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Hilti Expanson Approval-Document
Hilti Expanson Approval-Document
Hilti Expanson Approval-Document
ESR-2302
ICC-ES Evaluation Report Reissued 12/2017
ICC-ES Revised 04/2019
000| (800) 423-6587 | (562) 699-0543 | www.icc-es.org This report is subject to renewal 12/2019.
DIVISION: 03 00 00—CONCRETE
SECTION: 03 16 00—CONCRETE ANCHORS
DIVISION: 05 00 00—METALS
SECTION: 05 05 19—POST-INSTALLED CONCRETE ANCHORS
REPORT HOLDER:
HILTI, INC.
EVALUATION SUBJECT:
ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not specifically
addressed, nor are they to be construed as an endorsement of the subject of the report or a recommendation for its use.
There is no warranty by ICC Evaluation Service, LLC, express or implied, as to any finding or other matter in this
report, or as to any product covered by the report.
www.icc-es.org | (800) 423-6587 | (562) 699-0543 A Subsidiary of the International Code Council ®
ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed
as an endorsement of the subject of the report or a recommendation for its use. There is no warranty by ICC Evaluation Service, LLC, express or implied, as
to any finding or other matter in this report, or as to any product covered by the report.
Copyright © 2019 ICC Evaluation Service, LLC. All rights reserved. Page 1 of 14
ESR-2302 | Most Widely Accepted and Trusted Page 2 of 14
Additional combinations for minimum edge distance cmin Anchors must be installed in accordance with the
and spacing smin may be derived by linear interpolation manufacturer's published installation instructions and this
between the given boundary values. (See Figure 9) report. In case of conflict, this report governs. Embedment,
4.1.11 Lightweight Concrete: For the use of anchors in spacing, edge distance, and concrete thickness are
lightweight concrete, the modification factor λa equal to provided in Tables 3, 4 and 5 of this report. Holes must be
drilled using carbide-tipped masonry drill bits complying
0.8λ is applied to all values of f c′ affecting Nn and Vn. with ANSI B212.15-1994 or using the Hilti SafeSet
SystemTM with Hilti TE-YD or TE-CD Hollow Drill Bits
For ACI 318-14 (2018 and 2015 IBC), ACI 318-11 (2012 complying with ANSI B212.15-1994 with a Hilti vacuum
IBC) and ACI 318-08 (2009 IBC), λ shall be determined in with a minimum value for the maximum volumetric flow
accordance with the corresponding version of ACI 318. rate of 129 CFM (61 l/s). The nominal drill bit diameter
4.2 Allowable Stress Design: must be equal to that of the anchor. The Hollow Drill Bits
1 3
4.2.1 Design values for use with allowable stress design are not permitted for use with the /4", /8", or 1" KB3
load combinations calculated in accordance with Section anchors. The minimum drilled hole depth, h0, is given in
1605.3 of the IBC, must be established using the equations Tables 1A and 1B. When drilling dust is not removed after
below: hole drilling, make sure to drill deep enough to achieve
ϕNn hnom, taking into account the depth of debris remaining in
Tallowable,ASD = (Eq-3) the hole. If dust and debris is removed from the drilled hole
α
ϕVn with the Hilti TE-YD or TE-CD Hollow Drill Bits or
Vallowable,ASD = (Eq-4) compressed air or a manual pump, hnom, is achieved at the
α
where: specified value of h0 noted in Tables 1. The anchor must
be hammered into the predrilled hole until at least four
Tallowable,ASD = Allowable tension load (lbf or kN). threads are below the fixture surface. The nut must be
Vallowable,ASD = Allowable shear load (lbf or kN). tightened against the washer until the torque value, Tinst,
3 1
φNn = Lowest design strength of an anchor or specified in Table 1, is achieved. The /8-inch, /2-inch, and
5
anchor group in tension as determined in /8-inch-diameter KB3 carbon steel and stainless steel
accordance with ACI 318-14 Chapter 17 anchors may be installed using the Hilti Safe-Set™ System
and 2018 and 2015 IBC Section 1905.1.8, consisting of the Hilti SIW-6AT-A22 Impact Wrench used
ACI 318-11 Appendix D, ACI 318-08 together with the Hilti SI-AT-A22 Adaptive Torque Module
Appendix D and 2009 IBC Section (See Figure 3) in accordance with the manufacturer’s
1908.1.9, and Section 4.1 of this report, as published installation instructions as shown in Figure 5.
