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JPX202 MDF User Manual V3.0
JPX202 MDF User Manual V3.0
User Manual
V3.0
User Manual
Status: standard
Product version V3.0
Date: Oct, 2005
Copyright Statement
Table of Contents
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JPX202 Main Distribution Frame User Manual Table of Contents
3.4.1 Jumper Connection when Cable side terminal block and Exchange side terminal
block at Adjacent Location................................................................................................ 63
3.4.2 Jumper Connection when Cable side terminal block and Exchange side terminal
block at Same Column but Different Rows.......................................................................64
3.4.3 Jumper Connection when Cable side terminal block and Exchange side terminal
block at Different Columns and Different Rows................................................................65
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JPX202 Main Distribution Frame User Manual Table of Contents
5.3.5 Connection and Layout of the Jumpers between the Cable Side Terminal Block and
Exchange Side Terminal Block.......................................................................................106
5.4 Usage Guidance of Wall-mounted Frame........................................................................106
5.4.1 Jumper Layout of GQ100 Wall-mounted Frame....................................................107
5.4.2 Jumper Layout of GQ400 Wall-mounted Frame....................................................107
5.4.3 Jumper Layout of GQ200 Wall-mounted Frame....................................................108
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JPX202 Main Distribution Frame User Manual Table of Contents
Ring
I. Supplementary Remarks
The configuration of vertical cable guide ring has been cancelled since 2006.The
appearance of vertical cable guide ring is shown as following.
All contents about vertical cable guide ring have been cancelled since 2006.State
hereby.
We are indeed sorry for inconvenience caused by the change, and we hope for your
forgiveness.
The cancelling will not affect the function of MDF. The cabling is shown as
following.
JPX202 MDF includes three types: double-sided frame, single-sided frame and wall-
mounted frame. Each of them consists of frame body, cable side terminal block,
exchange side terminal block, protective unit, alarm system and accessories. And the
protective unit should be inserted into cable side terminal block
1.2 Composition
I. Double-sided Frame
The frame body has four types: five-column, four-column, three-column and two-
column. And each type has four specifications: 3m, 2.6m, 2.2m and 1.8m. Take four-
column frame as an example to display its assembly relation. The cable side terminal
block is vertically mounted on the front pillar and exchange side terminal block is
horizontally mounted on the back beam. As shown in Figure 1-1.
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JPX202 Main distribution Frame Chapter 1 Product
User Manual Introduction
Figure 1.1
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JPX202 Main distribution Frame Chapter 1 Product
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Table 1.1
The frame body has two types: four-column and two-column. And each has four
specifications: 3m, 2.6m, 2.2m and 1.8m. Take four-column frame as an example to
display its assembly relation. The exchange side terminal block and cable side
terminal block are mounted alternately from the right side. As shown in Figure 1-2.
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JPX202 Main distribution Frame Chapter 1 Product
User Manual Introduction
Figure 1.2
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JPX202 Main distribution Frame Chapter 1 Product
User Manual Introduction
Table 2.1
Distance
Frame Cable between
Type Capacity Column Pair/ Capacity Column Pair/ body tray the lowest Width Depth
(pair) Qty column (pair) Qty column height height module W D
H1 H2 and
ground h
Table 2.2
External line Internal line Length (H) Width (W) Depth (D)
Type
capacity (pair) capacity (pair) (mm) (mm) (mm)
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JPX202 Main distribution Frame Chapter 1 Product
User Manual Introduction
1. Alarm mounting plate 2. Cable side terminal block 3. Exchange side terminal block
Figure 1.3
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JPX202 Main distribution Frame Chapter 1 Product
User Manual Introduction
The appearance of FA8-72 cable side terminal block is shown in Figure1-4(a) and (b).
D
W
(a) (b)
Figure 1.4
The FA8-72 cable side terminal block is the core part of JPX202 MDF. It’s used to
connect the external line and jumper, and it can provide over-voltage/over-current
protection and alarm signal report through the protective unit inserted in.
Module dimension: H×W×D=220×148×120mm.
The STO-83 exchange side terminal block is used to terminate intra-office cable and
connect jumper. And it can be used to test and disconnection.
The appearance of STO-83 exchange side terminal block is shown in Figure 1-5.
D W
Figure 1.5
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JPX202 Main distribution Frame Chapter 1 Product
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The horizontally mounted type is used for the double-sided frame, as shown in
Figure1-6. And its location in the frame body is shown in Figure 1-1.
Figure 1.6
The vertically mounted type is used for the single-sided and wall-mounted frame, as
shown in Figure1-7. And its location in frame body is shown in Figure1-2 and 1-3.
Figure 1.7
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JPX202 Main distribution Frame Chapter 1 Product
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1
2
3 4
5
Figure 1.8
The protective unit adopts diode gas discharge tube and high-speed pPTCR and is
provided with FS protection, FS alarm, over-current alarm and fuse protection.
1
2
3 4
5
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JPX202 Main distribution Frame Chapter 1 Product
User Manual Introduction
Figure 1.9
The protective unit adopts diode gas discharge tube and high-speed pPTCR and is
provided with FS protection, FS alarm, over-current alarm and fuse protection.
JPX202-FA9-81J Protective unit adopts diode gas discharge tube (GDT), high-speed
pPTCR it provides the over-current and over voltage protection for exchange and
access network circuit but it has no alarm function. The appearance of it is shown in
Figure 1-10.
I. Function
The alarm system is installed on MDF body. When the FS occurs to any protective
unit on the distribution module and the LED indicator is on, the corresponding column
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JPX202 Main distribution Frame Chapter 1 Product
User Manual Introduction
alarm LED indicator is on. The general alarm sends out the audible and visual alarm
and provides the steady power supply voltage for the LED of the protective unit.
Meanwhile, the monitor cable is connected to send the alarm signal to NM center for
centralized monitoring.
Figure 3.1
The accessories of JPX202 MDF are the indispensable tools in the installation and
usage of MDF and include the IDC tool, testing plug, open-circuit plug, four-wheel
moveable ladder, high stool and digital label.
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JPX202 Main distribution Frame Chapter 1 Product
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I. IDC Tool
The inserting tool of JPX202 MDF is an “insulation displacement connecting” tool with
wire-cutting facility. After the wire is pushed into the proper position of the fastening
slot of the end-forming terminal, the wire-cutting device will cut the redundant wire
end. The IDC tool is attached with a hook used for wire clearance. The appearance of
it is shown in Figure 1-12.
Figure 3.2
The testing plug is the plug-in unit used to test the internal and external lines on MDF,
as shown in Figure 1-13. A pair of red clips is connected to the internal line tester or
telephone set and a pair of black clips is connected to the external line tester (e.g.
ohmmeter). The testing plug can be used for the STO-83 exchange side terminal
block of JPX202 MDF. When the testing plug is inserted, the screw faces the jumper
side. The testing plug can also be used for the FA8-72 cable side terminal block of
JPX202 series. When the testing plug is inserted, the screw faces downwards. It can
be inserted into the upper side or lower side of the protective unit so as to test the
internal and external lines. It can also be used to test the online protective unit.
Figure 3.3
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The disconnection plug is the insulation plastic unit used to disconnect the connection
of the internal and external lines on MDF, as shown in Figure 1-14. It can be used for
the STO-83 exchange side terminal block or for the FA8-72 cable side terminal block.
It can be inserted into the upper side or lower side of the protective unit.
Figure 3.4
Figure 1-15 is the structure schematic diagram of the testing plug and disconnection
plug inserted into the upper (lower) side of the protective unit in the FA8-72 cable side
terminal block.
Figure 3.5
The user can use four-wheel six-stairs mobile ladder (Figure1-16) or high-stool
(Figure1-17).The two accessories are separated from frame body.
4) Ladder
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JPX202 Main distribution Frame Chapter 1 Product
User Manual Introduction
H×W×D:1320×1480×565mm。
H×W×D: 1320×1480×565mm.
5) High-stool
Height of each stair: 333mm,
H×W×D: 1000×780×520mm.
The ladder is equipped with wheel brake. The ladder cannot move if wheels are
braked and brake cable are not dragged. Otherwise the ladder can move.
Figure 5.1
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JPX202 Main distribution Frame Chapter 1 Product
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Figure 5.2
The digital label is used to identify the column of the external line module of the
distribution frame. It is white words on blue background and self-adhesive. It can be
directly stuck to the corresponding groove of the identification board on top of the
distribution frame, as shown in Figure 1-18.
Figure 5.3
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JPX202 Main distribution Frame User Manual Chapter 2 Installation
Preparation
I. Shockproof
For the areas where the earthquake occurs frequently, the shockproof measures
should be provided when install the distribution frame system. The shelter which can
not meet the requirement should be reinforced.
