWG SJTO cable 10
Shown with side entrance
cable, option 06 9 ft 03 Male 4 pin micro-connector in housing (DC type) (MS only) 54
8007MS04S0084 12 ft 04 Male 5 pin micro-connector (DC type) (ML only) 55
18 ft 05 Low temperature (-40 °F / -40 °C), 9007MS04 (NEMA 1 only) 80
33 ft 13 Tapped holes in top of plunger housing (MS and ML) 81
Male 4 pin micro-connector in housing (AC type) (MS only) 82
Male 4-pin micro-connector in housing (AC type) (no cable 84
Lever
Table 21.14: Style 7 Levers—0.75 in. (19 mm) diameter, nylon or steel roller
(9007 prefix is not required on lever catalog numbers)
Catalog Number 1/4 in. (6 mm) Catalog Number 3/4 in. (19 mm) Catalog Number 1 in. (25
Length Catalog Number 1/2 in. (13 mm) Wide mm) Wide
Wide Wide
inch (mm) Nylon Steel Nylon Steel Nylon Nylon
0.875 (22.23) 7A2N 7A2 7B2N 7B2 — —
1.375 (34.93) 7A3N — 7B3N — 7F3N —
1.5 (38.10) 7A1N 7A1 7B1N — 7F1N 7J1N
1.75 (44.45) 7A7N — — — — —
2.00 (50.8) 7A4N — 7B4N — 7F4N 7J4N
NOTE: Lever tightening torque for mounting the lever on the shaft: minimum 17 lb-in.
Other levers available. See catalog 9006CT1007. For inside (reverse) roller option at no charge, replace 7 with 7X (for example: 7A2N
changes to 7XA2N).
Table 21.15: Specialty Arms (9007 prefix is not required on lever catalog numbers)
Description Catalog Number
Style 7D adjustable length 1-3/8" to 3-3/8"—0.75" diameter, 1/4" wide, metal roller 7D
Style 7DN adjustable length 1-3/8" to 3-3/8"—0.75" diameter, 1/4" wide, nylon roller 7DN
Style 7S spring nylon, 6" rod, 0.3" diameter 7S
Style 7N nylon rod, 5" long, 0.3" diameter 7N
NOTE: Lever tightening torque for mounting the lever on the shaft: minimum 17 lb-in.
#1 KEY #2 #2 #3
Option 54 (MS only)—DC Option 55 (ML only)—DC Option 12 (MS only)—AC or DC (3 Option 82 (MS only)—AC Option 84 (MS only)—AC
Amps)
NOTE: DC connectors are rated 3 A, 250 Vac/Vdc.
[3] See available options below. Add to the end of the catalog number. Up to three options may be added, if applicable.
[4] This catalog number is for devices with a standard cable and no options.See page for other cable length selections and general options.
[5] See available options below. Add to the end of the catalog number. Up to three options may be added, if applicable.
21
Overview — Metal
21
LIMIT SWITCHES
1. Pre-cabled connection components: replace the bullet (●) in the catalog number with the required cable length in meters, either 1, 2, 3, 5, 7 or 10.
Example: ZCMC21L• becomes ZCMC21L7 for a 7 m (23.0 ft) cable.
Note: only cable lengths of 1, 2 and 5 m (3.3, 6.6, and 16.4 ft) are available for pre-cabled connection components ZCMC37L● and ZCMC39L●.
21-10
© 2019 Schneider Electric
All Rights Reserved
XCMD Modular Osisense Limit Switches, Miniature, Metal
Refer to Catalog 9006CT1007
schneider-electric.us
Dimensions: mm (in.)
Round rod lever, Square rod Round rod lever, Round rod lever,
steel, Ø 3 (0.12) lever, steel, glass fiber, thermoplastic,
L = 125 (4.92) U 3 (0.12) Ø 3 (0.12) Ø 6 (0.24)
L = 125 (4.92) L = 125 (4.92) L = 200 (7.87)
ZCY 53 ZCY 54 ZCY 55 ZCY 59
ZCY 61 ZCY 71
Pre-cabled bodies
with 4-pole, N.C. + Bodies with integral connector, Body with 7/8" 16UN 5-pin connector
N.C. + N.O. + N.O. with 2-pole snap action contact: on 0.8 m (2.6 ft) flying lead, with
snap action N.C. + N.O., M12 5-pin connector 2-pole N.C. + N.O. snap action contact
contact ZCM D21C12 ZCM D21L08U78
N.C. + N.C., M12 5-pin connector Body with M12 5-pin connector on
ZCM D41L1 ZCM D29C12 0.8 m (2.6 ft) flying lead, with
ZCM D41L2 C/O, M12 4-pin connector 2-pole N.C. + N.O. snap action contact
ZCM D41L5 ZCM D21M12 ZCM D21L08R12
LIMIT SWITCHES
21-11
© 2019 Schneider Electric
All Rights Reserved
Osisense Limit Switches Metal and Plastic XCK Modular
Refer to Catalog 9006CT1007
schneider-electric.us
Side metal
plunger, Side Side steel Side steel Side steel
adjustable metal roller plunger, roller plunger, ball bearing
ZCE 62 plunger horizontal vertical plunger
ZCE H0 ZCE H2
Steel roller Steel roller plunger Spring rod with Spring Cat’s
plunger with elastomer boot thermoplastic end rod whisker
Metal end Metal end plunger Steel ball Metal end Side cat’s
plunger with elastomer boot bearing plunger plunger, whisker
adjustable
ZCE 67
ZCE 10 ZCE 11 ZCE 13 ZCE 14
Plastic bodies with integral Plastic Plastic bodies with contacts (1)
M12 connector, with bodies with with 2 cable entries
N.C. + N.O. contacts (1)
snap action contact for use with
cable entry ISO M16 x 1.5
ZCP 21M12 Pg 11
(see below)
N.C. + N.C. 1/2” NPT
snap action contact
21
Conduit entry, plastic: ZCP EP16 ZCP EP20 ZCP EG11 ZCP EG13 ZCP EN12 ZCP EF12
ISO M16 x 1.5 ISO M20 x 1.5 Pg 11 Pg 13.5 1/2" NPT PF 1/2 (G 1/2)
1. For further details, see catalog 9006CT1007.
21-12
© 2019 Schneider Electric
All Rights Reserved
XCK Modular Modular, Miniature, and Compact
Refer to Catalog 9006CT1007
schneider-electric.us
Round rod lever, Square rod lever, Round rod lever, Round rod lever,
Dimensions: mm (in.)
