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ENGR-3210: Eng'G Management Safety and Health
ENGR-3210: Eng'G Management Safety and Health
ENGR-3210: Eng'G Management Safety and Health
ENGR-3210
ENG’G MANAGEMENT
SAFETY AND HEALTH
WRITTEN REPORT #2
Submitted By:
Aquino, Danica Rose
Dela Cruz, Queenzelle Grace
Lazaro, Catherine
Revadulla, Kaira Jayne
BSCE 2-4
Submitted To:
Engr. Roy Searca Jose P. Dela Cruz
INSTRUCTOR
Report 2: Technical Plan
a. Production Process
e-Solar Roof tiles are an integrated photovoltaic (PV) building product, which means they
directly generate electricity from sunlight. They are made with specific materials that
naturally undergo an electronic process in the presence of sunlight. They are made to look
like a normal asphalt shingle. Essentially a small-scale version of solar panels, the solar
shingle was infused with copper indium gallium (di)selenide (CIGS), allowing the thin-film
solar cells to reach a conversion efficiency of 19.9 percent – just 0.4 away from the
maximum output of the standard solar panel. To achieve these, the following process was
used in producing the solar roof tiles.
1. Tempered glass (2mm thickness) from a certain supplier will be cut into the required
size for the roof tile. It will be washed with a glass-cleaning machine to avoid
impurities after the cutting process.
2. The tempered glass will need to be dried for 30 minutes after cleaning.
3. Crystalline solar cells that will served as the solar energy collector of the roof tile will
be cohered with the tempered glass.
4. Two cut sheets of tempered glass will be used to protect the crystalline solar cells.
One for the upper part and another one for the bottom part.
5. An anti-reflective coating (AR) will be layered to the roof tile before the tempered
glass is put. It helps reduce the amount of reflected light and increases the percentage
of absorbed sunlight from solar photovoltaic cells by 2.5%.
6. Wires that are needed to be connected to the battery storage (Royal Power) will be
installed to the crystalline solar cell before laminating it with the tempered glass.
7. In cohering the solar cell with the tempered glass, we will be using a glass lamination
machine to avoid breakage.
8. The finish product will be stored in a room with a temperature not below 0 degree
Celsius and not above 70 degree Celsius.
On the other hand, the non-solar roof tiles will be manufactured using the following process:
1. We collect decent amount of plastic from a local junkshop nearby, and asphalt residue
will be used as a substitute for sand.
2. Asphalt residue must be fine before mixing it to the shredded plastic. A grinder is
needed.
3. A plastic shredder is required to chop the plastic into small pieces. We will be using a
Plastic Extruder that will mix and melt the plastic, and combine it with the asphalt
residue.
4. After shredding the plastic, 70% of it and 30% of asphalt residue will be mixed.
5. We will pour it inside the extruder. The extruder will do its job and a molten mixture
of asphalt residue and plastic will be produced right after.
Product Design
• All of the materials needed in this project are commercially available here in the
Philippines.
• Report on Stock Availability
Every stock keeping unit has an individual code and a corresponding to a specific
subclass from a given drawer.
• Packaging
The company will be using two different packaging for e-Solar and non-solar
(recyclable) roofing tiles.
• Configuring and Managing Warehouses
The company will be assigning one employee for configuring and managing
warehouses.
• Security
We will also hiring some personnel for the safety of the company, especially for
the safety of our employees.
We will build the ROGROCO office and factory along Bantug, Science City of Muñoz.
Equipment requirements
d. MANPOWER REQUIREMENT
Construction Phase
• A Project Manager is needed to lead the construction project, as well as a Site
Engineer. The foreman, mason, carpenters, electrician, plumber and technicians
are already included in the construction firm of the site engineer.
Operation/Processing Phase
• Service Manager, Bookkeeper/Accountant are needed in the main office of
ROGROCO. An electrician is also needed to have someone to check the e-Solar
Roof tile and maintain its good condition.
• On the other hand, ROGROCO roof factory needs a lot of manpower despite
having machines/equipment to manufacture the roof tiles. Fifty (50)
manufacturing workers are needed in the factory. Five (5) technicians/electricians
in the laboratory area to test the effectiveness of the e-Solar Roof tiles. We also
need another five (5) drivers that would supply the products to different stores,
and to homeowners that would directly purchase to us.
e. WASTE DISPOSAL METHOD
Recycling
Since ROGROCO uses recycled materials for the production of the roof tiles that are
non-solar, we highly recommend this type of disposal method. Recycling is the most
environmental friendly method because it doesn’t add any waste materials. The
excess/waste will undergo recycling using a machine after the manufacturing date of the
product.
f. PROJECT SITE
Climate
• The area is not prone to flood.
Transportation and facilities
• Transportation is via land using delivery trucks.
Site
Address: Bantug, Science City of Muñoz, Nueva Ecija
• Topography: Flat Area
• Paved and Concreted Roads
Auxiliary
• Delivery truck
• Hydraulic system
• Electric system
Service Equipment’s
• Computers, telephone
• Office tables and chairs
• Safety, firefighting equipment, medical equipment
i. UTILITIES
Electricity
• Public/Private Utilities, Renewable (Solar)
Communication
• Telephones/Mobile/Internet