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RACK GEAR CUTTING ATTACHMENT ON GEAR HOBBING

MACHINE
A
Project Report
Submitted in partial fulfillment of the requirements for the degree

BACHELOR OF ENGINEERING
In
MECHANICAL ENGINEERING

by

Kanthe Nikita 29
Lohar Pooja 38
More Rutuja 43
Phadatare Sayli 53

Under the Guidance of

PROF MRS.JADHAV S.M

Department of Mechanical Engineering


Karmaveer Bhaurao Patil College of Engineering,
Satara
SHIVAJI UNIVERSITY, KOLHAPUR
2019-2020
Rayat Shikshan Sanstha's
Karmaveer Bhaurao Patil College of
Engineering, Satara

CERTIFICATE

This is to certify that, the work being presented in this project report
entitled “RACK GEAR CUTTING ATTACHMENT ON GEAR
HOBBING MACHINE” In partial fulfillment of the requirement for the
award of the degree of Bachelor of Engineering in Mechanical Engineering
of Shivaji University, Kolhapur Submitted by POOJA LOHAR.
To the Department of Mechanical Engineering, KarmaveerBhaurao Patil
College of Engineering, Satara, is the record of the student’s own work that is
carried out under my supervision and guidance.

Date: 30/ 09 /2019


Place: Satara

Guide Name & sign-


External sign-

Head,Mechanical Engg. Dept. Seal Principal


DECLARATION

I hereby declare that the project entitled " RACK GEAR CUTTING
ATTACHMENT ON GEAR HOBBING MACHINE " completed
and written by me has not previously formed the basis for award of any
degree or diploma or other similar title of this or any other university or
examining body.

Date: 30 /09 /2019


Place: Satara Student
(POOJA LOHAR)
ABSTRACT

This study addresses the rack gear cutting attachment on the gear hobbing
machine.This saves the cost as well as requirement of the space.The rack gear attachment
on gear hobbing machine gives the profit and enables to the rack manufacturing even in
the small area.
The attachment is provided on hobbing machine. By using the motion of the tool
shaft of existing hobbing machine a driven shaft is designed . Hob used for cutting of
rack gear will be mounted on the same shaft. By giving the motion of spindle of existing
hobbing mahine where the blank is attached we will run the fixture upon which the rack
blank wil be fixed .
The rotatry motion of a spindle of existing machine will be converted into
reciprocating motin by using master rack and master pinion . master rack will be attached
on spindle and rack support and give reciprocating motion to fixture.
Thus by using simple design considerations rack manufacturing can be done on
the gear hobbing machine. Our aim is to manufacture rack without spending extra
amount.
TABLE OF CONTENTS

List of Figures ................................................................................................................................ vi


List of Tables ................................................................................................................................ vii
Acknowledgements ........................................................................Error! Bookmark not defined.
Dedication ....................................................................................................................................... x
Preface............................................................................................................................................ xi
Chapter 1 - Enter Your Chapter Title Here ..................................................................................... 1
First-level Subhead (Heading 2 style) ........................................................................................ 1
Second-level Subhead (Heading 3 style) ................................................................................ 1
Third-level Subhead (Heading 4 style) ............................................................................... 1
Figures and Tables ...................................................................................................................... 1
Chapter 2 - Enter Your Chapter Title Here ..................................................................................... 3
Subhead (Heading 2 style) .......................................................................................................... 3
Chapter 3 - Enter Your Chapter Title Here ..................................................................................... 4
References Or Bibliography ........................................................................................................... 5
Appendix A - Enter Your Appendix Title Here.............................................................................. 7
Appendix B - Enter Your Appendix Title Here .............................................................................. 8

v
LIST OF FIGURES

Figure 1.1 First Figure in Chapter 1................................................................................................ 2


Figure 2.1 First Figure in Chapter 2............................................................................................... 3
Figure A.1 First Figure in Appendix A........................................................................................... 7

vi
LIST OF TABLES

Table 1.1 First Table in Chapter 1 .................................................................................................. 2


Table 2.1 First Table in Chapter 2 .................................................................................................. 3

vii
LIST OF ABBREVIATIONS

AACS Advanced Access Content System


ACI Adjacent Channel Interference
BER Bit Error Rate, Bit Error Ratio
CAMA Centralized Automatic Message Accounting

viii
ACKNOWLEDGEMENT

The Acknowledgement page is for individual candidates. Retain the


Acknowledgements heading and enter your text here.

ix
DEDICATION

The Dedication page is optional. If you include it, retain the Dedication heading
and enter your text here. If you do not include it, delete the entire page.

x
PREFACE

The Preface page is optional. If you include it, retain the Preface heading and
enter your text here. If you do not include it, delete the entire page. Be sure to retain the
Section Break that appears on the next line.

xi
Enter Your Chapter Title Here

The template makes use of feature in Word called “styles.” A “style” is a named
set of formatting characteristics. For example, the heading above is in “Chapter 1 –
Heading 1” style and is used for each chapter heading. This style has a specific set of
characteristics: 16 pt. font, bold, centered, etc. Other styles are used in other portions of
the document. For example, “Heading 2” style is used for 1st level subheadings, and
“Body Text” style is used for paragraph text.
Using styles, particularly in a long document, has many benefits:
 Table of Contents is created automatically
 Allows you to make “global” changes in your document. If you modify the
appearance of a style, the changes are applied to all occurrences of that style
 Provides a framework for producing a structured document

First-level Subhead (Heading 2 style)


All first-level subheads in the template use Heading 2 style. If you need to add
another subhead level within Heading 2, use Heading 3 as shown below.

Second-level Subhead (Heading 3 style)


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another subhead level within Heading 3, use Heading 4 as shown below.