steel, Ø 3 (0.12) steel, U 3 (0.12) glass fiber, thermoplastic, Ø 6 (0.24)
L = 125 (4.92) L = 125 (4.92) Ø 3 (0.12) L = 200 (7.87)
L = 125 (4.92)
ZCY 61 ZCY 71
ZCD EP16 ZCD EP20 ZCD EG11 ZCD EG13 ZCD EN12 ZCD EF12
ISO M16 x 1.5 ISO M20 x 1.5 Pg 11 Pg 13.5 1/2" NPT PF 1/2 (G1/2)
21-13
© 2019 Schneider Electric
All Rights Reserved
Modular, Miniature, and Compact XCMD, XCMN, XCKD, XCKP Complete
Switches
Refer to Catalog 9006CT1007 schneider-electric.us
BU
GN-YE
WH
BU BN
BK BK
2-pole contact
N.C. + N.O.
snap action
GN-YE
WH
BN
BK
21
2-pole contact
14
22
N.C. + N.O.
snap action
2-pole contact
13
21
N.C. + N.O.
slow break
14
22
21-14
© 2019 Schneider Electric
All Rights Reserved
XCKT, XCDR, XCPR Complete Switches Modular, Miniature, and Compact
Refer to Catalog 9006CT1007
schneider-electric.us
21
14
22
2-pole contact
N.C. + N.O.
snap action
LIMIT SWITCHES
21
21-15
© 2019 Schneider Electric
All Rights Reserved
Modular, Miniature, and Compact Common Heads and Levers
Refer to Catalog 9006CT1007
schneider-electric.us
Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
ZCE10 ZCE11 ZCE02 ZCE24 ZCE21 ZCE27
M12 Head Metal M18 Head Metal M12 Head Steel M18 Head Steel Spring Lever with
Spring Lever Cat Whisker
Plunger[1] Plunger[2] Roller Plunger[2] Roller Plunger[2] Plastic End
Bushing Mounted Bushing Mounted Bushing Mounted Bushing Mounted
Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
ZCEF0 ZCEH0 ZCEF2 ZCEH2 ZCE08 ZCE07 ZCE06
Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
ZCE01 ZCE09 ZCY15 ZCY16 ZCY25 ZCY26 ZCY18
Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
ZCY19 ZCY22 ZCY45 ZCY44 ZCY46 ZCY48 ZCY91
Adjustable Plastic Square Steel Rod Round, Glass Fiber Round Plastic Rod
Plastic Roller Lever Rod Lever, Ø 3 mm Forked Lever Arm with Forked Lever Arm with
Ø 50 mm Roller Lever Lever, U 3 mm, length = Lever, Ø 6 mm, length =
Ø 50 mm 125 mm length = 125 mm 200 mm 2 Tracks: 25/39 mm 1 Track: 32 mm
21
Body/Contact Assemblies
NOTE: Metal components must be used with metal bodies. Plastic components
must be used with plastic bodies.
BU
BK
BU
BK
RD
BU
BK
RD
BU
BK
BU
BK
BU
GN-YE GN-YE GN-YE GN-YE GN-YE GN-YE
WH
WH
WH
WH
RD
BN
WH
WH
BK
RD
WH
WH
BN
BK
BN
BN
BK
BK
BN
BN
BK
BK
Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
Metal
body ZCMD21 ZCMD29 ZCMD39 ZCMD41 ZCMD25 ZCMD37 ZCMD21C12 ZCMD21M12
Specific 4 3
pre-cabled
connection components 4 3
1 2
1 ZCMC21L1 ZCMC29L1 ZCMC39L1 ZCMC25L1 ZCMC37L1
2 ZCMC21L2 ZCMC29L2 ZCMC39L2 ZCMC25L2 ZCMC37L2 1 2 1 = Common
1 – 2 = N.C. 2 = N.C.
3 – 4 = N.O. 3 = Ground
5 ZCMC21L5 ZCMC29L5 ZCMC39L5 ZCMC25L5 ZCMC37L5
5 = Ground 4 = N.O.
Exploded view page 21-10
13
13
21
13
21
13
21
13
21
13
21
21
31
21
14
22
14
14
22
14
22
14
22
14
22
14
22
32
22
Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. C at. No. Cat. No. Cat. No. Cat. No.
Metal ZCD21 ZCD29 ZCD39 ZCD25 — ZCD21M12 — — —
Plastic ZCP21 ZCP29 ZCP39 ZCP25 ZCP21D44 — ZCP21M12 ZCT21P16 ZCT25P16
Interchangeablecable
entry
LIMIT SWITCHES
21-17
© 2019 Schneider Electric
All Rights Reserved
Light Duty Compact, Plastic, Non-Modular XCKN and XCNR Complete Switches
Refer to Catalog 9007CT1007
schneider-electric.us
21
2 pole
snap action
14
22
2 pole Metal end plunger plunger for lateral plunger for cross Horizontal
Vertical actuation in
break before make, slow break cam approach cam approach actuation in 1 1 direction
direction
22
14
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 0.3 m/s (0.99 ft/s) 0.1 m/s (3.28 ft/s)
For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb)
Minimum force of torque
For positive opening 30 N (6.75 lb) 20 N (4.50 lb) 10 N (2.25 lb)
Weight, kg (lb) 0.065 (0.143) 0.065 (0.143) 0.065 (0.143) 0.070 (0.154) 0.070 (0.154)
Ordering Information (sold in packs of 20) Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
2 pole N.C. + N.O. snap action XCKN2110P20 XCKN2102P20 XCKN2103P20 XCKN2121P20 XCKN2127P20
2 pole N.C. + N.O., break before make, slow break XCKN2510P20 XCKN2502P20 XCKN2503P20 XCKN2521P20 XCKN2527P20
2 pole N.C. + N.C. snap action XCKN2910P20 XCKN2902P20 XCKN2903P20 XCKN2921P20 XCKN2927P20
2 pole
13
21
snap action
14
22
2 pole
break before make,
21
13
slow break
Rotary, variable
22
14
Type of actuation
Maximum actuation speed 1.5 m/s (4.92 ft/s) 1 m/s (3.28 ft/s), any direction
Minimum force For tripping 0.1 N•m (0.89 lb-in) 0.13 N•m (0.11 lb-in)
of torque For positive opening 0.15 N•m (1.33 lb-in) –
Weight, kg (lb) 0.085 (0.187) 0.090 (0.198) 0.110 (0.243) 0.115 (0.254) 0.085 (0.187) 0.075 (0.165)
Ordering Information (sold in packs of 20) Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
2 pole N.C. + N.O. snap action XCKN2118P20 XCKN2145P20 XCKN2139P20 XCKN2149P20 XCKN2108P20 XCKN2106P20
2 pole N.C. + N.O., break before make,
slow break XCKN2518P20 XCKN2545P20 XCKN2539P20 XCKN2549P20 XCKN2508P20 XCKN2506P20
2 pole N.C. + N.C. snap action XCKN2918P20 XCKN2945P20 XCKN2939P20 XCKN2949P20 XCKN2908P20 XCKN2906P20
Table 21.27: XCNR Compact Plastic, Non-Modular, with Manual Reset, 30 mm Wide
13
21
14
22
21
22
Metal end plunger Plastic roller plunger Horizontal actuation in Vertical actuation in thermoplastic roller-
1 direction 1 direction lever plunger
Switch actuation On end By 30° cam
Type of actuation
21
Maximum actuation speed 0.5 m/s (1.64 ft/s) 0.3 m/s (0.99 ft/s) 0.1 m/s (3.28 ft/s) 1.5 m/s (4.92 ft/s)
For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb) 0.1 N•m (0.89 lb-in)
Minimum force of torque
For positive opening 30 N (6.74 lb) 20 N (4.50 lb) 10 N (2.25 lb) 0.15 N•m (1.33 lb-in)
Weight, kg (lb) 0.080 (0.18) 0.080 (0.18) 0.085 (0.19) 0.090 (0.20) 0.100 (0.22)
Ordering Information (sold in packs of 20) Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
2 pole N.C. + N.O.snap action XCNR2110P20 XCNR2102P20 XCNR2121P20 XCNR2127P20 XCNR2118P20
2 pole N.C. + N.O. break before make, slow break XCNR2510P20 XCNR2502P20 XCNR2521P20 XCNR2527P20 XCNR2518P20
2 pole N.C. + N.C. snap action XCNR2910P20 XCNR2902P20 XCNR2921P20 XCNR2927P20 XCNR2918P20
LIMIT SWITCHES
21-18
© 2019 Schneider Electric
All Rights Reserved
XCKS, Double Insulated Light Duty Industrial, Standard Body,
Plastic
schneider-electric.us Refer to Catalog 9006CT1007
21
22
13
21
22
Round
Variable length
Metal end Steel roller Elastomer roller Variable length elastomer roller thermoplastic
Thermoplastic lever, Ø 50 mm rod lever,
plunger plunger thermoplastic lever, Ø 50 mm
roller lever [2]
11
21
22
Ordering Information[5] Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
2-pole N.C. + N.O.