II. Dampproof
Block up the supporting surface to prevent the dampness. But for the shelter with
cable groove, the external barrel-drain should be lower than the cable groove.
Meanwhile, for the shelter cabling via ditch, the pitch glass cloth can be used as the
dampproof layer.
III. Heat-radiation
The shelter/container should be drafty with sufficient air in it. Make sure that there is
no barrel-drain, wash stand installed upside, left side or right side of the shelter.
V. Lighting
VI. Loading
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JPX202 Main distribution Frame User Manual Chapter 2 Installation
Preparation
VII. Thunderproof
2.2 Tools
The unpacking and inspection of the equipment: The packing list should usually be
put in 1# box with the red label. It should be checked whether all parts are provided
according to the packing list. The check result should be filled in the unpacking &
accepting report.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Figure 16.1
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
1. Front vertical pole (with installation holes for cable side terminal 2. Back vertical pole
block)
Figure 17.1
The quantities and lengths of the vertical installation poles of various types are shown
in Table 3-1.
Table 1.1
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Figure 18.1
The dimension of various alarm indicator panels is shown in Table 3-2 (n=1, 2, 3, 4)
Table 1.1
Figure 19.1
The dimension of various cable trays is shown in Table 3-3 (n=1, 2, 3, and 4):
Table 1.1
Figure 20.1
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
The dimension of various back cable tray is shown in Table 3-4 (n=1, 2, 3, and 4)
Table 1.1
Figure 21.1
The dimension of various top mounting plate is shown in Table 3-5 (n=1, 2, 3, and 4)
Table 1.1
Figure 22.1
Figure 23.1
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Table 1.1
Figure 24.1
Figure 25.1
The dimension of various walling crossbeams is shown in Table 3-7 (n=1, 2, 3, 4).
Table 1.1
Figure 26.1
The dimension of various testing beams is shown in Table 3-8 (n=1, 2, 3, and 4)
Table 1.1
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Figure 27.1
Figure 28.1
Table 1.1
Type F1C F2C F3C F4C F1B F2B F3B F4B F1E F2E F3E F4E F1D F2D F3D F4D
Qty 45 40 30 25 36 32 24 20 27 24 18 15 18 16 12 10
Figure 29.1
The quantities of various small cable-guide rings are shown in Table 3-10.
Table 1.1
Type F1C F2C F3C F4C F1B F2B F3B F4B F1E F2E F3E F4E F1D F2D F3D F4D
Qty 60 50 40 30 48 40 32 24 36 30 24 18 24 20 16 12
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Figure 30.1
The quantities of various small cable-guide ring Ⅱare shown in Table 3-11.
Table 1.1
Type F1C F2C F3C F4C F1B F2B F3B F4B F1E F2E F3E F4E F1D F2D F3D F4D
Qty 45 40 30 25 36 32 24 20 27 24 18 15 18 16 12 10
Figure 31.1
The quantities of various vertical cable-guide rings are shown in Table 3-12.
Table 1.1
Type F1C F2C F3C F4C F1B F2B F3B F4B F1E F2E F3E F4E F1D F2D F3D F4D
Qty 45 40 30 25 36 32 24 20 27 24 18 15 18 16 12 10
Figure 32.1
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
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33) Grounding copper busbar and column grounding cable (Qty:1pcs) (see Figure 3-
18)
Figure 33.1
The dimension of various grounding copper busbar is shown in Table 3-13. (n=1, 2, 3,
4)
Table 1.1
Dimension: φ16mm2
34) Double-sided frame support (Qty: 4pcs) (see Figure 3-19)
Dimension: 762×60×38.5mm
Figure 34.1
Figure 35.1
The dimension of various ward plates is shown in Table 3-14 (n=1, 2, 3, and 4)
Table 1.1
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Figure 35.2
The dimension of various bottom crossbeams is shown in Table 3-15 (n=1, 2, 3, and
4)
Table 2.1
Figure 35.3
II. Direct connector (see Figure 3-23) (used for guardrail combination)
Figure 35.4
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
It is adaptable to the F1 series (3000mm high) and F2 series (2600mm high) frame
bodies.
Table 4.1
0
25
5
35
1 2 3 4 5
Figure 35.5
36) Left and Right Guardrails (Qty: 2pcs) (see Figure 3-25)
Dimension: 1190×30×30mm.
Figure 36.1
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Figure 37.1
38) Front and Back Guardrail (Qty: 2pcs) (see Figure 3-27)
Figure 38.1
The dimension of various front and back guardrail is shown in Table 3-17.
Table 1.1
Type FC FB FE FD
Figure 39.1
Figure 40.1
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
The base is divided into four types: DZ-FC, FB, FE and FD, which are respectively
adaptable to JPX-FC, FB, FE and FD MDF.
Take DZ-FB for example to describe them below. The appearance is shown in Figure
3-30.
Figure 40.2
41) Usage range: The based is adaptable to JPX202-F1B, F2B, F3B and F4B MDF.
42) Adjustable height: 250, 280, 300, 330, 350, 380, 400 and 420mm.
43) Adjustment method: Take out the 4-M12 locking bolt, adjust the support to the
required height and then fasten the 4-M12 locking bolt.
44) Precaution for installation: It is required to firmly screw 8-M8X70 frame supporter
expansion bolt and the connection bolt between 12-M8X60 base and frame
body. The upper support installation surface must be horizontal (adjusted with
level bar).
45) The frame supporter installation hole location of the base is shown in Figure 3-
31.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Figure 45.1
后
地脚定位标记 地脚定位标记 地脚定位标记 地脚定位标记
Ground Foot Ground Foot Ground Foot Ground Foot
Positioning Mark Positioning Mark Positioning Mark Positioning Mark
前
地脚定位标记 地脚定位标记 地脚定位标记 地脚定位标记
Ground Foot Ground Foot Ground Foot Ground Foot
Positioning Mark Positioning Mark Positioning Mark Positioning Mark
Figure 45.2
46) The hole size of the marking installation template is shown in Figure 3-33.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Figure 46.1
When the double-sided frame is installed, the installation location of the distribution
frame should be first determined according to the frame size, the requirements from
the users and the locations of the front and back cable trays. Meanwhile, the reliable
connection and fixing between the frame body and equipment room should be
considered.
The specific installation includes the following parts: installation of frame body,
installation of cable side terminal block, installation of exchange side terminal block,
installation of alarm system, installation of grounding cable and frame combination.
48) Open the frame accessory box where the bolt components, spring washers, flat
washers and nuts are available.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
49) Take out four groups of vertical installation poles and four frame supporter of
double-sided frame. Take a group of vertical installation pole and a dual-sided
frame support. Put horizontally the vertical installation pole on a platform (The
front and back vertical poles are distinguished. The installation hole of the cable
side terminal block is available at the side of the front vertical pole). Aim at the
hole location of the vertical installation pole and the dual-sided frame support
with rubber hammer (The front vertical pole of the vertical installation pole and
the front end of the dual-sided frame support are aligned. Fasten them with
M6×16 bolt unit, then turn them around and then firmly screw the bolt unit at the
same location of another side. See Figure 3-34.
Install four groups in the same way.
3
1. Front vertical pole 2. Back vertical pole 3. Double-sided frame support
Figure 49.1
50) Take out the bottom crossbeam and six horizontal connecting poles and then
connect and fasten the vertical installation pole and bottom crossbeam. Install
the horizontal connecting pole into the front and back side of the vertical
installation pole in turn. The specific procedures are as follows:
Put a packaging paper on the ground. Take the first group of vertical installation
pole and the frame supporter and erect them on the packaging paper. Put a
rectangular surface of the bottom crossbeam into the lower part of the vertical
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
installation pole. Aim at the hole location and firmly fasten them with M6×16 bolt
unit.
Figure 50.1
Take the second group of vertical installation pole and then firmly connect it with
the bottom crossbeam in the same way at the adjacent location of the first group
of vertical installation pole.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
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Take two horizontal connecting poles to respectively connect the front and back
side of two groups of vertical installation pole. In the connection, first make the
opening of horizontal connecting pole upward and then aim the hole location of
the lower part of the horizontal connecting pole at the upper hole location of the
vertical pole. Install M6 × 16 bolt units and then turn it by 180º. Make the opening
downward and aim at the second hole location, then fasten it with the bolt unit.
See Figure 3-36.
Figure 50.2
Connect the third group of vertical installation pole, front & back horizontal
connecting poles, the fourth group of vertical installation pole and the remaining
horizontal connecting poles with the bolt units in the same way. See Figure 3-37.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
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Figure 50.3
51) Take out the top mounting plate, front & back cable tray and alarm indicator
panal.