Third-level Subhead (Heading 4 style)


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Figures and Tables


Sample figures and tables are included in this template to show how they
automatically generate entries in the List of Figures and List of Tables. For each figure
and table in your document, you will need to insert a caption.

1
Figure 0.1 First Figure in Chapter 1[if citation is present include it]

Table 0.1 First Table in Chapter 1[if citation is present include it]
A-D A B C D
1 A1 B1 C1 D1
2 A2 B2 C2 D2
3 A3 B3 C3 D3

The first equation of chapter 1 goes here


𝒅𝟐 𝒚 𝒅𝒚
𝟑 + 𝟐 − 𝟔𝟕 = 𝟗𝟖 (𝟏. 𝟏)
𝒅𝒙𝟐 𝒅𝒙

And the equation for the reference is as


𝟑𝒙𝟑 𝟑𝒚𝟐
+ + 𝟔 = 𝟑𝟏 (𝟏. 𝟐)
𝟓𝒚𝟑 𝟖𝒛𝟐

2
Enter Your Chapter Title Here

This chapter is included to show a few more examples of headings, subheads,


figures, and tables. You can add as many chapters as needed for your ETDR.

Subhead (Heading 2 style)


As in Chapter 1, Heading 2 style is used for first-level subheads. Use Heading 3
and Heading 4 for second- and third-level subheads.

Figure 0.1 First Figure in Chapter 2[if citation is present include it]

Table 0.1 First Table in Chapter 2[if citation is present include it]
E-H E F G H
1 E1 F1 G1 H1
2 E2 F2 G2 H2
3 E3 F3 G3 H3

Note the figure and table captions above are automatically added to the List of
Figures and List of Tables.

3
Enter Your Chapter Title Here

If you need to create additional chapters, use style “Chapter 1 - Heading 1” for
the chapter heading.

4
References Or Bibliography

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should be titled either “References” or “Bibliography”. (“Page Heading TOC” style is
used for the heading.) Items in the bibliography use the “Bibliography” style, which has
single spacing and a hanging indent, as shown in the examples below.

Book
[1]. P.M. Morse and H. Feshback, Methods of Theoretical Physics. New York:
McGraw Hill, 1953.

Journal Article
[2]. S.K. Kenue and J.F. Greenleaf, “Limited angle multifrequency diffiaction
tomography,” IEEE Trans. Sonics Ultrason., vol. SU-29, no. 6, pp. 213-2 17, July
1982.

Conference Technical Articles


[3]. J. K. Author, “Title of paper,” in Unabbreviated Name of Conf., City of Conf.,
Abbrev. State (if given), year, pp. xxx-xxx.

New edition of a book


[4]. C. Brusaw, C. Aired, and W. Oliu, Handbook of Technical Writing, 3rd ed. New
York: St. Martin’s Press, 1987.

Article in an Anthology
[5]. G.J. Broadhead, “Style in technical and scientific writing.” In M.G. Moran and D.
Joumet, eds. Research in Technical Communication. A Bibliographic
Sourcebook, pp. 379-401. Westport. CT: Greenwood Press, 1985.

Translation
[6]. M.M. Botvinnik, Computers in Chess: Solving Inexact Search Problems.
Translated by A. Brown, Berlin: Springer-Verlap, 1984.

Personal Interview/Communication
[7]. Interview [or Personal Communication] with Prof. Elmer Hixon, BCE
Department, The University of Texas at Austin, March 12, 1995. [Date omitted if
unknown.]

5
Handbook/date book, no author
[8]. Handbook for Writing Operation and Maintenance Manuals. Washington, D.C.:
Packaging Machinery Manufacturers Institute, 1973.
[9]. Interface Circuits Data Book, Texas Instruments, Austin, Texas, 1993.
[10]. User’s Guide: Microsoft Word, Vers. 5.0, Microsoft, 1991.

Encyclopedia Entry
No author given:
[11]. “Sonar,” Encyclopaedia Brittanica, 1984 ed.

Author(s) given:
[12]. A.D. Pearson, J.B. MacChesney, and W.G. French, “Fiber optics,” in
Encyclopedia of Semiconductor Technology, M. Grayson, Ed., New York: John
Wiley & Sons, 1984.

Online:
[13]. “Greyhound,” Brittanica Online, Beta Version 96.1, March 1996.
[14]. Author, A. A., & Author, B. B. (Date of publication). Title of article. Title of
Online Periodical, volume number(issue number if available). Retrieved from
http://www.someaddress.com/full/url/
[15]. Bernstein, M. (2002). 10 tips on writing the living Web. A List Apart: For
People Who Make Websites, 149. Retrieved from
http://www.alistapart.com/articles/writeliving

The “Bibliography” style does not automatically format your citations into a
specific citation style, such as IEEE. You must enter your citations in the style used by
your department, or use bibliographic management software such as EndNote or
RefWorks or JabRef.

6
Enter Your Appendix Title Here

Appendices must be identified by letters (A, B, etc.) rather than by numbers. For
this reason, different style headings are used with appendices. (The style at the top of this
page is “Appendix A - Heading 6.”)

First-level Subhead (Heading 7 style)


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you need to add another subhead level within Heading 7, use Heading 8 as shown below.

Second-level Subhead (Heading 8 style)


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Third-level Subhead (Heading 9 style)


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Figures and Tables Within Appendices


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became “Figure 4.1”. As a figure within Appendix A, it should be “Figure A.1”
To make this change, the codes in the caption labels must be modified, and it’s
best to wait until all figures and tables have been added to appendices.

Figure 0.1 First Figure in Appendix A

7
Enter Your Appendix Title Here

If you need additional appendices, use style “Appendix A – Heading 6” for the
appendix heading. This will label appendices in alphabetical order (A, B, C, etc.).

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