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D - M - A - I - C: Control
D - M - A - I - C: Control
CONTROL PHASE
INTRODUCTION
1
The Funnel Effect – Control Phase
Process Map
30 - 50 Inputs
C&E Matrix and FMEA
10 - 15 Xs
Multi-vari Studies
8 - 10 KPIVs
Hypothesis Testing
Graphical Analysis
4-8 Key KPIVs
Statistical Analysis
3-6 Key KPIVs
DOEs
3
Control Phase Roadmap
CHANGE CONTROL
SUSTAIN EXPECTATIONS
4
Questions to Be Answered
5
Questions to Be Answered
6
Questions to Be Answered
7
Tools
• Control Plans
• Statistical Process Control
• Gage Control Plan
• Graphical Techniques
• Mistake Proofing
• Preventive Maintenance
8
Control Phase Deliverables – Check List
SM
Black Belt is responsible for delivering the following items at completion of
the Control Phase:
Week 3 Deliverables summarized and updated Integrate with existing quality system
Revised problem statement reflecting an Cost / benefit analysis of improved
increased understanding of the problem process
Detailed process map of recommended Improvement transfer opportunities
optimum process identified
Completed and approved control plan Completed project management report
Control charts verifying process is in control (Gantt chart, timelines, milestones,
Documentation of project critical path)
Training schedule outlined Any red flags with project or
Completed audit plan to ensure results are implementation of new process and
sustained and process remains in control recommendations to resolve
Reaction plan completed Next steps
Change control plan completed Signed approval of report out by Project
SM
Champion