snap action XCKS101 XCKS102 XCKS131 XCKS139 XCKS141 XCKS149 XCKS159
(XE2SP2151)
2-pole N.C. + N.O. break before make, slow break
(XE2NP2151) XCKS501 XCKS502 XCKS531 XCKS539 XCKS541 XCKS549 XCKS559
2-pole N.C. + N.C. ZCKS9 + ZCKS9 + ZCKS9 +
snap action ZCKS9 + ZCKS9 + ZCKS9 + ZCKS9 +
(XE2SP2141) ZCKD01 ZCKD02 ZCKD31 ZCKD39 ZCKD41 ZCKD49 ZCKD59
2-pole N.C. + N.C. simultaneous, slow break ZCKS7 + ZCKS7 + ZCKS7 + ZCKS7 + ZCKS7 + ZCKS7 + ZCKS7 +
(XE2NP2141) ZCKD01 ZCKD02 ZCKD31 ZCKD39 ZCKD41 ZCKD49 ZCKD59
Weight, kg (lb) 0.095 (0.209) 0.105 (0.231) 0.145 (0.320) 0.150 (0.331) 0.155 (0.342) 0.155 (0.342) 0.150 (0.331)
N.C. contact with positive opening operation, when —
Contact operation
properly mounted and using a conforming operator.
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s) 1 m/s (3.28 ft/s)
Minimum For tripping 15 N (3.37 lb) 12 N (2.70 lb) 0.15 N•m (1.33 lb-in)
force or For positive 0.3 N•m
torque 45 N (10.12 lb) 36 N (8.09 lb) — —
opening (2.66 lb-in)
1 entry tapped M20 x 1.5 mm for ISO cable entry, clamping capacity 7 to 13 mm (0.28 to 0.51 in.)
Cable entry To convert PG 13 to 1/2" NPT, use adapter DE9RA1212. For ISO M20 x 1.5, add H29 to the end of the catalog number. Example: XCKS101 becomes
XCKS101H29.
LIMIT SWITCHES
[5] Switches with gold contacts or eyelet type connections: please consult your local sales office.
21-19
© 2019 Schneider Electric
All Rights Reserved
XC Standard Range, Format EN 50041 XCKS, Plastic, Double Insulated
Complete Switches with 1 Cable Entry
schneider-electric.us
Type of head Plunger (fixing by the body) Rotary (fixing by the body)
Form conforming to EN 50041
[1] B C A A A A D
Variable length Variable length
Type of operator Metal end plunger Steel roller plunger Thermoplastic or Elastomer roller Round thermoplastic
thermoplastic or elastomer roller
steel roller lever [2] lever, Ø50 mm[2] steel roller lever [2] lever, Ø50 mm [2] rod lever, Ø6 mm [3] [4]
Positive operation — — —
References of complete switches with 1 ISO M20 x 1.5 cable entry
XCKS131H29 XCKS141H29
XCKS101H29 XCKS102H29 (thermoplastic) XCKS139H29 (thermoplastic) XCKS149H29 XCKS159H29
(steel) (steel)
2,5 4,5(P) 4,3(A) 7,8(P) 23° 47°(P) 23° 23° 47°(P) 23° 23°
2-pole NC + NO snap action 21-22 21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14 13-14
0 6,2 0 0 75° 0 75° 0 75° 0 75° 0 75°
1 mm 1,7 12° 12° 12° 12° 12°
XCKS531H29 XCKS541H29
(thermoplastic) (thermoplastic)
XCKS501H29 XCKS502H29 XCKS533H29 XCKS539H29 XCKS543H29 XCKS549H29 XCKS559H29
2-pole NC + NO break before (steel) (steel)
make, slow break 2,5 3,8 (P)
21-22 4,3(A) 6,6(P) 23° 40°(P) 23° 23° 40°(P) 23° 23°
13-14 21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 3,2 6,2 0 32° 0 32°
mm
0 5,5 m m 75° 0 32° 75° 75° 0 32° 75° 0 32° 75°
Weight, kg (lb) 0.125 (0.28) 0.135 (0.30) 0.160 (0.35) 0.175 (0.39) 0.165 (0.36) 0.180 (0.40) 0.170 (0.37)
closed (A) = cam displacement
Contact operation (P) = positive opening point NC contact with positive opening operation
open
Type of actuation or
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s) 1 m/s (3.28 ft/s)
Mechanical durability
(in millions of operating cycles) 25 15 20
Weight, kg (lb) 0.095 (0.21) 0.105 (0.23) 0.145 (0.32) 0.150 (0.33) 0.155 (0.34) 0.155 (0.34) 0.150 (0.33)
closed (A) = cam displacement
Contact operation (P) = positive opening point NC contact with positive opening operation
open
Catalog numbers of variable composition switches (ZCKS bodies and ZCKD heads) with 1 Pg 13.5 cable entry
For ZCKS bodies with 1 Pg 13.5 cable entry, delete H29 from the end of the reference. Example: ZCKS1H29 becomes ZCKS1.