Distinguish the front and back side of the top mounting plate (The cabling hole of
alarm device is available at the front side) and cover it on the upper side of the
vertical installation pole , make the hole locations of four reinforcing boards aim at the
hole locations on top of the vertical installation pole.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
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First install the bolt between the front face of the back vertical pole and the back
upper installation board and then keep the alarm device installation board close to the
front face of front pole. Aim at the hole location and then respectively press the front &
back cable trays on the front & back installation brackets of the installation bracket
component. Aim at the holes and then fasten the front & back cable trays and top
mounting plate on the top of the vertical installation pole with eight M6×16 bolt units.
See Figure 3-38.
2
3
4 1
Figure 51.1
52) Take out all sub-transverse bars and small cable-guide rings Ⅱ and fasten them
on the vertical pole of the frame. See Figure 3-39.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
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Figure 52.1
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
front end of the sub-transverse bar at the waist-shape hole of the left side of the
front vertical pole and install a M6×16 bolt. Then take out a small cable-guide
ringⅡ, fix a M6× 16 bolts shared with the sub-transverse bar on the self-
clinching hole of back vertical pole parallel with the waist-shape hole of front
vertical pole, and then fasten all bolts. See Figure 3-40.
Figure 52.2
Install all sub-transverse bars and small cable-guide ring Ⅱ from the bottom up
and from left to right in the same way. There are five groups per column and four
columns are available.
A row of waist-shape holes used to install the sub-transverse bar is available at
the left of each front vertical pole. The center of the first waist-shape hole from
the bottom up is 510mm away from the ground. The distance between two waist-
shape holes is 250mm. The number of the sub-transverse bar installed depends
on that of the waist-shape hole.
53) Install the ward plate and grounding copper busbar component. The ward plate
is specially installed at the back end of the frame supporter so as to prevent the
feet from getting damaged by the angles of dual-sided frame support in the work.
The installation method is shown in Figure 3-41.
1 2
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Figure 53.1
54) Install the testing beam. Connect the plane, which the self-clinching bolt is
available on the beam, to the protruding plane of sub-transverse bar with M6×16
bolt unit. It should be specially noted that the side with a row of waist-shape
holes is downward. See Figure 3-42.
1. Testing beam
Figure 54.1
55) Install the walling bar. The walling bar adopts two installation modes: stand mode
and hanging mode. The stand mode is the most frequently used. It is
recommended to adopt the stand mode to make the installation steady and
reliable.
The stand mode is described below: Distinguish the front and back ends of the
walling bar. Make the front end pass through the square hole at the lower part of the
back cable tray and cross the front & back upper installation boards of the upper
installation board component. Keeps the lower plane of the walling bar close to the
upper plane of the top mounting plate. Aim the first hole of the front end at the hole
locations of the front upper installation board and front cable tray. Install M6 × 16 bolt
units and fasten them with flat washer 6, spring washer 6 and nut M6. See Figure 3-
43.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
1. Walling bar
Figure 55.1
56) Install the mark pole and mark plate. Keep the upper plane of the mark pole to
the back of the walling bar and keep the end with the hole close to the back top
mounting plate. Aim at the hole location and fasten them with M6×16 bolt unit.
Keep the upper plane of the mark plate close to the lower plane of the walling bar and
insert it into the seam between the mark pole and walling bar. Make the hole locations
of the mark plate, mark pole and walling bar aim at each other. Install M6 × 16 bolt
units from top to bottom and fasten them with flat washer 6, spring washer 6 and nut
M6. See Figure 3-44
2
1
57) Fasten the frame body and the ground: Determine the installation and fixing
location of the frame body and walling crossbeam according to the actual size of
user’s area and the length of walling bar (Adjustable range of walling bar: 1200-
2000mm.).
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Take out the marking installation template and mark the drilling location sign with the
chalk on the installation and fixing location of the frame body.
Drill holes and then strike the expansion bolt into it. Move it onto the frame body and
aim the head of the expansion bolt at waist-shape holes. See Figure 3-45.
Then determine the installation and fixing location of the walling crossbeam: Take out
the walling crossbeam and make the backs of three waist-shape holes lean against
the wall. Keep one side of two waist-shape holes close to the back of the walling bar
1
and aim at two holes. Install two M6×16 bolt units and fasten the walling bar and the
beam with flat washer 6, spring washer 6 and nut M6. Determine the installation
locations of three waist-shape holes of the beam on the wall and mark the drilling
location signs. See Figure 3-46. Drill holes and then strike the expansion bolt into it so
as to fasten the walling crossbeam on the wall.
Screw the nut of the frame supporter bolt to fasten the frame body on the ground. The
required number of the expansion bolt depends on actual cases. To install and fasten
the frame body, it is recommended that all frame supporter installation holes and
beam installation holes are installed with expansion bolts.
If the cabling is required under the frame body of the user, it is required that the base
is installed on the ground and then the frame body is installed on the base.
Figure 57.1
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Figure 57.2
58) If the frame body adopts F1 series and F2 series, it is required to install the
guardrail around the frame body. Connect the guardrail to the frame body with
bolt unit M6×16, flat washer 6, spring washer 6 and nut M6 through the guardrail
beam. See Figure 3-47.
Note:
When the frame bodies are combined, the installation of the guardrail is changed a
little. The left and right ward plates are removed out of the guardrail of the
intermediate frame body. The guardrails are connected to each other through direct
connector. That is to say, only the left and right ward plates at both ends are remained
for the whole combined frame body.
Figure 58.1
59) Take out all small cable-guide rings Ⅰand fasten it on the corresponding small
enclosure board at the back of the front vertical pole with M6×16 bolt unit. Each
cable side terminal block is installed with a small cable-guide ringsⅠ.See Figure
3-48.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Figure 59.1
60) Take out all vertical cable-guide rings and insert the guardrails into
corresponding hole locations in the bending trough of sub-transverse bar
adjacent to the front vertical pole, as shown in Figure 3-2-13. Fasten them with
flat washer 6, spring washer 6 and nut M6. For fastening method, refer to Figure
3-49.
Figure 60.1
61) Insert the jumper rods into the sub-transverse bars via the rectangular holes on
upper planes of sub-transverse bars. Then fasten them with bolt unit M6×16, flat
washer 6, spring washer 6 and nut M6. See Figure 3-50.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
1. Jumper rod
Figure 61.1
63) Open the white foam box of the cable side terminal block (FA8-72) and take out
the cable side terminal block and three M6×16 bolt units.
64) Install the cable side terminal block onto the front vertical pole of the vertical
installation pole. The location depends on the side rivet hole of the front vertical
pole and the direction is from the bottom up. The specific operation is as follows:
Connect three ear boards of cable side terminal block to the front vertical pole
and adjust the location of cable side terminal block upwards and downwards so
as to aim the hole locations of ear boards at the corresponding self-clinching
hole installed on the front vertical pole. Then fasten them with M6×16 bolt unit.
See Figure 3-51, 3-52 and3-53.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Figure 64.1
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Figure 64.2
Figure 64.3
Install the cable side terminal block onto the most left front vertical pole from top
to bottom in the method described in A, as shown Figure 3-54.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
User Manual Frame
Figure 64.4
Install the cable side terminal block on the front vertical pole from left to right in
the method described in A and B, as shown Figure 3-55.
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Figure 64.5
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
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Figure 64.6
Stick module sign: After the installation of the cable side terminal block, stick the
module signs on the small panes of sign bars at the left and right sides of each
module in order to distinguish the modules. See Figure 3-57.
Take out the module sign label and stick label 1, 2, 3… in turn from top to bottom on
each column cable side terminal block.
1. Module sign
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Figure 64.7
65) Open the white foam box of the exchange side terminal block (STO-83B) and
take out the exchange side terminal block and three M6×16 bolt units.
66) Connect two ear boards of exchange side terminal block to the beam of
exchange side terminal block and adjust the location of exchange side terminal
block leftwards and rightwards so as to aim the hole locations of ear boards at
the corresponding installation holes on the beam. Fasten them with M6 × 16 bolt
units. Make the corresponding self-clinching screw pass through the waist-shape
holes of the beam and then fasten them with flat washer 6, spring washer 6 and
nut M6. See Figure 3-58.
Figure 66.1
67) Install the exchange side terminal block on the lowest testing beam from left to
right (seen from the back of the frame body) in the method described in (2), as
shown Figure 3-59.
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Figure 67.1
68) Install the exchange side terminal block on the testing beam from the bottom up
in the method described in (2), as shown Figure 3-60.
