3 SCHAEFFLER Products and Services

1/24/2018
Schaeffler Products and

Services
Schaeffler Group - Expertise in Maintenance
Schaeffler Products and Services

Page 2
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1/24/2018
Reasons for Bearing Failures
n 35% Lacking or inappropriate lubrication
n 25% Contaminations
n 13% Defective mounting
n 8% Inappropriate bearings
n 7% Subsequent damages
n 1% Material und manufacturing errors
n 11% Other reasons

Page 3
Reasons for Bearing Failures

How can Bearing-Damages and due to that Bearing-Failures happen?
• During the Transport

• Wrong Storage
• Wrong Handling before Mounting
• Handling and
Maintenance related
Slide 4
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Products and Services to avoid Bearing Failures
Products, Trainings, Consulting n 13% Defective mounting
n FAG MotionGuard Concept 2 n 1% Material und manufacturing errors

n FAG ARCANOL grease
n Lubrication training & consulting n 11% Other reasons

Page 5

Products, Consulting
n Sealed bearings n 11% Other reasons

n Bearing consulting & design
n Consulting on bearing sealing

Page 6
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1/24/2018
Products, Services, Consulting n 7% Subsequent damages
n 11% Other reasons
n FAG PowerTherm, FAG BearingMate

n Mounting and dismounting service
n Bearing training

Page 7
Early Detection of Failures n 1% Material und manufacturing errors
n 11% Other reasons
n FAG ProCheck, DTECT X1, FAG Detector III

n CM service und trouble shooting
n Instruction und training "on the job"

Page 8
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Schaeffler IAM - Mounting of Roller Bearings

Page 9
FAG - Tools for Mounting and Maintenance
n Heating Devices and n Mechanical n Mounting Tools

Transport Tools Extractors

Page 10
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Tools and Equipment

Mechanical Mounting and Dismounting Tool Sets
LOCKNUT INTERNAL
FITTING TOOL DOUBLEHOOK SET EXTRACTOR SET
INTERNAL EXTRACTOR 2 ARM EXTRACTOR

BORE SET PINCERS PULLER SPECIAL
SET
Bearing Basics for Maintenance Professional

11
Tools and Equipment

Mechanical Mounting and Dismounting Tool Sets
LOCKNUT FLEXIHOOK
LOCKNUT SOCKET
LOCKNUT HOOK
3 ARM EXTRACTOR
TRISECTION PLATE
LOCKNUT FLEXIPIN
2 ARM BEARING LOCKNUT DOUBLEHOOK

EXTRACTOR
2 ARM EXTRACTOR

12
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Tools and Equipment

Hydraulic Pumps, Pullers and Nuts
HYDRAULIC LARGE SIZE HYDRAULIC HYDRAULIC NUT

EXTRACTOR EXTRACTOR
HYDRAULIC PUMP CONTROL HYDRAULIC PUMP

13
Tools and Equipment

Induction Heaters and Accessories
n Fast, clean, suitable for all sizes and types of bearings

14
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Tools and Equipment

FAG induction heaters:
The fast, clean and economic
way of induction heating is
superior to the traditional
methods
HEATER50
FAG electrical heating plates:

HEATER100 For small bearings the FAG
HEATER10 heating plates can be used.
(up to 20 kg)
HEATER
HEATER200
HEATER400
HEATER-PLATE
HEATER-PLATE370C
HEATE800
HEATER1600
15
NEW HEATER
Technical data – Tabletop devices
Induction heating HEATER10 HEATER50 HEATER100 HEATER200

device: (unchanged)
Voltage 110-230 V 110-230 V 110-230 V 380/400/440/460/48
0/575 V
Power 2.3kVA 3 kVA 3.7 kVA 6.4 kVA
Frequency 50-60 Hz
Workpiece for: HEATER50 HEATER100 HEATER200
Max. bearing weight 10 kg 50 kg 100 kg 200 kg
Max. OR-ø 100 mm 400 mm 500 mm 600 mm
Max. width 65 mm 140 mm 180 mm 210 mm
Min.
16 IR-ø
24.01.2018 10 mm 15 mm 15 mm 20 mm
8
1/24/2018
Tools and Equipment