Specifications
Switch actuation On end By 30° cam By any moving part
Type of actuation or
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s) 1 m/s (3.28 ft/s)
Mechanical durability [10]
(in millions of operating cycles) 25 15 20
Minimum For tripping 15 N (3.37 lbf) 12 N (2.70 lbf) 0.15 N•m (1.33 lb-in)
force or For positive
torque opening 45 N (10.12 lbf) 36 N (8.09 lbf) 0.3 N•m (2.66 lb-in) — 0.3 N•m (2.66 lb-in) — —
Cable entry 1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 7–13 mm
LIMIT SWITCHES
[5] Switches with gold contacts or eyelet type connections: please consult our Customer Care Centre.
[6] Form conforming to EN 50041
[7] Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
[8] Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
[9] Value taken with actuation by moving part at 100 mm from the fixing.
21
[10] Limited to 15 million operating cycles for switches with contacts XE3P.
21-21
© 2019 Schneider Electric
All Rights Reserved
XC Standard Range, Format EN 50041 XCKS, Plastic, Double Insulated
Variable Composition Switches—Bodies and Accessories
schneider-electric.us
Table 21.33: Bodies with Double-Pole Contact and Spring Return Rotary Head
Without operating lever
ZCKS404 Positive Weight, kg
Style With contact block Cable entry Catalog No.
operation (lb)
2 step Pg 13.5 ZCKS404 0.150 (0.33)
1 from left and 2 CO staggered snap action —
1 from right ISO M20 x 1.5 ZCKS404H29 0.150 (0.33)
NC + NC + NO 0.035 (0.08)
break before make, slow break ZCKSD37 XE3NP2141
NC + NO + NO 0.035 (0.08)
break before make, slow break ZCKSD35 XE3NP2151
NC contact with positive opening operation, or head assuring positive opening operation
21-22
© 2019 Schneider Electric
All Rights Reserved
XCKW Wireless and Batteryless Limit OsiSense XCKW
Switches
schneider-electric.us Variable Composition Switches—Bodies and Accessories
LIMIT SWITCHES
21
21-23
© 2019 Schneider Electric
All Rights Reserved
OsiSense XCKW XCKW Wireless and Batteryless Limit
Switches
Network Access Points schneider-electric.us
+ +
XCKWD02 XCKWD31
protective cap
• for 60 transmitters
max.
21
ZBRN1
LIMIT SWITCHES
[1] Schneider Electric product, also compatible with ZB•RTA• wireless push buttons (with a software version ≥V2.0).
[2] Also compatible with ZB•RTA• wireless push buttons and the XZBWE112A24 wireless multi-sensor transmitter (with a software version ≥V1.0).
[3] Schneider Electric product, also compatible with ZB•RTA• wireless push buttons (with a software version above or equal to V1.5).
21-24
© 2019 Schneider Electric
All Rights Reserved
XCKW Wireless and Batteryless Limit OsiSense XCKW
Switches
schneider-electric.us Accessories
ZBRA1
ZBRA2
LIMIT SWITCHES
[5] Schneider Electric product, also compatible with ZB•RTA• wireless push buttons.
21-25
© 2019 Schneider Electric
All Rights Reserved
Osisense Limit Switches XC Standard, XCKM and XCKL, Metal, Variable
Classic Composition
Refer to Catalog 9006CT1007 schneider-electric.us
ZCKD06 ZCKD08
Thermoplastic roller Steel roller lever (1) Steel ball bearing mounted
lever (1) roller lever (1)
Thermoplastic
Thermoplastic roller lever plunger Steel roller lever
roller lever, 1 with protective Steel roller lever plunger with
direction of boot, 1 direction plunger, 1 direction protective boot, 1
actuation of actuation of actuation direction of actuation
ZCKL1 / L5 / L6 / L7
ZCKL8H7
LIMIT SWITCHES
21-26
© 2019 Schneider Electric
All Rights Reserved
XCKM and XCKL, Metal, Variable Osisense Limit Switches XC Standard,
Composition Classic
schneider-electric.us Refer to Catalog 9006CT1007
ZCKY81 ZCKY91
Variable length Elastomer
elastomer roller roller lever,
lever, Ø 50 mm (1) Ø 50 mm (1)
ZCKG00 ZCKD05
Head assuring positive opening operation when used with a conforming lever.
(1) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
(2) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
LIMIT SWITCHES
21
21-27
© 2019 Schneider Electric
All Rights Reserved
Compact General Duty XCKL Complete Switches
Refer to Catalog 9006CT1007
schneider-electric.us
Complete Switches
Table 21.44: Lever Operated Switches
Functional Operating Contact Catalog
Description [1] Diagram Configuration
Torque/Force Number
Programmable head CW and/or SPDT (N.O. + N.C.)
CCW–snap action Delrin® roller 23° 58°(P)
14.2 oz-in snap XCKL10011H7
21-22
lever–adjustable in 5° or 45° in 13-14
21-22
increments (reversible 13-14 SPDT (N.O. + N.C.)
0 11° 90° 14.2 oz-in slow XCKL50011H7
mounting).
Adjustable length roller lever– SPDT (N.O. + N.C.)
adjustable in 5° or 45° 21-22
23° 58°(P) 14.2 oz-in snap XCKL10041H7
13-14
increments (reversible 21-22
13-14 SPDT (N.O. + N.C.)
0 11° 90° 14.2 oz-in XCKL50041H7
XCKL10011H7 XCKL115H7 mounting). slow
26° 58°(P) SPDT (N.O. + N.C.)
CW and CCW, Delrin roller lever 21-22 21.3 oz-in snap XCKL115H7
13-14
21-22
13-14 SPDT (N.O. + N.C.)
0 11° 70° 21.3 oz-in slow XCKL515H7
.105 .25(P) SPDT (N.O. + N.C.)
21-22
13-14
25.3 oz-in snap XCKL121H7
21-22
One way lever-Delrin roller 13-14
SPDT (N.O. + N.C.)
0 .05
25.3 oz-in XCKL521H7
slow
XCKL Components
ZCKG00H7
ZCKL1H7, ZCKL5H7 ZCKD15, 16, 17H7
Table 21.52: Levers (for use with ZCKG00 heads only—will not fit ZCKD heads)
Description Adjustment [5] Catalog
ZCKY51H7 ZCKY71H7 Size
Increments Number
Delrin roller 0.9 in. diameter, 0.2 in. wide, 1.6 in. long 5° or 45° ZCKY11
Steel roller 0.9 in. diameter, 0.2 in. wide, 1.6 in. long 5° or 45° ZCKY13
Ball bearing roller 0.9 in. diameter, 0.2 in. wide, 1.6 in. long 5° or 45° ZCKY14
Adjustable length 0.74 in. diameter, 0.2 in. wide, 4.2 in. long (max.)