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Figure 68.1
69) Stick module sign: After the installation of the exchange side terminal block, stick
the module signs on the small panes of sign bars at the upper and lower sides of
each module in order to distinguish the modules. See Figure 3-61.
Take out the module sign label and stick label 1, 2, 3… in turn from top to bottom on
each row of exchange side terminal block.
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That is, stick label 1 to the most upper row of exchange side terminal block and label
2 to the second row. The same way is used for other rows.
1. Module label
Figure 69.1
Connect the alarm signal sockets at the back of adjacent cable side terminal block in
1
one column with the alarm signal plug cable, as shown in Figure 3-62.
Figure 69.2
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70) Open the box and take out the general alarm.
71) Fix the general alarm on the side of the first column (from left to right) of back
vertical pole of the frame body with M6X16 bolt unit. The installation location
depends on the corresponding hole location. See Figure 3-63.
Figure 71.1
72) Fix four red light emitting diode (LED) sockets on the LED installation holes of
the alarm device installation board of frame body and respectively insert LEDs
on four column alarm boards into the LED sockets of frame body, as shown in
Figure 3-64.
1 2 3 4
Figure 72.1
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1 2 3
5 4
Figure 73.1
74) Respectively insert the plug, which is located at the other end of four signal lead-
ins (Si) on column alarm board, into the alarm signal socket at the back of the
most upper cable side terminal block of the corresponding column, as shown in
Figure 3-66.
Figure 74.1
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1. General alarm 2. Connection line between general alarm and column alarm (GL)
3. Monitoring lead-out (JK) 4. Power lead-in (blue one connected to -48V and the black one to
GND).
Figure 75.1
Adjacently fasten the lightning protection grounding cable, which is provided by the
operator and located in the equipment room (or measurement room), on the terminal
block of the grounding copper busbar at the lower part of frame body. See Figure 3-
68.
The size of the grounding cable should meet the requirements of the grounding
specifications. Refer to Temporary Technical Stipulations for Communication Office
(Site) Grounding Design (Integrated Building Part) (YDJ26-89). For the connection
with the switch and the power, refer to Engineering Installation Description of C&C08
Switching Equipment Grounding Specifications.
Note:
It is recommecnded that the crooss-sectional areas of grounding cable are not less
than 50mm².
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1. Terminal block
Figure 75.2
Each set of frame is equipped with two pole connectors (that is, horizontal connecting
pole), a copper busbar connector and some frame body connectors. Two adjacent
vertical poles of two frames are connected with the horizontal connecting pole. The
installation method is the same as that of horizontal connecting pole of frame body.
The horizontal protruding part of each frame and the location, where two frames can
keep close to each other in parallel, are connected with the frame body connector and
fastened with the screws, e.g. bottom crossbeam, testing beam and top mounting
plate. The grounding copper busbar is connected with the copper busbar connector.
See Figure 3-69.
1
2
3
Figure 75.3
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After the installation and power-on, the general alarm will generate 1—2 power-on
prompt sounds. LED on general alarm is on and then off before entering the normal
operation status: LEDs on all column alarms are off. LED on general alarm is off
without buzz and the monitoring cable is disconnected. When the protective unit for
debugging (simulating FS failure) is inserted, the column alarm LED is on. When the
column monitoring cable is connected, the general alarm generates the discontinuous
ding sound, LED is on and the main monitoring interface is connected. When the
audible alarm switch is closed, the sound disappears. When the protective unit for
debugging is taken out, LEDs of column alarm and general alarm are off and the
monitoring cable is disconnected. After debugging, set the audible alarm switch and
power switch to location “1” (that is, location “on” on the panel).
After power- The polarity of the Measure the power Make the proper
on, no prompt power is connected voltage polarity. connection. Replace a
is vailable. inversely. The switch is Measure the voltage switch or adjust the
damaged or in bad before and behind the contact point. Replace
contact. The fuse is power switch or the a fuse.
damaged. contact resistance
after power-off.
Measure whether the
fuse is in open circuit.
When the Bad contact between Measure contact Make the contact
protective unit the grounding frames of resistance. Measure good. Make the
for debugging the module and the contact resistance and contact good or
(simulating FS ground. Bad contact of connection line. replace the
failure) is alarm signal chip and Measure LED and connection line.
inserted, no connection line between polarity. Measure the Replace LED or make
alarm occurs. modules. LED of power voltage and the the proper connection.
protective unit (column voltage between the Make the normal
alarm) is damaged or connection lines. power input with good
connected inversely. Measure whether the contact. Replace the
Bad contact of the fuse is in open circuit. fuse. Replace LM358.
power or abnormal Measure LM358.
voltage. The fuse is
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damaged. LM358 is
damaged.
When the Bad contact between Measure contact Make the contact
protective unit the grounding frames of resistance. Measure good. Make the
fails in the the module and the contact resistance and contact good or
protection ground. Bad contact of connection line. replace the
(FS), no alarm alarm signal chip and Measure LED and connection line.
occurs. connection line between polarity. Measure the Replace the old
modules. LED of power voltage and the protective unit with a
protective unit (column voltage between the new one. Make the
alarm) is damaged or connection lines. normal power input
connected inversely. Measure whether the with good contact.
Bad contact of the fuse is in open circuit. Replace the fuse.
power or abnormal Measure LM358. Replace LM358.
voltage. The fuse is
damaged. LM358 is
damaged.
When the The connection line Measure the Make the contact of
column LED is between the general resistance of the the connection line
on, there is no alarm and column alarm connection line and good or replace the
response from is in bad contact or the that of the connection old connection line
the general connection line is point with a new one.
alarm. disconnected.
When the The audible alarm Check whether the Set to location “on”.
monitoring switch is not turned on. audible alarm switch is Replace CD4001.
cable is CD4001 is damaged. turned on. Check Replace the buzzer.
connected, no The buzzer is damaged. CD4001. Check the
audible alarm buzzer.
occurs.
76) When the alarm input plug of each column contacts the grounding copper busbar
at the lower part of the frame body, the alarm indicator of the column should be
on and the general alarm should generate the audible alarm. If something is
wrong, the check is required.
Whether –48V power of general alarm is input.
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The cabling of double-sided frame includes the upward cabling of external cable,
downward cabling of intra-office cable, the connection between external cable and
cable side terminal block, the connection between internal cable and exchange side
terminal block and the connection of the jumper between cable side terminal block
and exchange side terminal block
80) The external (backbone) cable is led in according to the pair number required in
the design (If necessary, it can be made into the connector of end branch and led
in from the basement or the room under the measurement room to the
measurement room via upward cabling hole).
81) Strip the jackets of the external cables and then weave them. After that, bind
them up with the fire-resistant plastic tape.
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82) Fix the cable on the cable binding hole of sub-transverse bar with the nylon
thread along the left side of the vertical installation pole of frame body.
83) Branch off 100 pairs at each cable-guide ring and fix them on the left cable
binding location of cable-guide ring with nylon thread, as shown in Figure 3-70.
Figure 83.1
84) The internal cable from the intra-office switch is borne by the reinforcing board of
top mounting plate on top of frame body and is downwards connected to each
column of installation pole via the corresponding seam between the reinforcing
boards. Then it is fixed on the right side of sub-transverse bar with nylon thread
along the right side of the vertical installation pole.
85) Lead backwards the internal cable (128 pairs/cable or 64 pairs/cable) to the sub-
transverse bar and reserve a certain length. Bind it on the sub-transverse bar
with nylon thread. The reserved length is at the lower part of the corresponding
exchange side terminal block. See Figure 3-71.
1. Internal cable
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Figure 85.1
3.3.3 Connection and Layout of External Cable and Cable side terminal
block
86) 100 pairs of external cables, which are bound on the left side of cable-guide ring
behind the cable side terminal block, are divided into 10 pairs of cable group
according to color label and 10 groups are available. They are respectively led
into the corresponding cable distribution teeth of the left cable distribution board
of the block.
87) Respectively lead each pair of cables into the entry of cabling trough on the left
side of the block corresponding to color label and then lead it to the exit of the
external cabling trough on the front face of the block. See Figure 3-72.
10
20
30
50
60
70
80
90
Figure 87.1
100
88) Insert each cable into the corresponding clamping seam of the clamping reed of
external cable end with the IDC tool, as shown in Figure 3-73 and 3-74. When
the cable is clamped, the IDC tool will cut the redundant cable end.