applicable (lbf or N). The 3/8-, 1/2- and 5/8-inch-diameter KB3 anchor may also be
torqued using the Hilti Torque Bar (S-TB KB3) (See Figure
φVn = Lowest design strength of an anchor or 4.). The S-TB KB3 is a bar designed to be used with the
anchor group in shear as determined in 1
Hilti SIW 18-A (or SIW 22-A) /2-inch-Cordless Impact
accordance with ACI 318-14 Chapter 17 Wrench. The S-TB KB3 attaches to the SIW 18-A (or SIW
and 2018 and 2015 IBC Section 1905.1.8, 22-A), with the opposite end fitting over the nut of the KB3.
ACI 318-11 Appendix D, ACI 318-08 The SIW 18-A (or SIW 22-A) is then turned on for between
Appendix D and 2009 IBC Section 4 seconds and 6 seconds, screwing the nut down the
1908.1.9, and Section 4.1 of this report, as anchor stud and providing the proper installation torque to
applicable (lbf or N). the anchor (see Figure 6).
α = Conversion factor calculated as a weighted 4.4 Special Inspection:
average of the load factors for the
controlling load combination. In addition, α Periodic special inspection is required in accordance with
Section 1705.1.1 and Table 1705.3 of the 2018, 2015 and
must include all applicable factors to
2012 IBC; Section 1704.15 and Table 1704.4 of the 2009
account for nonductile failure modes and
IBC as applicable. The special inspector must make
required over-strength.
periodic inspections during anchor installation to verify
The requirements for member thickness, edge distance anchor type, anchor dimensions, concrete type, concrete
and spacing, described in this report, must apply. An compressive strength, drill bit type, hole dimensions, hole
example of allowable stress design values for illustrative cleaning procedure, concrete member thickness, anchor
purposes is shown in Table 6. embedment, anchor spacing, edge distances, anchor
4.2.2 Interaction of Tensile and Shear Forces: The embedment, tightening torque and adherence to the
interaction of tension and shear loads must be consistent manufacturer’s printed installation instructions. The special
with ACI 318-14 17.6 or ACI 318 (-11, -08) D.7, as follows: inspector must be present as often as required in
For shear loads Vapplied ≤ 0.2Vallowable,ASD, the full accordance with the “statement of special inspection.”
allowable load in tension Tallowable,ASD may be used. Under the IBC, additional requirements as set forth in
Sections 1705, 1706 and 1707 must be observed, where
For tension loads Tapplied ≤ 0.2Tallowable,ASD, the full applicable.
allowable load in shear Vallowable,ASD may be used.
5.0 CONDITIONS OF USE
For all other cases:
The Hilti Kwik Bolt 3 (KB3) anchors described in this
𝑇𝑎𝑝𝑝𝑙𝑖𝑒𝑑 𝑉𝑎𝑝𝑝𝑙𝑖𝑒𝑑
+ ≤1.2 report comply with, or are suitable alternatives to what is
Tallowable,ASD Vallowable,ASD specified in, those codes listed in Section 1.0 of this report,
(Eq-5) subject to the following conditions:
5.1 KB3 anchor sizes, dimensions, minimum embedment
4.3 Installation: depths, and other installation parameters are as set
Installation parameters are provided in Table 1 and Figure forth in this report.