• FAG HEATER
• 3 years warranty
• Energy efficiency 70% – 90% due to microprocessor control
• Possibility for software updates guarantees state of the art product
• Delta-T temperature control to avoid bearing damage
• Faster heating process saves 30 – 50 % time
• User friendly touchscreen on every device
• Up to 16 different languages available
• Two temperature sensors included
• Automatic power regulation
• Recording of heating curve
• Heating with delayed start HEATER-PLATE370C
17 Bearing Basics for Maintenance Professional
Tools and Equipment

Bearing Mate
Bearing OD
Min Max Maximum bearing weight
Bearing.Mate250-450 250 450 500 kg (1100 lbs)

18
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Tools and Equipment

Medium Frequency Technology
MEDIUM FREQUENCY TECHNOLOGY SYSTEM

consisting of
generator + inductor

19

Flexible Inductor
● Mounting complete bearings
Bearing has to be heated in 2 steps in order to

ensure radial clearance while heated:
1. Heating outer ring up to mounting

temperature by fixing inductor at the
outer ring
2. Heating inner ring up to mounting

temperature by fixing inductor at the
outer ring
Page 20
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Flexible Inductor
● Dismounting bearing inner rings
● Wrapping inductor around the racetrack of

inner ring
● Starting heating procedure
● Removing inner ring after by crane/bearing
mate
Page 21

Flexible Inductor
● Dismounting gear wheel:
● Shaft has to be equipped with a lifting

device
● Gear wheel has to be positioned horizontal
by crane onto a stand
● Axial force on the shaft by lifting a few
millimeters
● Starting heating procedure
● Gear wheel goes down onto the stand after
elimination of interference
● Lifting the shaft out of the gear wheel by
crane
Page 22
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Middle frequency devices – competitive comparison

FAG HEAT-GENERATOR..-2
HEAT-GENERATOR20-2 HEAT-GENERATOR40-2
Working frequency 10 – 25 kHz 10 – 25 kHz
Effective power 20 kW 40 kW
Fuse protection 32 A 63 A
Cooling method Air cooling Air cooling
Width 275 mm 400 mm
Depth 500 mm 600 mm
Height 400 mm 600 mm
Weight approx. 30 kg approx. 80 kg
23 05.11.2015 For internal use only!
Tools and Equipment

Laser Alignment Tools
LASER-SMARTY2
LASER-TRUMMY2
LASER-EQUILINE
24
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Tools and Equipment

Laser Equilign
Coupling Alignment Tool

25
Tools and Equipment

Laser Equilign
FAG Top-Laser EQUILIGN

More than half of all unplanned
machine downtime can be attributed
to misalignment and imbalance.
These problems can also arise in the
use of flexible couplings.
The FAG Top-Laser EQUILIGN is a

system for aligning coupled shafts which
can be used
to significantly increase the availability of
machinery.

26
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Tools and Equipment

Laser Equilign
PRECISION SHIMS
The equipment is able to eliminate soft foot
021940550000010 LASER.SHIM-SET

27
Alignment Equipments
The FAG Top-Laser EQUILIGN is suitable for aligning

coupled shafts in motors, pumps, ventilators and
gearboxes (with rolling bearings).
The maximum distance is 3 meters
081722648000010 LASER-EQUILIGN
28
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Ph. Neuwirth Schaeffler Products and Services

Page 29
Tools and Equipment

Laser Smarty 2 & Trummy 2
Belt Pulley Tension & Alignment Tool

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FAG Top-Laser SMARTY2
Top-Laser SMARTY2 is an economical measuring device

for the alignment of belt pulleys and chain sprockets.
Through the use of this device, the wear of belts, belt
pulleys, bearings and seals is reduced. Less vibration is
generated and the running time and reliability of the
machinery is increased.
60836372 LASER.SMARTY2
Digital Target
60836376 LASER.SMARTY2.TARGET.DIGITAL
31
Alignment Equipments - SMARTY2
Easy to use
The FAG Top-Laser SMARTY2 can be mounted in just a few seconds.The laser beam can be clearly
seen on the target marks. Once the laser beam is adjusted to coincide with the slots in the target marks,
the machine is correctly aligned.
32
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Digital Target mark
The target marks are available in optical and digital