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Figure 88.1
Figure 88.2
3.3.4 Connection and Layout of Internal Cable and Exchange side terminal
block
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
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Figure 88.3
3.3.5 Connection and Layout of Jumper between Cable side terminal block
and Exchange side terminal block
According to the requirement, select the internal and external cables to be connected
behind the cable side terminal block and exchange side terminal block. First lead the
jumper into the entry on cabling trough of the exchange side terminal block, which
corresponds to the internal cable address. See Figure 3-76. Lead the cable through
the cabling trough and insert it into the corresponding seam of clamping reed with
IDC tool. Lead the cable to the jumper rod, make the cable go around the jumper rod
and then lead it leftwards (rightwards) and forwards to the vertical pole, where the
cable side terminal block is located, along the sub-transverse bar. Lead the cable
upwards (downwards) through the corresponding cable-guide ring to pass through the
entry of cabling trough on the right side of the cable side terminal block. See Figure 3-
77. Lead out the cable from the front face and insert it into the corresponding
clamping seam. When the cable is clamped, the IDC tool will cut the redundant cable
end.
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Figure 88.4
Figure 88.5
3.4.1 Jumper Connection when Cable side terminal block and Exchange
side terminal block at Adjacent Location
Select the internal and external cables to be connected behind the cable side terminal
block and exchange side terminal block. First lead the jumper into the entry of cabling
trough on the exchange side terminal block, which corresponds to the internal cable
address. Lead the cable through the cabling trough and insert it into the
corresponding seam of clamping reed with IDC tool. Lead the cable to the jumper rod,
make the cable go around the jumper rod and lead it forwards to the vertical pole,
where the cable side terminal block is located, along the sub-transverse bar. Lead the
cable through the corresponding cable-guide ring and the entry of cabling trough on
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the right side of the cable side terminal block. Lead out the cable from the front face
and insert it into the corresponding clamping seam. When the cable is clamped, the
IDC tool will cut the redundant cable end. See Figure 3-78.
Figure 88.6
3.4.2 Jumper Connection when Cable side terminal block and Exchange
side terminal block at Same Column but Different Rows
Select the internal and external cables to be connected behind the cable side terminal
block and exchange side terminal block. First lead the jumper into the entry of cabling
trough on the exchange side terminal block, which corresponds to the internal cable
address. Lead the cable through the cabling trough and insert it into the
corresponding seam of clamping reed with IDC tool. Lead the cable to the jumper rod,
make the cable go around the jumper rod and lead it through the corresponding small
cable-guide ring and vertical cable-guide ring. Then lead the cable to the vertical pole
where the cable side terminal block is located. Lead the cable through the
corresponding small cable-guide ring and the entry of cabling trough on the right side
of the cable side terminal block. Lead out the cable from the front face and insert it
into the corresponding clamping seam. When the cable is clamped, the IDC tool will
cut the redundant cable end. See Figure 3-79.
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Figure 88.7
3.4.3 Jumper Connection when Cable side terminal block and Exchange
side terminal block at Different Columns and Different Rows
Select the internal and external cables to be connected behind the cable side terminal
block and exchange side terminal block. First lead the jumper into the entry of cabling
trough on the exchange side terminal block, which corresponds to the internal cable
address. Lead the cable through the cabling trough and insert it into the
corresponding seam of clamping reed with IDC tool. Lead the cable to the jumper rod,
make the cable go around the jumper rod and lead it through the corresponding small
cable-guide ring and vertical cable-guide ring. Then lead the cable to the vertical pole
where the cable side terminal block is located. Lead the cable through the
corresponding small cable-guide ring and the entry of cabling trough on the right side
of the cable side terminal block. Lead out the cable from the front face and insert it
into the corresponding clamping seam. When the cable is clamped, the IDC tool will
cut the redundant cable end. See Figure 3-80.
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Figure 88.8
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
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Figure 88.9
89) Vertical installation pole for protective unit (see Figure 4-2)
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Figure 89.1
The quantities and length of vertical installation pole are shown in Table4-1.
Table 1.1
1 2990 2990
2 2590 2590
2 1
3 2190 2190
4 1790 1790
90) Vertical installation pole for testing (See the Figure 4-3):
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Figure 90.1
The quantities and length of various vertical installation pole for testing are shown in
Table 4-2.
Table 1.1
1 2990 2990
2 2590 2590
2 1
3 2190 2190
4 1790 1790
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Figure 94.1
The dimension of various top mounting plate is shown in Table 4-3 (n=1, 2, 3, 4)
Table 1.1
Figure 97.1
Figure 101.1
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Table 1.1
Figure 103.1
They are suitable for use in F1 series (height: 3000mm) and F2 series (height:
2600mm) frame bodies.
Table 1.1
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2
3
1
5 4
6
Figure 105.2
There are two types of single-sided frame bases: DZ-SFB and SFD, which are
suitable for JPX-SFB and SFD series main distribution frames respectively.
Figure 105.3
1) Application scope: This base is suitable for JPX202-SF1B, SF2B, SF3B and
SF4B main distribution frames.
2) Heights adjustable: Eight levels of 250, 280, 300, 330, 350, 380, 400 and 420mm
adjustable
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3) Adjusting method: Remove 4-M12 locking bolt, adjust the bracket to the desired
height and then mount and screw down 4-M12 locking bolt.
4) Notes on mounting: 8-M870 supporter expansion bolts and the12-M860 bolts
that connect base and the frame body must be screwed down and there must be
no looseness. The upper bracket installation plane must be kept horizontal
(calibrated with a horizontal ruler) and there must be no tilting.
5) The mounting holes of the base supporter are shown in the Figure 4-10.
Figure 5.1
后
底座地脚定位标记 底座地脚定位标记 底座地脚定位标记 底座地脚定位标记
Base Ground Foot Base Ground Foot Base Ground Foot Base Ground Foot
Positioning Mark Positioning Mark Positioning Mark Positioning Mark
前
底座地脚定位标记 底座地脚定位标记 底座地脚定位标记 底座地脚定位标记
Base Ground Foot Base Ground Foot Base Ground Foot Base Ground Foot
Positioning Mark Positioning Mark Positioning Mark Positioning Mark
Figure 5.2
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The specific installation is performed in the following steps: installation of the frame
body, installation of the cable side terminal block , installation of the exchange side
terminal block , installation of the alarm system and the installation of grounding and
frame connecting.
6) Open the accessory box that contains bolts, spring washers, plain washers and
nuts.
7) Take out two sets of vertical installation pole for protective unit and two single-
sided frame supporters, numbered 1 and 2 respectively. First take a set of
vertical installation pole for protective unit and a single-sided frame supporter
and put the poles on the horizontal table. Front and back poles should be
differentiated (There are installation holes for security block on the side of the
front pole). Align the holes of the pole and the supporter with a rubber mallet and
screw down with M616 combinations bolt, as shown in the Figure 4-12 and then
turn it over and screw down the combination bolt in the same place on the other
side. Install the second set of poles with the same method.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
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Figure 7.1
8) Take out two sets of vertical installation poles for exchange side terminal block
and the remaining two single-sided frame supporters and install the two sets of
pole components with the method same as (2).
9) Take out the bottom crossbeam and six horizontal connecting poles and connect
the pole components to the bottom crossbeam firmly one by one in the order for
cable side, exchange side and again cable side, exchange side. Horizontal
connecting poles are installed between the front and back poles. The specific
steps are as follows:
Spread a packing paper on the ground and take the first set of the cable side
block pole to put it vertically on the paper. Insert a right angle of the bottom
crossbeam into the lower part of the pole, align the holes and connect them
firmly with M616 combination bolts;
Take out a set of exchange side block pole and fasten it to the bottom crossbeam
in the place adjacent to the first set of exchange side block pole with the
methods as in (a);
Take out two horizontal connecting poles to connect the front and back of the two
sets of pole components, as shown in the Figure 4-13. To perform this
connection, first let the open side of the connecting pole point upward and then
align it’s bottom hole with the upper hole of the pole, screw up an M616
combination bolt, then turn the connecting pole for 180° ,so that the open side
will point downward. Then fasten it with another combination bolt;
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Figure 9.1
Connect the second set of cable side pole component, the connecting poles, the
second set of exchange side pole component and the remaining horizontal
connecting poles one by one with M616 combination bolts with the same
method as described above, as shown in the Figure 4-14.
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JPX202 Main distribution Frame Chapter 3 Installation, Cabling and Usage of Double-Sided
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Figure 9.2
10) Take out the upper installation components, front and back cable trays and the
alarm installation component. The installation method is the same as Step 4 of
double-sided frame installation.
11) Take out all sub-transverse bars and fasten them to the poles of the frame body.
The specific installation is as follows:
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Take a sub-transverse bar and insert one end with a rivet hole vertically into the
lower part of the front pole of the first set of vertical installation pole for protective
unit, align the rivet hole to the corresponding hole at the lower part of the front
pole, then screw up a M616 combination bolt. Place it horizontally and cling it to
the back pole. Align the hole of the other end to the corresponding rivet hole at
the back pole and fasten with a M616 combination bolts, as shown in the Figure
4-15.