Delrin roller [6] 5° or 90° ZCKY41
Steel roller 0.74 in. diameter, 0.2 in. wide, 4.2 in. long (max.) 5° or 90° ZCKY43
ZCKY81H7 ZCKY91H7
Steel rod, square [6] 1/8 in. side, 5.4 in. long (max.) 5° or 45° ZCKY51
Fiberglass rod, round [6] 1/8 in. diameter, 5.4 in. long (max.) 5° or 45° ZCKY52
Steel rod, round [6] 1/8 in. diameter, 5.4 in. long (max.) 5° or 45° ZCKY53
Plastic rod, round [6] 1/4 in. diameter, 8.4 in. long (max.) 5° or 45° ZCKY59
Fork, 2 track Delrin roller 0.9 in. diameter, 0.2 in. wide for ZCKE092 5° or 45° ZCKY71
Coil spring lever [6] 4.41 in. (112 mm) 5° or 45° ZCKY81
Spring rod lever [6] 7.05 in. (179 mm) 5° or 45° ZCKY91
Acceptable Wire Sizes: 14–24 AWG
Recommended Terminal Clamp Torque: 13 lb-in
ZCKG00 Programming
The ZCKG00 head is field convertible to CW, CCW, or CW/CCW.
LIMIT SWITCHES
File: File:
78403 LR25490
CCN: Class:
NKCR 3211 03
Reverse Lever Mounting
ZCKE21 ZCKE23
ZCKE08 ZCKE06
End reinforced steel End steel roller End steel roller plunger
roller plunger plunger with
protective boot
Body with 2-pole contact, fixed, Body with contact, cable entry for Body with contact, cable entry for
1 step, M12 connector (2) 1/2” NPT fixed, 1 step (2) (3) 1/2” NPT plug-in, 1 or 2 step (2) (3)
ZCKJ2 / J8H7
Body with contact, cable entry for
1/2” NPT fixed, 2 step (2) (3)
ZCKJ4H7
2 CO snap action
LIMIT SWITCHES
21-30
© 2019 Schneider Electric
All Rights Reserved
XCKJ Industrial Format EN 50041, Fixed or Osisense Limit Switches, Standard
Plug-in Body Industrial, Metal
schneider-electric.us Refer to Catalog 9006CT1007
Square-rod lever, Round rod lever, Round rod lever, Round rod lever,
steel, Ø 3 mm steel, Ø 3 mm glass fibre, thermoplastic,
L = 125 mm (5) L = 125 mm (5) Ø 3 mm Ø 6 mm
L = 125 mm (5) L = 200 mm (5)
ZCKY81 ZCKY91
ZCKY41 ZCKY43
Spring return,
for actuation
from left AND
right or from
left OR right
ZCKJ404H7 ZCKJ4104H7
LIMIT SWITCHES
21
21-31
© 2019 Schneider Electric
All Rights Reserved
Heavy Duty / Industrial Metal Body XCKJ Complete Switches
Refer to Catalog 9006CT1007
schneider-electric.us
XCKJ Switches
XCKJ fixed body type precision switches with an SPDT configuration have direct opening
contacts to meet most international standards.
Table 21.53: Specifications
Rated Power (conforms to IEC 947-5-1, duty categories AC15 and DC13)
–13 to +158 °F (–25 to +70 °C); optional –40 to +248 °F (–40 to +120 °C).
Temperature range
The minimum temperatures listed are based on the absence of freezing moisture or water.
Enclosure rating NEMA 1,2,3,4,12; IEC Type IP66
Vibration resistance 25 G (10–500 Hz), conforming to IEC 68-2-6
Shock resistance 50 G, conforming to IEC 68-2-27
Repeatability (max.) 0.0004 in. (0.01 mm)
Cable entry 1/2" NPT standard
Contact Characteristics
XCKJ110511H7 XCKJ10541H7 Rated thermal 10 A, conforming to UL 508, CSA C22-2 No.14, IEC 337-1, NFC 63-140, VDE 0660-200
current
Rated insulation
voltage Non-plug-in: 300 Vac (A300) and DC (Q300) Plug-in: 600 Vac (A600) and DC (Q600)
Contact resistance
Non-plug-in: 25 m W Plug-in: 45 m W
(max)
Cable (max.) 2 x 16 AWG (1.5 mm2) per terminal—1 x #16 AWG for 2 SPDT (2 N.O., 2 N.C.)
Short circuit 10 A fuse type SC; Form I Class J or equivalent. Outside US use type gl or N.
protection
Non-plug-in Housings
Delrin roller lever adjustable in 5° or 45° increments (reversible mountings)
33.3 oz-in SPDT (N.O. + N.C.) Y [1] XCKJ10511H7
33.3 oz-in 2 SPDT (2 N.O. + 2 N.C.) N XCKJ20511H7
Lever operated
23° 58°(P) Adjustable length—Delrin roller lever adjustable in 5° or 90° increments
21-22
XCKJ167H7 33.3 oz-in SPDT (N.O. + N.C.) N XCKJ10541H7
XCKJ1167H7 13-14
21-22
13-14
33.3 oz-in 2 SPDT (2 N.O. + 2 N.C.) N XCKJ20541H7
0 90° Adjustable length—1/8 in. diameter steel rod adjustable in 5° or 45° increments
11°
33.3 oz-in SPDT (N.O. + N.C.) N XCKJ10553H7
Adjustable length—1/4 in. plastic rod adjustable in 5° or 45° increments
33.3 oz-in SPDT (N.O. + N.C.) N XCKJ10559H7
Neutral Position
One SPDT contact switch per direction. Past 20° CW, contact 1 (11-12 / 13-14) switches.
Past 20° CCW, contact 2 (21-22 / 23-24) switches. Levers not included.
20°
11-12
13-14
11-12
13-14
0 11° 90°
26.6 oz-in 2 SPDT (2 N.O. + 2 N.C.) N ZCKJ404H7
20°
23-22
23-24
21-22
23-24
90" 11 0
20°
11-12
13-14
11-12
13-14
0 11° 90°
26.6 oz-in 2 SPDT (2 N.O. + 2 N.C.) N ZCKJ4104H7
20°
23-22
23-24
21-22
23-24
90" 11 0
LIMIT SWITCHES
[1] Direct opening contacts meet IEC 947-5-1 requirements for positive opening contacts.
21-32
© 2019 Schneider Electric
All Rights Reserved
XCKJ Bodies and Options Heavy Duty / Industrial Metal Body
Refer to Catalog 9006CT1007
schneider-electric.us
62
57
2
5 41
13
21
1 - 2 = NC
76.5
60
3 1 3 - 4 = NO
5 = missing graphic
14
22
(1) 4A / 24 V max.
41
4
63
33.5 = 30 =
44 40
LIMIT SWITCHES
[2] Direct opening contacts meet IEC 947-5-1 requirements for positive opening contacts when using
head.