form. In the case of the digital target mark, adjustment Gearbox
values are shown in real time in the display. Angular
misalignments are presented in degrees and the
parallelism offset in mm.
Motor
33
Target marks
The measuring instrument is so light, the

emitter and target marks can be easily
attached to non-magnetic drive pulleys
using a strong, double-sided adhesive
tape.
The laser beam emitted by the measuring

instrument is adjusted parallel to the
magnetic holders of the measuring
instrument. If a deviation is found, this
can be checked locally on a flat surface
by the operator and readjustment carried
out if necessary.
The distance of measurement is 10

meters.
34
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Tensioning Equipments
Top-Laser TRUMMY2
The FAG Top-Laser TRUMMY2 is an optical-electronic instrument for measuring and setting optimum
belt tension (strand force).
60836378 LASER.TRUMMY2
35
Tensioning Equipments
Usage
By means of an impulse (for example by striking the stationary belt), the tensioned belt is excited to
natural vibrations. The individual static natural frequency thus generated is measured within seconds by
the TRUMMY2 sensor using clock pulse light and displayed. (hold device at about 50mm from
measurement point)
36
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Page 37
Schaeffler IAM - Lubrication

Page 38
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IAM products and services

Arcanol Rolling Bearing Greases
• More than 80% of all rolling bearings are lubricated with grease
• Inadequate lubrication causes more than 40% of all cases of
rolling bearing damage
ü The grease is subjected to a series of tests in the Schaeffler

lubricant laboratory.
ü The greases are tested thoroughly on our lubricant test rigs FE8
(DIN 51819) and FE9 (DIN 51821),
ü The greases are tested in rolling bearings to determine their
service life, friction and wear characteristics.
Best greases are then selected to
undergo the subsequent tests under
simulated field conditions in far more
complex rolling bearing test rigs.
If the results fulfill the requirements
of the stringent Schaeffler
specifications, the grease is
“decorated”. It receives the Arcanol
seal of quality.
39

Arcanol Rolling Bearing Greases
Lubricant test rigs FE8 (DIN 51819)
40
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1/24/2018

Lubrication Equipments
FAG grease gun

In difficult operating conditions or aggressive
environments, rolling bearings must be
frequently relubricated via lubrication nipples.
With the FAG grease gun and the matching
reinforced hose, this operation can be carried out
easily, cleanly and quickly by hand.
60711961 ARCA.GREASE-GUN
FAG metering devices

ARCA-PUMP
The metering devices can be used to provide

grease to rolling bearings in metered quantities in
the range 10 cm3 to 133 cm3.Larger metering
ranges can also be achieved by operating the
devices several times. By means of a
pneumatically driven, double direction piston
pump, the medium is conveyed directly from the
grease container
60653874 ARCA.PUMP.180
41
Automatic Lubricators
CONCEPT 2
CONCEPT 8
CONCEPT 6
42 Bearing Basics for Maintenance Professional
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Lubrication
Why is the right lubrication important?
43
Lubrication
The correct FAG Arcanol for every requirement
• Standard grease for • Special grease

increased • Under high loads
requirements
• Versatile
Multi-
Greases for
purpose
high loads
greases
Greases
Special for wide
greases temperature
ranges
• Special greases • Special grease
for other sectors: • At high
• VIB3 – vibrations temperatures
• BIO2 – environmentally friendly
• SPEED2,6 – high speeds
• FOOD2 – food industry
44
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Quality – Arcanol Grease

FE9 Test Rig (DIN51821) – Service Life Test of Grease
Speed:
3000/6000 rpm
Axial Load:
1.5, 3.0 or 4.5 kN
Temperature:
RT...+250 °C (Heating)
Test Bearing:
Angular Cont. Ball B.
Name der Veranstaltung

FAG Arcanol Grease
FAG test highly recognized in the

industrial business
à lubrication companies refer to
FAG test specifications
23
1/24/2018

FAG Arcanol Grease
Comparison of same grease type from different suppliers
grease 1 grease 2 grease 4
probability of
bearing to fail
grease 5
grease 3
n = 6.000 min-1; Fa = 1,5 kN; T = 120 °C
operating time
2018/1/24 47
47 2018/1/24

"Poor" Quality Grease
Comparison of grease production batches from same supplier
Grease Service Life