2. Anchor locations must comply with this report, and 5.2 The KB3 anchors must be installed in accordance
the plans and specifications approved by the code official. with the manufacturer’s (Hilti) published instructions
ESR-2302 | Most Widely Accepted and Trusted Page 4 of 14
and this report in uncracked normal-weight concrete 5.13 Where not otherwise prohibited in the code, KB3
and uncracked lightweight concrete having a specified anchors are permitted for use with fire-resistance-
compressive strength f′c = 2,500 psi to 8,500 psi rated construction provided that at least one of the
(17.2 MPa to 58.6 MPa). In case of conflict between following conditions is fulfilled:
the manufacturer’s instructions and this report, this
Anchors are used to resist wind forces only.
report governs.
Anchors that support fire-resistance-rated
5.3 The values of f′c used for calculation purposes must
construction or gravity load bearing structural
not exceed 8,000 psi (55.2 MPa).
elements are within a fire-resistance-rated
5.4 The concrete shall have attained its minimum design envelope or a fire-resistance-rated membrane,
strength prior to installation of the anchors. are protected by approved fire-resistance-rated
materials, or have been evaluated for resistance
5.5 Strength design values are established in accordance
to fire exposure in accordance with recognized
with Section 4.1 of this report.
standards.
5.6 Allowable stress design values are established in
Anchors are used to support nonstructural
accordance with Section 4.2 of this report.
elements.
5.7 Anchor spacing, edge distance and minimum member
5.14 The anchors are manufactured by Hilti AG with
thickness must comply with Tables 3, 4 and 5 of this
quality-control inspections by ICC-ES.
report.
6.0 EVIDENCE SUBMITTED
5.8 Prior to installation, calculations and details
demonstrating compliance with this report must be Data in accordance with the ICC-ES Acceptance Criteria
submitted to the code official for approval. The for Mechanical Anchors in Concrete Elements (AC193),
calculations and details must be prepared by a dated October 2017 (editorially revised April 2018), which
registered design professional where required by the incorporates requirements in ACI 355.2-07, for use in
statutes of the jurisdiction in which the project is to be cracked and uncracked concrete; and quality-control
constructed. documentation.
5.9 Since an ICC-ES acceptance criteria for evaluating 7.0 IDENTIFICATION
data to determine the performance of expansion
7.1 The concrete anchors are identified in the field by
anchors subjected to fatigue or shock loading is
their dimensional characteristics, size, and the length
unavailable at this time, the use of these anchors
code stamped on the anchor, as indicated in Table 2.
under such conditions is beyond the scope of this
Packages are identified with the manufacturer’s name
report.
(Hilti, Inc.) and address, anchor name, anchor size,
5
5.10 Use of carbon steel anchors and hot-dipped /8-inch and evaluation report number (ESR-2302).
(15.9 mm) galvanized KB3 anchors is limited to dry,
7.2 The report holder’s contact information is the
interior locations.
following:
5.11 Use of KB3 anchors in structures assigned to Seismic
HILTI, INC.
Design Category C, D, E or F (IBC) is beyond the
7250 DALLAS PARKWAY, SUITE 1000
scope of this report. Anchors may be used to resist
PLANO, TEXAS 75024
short-term loading due to wind forces, subject to the
(800) 879-8000
conditions of this report.
www.us.hilti.com
5.12 Special inspection must be provided in accordance HiltiTechEng@us.hilti.com
with Section 4.4 of this report.
Hilti Rotary Hammer Drill with DRS Hilti TE DRS-D Dust Removal
(Dust Removal System) Module System with Hilti Vacuum
Length of From 11/2 2 21/2 3 31/2 4 41/2 5 51/2 6 61/2 7 71/2 8 81/2 9 91/2 10 11
anchor
Up to but not
(in.) 2 21/2 3 31/2 4 41/2 5 51/2 6 61/2 7 71/2 8 81/2 9 91/2 10 11 12
including
ESR-2302 | Most Widely Accepted and Trusted Page 8 of 14
COV βuncr % 60 42 29 29 25 21 19 24
Strength reduction factor ϕ for tension, steel
5 0.75
failure modes
Strength reduction factor ϕ for shear, steel
5 0.65
failure modes
Strength reduction factor ϕ for tension, concrete
6 0.65
failure modes, Condition B
Strength reduction factor ϕ for shear, concrete
6 0.70
failure modes, Condition B
For SI: 1 inch = 25.4 mm, 1lbf = 4.45 N, 1 psi = 0.006895 MPa. For pound-in units: 1 mm = 0.03937 inches.