Figure 11.1
Install all sub-transverse bars from top to down and from left to right with the
same method as described in (a). There are four columns to be installed with
three sub-transverse bars and each column contains three sub-transverse bars,
as shown in the Figure 4-16.
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Figure 11.2
12) Install walling bar: differentiate the front and back end of the walling bar ,let the
front end pass through the square hole at the lower part of the back cable tray
and span the front and back installation board of the top mounting plate. The
lower plane of walling bar must be leaned closely against top mounting plate; the
first hole at the front end must be aligned to the holes of the front installation
board and the front cable tray. After inserting with a M616 combination bolt,
fasten them with plain washer 6, spring washer 6 and an M6 nut, as shown in the
Figure 4-17.
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1. Walling bar
Figure 12.1
13) Fasten the frame body to the ground: according to the actual area of user’s place
and the length of walling bar (the adjustable scope of walling bar: 1200-
2000mm), determine the installation and fixing place of the frame body, walling
bar and beam. Take out the marking template for installation; mark the place for
drilling at the installation and fixing position of the frame body. After punching a
hole with a punch drill, hammer in an expansion bolt and move the frame body
onto it. Align the heads of the expansion bolt and screw to the waist-shaped
holes, as shown in the Figure 4-18.
Figure 13.1
To determine the installation and fixing position of walling bar beam: Take out walling
bar beam and place it with the back of the three waist-shaped holes leaning against
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the wall. There are two waist-shaped holes whose one side cling to the back of
walling bar and align two holes. Insert two M616 combination bolts and fasten
walling bar to the beam with plain washers, spring washers and an M6 nut. Determine
the installation positions of the three waist-shaped holes on the wall and mark the
places for drilling holes, as shown in the Figure 4-19. After drilling holes with a punch
drill, hammer in expansion bolts and fasten walling bar beam to the wall.
Figure 13.2
Screw up supporter bolts and nuts to fasten the frame body to the ground. The
amount of needed bolts may be determined according to the actual circumstances.
Fastening in frame body installation is taken as the reference and users are
recommended to insert an expansion bolt into all supporter installation holes and
beam installation holes.
If cabling is required under the frame body, it is necessary to install a base on the
ground and then place the frame body on the base.
14) To install grounding copper busbar and cable tray box components: Install the
grounding copper busbar onto the blanking plate with rivet holes at the lower
inside part of the front pole of the pole component with four M616 combination
bolt. Align the installation hole of the cable tray box to the corresponding hole at
the lower part of the front pole and insert a M616 combination bolt to fasten the
cable tray box to the lower part of the front pole, as shown in the Figure 4-20.
2 1
1. Grounding copper busbar 2. Cable tray box
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Figure 14.1
15) Take the ward plate and fasten it to the blanking plate at the front of the single-
sided frame supporter with M616 combination bolts, as shown in the Figure 4-
21.
1. Ward plate
Figure 15.1
16) Take out all cable guide rings and fasten them to the corresponding blanking
plate at the back side of the front pole with M616 combination bolts, as shown in
the Figure 4-22.
Figure 16.1
17) Take out all vertical cable guide rings. Insert their screw heads into the
corresponding holes of the sub-transverse bar and fasten with plain washers,
spring washers and M6 nuts. The positions may be adjusted between holes
according to user’s requirements, as shown in the Figure 4-23.
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Figure 17.1
18) If the frame body is of SF1 series and SF2 series, a guardrail must be installed
around it. Through connecting the two sides of the back beam of the guardrail
and the back pole, connecting the front beam of the guardrail and the ward plate
of the frame body, the guardrail and the frame body are firmly fastened, as
shown in Figure 4-24.
Note:
The installation of the guardrail is a bit different from others when frame bodies are
combined. The side boards and angle connectors are removed from the frame body
guardrail in the middle position. That is to say, only the side boards, angle connectors
and back beams at the two end positions are retained for the whole combined frame
body.
1
3
1. Guardrail 2. The front beam of the guardrail 3. The back beam of the guardrail
Figure 18.1
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20) Open the foam box of cable side terminal block (FA8-72) and take out the cable
side terminal block and three M616 combination bolts.
21) Install the cable side terminal block to the front poles of the two sets of vertical
installation pole for protective unit. The positions are determined by the rivet
holes at the sides of the front poles. The specific operation method is as follows:
Wedge the three earboards of the cable side terminal block into the upper part of
the first front pole for protective unit, adjust the position of the block vertically to
ensure that the holes of the earboard align to the corresponding rivet holes at the
most upper part of the front pole. Fasten it with M616 combination bolts. Refer
to the installation of the cable side terminal block of the double-sided frame for
the information on the installation method.
Install the cable side terminal block onto the front pole of the first set of cable
side terminal block pole component from top to bottom with the method
described in A.
After the exchange side terminal blocks on the first exchange side front pole,
which adjacent to the first cable side pole, is well installed, install the second
column of cable side terminal block on the second front pole of the cable side
pole with the same method as described above.
22) Open the foam box of exchange side terminal block (STO-83A) and take out the
exchange side terminal block and three M616 combination bolts.
23) Install the exchange side terminal block to the exchange side front poles. The
positions are determined by the rivet holes at the sides of the front poles. The
specific operation method is as follows:
Wedge the three earboards of the cable side terminal block into the upper part of
the first front exchange side pole(adjacent to the first cable side pole) and adjust
the position of the block vertically to ensure that the holes of the earboard align
to the corresponding rivet holes at the most upper part of the front pole. Fasten it
with M616 combination bolts.
Install the exchange side terminal block onto the first exchange side front pole
from top to bottom with the method described in A.
After the second column of cable side terminal blocks is properly installed, install
the second column of exchange side terminal blocks on the second exchange
side front pole with the same method as described above, as shown in the
Figure 4-25.
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Figure 23.1
To paste module ID: After the cable side terminal blocks and exchange side
terminal blocks are properly installed, to differentiate modules from each other, a
module ID must be pasted in the small square of the identifying bar at the side of
each module. See the Figure 3-57.
Take out module ID labels and paste them onto the cable side terminal block and
exchange side terminal block from top to bottom, with 1, 2, 3 and so on
numbered.
24) Connect the two alarm signal sockets at the backs of the adjacent cable side
terminal blocks on the two front cable side poles with alarm signal plug lines, as
shown in the Figure 4-26.
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1
Figure 24.1
25) Fasten the general alarm used for frames to the side of the first back pole from
the left with M616 combination bolts. The installation position is determined by
the corresponding holes, as shown in the Figure 4-27.
1
Figure 25.1
26) Fix the two red LED sockets into the LED installation holes of frame body alarm
installation board and insert the LEDs on the two column alarm boards into the
LED sockets on the frame respectively, as shown in the Figure 4-28.
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1 2 3 4
Figure 26.1
5 4
Figure 27.1
28) Insert the other end of the two signal lines (Si) on the column alarm into the
alarm signal sockets at the back of the most upper cable side terminal block in
the corresponding column respectively, as shown in the Figure 4-30.
Figure 28.1 2
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29) Alarm line connection of the general alarm used for frame
Insert one end of the monitoring lead-out line (JK) into the earphone jack (J1) of
the general alarm used for frame and connect the other end to the monitoring
interface.
Insert the power lead (Pi) to the two-core socket (J2) of the general alarm used
for frame and connect the two cables at the other end to the grounding cable
(GND) and -48V power line.
Finally, set the voice alarm switch and power switch of the general alarm used
for frame to “1”, that is “Connected” position. See the Figure 4-31.
Figure 29.1
Fasten the lightning protection grounding cables to the terminal block of the
grounding copper busbar under the frame body, as shown in the Figure 4-32. The
diameter of the grounding cables conforms to the grounding standard. See the
Temporary Technical Provisions on Communication Office (station) Grounding Design
(YDJ26-89) and the reference material on power supply connection to switching
devices: Installation Instructions on the Grounding Engineering of C&C08 Switching
Devices.
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1. Terminal
Figure 29.2
4.2.6 Combination
The cabling of a single-sided includes the cabling of the external cables, cabling of
the intra-office cable, connection of internal cables and exchange side terminal block
and the connection of the jumpers between cable side terminal block and exchange
side terminal block.
30) The number of the incoming external cables (main cables) is determined
according to the design requirement (if necessary);
31) After sleeved, external cables are weaved and reeled with flameproof plastics;
32) Fasten the cables to the position where cable tying hole is with nylon lines along
the left of the cable side pole component of the frame body;
33) Every 100 cables are divided when passing cable guide ring and are fixed to
cable tying position at the left side of the cable guide ring with nylon lines. Refer
to the arrangement of the external cables of double-sided frame for the method.