-FE9 Schmierfettgebrauchsdauer Tribologie
99
Datum:
95
Lauf Nr.: L71CH2
90
Schmierfett:
80
70
Charge:
60
50 Füllmenge [ml]: 2
-1
40 Drehzahl n [min ]: 6000
30 Axiallast Fa [kN]: 1,5

% der Prüflagercharge
TAR [ °C ]: 120
20
Einbau: A
10
Lager Laufzeiten [h]:

5 Nr.
1
Batch Variation: Lithium

Chargenschwankung soap grease;
:Li-Fett, NLGI 3 NLGI3 2
3
2
4
5
1
1 2 3 4 5 10 2 3 4 5 100 2 3 4 5 1000 2 3 erst.:
Laufzeit [ h
]
E:FD2\Kleinlein\
Page 48
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n FAG Lubrication Products

„Good“ Quality Grease
Comparison of grease production batches ARCANOL

Grease Service Life
-FE9 Schmierfettgebrauchsdauer
99
95 FE9-Käfig 529689:
90 spanlos gefertigt
jetzige Ausführung
80
ab 11/92
70
60
50
40
30
% der Prüflagercharge
20
10
Arcanol-Multi3 – batch variation

L 71 - Chargenschwankung
2
1
1 2 3 4 5 10 2 3 4 5 100 2 3 4 5 1000 2 3
Laufzeit [ ]h
E:FD2/Kleinlein/L71CH1
Page 49 24/01/2018 Name der Veranstaltung
n FAG Lubrication Products

Reference Case Roller Presses
By using premium bearings lubricated with Arcanol LOAD1000, the bearing operating
life has reached 8000 operating hours without serious failures.
Page 50 24/01/2018 Name der Veranstaltung
25
1/24/2018
n FAG Automatic Lubricators

FAG CONCEPT2 and FAG CONCEPT8
n 2 individual programmable outlets n 4 pumps with 2 outlets each

n Pressure up to 50 bar (Battery 30bar) n Pressure up to 70 bar
n Easy installation and use n Easy installation and use
n Increase in machine availability n Increase in machine availability
n Reduced service costs n Reduced service costs
Bert Rosenheinrich
Page 51
n FAG Automaticof
Characteristics Lubricators
various lubrication methods
Manual lubrication in theory For-Life-lubrication

Amount of lubricant
Amount of lubricant
sufficient sufficient
Lubricant interval Lubricant interval
Manual lubrication in practice Permanent lubrication

Amount of lubricant
Amount of lubricant
sufficient sufficient
Lubricant interval Lubricant interval
26
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Overview of the FAG greases
Quick selection of suitable greases made possible by memorable and application

related names
Greases for specific applications

MULTI LOAD TEMP SPEED2,6 VIB3 BIO2 FOOD2
n Standard n Special n Special n Special n Special n Special n Special
grease grease grease grease grease grease grease
for high
speeds, n For high n For high n For high n For n Bio-de- n For use in
high loads tempera- speeds vibra- gradable the food
loads, tures tions / industry
high/low oscillatin n Environ-
tempera- g motion mentally
tures friendly
n For a
wide
range of
appli-
cations
Page 53
FAG Arcanol Grease Range and Sizes Available
54
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Page 55
Service and Training Rolling Bearing Lubrication
Service:
n Lubrication consultancy
n Variety management
n Operation and maintenance of lubrication systems

(in Countries with Field Service Engineers)
Training:
n Avoidance of unplanned machine shut-downs by selection

of the correct lubricant for the specific application
n Application and handling of FAG lubricators and

Arcanol lubricants

Page 56
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Schaeffler IAM - Condition Monitoring

