Operation Manual 683 V 11 PDF

COPYRIGHT
No copies or reproductions may be made from this manual, parts lists or illustrations without written prior
consent of Terex Finlay. This manual complete or in part must not be loaned to a third party.
Terex Finlay is a registered trademark for portable screening plant manufactured by Terex Finlay.
683 ENGLISH
OPERATION MANUAL
ISSUE NO. 010608/11
OPERATION MANUAL MUST BE WITH THE MACHINE AT ALL

TIMES
TEREX FINLAY.
DRUMQUIN ROAD, OMAGH, Co.TYRONE N.IRELAND, BT78 5PN
TEL: +44(0)2882 418700
FAX: +44(0)2882 244294 (SALES) 243487 (SPARES) 252740 (TECHNICAL).
EMAIL: mail@terexfinlay.com
WEBSITE: www.terexfinlay.com
Terex Finlay reserve the right to change specification without prior notice.
CO - 1
CONTENTS:
SECTION 1 : SAFETY SA - 2
1.1 SAFETY INTRODUCTION SA - 2
1.2 HYDRAULIC SAFETY SA - 7
1.3 ELECTRICAL AND ENGINE SAFETY SA - 8
1.4 SAFETY BEFORE AND DURING OPERATION SA - 9
1.5 SAFETY BEFORE AND DURING MAINTENANCE SA - 10
1.6 SAFETY BEFORE AND DURING TRANSPORT SA - 12
1.7 SAFETY SIGNS IN THIS MANUAL SA - 13
1.8 SAFETY SIGNS ON YOUR MACHINE SA - 14
1.9 REMOTE STOPS ON YOUR MACHINE SA - 15
1.10 SAFETY GUARDS ON YOUR MACHINE SA - 16
1.11 NOISE LEVELS AROUND YOUR MACHINE SA - 17
SECTION 2 : TECHNICAL INFORMATION TE - 3
2.1 FAMILIARISATION TE - 3
2.2 KEY COMPONENTS TE - 4
2.3 OPTIONS TE - 6
2.4 TECHNICAL DATA TE - 7
2.5 TRANSPORT POSITION DIMENSIONS TE - 8
2.6 WORKING POSITION DIMENSIONS TE - 11
2.7 CORRECT USE OF MACHINE TE - 14
SECTION 3 : INSTALLATION IN - 2
3.1 SAFETY INTRODUCTION IN - 2
3.2 STARTING ENGINE IN - 5
3.4 MOVING THE MACHINE (Wheeled Machine Option Only) IN - 7
3.5 DETACHABLE WHEELED UNIT (OPTIONAL) IN - 8
3.6 MACHINE SETTINGS IN - 12
3.7 TRACKING THE MACHINE IN - 13
3.8 LOWERING SUPPORT LEGS IN - 18
3.9 LEVELLING IN - 19
CO - 2
3.10 RADIO CONTROL HANDSET (OPTIONAL) IN - 20
3.11 RADIO CONTROL RECEIVER UNIT (OPTIONAL) IN - 21
3.12 FITTING SCREEN CATWALK IN - 22
3.13 FITTING CATWALK ACCESS STEPS & FOLD DOWN STEPS IN - 22
3.14 FITTING CATWALK UPPER HANDRAIL IN - 23
3.15 UNFOLDING FINES CONVEYOR IN - 24
3.16 RAISING SCREENBOX & MAIN CONVEYOR IN - 25
3.17 UNFOLDING SIDE CONVEYORS MIDDLE & OVERSIZE GRADES IN - 26
3.18 RAISING VIBRATING GRID TO WORKING POSITION (OPTIONAL)IN - 27
3.19 RAISING REMOTE GRID TO WORKING POSITION IN - 27
3.20 SCREENBOX TRANSPORT BRACKET IN - 28
SECTION 4 : OPERATION OP - 2
4.1 SAFETY INTRODUCTION OP - 2
4.2 SAFETY BEFORE AND DURING OPERATION OP - 6
4.3 MACHINE SETTINGS OP - 7
4.4 OPERATING MACHINE OP - 8
4.5 SCREENING OP - 9
4.6 CONVEYORS SPEED CONTROLS OP - 10
4.7 RADIO CONTROL REJECT TIPPING GRID (OPTIONAL) OP - 11
SECTION 5 : MAINTENANCE MA - 2
5.1 SAFETY INTRODUCTION MA - 2
5.2 SAFETY BEFORE AND DURING MAINTENANCE MA - 6
5.3 HYDRAULIC SAFETY MA - 8
5.4 ELECTRICAL AND ENGINE SAFETY MA - 9
5.5 HYDRAULIC SYSTEM MA - 10
5.6 HYDRAULIC FLUIDS MA - 10
5.7 FILTRATION MA - 11
5.8 OILTANK, PIPES & FITTINGS MA - 12
5.9 DIESEL ENGINE MA - 13
5.10 SCREEN MA - 13
CO - 3
5.11 BELT TRACKING MA - 14
5.12 BELT TRACKING ON YOUR MACHINE MA - 15
5.13 BELT TENSIONING ON YOUR MACHINE MA - 15
5.14 CHANGING SCREEN MESHES MA - 16
5.15 TENSIONING BELTFEEDER CHAIN MA - 18
5.16 CHANGING FUEL FILTER MA - 19
5.17 WATERTRAP MA - 19
5.18 CHANGING HYDRAULIC FILTERS & OIL MA - 20
5.19 CHANGING ENGINE FILTERS & OIL MA - 23
5.20 CHANGING GEARBOX OIL ON TRACKS MA - 26