1
See Fig. 2
2
See Section 4.1.4 of this report, NA (not applicable) denotes that this value does not govern for design.
3
See ACI 318-14 17.3.3 or ACI 318-11 D.4.3, as applicable.
4
See ACI 318-14 17.4.2.2 or ACI 318-11 D.5.2.2, as applicable.
5
The carbon Steel KB3 is a ductile steel element as defined by ACI 318-14 2.3 or ACI 318-11 D.1, as applicable.
6
For use with the load combinations of ACI 318-14 Section 5.3, ACI 318-11 Section 9.2 or IBC Section 1605.2, as applicable. Condition B applies where
supplementary reinforcement in conformance with ACI 318-14 17.3.3(c) or ACI 318-11 D.4.3(c), as applicable, is not provided, or where pull-out or pry out strength
governs. For cases where the presence of supplementary reinforcement can be verified, the strength reduction factors associated with Condition A may be used.
ESR-2302 | Most Widely Accepted and Trusted Page 9 of 14
Pullout strength lb 1,325 2,965 3,310 6,030 6,230 7,830 8,555 10,830 15,550
2 Np,uncr NA
uncracked concrete (kN) (5.9) (13.2) (14.7) (26.8) (27.7) (34.8) (38.1) (48.2) (69.2)
1,2 or 3
3
Anchor category - 2 1
Effectiveness factor for
4 kuncr - 24
uncracked concrete
Modification factor for
Ψc,N - 1.0
uncracked concrete
COV βuncr % 40 34 36 17 31 22 35 21 38 22
Strength reduction factor ϕ for tension,
5 0.75
steel failure modes
Strength reduction factor ϕ for shear,
5 0.65
steel failure modes
Strength reduction factor ϕ for tension,
6 0.55 0.65
concrete failure modes, Condition B
Strength reduction factor ϕ for shear,
6 0.70
concrete failure modes, Condition B
For SI: 1 inch = 25.4 mm, 1lbf = 4.45 N, 1 psi = 0.006895 MPa. For pound-in units: 1 mm = 0.03937 inches.
1
See Fig. 2
2
See Section 4.1.3 of this report, NA (not applicable) denotes that this value does not govern for design.
3
See ACI 318-14 17.3.3 or ACI 318-11 D.4.3, as applicable.
4
See ACI 318-14 17.4.2.2 or ACI 318-11 D.5.2.2, as applicable.
5
The Stainless Steel KB3 is a ductile steel element as defined by ACI 318-14 2.3 or ACI 318-11 D.1, as applicable.
6
For use with the load combinations of ACI 318-14 Section 5.3, ACI 318-11 Section 9.2 or IBC Section 1605.2, as applicable. Condition B applies where
supplementary reinforcement in conformance with ACI 318-14 17.3.3(c) or ACI 318-11 D.4.3(c), as applicable, is not provided, or where pull-out or pry out strength
governs. For cases where the presence of supplementary reinforcement can be verified, the strength reduction factors associated with Condition A may be used.
ESR-2302 | Most Widely Accepted and Trusted Page 10 of 14
ft*lb 40 60 110
Installation torque Tinst
(Nm) (54) (81) (149)
Axial stiffness in
β uncr (Nm) 177,000 332,850 347,750 190,130 364,725 314,650
service load range
COV βuncr % 42 18 37 36 27 21
Strength reduction factor ϕ for tension,
5 0.75
steel failure modes
FIGURE 9—INTERPOLATION OF MINIMUM EDGE DISTANCE AND ANCHOR SPACING (SEE TABLES 3, 4 AND 5)
ESR-2302 | Most Widely Accepted and Trusted Page 12 of 14
Given:
2 – 1/2-in. KB3 carbon steel anchors
under static tension load as shown.
hef = 3.25 in.