Let the internal cables from the intra-office switch go through the reinforcing plate of
the upper installation component at the top of the frame body and the relative holes
between the reinforcing plates to the two exchange side terminal block poles, fix them
to the left side of the sub-transverse bar with nylon lines along the left side of the
exchange side poles.
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4.3.3 Connection and Layout of External Cables and Cable side Terminal
Block
34) Group 100 pairs of external cables that are bound to the left of the cable guide
ring behind the block into 10 groups by their color labels, 10 pairs of cables as a
group, guide them into the cable distribution teeth that correspond to the left
cable distribution board of the cable side terminal block;
35) Pass each pair of cables into the cabling channel entrance that corresponds to
the color label at the left side of the block and lead them through the cabling
channel out of the cabling channel of the block;
36) Clamp each guiding wire into the clamping slot of the clamping reed of the
corresponding external cable terminal using IDC tool, as shown in the Figure 4-
33 and 4-34. The IDC tool will cut off the redundant cable when clamping it.
Figure 36.1
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Figure 36.2
4.3.4 Connection and Layout of the Internal Cables and Exchange side
terminal block
Grouping 8 pairs of internal cables (128 pairs/lines or 64 pairs/lines) that are bound to
the sub-transverse bar into a group by color labels and pass them through the cabling
entrance of the corresponding sequence number (00~127 or 00~63) under the
exchange side terminal block). Lead them through the cabling channel out of the
block. Clamp each guiding wire into the clamping slot of the clamping reed of the
corresponding internal cable terminal. The IDC tool will cut off the redundant cable
when clamping it into. The specific method is the same as the clamping of the cable
side terminal block. The Figure 4-35 is the schematic diagram after the internal cables
are passed through the block.
Figure 36.3
4.3.5 Connection and Layout of the Jumpers between the cable side
terminal block and Exchange side terminal block
According to the requirements, select the external and internal cables that need to be
connected behind the cable side terminal block and exchange side terminal block.
First guide the jumper through the cabling channel entrance on the exchange side
terminal block that corresponds to the internal cable address, as shown in the Figure
4-36. After passing the jumper through the cable guiding slot, clamp it into the slot of
the corresponding clamping reed. And then draw it to the cable side terminal block
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where the corresponding external cable is through the relative cable guide ring and
cable tray box. Lead it out through the cabling channel entrance at the right side of
the cable side terminal block, as shown in the Figure 4-37, to clamp it into the relative
clamping slot. Cut off the redundant cable while clamping the cable with the IDC tool.
Note: All jumpers must pass through the cable tray box under the frame body, as
shown in the Figure 4-38.
Figure 36.4
Figure 36.5
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Figure 36.6
The use of a single-sided frame is the arrangement of the jumpers of the single-sided
frame. Select the internal and external cables that need to be connected behind the
cable side terminal block and exchange side terminal block and first guide the jumper
through the cabling channel on the exchange side terminal block that corresponds to
the internal cable address. After passing a cable guiding trough, clamp the cable in
the corresponding slot with a IDC tool and then draw it to the cable side terminal
block where the corresponding external cable is through the relative cable guide ring
and cable tray box. After passing it through the relative cable guide ring, lead it out
through the cabling channel entrance at the right side of the cable side terminal block
to clamp it into the relative clamping slot. Cut off the redundant cable while clamping
the cable with the IDC tool, as shown in the Figure 4-39.
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Figure 36.7
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Figure 36.8
The installation includes installation of wall-mounted frame body, cable side terminal
block, exchange side terminal block, alarm system and grounding wire.
37) Open the accessory box that contains combination screws and cross sunk
screws.
38) Take out the alarm and its installation board to install the alarm on the installation
board. Then take out
the upper crossbeam and insert the alarm installation board into the upper
crossbeam. Fasten them with two
1 2 3
Figure 38.1
39) Take out the vertical installation pole for protective unit and vertical installation
pole for testing; fasten them to the upper crossbeam with M6×13
combination screws, as shown in the Figure 5-3
.
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Figure 39.1
40) Take out the lower crossbeam; fasten it to the vertical installation pole for testing
and the pole for protective unit with M6×13 combination screws, as shown
in the Figure 5-4 .
1. Vertical installation pole for protective unit 2. Vertical installation pole for testing
3. Lower crossbeam
Figure 40.1
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41) Take out all small cable guide ring 1 and fasten them to the
corresponding blanking plate at the back side of the poles with M6×13
combination screws, as shown in the Figure
5-5 .
Figure 41.1
42) Move the wall-mounted frame to the place where it will be installed. Determine
the positions for installation of M6×40 expansion bolts according to waist-shaped
holes on the upper and lower crossbeams and mark the positions for drilling
holes, as shown in the Figure M6×40
5-6. Move away the wall-mounted frame and then
hammer in the expansion bolts after drilling holes. Move back the wall-mounted
frame and align the heads of the expansion bolts and screws to the
corresponding waist-shaped holes. Screw down the bolts to fasten the frame
body to the wall.
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Figure 42.1
43) Open the foam box of cable side terminal block (FA8-72 ) and take out
the cable side terminal block and three M616 combination bolts.
44)
M6×16
45) Install the cable
side terminal block to the vertical installation pole for protective units. The
positions are determined by the rivet holes at the sides of the pole. The specific
Wedge the three earboards of the cable side terminal block into the upper part of
the vertical installation pole for protective unit and adjust the position of the block
vertically to ensure that the holes of its earboards align to the corresponding rivet
holes at the most upper part of the pole. Fasten it with M616 combination bolts.
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For the installation, refer to the installation of the cable side terminal block of the
double-sided frame.
A 5-7 Install the cable
side terminal block onto the vertical installation pole for protective unit from
bottom to top with the method described in A, as shown in the Figure 5-7.
Figure 45.1
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47)
48)
49) Install the exchange side terminal block to the vertical installation
pole for testing. The positions are determined by the rivet holes at the sides of
the pole for testing. The specific operation method is as follows:
Wedge the three earboards of the exchange side terminal block into the upper
part of the pole and adjust the position of the block vertically to ensure that the
holes of its earboards align to the corresponding rivet holes at the most upper
part of the pole. Fasten it with M616 combination bolts. For the installation, refer
to the installation of the exchange side terminal block of double-sided frame.
A 5-7 Install the exchange side terminal block onto the
vertical installation pole for testing component from bottom to top with the
method described in A, as shown in the Figure 5-7.
paste
To
module ID: After the cable side terminal block and exchange side terminal block
are properly installed, to differentiate modules from each other, a module ID must
be pasted inside the small box of the identifying bar at the side of each module.
Take out module ID labels and paste them onto the cable side terminal block and
exchange side terminal block from top to bottom, with 1, 2, 3 and so on
numbered.
The installation of GQ100 cable side terminal block and exchange side terminal
block: A cable side terminal block is installed at the upper part of the
pole and a exchange side terminal block is installed at the lower part of the pole,
as shown in the Figure 5-8 .
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Figure 49.1
The installation of GQ200 cable side terminal block and exchange side terminal
block: 的 保 安 排 、 测 试 排 的 安 装 方 法 为 : Two cable side terminal blocks are
installed on the pole for protective unit and two exchange side terminal blocks
are installed on the pole for testing, as shown in the Figure 保安排立柱装两个保
安接线排、测试排立柱装两个测试接线排,如图 5-9 所示。.
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1. Cable side terminal block 2. Exchange side terminal block 3. Grounding wire
Figure 49.2
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1
Figure 50.1
51) Fasten the alarm to the upper crossbeam of the wall-mounted frame with M416
combination bolts. The installation position is determined by the corresponding
holes of the upper crossbeam of the frame, as shown in the Figure 5-11.
1 2 3
Figure 51.1
52) Install the indicator and switch on the corresponding installation hole on the
upper crossbeam, as shown in the Figure
5-12 .
1
2
3
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Figure 52.1
53)
Alarm line connection of the wall-mounted frame alarm
A JK J1
Insert one end of the monitoring lead-out line (JK) into the earphone jack (J1) of
the alarm and connect the other end to the monitoring interface.
B Pi J2 -48V
Insert the power lead (Pi) to the two-core socket (J2) of the alarm and connect
the two cables at the other end to the grounding cable (GND) and -48V power
“1” “ ” 5-13 Finally,
set the voice alarm switch and power switch of the alarm to “1”, that is
“Connected” position. See the Figure 5-31.