Page 57
Condition Monitoring made easy!
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Maintenance Overview
Four Maintenance Strategies
Maintenance Strategies
• Breakdown Maintenance : BM
• Preventive Maintenance : PM
• Condition Based Maintenance : CBM
• Design Out Maintenance : DOM
59
Preventive Maintenance
We will perform maintenance before it needs it (fixed time maintenance),

thus avoiding failure and extending its life.
sometimes called Time Based Maintenance
When is the ideal time

to replace ?
System
years of operating life
60
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Preventive Maintenance
When is the ideal time to replace ?
Replacement Replacement
costs too high & Failures too high Failures too high
After 5 months After 2.4 years After 3.6 years
System
years of operating life
61
General pattern of failure
The ‘Bathtub’ Curve
Run-in phase has Useful Life phase has constant level of failures Wear Out phase has
high level of high level of
Failure Rate
failures failures
Operating Life
Run-in phase:
Useful Life phase:
Wear Out phase:
62
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The ‘Bathtub’ Curve
Pattern-1
ก Failure Rate
Operating Life
Pattern-2
Failure Rate
Operating Life
63
PF - Curve
Predicting Machine Failure
Detect danger
Condition
changes
Vibration
Machine condition
Noise
Temperature
Machine failure
Days
Weeks
Months
Advance warning period
64
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1/24/2018
Vibration Analysis
Online Condition Monitoring through Vibration Analysis
P
o bearing
w
e Blade Passed
r
misalignment
imbalance
Complex Time Vibration

imbalance
Waveform Spectrum
gear mesh
misalignment
bearing
defect
time
T ime
frequency
65
Effective contribution to TCO

The Schaeffler approach to enhance TCO:
Reduce of
• Total maintenance cost
• Life cycle maintenance cost
Tip of Iceberg Known Costs
(at the time of investment)
● Acquisition - price
● Start-up
● Installation
● Training
TCO
Cost of Operation Total Cost of
Ownership
(variable / hidden)
● Service
● Maintenance Reduce the
PRICE
● Repair to pay
● Replacement
● Energy
● Handling Reduce the Purchase
(Training and personnel NEEDS
expenditure)
● Rejects
● Risk of Failure
Change the
● Environmental Cost PROCESSES. Improve
● Disposal the way we spend
Factor 5 to 10 ● Administrative
66 ● Financial
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Maintenance Management
objectives:
Success maintenance KPI
no production stop
no breakdown (critical machine)
minimum maintenance budget
Total Maintenance Costs

Maintenance Protection Replace/Repair Cost
• Tools and Equipment • Breakdown

• Maintenance Workers • Spare part to repair
• Training • repair work
• Energy cost • cost of loss production
Maintenance Skill vs. Outsourcing
Skill Level
high skill level maintenance
2nd level maintenance
1st level maintenance
time , cycle of maintenance
34
1/24/2018
Condition Monitoring (offline)
FAG Detector III (RFID):
n Vibration analysis
n Static and dynamic balancing on site
n Recording of temperature- & revolution
n Measuring Route (RFID optional)
n Self-explanatory hardware
n Free PC software "Trendline" to analyze
measured data
n Battery operation
n Recurring measurements of mill stands, gearboxes, blowers and

fans, drives, etc.
Page 69 Schaeffler Products and Services
FAG Detector III – Scope of delivery

Detector III Kit*
§ Base device with rechargeable battery
§ Acceleration sensor with magnetic foot
§ Contact-free (infra red) temperature sensor
§ Power pack
§ PC data cable (serial/USB) Complete
§ User manual diagnosis system
§ Protective bag with holder for temperature sensor
§ PC software Trendline
§ RFID tags
•Available with and without RFID technology-
§ Case Please note: The RFID functionality is not
available worldwide.
Detector III Balancing Kit

§ Acceleration sensor with magnetic foot
§ Trigger sensor (optical and inductive)
§ Weighing balance
§ Magnetic holder for trigger sensor
§ Extension for magnetic holder
§ Cable for trigger sensor (length 10 m)
§ Reflex mark for trigger sensor
§ Dongle for activation of balancing function
§ Case
page 70
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1/24/2018
Page 71 Ph. Neuwirth Schaeffler Products and Services
FAG SmartCheck
Vibration sensor in every machine
Watch Relax
Safety through vigilance!