Normal wt. concrete, f’c = 3,000 psi
No supplementary reinforcing.
Assume uncracked concrete.
Condition B per ACI 318-14 17.3.3(c)
or ACI 318-11 D.4.3(c)
§ 4.1.2
Step 2. Calculate steel capacity ΦNsa = 0.75 x 23,320 = 17,490 lb 17.3.3(a) D.4.3(a)
Table 3
Step 3b. Check 1.5*hef = 1.5*(3.25) = 4.88 in. > c 3.0*hef = 3.0*(3.25) = 9.75 in. > s 17.4.2.1 D.5.2.1 Table 3
2
Step 3c. Calculate ANco and ANc for the anchorage: 𝐴𝑁𝑐𝑜 = 9ℎ𝑒𝑓 = 9 × (3.25)2 = 95.1𝑖𝑛2
A Nc = (1.5h ef + c)(3h ef + s) = [1.5x(3.25) + 4 ]× [3x(3.25) + 6 ] = 139.8 in < 2 xANc 0 ∴ OK
2 17.4.2.1 D.5.2.1 Table 3
N b = k uncr λa f'c h ef
1.5
Step 3e. Calculate Nb:
17.4.2.2 D.5.2.2 Table 3
N b = 24 × 1.0 × 3000 × 3.251.5 = 7,702 lb
4
Step 3f. Calculate modification factor for edge distance:Ψ ed,N = 0.7 + 0.3 = 0.95 17.4.2.5 D.5.2.5 Table 3
1.5( 3.25 )
3000
Step 4. Check pullout strength: Per Table 3, N p,uncr = 2x 6890 x = 15,095 lb § 4.1.4
2500 17.4.3.2 D.5.3.2
Table 3
does not control
Step 5. Controlling strength: ΦNcbg = 0.65 x 7,744 lb = 5,034 lb, controls 17.3.3(c) D.4.3(c) Table 3
5,034
Step 6. Convert value to ASD: Tallow = = 3,401 lb
1.48 - - § 4.2
www.icc-es.org | (800) 423-6587 | (562) 699-0543 A Subsidiary of the International Code Council ®
DIVISION: 03 00 00—CONCRETE
Section: 03 16 00—Concrete Anchors
DIVISION: 05 00 00—METALS
Section: 05 05 19—Post-Installed Concrete Anchors
REPORT HOLDER:
HILTI, INC.
EVALUATION SUBJECT:
ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed
as an endorsement of the subject of the report or a recommendation for its use. There is no warranty by ICC Evaluation Service, LLC, express or implied, as
to any finding or other matter in this report, or as to any product covered by the report.
Copyright © 2019 ICC Evaluation Service, LLC. All rights reserved. Page 13 of 14
ICC-ES Evaluation Report ESR-2302 FBC Supplement
Issued April 2019
This report is subject to renewal December 2019.
www.icc-es.org | (800) 423-6587 | (562) 699-0543 A Subsidiary of the International Code Council ®
DIVISION: 03 00 00—CONCRETE
Section: 03 16 00—Concrete Anchors
DIVISION: 05 00 00—METALS
Section: 05 05 19—Post-Installed Concrete Anchors
REPORT HOLDER:
HILTI, INC.
EVALUATION SUBJECT:
ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed
as an endorsement of the subject of the report or a recommendation for its use. There is no warranty by ICC Evaluation Service, LLC, express or implied, as
to any finding or other matter in this report, or as to any product covered by the report.
Copyright © 2019 ICC Evaluation Service, LLC. All rights reserved. Page 14 of 14