Figure 53.1
The cabling of a wall-mounted frame includes the cabling of the external cables,
cabling of the internal cables, connection of external cables and cable side terminal
block, the connection of the internal cables and exchange side terminal block , the
connection and arrangement of the jumpers between cable side terminal block and
exchange side terminal block.
54) The number of the incoming external cables (main cables) is determined
according to the design requirement (if necessary, branch connectors
may be made and guided from the lower level of the basement or measurement
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room, via the cabling hole, to the measurement room);
55)
56) After sleeved, external cables are tied, and packed with flameproof plastics
belt;
57) Fasten the cables to the place where cables are bound with nylon lines along the
left of the vertical installation pole for protective unit;
58)
59) Every 100 cables are divided every time a ring is passed and are fixed to cable
tying position at the left side of the cabling ring with nylon lines. 100
The internal cables from the intra-office switch goes through the top part of the frame
to reach the pole for testing and are fixed to cable tying position with nylon lines along
the left of the pole for testing.
60) Group 100 pairs of external cables that are tied to the left of the cabling ring
behind the cable side terminal block into 10 groups by their color labels with 10
pairs of cables as a group to guide them into the cable distribution teeth that
correspond to the left cable distribution board of the cable side terminal block;
61)
62) Pass each pair of cables into the cabling channel entrance that corresponds to
the color label at the left side of the block and lead them through the cabling
channel out of the block, as shown in the Figure 5-14;
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10
20
30
50
60
70
80
90
100
Figure 62.1
63) 3 5-155-16
Clamp each wire into the clamping slot of the
contact spring of the corresponding external cable terminal with the clamping tool
(IDC tool), as shown in the Figure 5-15 and 5-16. The IDC tool will cut off the
Figure 63.1
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Figure 63.2
5.3.4 Connection and Layout of the Internal Cables and
Exchange Side Terminal Block
128 / 64 / 8
00 127
0063 5-17
Group 8 pairs of internal cables (128 pairs/lines or 64 pairs/lines) that are
tied to the left of the pole for testing into a group by color labels and pass them
through the cabling channel entrance of the corresponding sequence number
(00~127 or 00~63) under the exchange side terminal block. Lead them through the
cabling channel out of the block. Clamp each wire into the clamping slot of the contact
spring of the corresponding internal cable terminal. The IDC tool will cut off the
extended cable when clamping it into. The specific method is the same as that of the
cable side terminal block. The Figure 5-17 is the schematic diagram after the internal
cables are passed through the block.
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Figure 63.3
5.3.5 Connection and Layout of the Jumpers between the Cable Side
Terminal Block and Exchange Side Terminal Block
According to the requirements, select the external and internal cables that need to be
connected behind the cable side terminal block and exchange side terminal block.
First guide the jumper through the cabling channel entrance on the exchange side
terminal block that corresponds to the internal cable address. After passing the
jumper through the cable-guiding slot, clamp it into the slot of the corresponding
contact spring with an IDC tool. And then draw it to the corresponding cable side
terminal block and clamp it into the relative clamping slot through the cabling channel
entrance of the block. The IDC tool will cut off the extended part of the cable while
clamping the cable.
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Figure 63.4
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Figure 63.5
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When the audio & visual alarm system in normal state reports an alarm, some light
emitting diode of the protective unit must be on; meanwhile, the column alarm
indicator is on and the general alarm sounds. If no light emitting diode of the
protective unit is on, meanwhile the general alarm and (or) the column alarm indicator
is on, it indicates that the alarm was reported by mistake. At this time, the fault in the
alarm line should be eliminated.
64) If the general alarm sounds, meanwhile, no column alarm indicator and light
emitting diode of the protective unit is on, check the fuse of the general alarm. If
it is broken, check whether there is a short circuit between the grounding and the
-48V circuit in the general alarm circuit. After the fault eliminated, replace the
fuse so that the alarm system can work again.
65) If the column alarm indicator and the light emitting diode are on, meanwhile, the
main device does not sound; check whether the components or the buzzer in the
general alarm is damaged. If so, replace the components immediately. After the
fault eliminated, the alarm system can work again.
66) If any light emitting diode of the protective unit is not on, meanwhile, the general
alarm sounds and the column indicator is on, pull the alarm signal lines out of the
cable side terminal block from the top down. If the alarm is vanished when the
signal line of one module is pulled out, the default can be located on this module.
Find out the faulty protective unit (the one which has reported an alarm but its
light emitting diode is not on). After the fault eliminated, replace the faulty unit
with a new one and put all alarm signal lines through.
67) Another possible situation is that there is no short circuit between electric power
lines in any circuit but the general alarm sounds and the column indicator is on.
Check whether the alarm line and cable side terminal block is short-circuited. In
addition, check whether the general alarm is faulty.
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The power supply Checking the 48V power on Resuming the voltage
abnormal the general alarm and of the power
column alarm with a
multimeter
alarm testing protective connected properly indicator on the general connection of the circuit
The protective unit not Checking the protective unit Remaking the
good with a multimeter dedicated alarm testing
protective unit
The general alarm not The general alarm Checking whether the Replacing the
sounding but only the failure components are damaged, components or the
visual alarm normal. the connections are correct, general alarm
and the buzzer are damaged
When inserting a Provided the above Checking the bolts used for Tightening the bolts
shorted protective unit, faults eliminated, the connecting the cable side
no alarm cause may be the cable terminal block and the frame
side terminal block not body to see whether they are
grounded correctly tightened
The protective unit not A short circuit being in Checking the resistance of Replacing the cable
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inserted, but after the cable side terminal the internal alarm line and side terminal block
switching on, an alarm block the grounding line
reported by mistake
After a normal A short circuit being in Checking the protective unit Replacing or repairing
protective unit inserted, the protective unit the protective unit
an alarm reported by
mistake and the
indicator of the
protective unit on
The cable side terminal Checking the bolts used for Tightening the bolts
block not grounding connecting the cable side
correctly terminal block and the frame
indicator not on The alarm signal socket Checking whether the Overleaping the badly
of the cable side column alarm indicator is on contacted socket and
terminal block not when inserting the dedicated re-connecting the
contacted properly alarm testing protective unit signal line
The signal line of the Checking whether there is a Replacing the shorted
During the test, the cable side terminal short circuit between the signal line
column alarm indicator block short circuited external and internal
not on conductor of the signal line
with a multimeter
After the protective unit The protective unit not Checking whether there is Replacing the
inserted, the column good signal at the internal line side protective unit
alarm indicator on of the protective unit through
telephone
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6000 lines/frame
5000 lines/frame
4000 lines/frame
JPX202-F3C double-sided frame JPX202-F3C 02080231
800 lines/column × 5 columns
3000 lines/frame
JPX202-F4C double-sided frame JPX202-F4C 02080232
600 lines/column × 5 columns
4800 lines/frame
JPX202-F1B double-sided frame JPX202-F1B 02080194
1200 lines/column ×4 columns
4000 lines/frame
3200 lines/frame
JPX202-F3B double-sided frame JPX202-F3B 02080196
800 lines/column × 4 columns
2400 lines/frame
JPX202-F4B double-sided frame JPX202-F4B 02080197
600 lines/column × 4 columns
3600 lines/frame
3000 lines/frame
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2400 lines/frame
JPX202-F3E double-sided frame JPX202-F3E 02080328
800 lines/column × 3 columns
1800 lines/frame
JPX202-F4E double-sided frame JPX202-F4E 02080329
600 lines/column × 3 columns
2400 lines/frame
2000 lines/frame
1600 lines/frame
JPX202-F3D double-sided frame JPX202-F3D 02080233
800 lines/column × 2 columns
1200 lines/frame
JPX202-F4D double-sided frame JPX202-F4D 02080234
600 lines/column × 2 columns
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Cable side terminal block (100 lines) FA8-72 02080043 100 lines/module
Protective unit-with over-current alarm FA9-81B 02080163 Diode gas discharge tube
General alarm used for frame JPX-ZGJ-JY 02080222 Used for frame
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SN Product Type Net Weight (kg) Gross Weight (kg) Size (mm3) Remark
12 JPX202-F4E 75 93 1960×530×290
15 JPX202-F3D 66 87 2360×530×290
16 JPX202-F4D 54 72 1960×530×290
22 JPX202-SF2D 67 90 2760×530×290
23 JPX202-SF3D 57 78 2360×530×290
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24 JPX202-SF4D 47 65 1960×530×290
27 JPX202-GQ400 20 23 1310×540×170
1 General alarm: 1
Note:
In case of the combination of a new rack and an old rack, a late-model general alarm
must be matched with a late-model column alarm indicator.
Note:
In case of the combination of a new rack and an old rack, a late-model general alarm
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