21
21-33
© 2019 Schneider Electric
All Rights Reserved
Heavy Duty / Industrial Metal Body XCKJ Operating Heads
Refer to Catalog 9006CT1007
schneider-electric.us
Operating Heads
Table 21.59: Lever-Operated Heads
1 Step 2 Step 1 Step Operating Catalog
Contact Operation with Switch Bodies:
ZCKJ1[3] / J11 / J2 / J21H7 ZCKJ4 / J41H7 ZCKJ5H7 [3] Force/Torque Number
23° 58°(P) 23° 40°(P)
21-22 21-22
Standard operation 13-14 13-14
1 Step 21-22 0 33° 90°
13-14
CW and/or CCW 0 90°
11°
23°
11-12
2 Step 13-14 33 oz-in, 0.25 N ZCKE05
11-12, 13-14 first step 11-12
13-14
0 5° 90°
42°
21-22
23-24
21-22, 23-24 second step 21-22
23-24
0 5° 90°
ZCKE05 Programming
NOTE: Neutral position head ZCKE04 is not available separately. Order the head and body subassemblies from page 21-30.
21-34
© 2019 Schneider Electric
All Rights Reserved
XCKJ Operating Heads, Replacement Heavy Duty / Industrial Metal Body
Parts, and Levers
schneider-electric.us Refer to Catalog 9006CT1007
XCKJ Accessories
Table 21.61: Omnidirectional Heads
Non-plug-in Style Contact Operation
1 Step 2 Step 1 Step Operating
Catalog
Contact Block Force/
with Switch Bodies: ZCKJ1, J11,J2,J21 ZCKJ4, J41 ZCKJ5 Torque Number
Cat whisker-steel 20°
18.4 oz-in,
[4] 21-22 20° 0.13 N ZCKE06
13-14 21-22
21-22 13-14
Wobble coil 13-14 18.4 oz-in,
springs[4] 0 0 45°
0.13 N ZCKE08
10°
Ball bearing roller 0.9' diameter, 0.2 in. wide, 1.6 in. long 5° or 45° [7] ZCKY14
Fork, 2 track, Delrin roller, 0.9 in.diameter, 0.2 in. wide for 5° or 45° [7]
ZCK-E09 ZCKY61
Fork, 1 track, Delrin roller, 0.9 in. diameter, 0.2 in. wide for 5° or 45° [7] ZCKY71
ZCK-E09
LIMIT SWITCHES
bridge of the direct (positive) contact (N.C.) even if the lever is loosely mounted.
21-35
© 2019 Schneider Electric
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Heavy Duty Industrial Metal Plug-in Body 9007C Adaptable Sub-Assemblies
Class 9007 / Refer to Catalog 9006CT1007
schneider-electric.us
9007 CT52
9007 CT54 9007 CT62
21-36
© 2019 Schneider Electric
All Rights Reserved
9007C Adaptable Sub-Assemblies Heavy Duty Industrial Metal Plug-in Body
Class 9007 / Refer to Catalog 9006CT1007
schneider-electric.us
9007 MA11 9007 HA1 9007 FA1 9007 EA1 9007 FA6 9007 LA19
9007
A, B, C, N, T5, T10
9007 BA3 9007 KA11 9007 HA21 9007 RA11 9007 HA23
NOTE: Head 9007C is for use with levers LA19 and LA4.
LIMIT SWITCHES
21
21-37
© 2019 Schneider Electric
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Heavy Duty Industrial Single- and Two-Pole 9007C Limit Switches
Class 9007 / Refer to Catalog 9006CT1007
schneider-electric.us
UL Listed for 1 N.O. CR53B2 CR53A2 — — CR53N2 CR53C CR53F CR53G CR53GD CR53H
Hazardous 1 N.C.
Location 2 N.O.
2 N.C. CR61B2 CR61A2 — — CR61N2 CR61C CR61F CR61G CR61GD CR61H
Division I
Class I 2 N.O.–2 N.C.
Groups B, C, D — — CR67T10 CR67T5 — — — — — —
Neutral Position
Class II 2 N.O. –2 N.C.
Groups E, F, G Two Stage CR65B2 CR65A2 — — — — — — — —
Head Only (Example: 9007B) B A T10 T5 N C F G GD H
0.14 in.
Pre-travel 10° 5° 10° 5° 10° 45° 0.08 in. (2 mm)
(3.6 mm)
First
Pre- 10° 5° — — 10° — 0.08 in. (2 mm) —
Stage
travel
Two First to
Stage Second 2-1/2° 1-1/2° — — 2-1/2° — 0.02 in. (0.5 mm) —
Stage
0.25 in.
Total Travel 90° 90° 90° 90° 90° 90° 0.25 in. (6.3 mm)
(6.3 mm)
Nominal
Operating Differential 4° 2° 4° 2° 4° — 0.03 in. (0.8 mm) —
Data Reverse
Overtravel 90° 90° 90° 90° 90° — — —
Operating Torque/ 4 lb-in 4 lb-in 4 lb-in 4 lb-in 25 oz-in 3 lb-in 7 lb
Force— (0.45 N•m) (0.45 N•m) (0.45 N•m) (0.45 N•m) (0.18 N•m) (0.34 N•m) 4 lb (0.45 N•m) (0.80 N•m)
1 Pole & 2 Pole
Repeat Accuracy
—Linear travel of
cam ± 0.002 in. ± 0.001 in. ± 0.002 in. ± 0.002 in. ± 0.002 in. ± 0.002 in. 0.001 in. (0.3 mm)
(0.05 mm) (0.03 mm) (0.05 mm) (0.05 mm) (0.05 mm) (0.05 mm) —
(1-1/2 in. lever
arm)
NOTE: CW = clockwise; CCW = counter-clockwise
Acceptable Wire Sizes: 12–22 AWG.
Recommended Terminal Clamp Torque: 7 lb-in (0.80 N•m)
[1] Can be converted to horizontal roller type in the field. To order horizontal roller version add the letter “H” at the end of the equivalent vertical roller version type number (Example: C54F
would become C54FH).
[2] To lock the nut in the desired position, crimp the slot near the bottom of the nut.
[3] These devices are factory set to operate the contacts in both the CW and CCW directions. Mode of operation is field convertible to CW only or CCW only. To order factory converted
devices—for CCW only operation, change the “2” at the end of the type number to “1” (Example: C54B2 becomes C54B1); for CW only operation, delete the “2” at the end of the type
number (Example: C54B2 becomes C54B).