Vibration sensors on every machine
72
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1/24/2018
FAG SmartCheck
For vigilance means safety!
Watch Spot danger Give warning Seek shelter Relax
The solution in industry
FAG SmartCheck
● the new, innovative measuring system for permanent
machine monitoring
● classic vibration measuring device! System for

decentralized monitoring of machine and process
parameters
● contributes significantly to optimizing processes and

reducing Life Cycle Cost (LCC)
73
FAG SmartCheck
... Additional added value
It records various machine and process

parameters in correlation with
vibration.
This broad basis of information permits

experts to make very accurate
assessments that contribute to
optimizing machines and processes
and reducing Life Cycle Cost.
74
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1/24/2018
Condition Monitoring (online) - NEW -
FAG SmartCheck:
n easy mounting and wiring

n ready for use with monitoring templates
n retrieval of measured data via web
browser and smart phone apps
n Power over Ethernet (PoE)
n Web interface for remote access and data
analysis
n The new, innovative measuring system for permanent machine

monitoring of gearboxes, blowers and fans, drives, etc.
Page 75 Schaeffler Products and Services
Condition Monitioring - FAG SmartCheck
Quick installation !!
Live mode can be accessed on site
76
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Condition Monitioring - FAG SmartCheck
On site … Control room … Our service center …
77
Actual Location of Equipment in the Plant
78
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SmartCheck Installation ( Holcim - Lugait Plant)
79 1/24/2018 INTERNAL. Monthly Marketing Meeting 2015
Typical Set-up
80
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FAG SmartCheck
Four comprehensive reasons for FAG SmartCheck CM System
Greater reliability Greater profitability Greater flexibility Greater transparency

With FAG SmartCheck the With FAG SmartCheck you With FAG SmartCheck is With FAG you profit from
condition of your machines profit from maximum easy to transfer and the transparent display and
is monitored continuously. machine use with minimum extended to multiple analysis of your machines
You have everything under life cycle cost systems without changing condition
control at all times. technology
Tailor-made and flexible expansion options!
81
Safety through vigilance!
Vibration sensor on every machine
82
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Condition Monitoring (online)
FAG DTECT X1 or ProCheck:
n Permanent monitoring of vibration und

process parameters
n Multichannel system: from 2 up to 16
measuring channels (multiplexing)
n Newly developed, license-free software
"Administrator" to analyze measured data
n Multiple connection possibilities for data
communication
n Permanent monitoring of mill stands, gearboxes and bottleneck

equipment

Page 83

Page 84
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85
Technical details
§ For machines with fixed and variable speed from 100 to

15000 RPM
§ Operator-Interface in more than 15 languages
§ Live display current values
§ Trend screen/ damage development
§ Statistical information on the touch panel

§ Operation hours
§ Frequency of error (yesterday/ today/ total)
§ Maximum values
§ Average values since the last analysis
§ RJ45 Ethernet interface for the service technicians
§ Detailed technical documents and

video tutorials on the supplied SD card
§ Contact address for the support of experts
86
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1/24/2018
Potential first fields of application
Typical sectors:
§ Cement
§ Paper
§ Steel
§ Water management
§ Machine- and plant manufacturer
(e.g. After-Sales-Service)
§ Repair shop for example for motors, pumps, fans
§ ….
Possible applications for initial projects
§ Typical drive combinations, such as:
§ Motor & fan
§ Motor & pump
§ or Aggregates, such as:
§ Compressors
§ Gearboxes
§ Vibrating screens
§ Vacuum pumps
87
§ ….
Typical technical setup
FAG SmartQB Lamp
FAG SmartQB
FAG QB-Sensor FAG QB-Sensor FAG QB-Sensor
Small
Electric Motor
Ethernet (PoE)
e.g. Fan
FAG QB-Sensor FAG QB-Sensor

FAG QB-Sensor
Power
Long
Drive Train
e.g. Belt Drive
88
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1/24/2018
Application example: Motor

n FAG SmartQB
Unit status on touch display Text message on touch display
Typical deviations - motor

§ Bearing failure (Monitoring of all bearings)
§ Imbalance
§ Phase failure (at 3~)
§ Break of Squirrel-cage rotor in the rotor
§ Alignment
§ Coupling
89
Application example: Pump

n FAG SmartQB
Unit status on touch display Text message on touch display
Typical deviations - pump

§ Bearing failure
§ Imbalance
§ Alignment
§ Cavitation
90
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1/24/2018
Application example: Fan

n FAG SmartQB
Presentation touch display Message touch display
Typical deviations fan