21-38
© 2019 Schneider Electric
All Rights Reserved
9007C Limit Switches Heavy Duty Industrial Single- and Two-Pole
Class 9007 / Refer to Catalog 9006CT1007
schneider-electric.us
Type C Switches
Table 21.66: All Type C Switches Rated NEMA 6P And UL Type 6P
Select Turret Head Top Plunger Wobble Stick Plug-In
Top Push-
Top Push- Rod Wobble Wobble Wobble
Top Roller- Rod Plunger Palm Stick Delrin Stick Stick Plug-in Unit Plug-in
Plunger Operated [6] Wire Coil Spring Cat Receptacle
Spring Plunger Adjustable Whisker without
Spring [4] [5] Extension Extension Extension Head Only
Return [7] [7] [7]
Return Spring
Return
Table 21.67: Mushroom Button For Palm Operated Turret Head Table 21.68: Wobble Stick Extensions
Catalog No. Description Catalog Number
Color Delrin extension 9007WJ
1-3/8 in. Dia. Button 2-1/4 in. Dia. Button
Black 2358C6G3 2358C22G2 Wire extension 9007WK
Red 2358C6G2 2358C22G3 Coil spring extension 9007WKC
Green — 2358C22G6
[4] To lock the nut in the desired position, crimp the slot near the bottom of the nut.
[5] Mushroom button must be ordered separately. See Table 21.67.
[6] Delrin® is a registered trademark of DuPont. Not for use outdoors.
21
[7] Wobble stick extensions are available separately as replacements for complete devices. See Table 21.68.
21-39
© 2019 Schneider Electric
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Heavy Duty Industrial Single- and Two-Pole 9007AW and 9007C Lever Arms
Class 9007 / Refer to Catalog 9006CT1007
schneider-electric.us
Lever Arms for 9007AW and 9007C Heavy Duty / Industrial Limit
Switches
Standard roller is hardened oil-impregnated sintered iron. Bold-face Catalog Numbers
indicate the most commonly used lever arms.
Table 21.72: One-Way Cast Zinc Roller Lever Arm Table 21.73: Offset-style Cast Zinc Lever Arms
Catalog Number Offset Lever Arm Roller Dia. (B) Width (C) Catalog Number
Length Roller, 1-1/4" Dia. (B) 1/4" Wide (C) 5/8 1/4 9007KA1
of Arm 2" Length
Cast Arm Flat Steel Arm 7/16" Offset 5/8 5/8 9007KA2
Standard
1-3/8" 9007BA3 9007BA3S 3/4 1/4 9007KA11
1-1/2" 9007MA3 — 3/4 5/8 9007KA12
2" 9007CA3 9007CA3S Ball Bearing 11/16 1/4 9007KA9
2-1/2" 9007DA3 9007DA3S 3/4 1/4 9007KA18
Nylon
3" 9007EA3 9007EA3S 3/4 1 9007KA21
1-1/2" Length 3/4 1/4 9007KB11
Standard
7/8" Offset 3/4 1/4 9007KB15 [9]
21
Table 21.74: One-Way Lever Arms Table 21.75: Rod Type Lever Arms
Catalog Number Rod, in. (mm) Catalog Number
Roller Style 10 (254) Stainless Steel Rod 9007FA1
Length
of Arm Standard Nylon Ball Bearing Rod Type 12 (304) Spring Rod, Steel 9007FA3
3/4" Dia. (B) 3/4" Dia. (B) 1-1/16" Dia. (B) 18 (304) Spring Rod, Steel 9007FA4
1/4" Wide (C) 1/4" Wide (C) 1/4" Wide (C)
12 Spring Rod, Delrin 9007FA5
1-1/2" 9007RA11 9007RA18 9007RA9 —
5" — — — 9007FA2 Looped Delrin Rod 9007FA6
90° Forked Rod, 2-1/2" Spring Rods, Steel 9007LA19
LIMIT SWITCHES
Dimensions: page 21-41. For more information on LA19, refer to catalog 9006CT1007.
[8] Recommended in place of Types BA7, CA7, DA7, EA7 and MA7 lever arms with steel rollers. If necessary, the latter arms can be furnished at an additional cost.
[9] Roller inside.
21-40
© 2019 Schneider Electric
All Rights Reserved
9007AW and 9007C Lever Arms and Special Heavy Duty Industrial Single- and Two-Pole
Features
schneider-electric.us Class 9007 / Refer to Catalog 9006CT1007
Lever Arms
Standard roller is hardened oil-impregnated sintered iron.
Bold-face Type numbers indicate the most commonly used lever arms.
_
_
_
_
_
4
_
_
_
_
_
_
_
_
_
_
_
1
E Wide Wide
D Non-
benda- HA0 HA1 HA2 HA4 HA24 HA22 — — —
0.35 A ble
9 Bend-
F HA9 HA5 HA6 HA8 HA25 HA23 HA20 HA26 HA21
able
A
Special Features
Table 21.78: Special Features (do not apply to Type CR unless noted)—Field Installable
Description Part Number
Conduit Seal Only 5 hole seal 3103248801
Conduit seal fits in conduit entrance and excludes liquids 9 hole seal 3103281501
Adapters
Switch with adapter plate permitting substitution of any Type C switch with standard box for any Type T switch with Style B baseplate Form Y147
Adapter plate kit only (plate plus mounting screws) for above 9007BT1
Adapter plate for direct substitution of Type C plunger switches for Type B plug-in plunger switches—
use only if there is a problem in lining up cam tracks Standard Box 9007CT10 [11]
Metric conduit-connection adapter—male 1/2" NPT on one end, female 20 mm on the other end 9007CT12
3. 1/2 14 NPT.
[10] Recommended in place of Types HA3 and HA7 lever arms with steel rollers. If necessary these arms can be furnished at an additional cost.
21
Factory Modifications
Table 21.79: Special Features (do not apply to Type CR unless noted)—Not Field Installable, Except Where Noted
Special Features Form
Optional Shaft Equipped With 9007T / 9007FT Hub: Any lever arm Type C, CF, or CR switch can be furnished with an optional shaft
and hub combination which will accept the lever arms normally used with Type T and FT limit (position) switches. To order, add S9 as Add S9 as a
suffix to the
suffix to the device type number. For example, to order a 9007C54B2 with this modification, order as 9007C54B2S9. For details about the
switches and lever arms that can be furnished with this modification, see catalog 9007CT1007. catalog number
Hub
Hub Only: Can be field installed on any Type C lever type switch. Cat. No.
9007S9
LED Pilot Light, 24–120 Vac or Vdc on Plug-In Type Switch (Type C52, C54, C62, C64, C66, or C68):
Form P10 Addition of LED pilot light in parallel with N.O. contact (light normally on)
Form P5 Thru P9 L1 L2 P5
L1 Light Normally On L2
*Customer Addition of LED pilot light in parallel with N.C. contact (light normally off) P6
Installed
CR1 Jumper CR1
B
CR2
Addition of one isolated LED pilot light (light on when load is energized) (Type C54 only.