§ Bearing failure (Monitoring of both pedestal bearing)
§ Imbalance
§ Alignment
§ Drive belt
91
Important information directly "on board"

n FAG SmartQB
Via the touch display you will receive all relevant information from the installation up to
the contact details in case support is needed:
§ Mounting of the FAG SmartQB-Sensors
§ Commissioning of the FAG SmartQB-Sensors
§ Activation of the teach mode
§ General information about the delivered components
§ A list of important accessories
§ Support contact address
92
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93
On the way to Industry 4.0…
360° Monitoring + Controlling
47
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Service and Training Mounting of Roller Bearings
Service on Site:
n Professional and proper mounting of new bearings
n Bearing replacement
n Bearing inspection
n Control of connecting part
Service in Schaeffler Workshop:
n Mounting of complete structural units
n Construction and production of application specific

mounting tools
Consulting and Training:
n Mounting consultancy
n Mounting training

Page 95
Schaeffler IAM - Reconditioning

Page 96
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Reconditioning
n Maintenance cost can be substantially lowered, if used

bearings are refurbished and repaired
n The repair costs and the delivery time are lesser for
refurbished bearings than for new bearings. The exact
price depends on the refurbishing expenditure
n After the refurbishing the bearings are performing as new

ones.

Page 97
Condition Monitoring and Reconditioning
n The Pinion gear units of a 5 stand cold rolling tandem

mill are monitored by Schaeffler.
n Damages to the bearings of the gearboxes were

discovered at an early stage already several times.
n Due to the early damage detection the bearings could

be exchanged in time and reconditioned successfully.
n The bearings are at the disposal to the plant operator

after the refurbishing as good as new bearings.

Page 98
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Together We Move The World
Thank you for your attention
50

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1/24/2018

Schaeffler Products and

Schaeffler Group - Expertise in Maintenance

Schaeffler Products and Services

Reasons for Bearing Failures

n 35% Lacking or inappropriate lubrication

n 13% Defective mounting

n 1% Material und manufacturing errors

n 11% Other reasons

Schaeffler Products and Services

Reasons for Bearing Failures

• During the Transport

Products and Services to avoid Bearing Failures

n 35% Lacking or inappropriate lubrication

n FAG MotionGuard Concept 2 n 1% Material und manufacturing errors

Schaeffler Products and Services

Products and Services to avoid Bearing Failures

n 35% Lacking or inappropriate lubrication

n 13% Defective mounting

n 1% Material und manufacturing errors

n Sealed bearings n 11% Other reasons

Schaeffler Products and Services

Products and Services to avoid Bearing Failures

n 35% Lacking or inappropriate lubrication

n 13% Defective mounting

n 1% Material und manufacturing errors

n 11% Other reasons

n FAG PowerTherm, FAG BearingMate

Schaeffler Products and Services

Products and Services to avoid Bearing Failures

n 35% Lacking or inappropriate lubrication

n 13% Defective mounting

Early Detection of Failures n 1% Material und manufacturing errors

n 11% Other reasons

n FAG ProCheck, DTECT X1, FAG Detector III

Schaeffler Products and Services

Schaeffler IAM - Mounting of Roller Bearings

Schaeffler Products and Services

FAG - Tools for Mounting and Maintenance

n Heating Devices and n Mechanical n Mounting Tools

Schaeffler Products and Services

Tools and Equipment

INTERNAL EXTRACTOR 2 ARM EXTRACTOR

Bearing Basics for Maintenance Professional

Tools and Equipment

2 ARM BEARING LOCKNUT DOUBLEHOOK

Bearing Basics for Maintenance Professional

Tools and Equipment

HYDRAULIC LARGE SIZE HYDRAULIC HYDRAULIC NUT

HYDRAULIC PUMP CONTROL HYDRAULIC PUMP

Tools and Equipment

n Fast, clean, suitable for all sizes and types of bearings

Bearing Basics for Maintenance Professional

Tools and Equipment

FAG electrical heating plates:

Induction heating HEATER10 HEATER50 HEATER100 HEATER200

Tools and Equipment

17 Bearing Basics for Maintenance Professional

Tools and Equipment

Bearing Basics for Maintenance Professional

Tools and Equipment

MEDIUM FREQUENCY TECHNOLOGY SYSTEM

Bearing Basics for Maintenance Professional