A
CR2
Not available with Y1901.) P10
Green- Green-
White- 1 5 -Pink
Green-
Low Temperature—Lever Types Only: Limit (Position) switch will operate in an ambient temperature range of -40 to +185 °F (standard limit switch ambient temperature
range is -20 to +185 °F). Minimum temperature is based on the absence of freezing moisture or water. Y128
Fluorocarbon Rubber (FKM) Gaskets And Seals
Substitute fluorocarbon rubber gaskets and seals on:
• Lever arm type, standard box (shaft seals on lever arm types are fluorocarbon rubber as standard)
• Lever arm type, compact box (shaft seals on lever arm types are fluorocarbon rubber as standard) Y140
• Plunger type, standard box
•NOTE:
Plunger type, compact box
Fluorocarbon rubber has been shown to resist sunlight aging problems.
[12] The direct acting contacts described above come standard on the 9007CLS1 hoist overtravel switch.
21-42
© 2019 Schneider Electric
All Rights Reserved
9007T, 9007FT Severe Duty, Oiltight, Mill and Foundry
Class 9007 / Refer to Catalog 9006CT1007
schneider-electric.us
Selection
Table 21.80: Complete with Base Plate, Without Lever Arm (bold type numbers indicate the most commonly used switches)
Universal Type
No. 1 No. 2 No. 3 [1] No. 4 No. 5 No. 6 No. 7 [1]
Single-Pole Single-Pole Single-Pole Single-Pole Single-Pole
Select the Operating Double-Throw Double-Throw Single-Pole Double-Throw Double-Throw Single-Pole
Double-Throw Double-Throw Double-Throw
Sequence Spring-Return Spring-Return Spring-Return Spring-Return Spring-Return
CW Only CW Only Maintained Contact Neutral Position CCW Only CCW Only Maintained
Initial Position Initial Position Spring return of arm Initial Position Initial Position Initial Position If high speed
and CCW and CCW to initial position, A B
and CW and CW cam or snap-
contact position A B A B back is present
A B Initial Position maintained until use No. 12
and CCW operated in reverse A B
A B direction
CCW CW
A B A B
CCW CW Intermediate Final
CW Inter- CCW Position Position
mediate Final A B A B CCW CCW
A B Pos. CW Pos. CW A B CW
A B A B
Select the Basic Switch A B A B A B
If high speed cam or
snap-back is present
use No. 12
CW & CCW
CCW CW Intermediate Final CW & CCW
CW CCW & CW Position B
A B A B Position A
CW CCW A B A B A B A B
CCW CW A B
Select the Basic Switch A B
A B A B
latches as shown.
NOTE: For a Type FT Foundry Switch, change the Tat the beginning of the equivalent Type number to FT (for example, 9007TUB1 changes
to 9007FTUB1).
Lever arms page 21-44
[1] Sequence 3, 7, and 8 devices are available but are not recommended where high speed cams or lever arm snap-back is present. The application should be checked and No. 12 sequence
substituted where possible.
[2] Linear travel of cam on 1-1/2 in. lever arm.
21
2.06
52 .75 .21 .53
2.25 2.81 1.75
19 5 .53 13
57 13 71 44
1.12 1.40
.56
28 .65 35
14
Center of 16 .21
4.21 Shaft 9
107 3.18 4.50 Center of Center of 4.31
2.62 4.65 81 114 3.00 Shaft 2.43
Shaft
76 62 109
66 118
1.00 5.09
25 129
.43 1.25
.62 .90 1.81 11
16 23 .56 46 32
3.25 2.25
2.43 82 57
68 14
Mtg. Holes .257 Dia.
1/2" NPT
[4] No mounting holes in base plate. Side mounting holes in switch case must be used.
21-44
© 2019 Schneider Electric
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L100/300 Severe Duty, Oiltight, Mill and Foundry
Refer to Catalog 9006CT1007
schneider-electric.us
R.B.Denison™ Lox-Switch™ L
Table 21.83: General Specifications
0 to +200 °F (-17 to +93 °C) standard.
Temperature range For high and low temperature options, see page 21-45.
Minimum temperatures are based on the absence of freezing moisture or water.
Enclosure rating NEMA 1, 4, and 13; IP 65, 66
Vibration resistance 30G max. (10–55Hz)
Repeatability 0.03°
Cable entry 1/2" NPT standard double circuit, 3/4" NPT triple circuit
Contact Characteristics
Rated thermal current 20 A
Rated insulation
voltage 600 Vac and Vdc
Wire (max.) 1 x 12 AWG or 2 x 14 AWG per screw terminal
L300WS2M1
2 Step Sequence CW
Spring return, 150 oz-in
5 3 5 3 5 3
(1.06 N•m) L525WDR2M56
Snap action,
2 N.O. 6 4 6 4 6 4
2 Step Sequence CW
Spring return, 150 oz-in
1 5 1 5 1 5
(1.06 N•m) L525WDL2M58
Snap action,
2 N.C. 2 6 2 6 2 6
2 Step Sequence CW
Spring return 150 oz-in
1 3 1 3 1 3
(1.06 N•m) L100WS0S2M60
Snap action
N.O./N.C 2 4 2 4 2 4
LIMIT SWITCHES
21
[5] The lever must not be allowed to snap freely from any overtravel position.
21-45
© 2019 Schneider Electric
All Rights Reserved
Severe Duty, Oiltight, Mill and Foundry L100/300
Refer to Catalog 9006CT1007
schneider-electric.us
.75
5.730 19
3.00
1.93 Style Housing Function Mounting Front Cover Contact Arrangement
.62
15.
.50 4.06 23.8 Plate
12. 103
Style A Rolling Pin Adjustable Roller L 1 0 0 W S 2 P F
Style A Rolling pin
Standard
(mill) 100 1
See catalog
Extra heavy 9006CT1007
duty (foundry) 300 2
Two circuit
single operation WS 3 M Standard metal
Two circuit
WD 4 PF Transparent plastic
dual operation
Transparent plastic
Ministyle male Straight male 90° angle male Triple circuit WT GF with neon light
receptacle receptacle receptacle Neutral WN
Table 21.86: Steel Roller Lever Arms (0.25 in. wide, 0.75 in. dia.) Table 21.87: Lever Arm Options [6]
Length (L) Description Suffix
Lever Number
in. mm 1 in. diameter roller 1
1.50 (38.1) AA 1-1/4 in. diameter roller 4
2.00 (50.8) AH 1-1/2 in. diameter roller 2
(63.5) Nylon roller N
2.50 AO
(69.8) Ball bearing roller (3/4 in. diameter) R
2.75 AK
Stainless steel roller pin nylon roller NS
3.00 (76.2) AB
Ex: AB1; ABR
4.00 (101.6) AM
6.00 (152.4) AR
12 ft cable BH20512
[6] Some product configurations are not available—contact your Schneider Electric representative for details.
[7] The minimum temperatures listed are based on the absence of freezing moisture or water.
[8] Receptacle is a 4 pin male APL/PL-SWTS, Cannon part # MS3102E20-4P-F79 or equal.
[9] Ministyle male receptacles are: 5-pin, Brad Harrison #41310 (or equal); 7-pin, Brad Harrison #42805 (or equal)
21-46
© 2019 Schneider Electric
All Rights Reserved