5.21 TRACK ADJUSTMENT MA - 27
5.22 ADJUSTING BELTFEEDER SCRAPER MA - 29
5.23 RECOMMENDED LUBRICANTS MA - 30
5.24 REMOTE GREASING SCHEDULE MA - 32
5.25 HYDRAULIC RAM MAINTENANCE MA - 33
5.26 MAINTENANCE SCHEDULES MA - 34
SECTION 6 : TRANSPORT TR - 2
6.1 SAFETY INTRODUCTION TR - 2
6.2 SAFETY BEFORE AND DURING TRANSPORT TR - 4
6.3 STOPPING THE MACHINE TR - 6
6.4 PREPARING FOR TRANSPORT TR - 6
6.5 LOWERING VIBRATING GRID TO TRANSPORT POSITION (OPTIONAL) TR - 7
6.6 FOLDING SIDE CONVEYORS (MIDDLE & OVERSIZE GRADES) TR - 8
6.7 REMOVING CATWALK ACCESS LADDER & FOLD-DOWN STEPS TR - 10
6.8 LOWERING SCREENBOX, MAIN AND FINES CONVEYORS TR - 11
6.9 REMOVING CATWALK UPPER HANDRAIL TR - 12
6.10 CLOSING SCREEN CATWALK TR - 12
6.11 DETACHABLE WHEELED UNIT (OPTION) TR - 13
6.12 FOLDING FINES CONVEYOR TR - 15
6.13 RAISING SUPPORT LEGS TR - 16
6.14 RETURNING THE DRAWBAR TO THE TRANSPORT POSITION TR - 17
CO - 4
6.15 READY FOR TRANSPORT TR - 18
6.16 PRIOR TO HAULAGE: TR - 18
SECTION 7 : FAULTFINDING FA - 2
7.1 NO RESPONSE FROM ANY HYDRAULIC SYSTEM FA - 2
7.2 MACHINE OPERATING SLOWLY. NO EXTERNAL OIL LEAKS FA - 2
7.3 EXCESSIVE NOISE FROM HYDRAULIC PUMP FA - 3
7.4 SCREEN NOT WORKING FA - 3
7.5 VIBRATING GRID WILL NOT START FA - 3
7.6 TRACKS WILL NOT OPERATE FA - 4
7.7 BELTFEEDER NOT WORKING WHEN CONVEYOR IS RUNNING FA - 4
7.8 SCHREECHING NOISE WHEN CONVEYOR IS RUNNING. FA - 5
7.9 CONVEYOR BELT NOT RUNNING FA - 5
7.10 CONVEYOR BELT TENDS TO RUN BACK IF STOPPED WITH A LOAD ON THE BELT FA - 5
7.11 REJECT GRID WILL NOT HINGE FA - 6
7.12 SPEED SCREEN WIRE BREAKING PREMATURELY FA - 6
7.13 MESHES BREAKING PREMATURELY FA - 6
7.14 VIBRATING GRID AND SCREEN BEARINGS FAIL PREMATURELY FA - 7
7.15 ENGINE FAILS TO START FA - 7
7.16 BELT STOPS UNDER LOAD FA - 7
7.17 ENGINE STOPS FA - 8
7.18 CONVEYOR BELTS RUNNING OUT OF LINE FA - 8
SECTION 8 : SPARE PARTS SP-2
8.1 SPARE PARTS ORDERING PROCEDURE SP-2
8.2 SPARE PARTS ORDER FORM SP-3
8.3 SPARE PARTS INDEX SP-4
SECTION 9: RECEIVER PROGRAMMING AP-1
SECTION 10 : WARRANTY WA - 1
CO - 5
ENG
SECTION 1: SAFETY
CONTENTS:
1.1 SAFETY INTRODUCTION ................................................................... SA - 2
1.2 SAFETY SIGNS ON YOUR MACHINE ................................................ SA - 19
1.3 WORK AREA SAFETY ......................................................................... SA - 24
1.4 HYDRAULIC SAFETY .......................................................................... SA - 25
1.5 ELECTRICAL AND ENGINE SAFETY ................................................. SA - 26
1.6 SAFETY BEFORE AND DURING OPERATION................................... SA - 27
1.7 SAFETY BEFORE AND DURING MAINTENANCE ............................. SA - 28
1.8 SAFETY BEFORE AND DURING TRANSPORT ................................. SA - 30
1.9 INFORMATION SIGNS ......................................................................... SA - 31
1.10 REMOTE STOPS ON YOUR MACHINE .............................................. SA - 37
1.11 SAFETY GUARDS ON YOUR MACHINE ............................................ SA - 38
1.12 NOISE LEVELS AROUND YOUR MACHINE....................................... SA - 39
SA - 1
ENG
SECTION 1: SAFETY
SECTION 1 : SAFETY
1.1 SAFETY INTRODUCTION
1.1.1 Personal Safety
Operators should be trained in the correct and safe use of all equipment.
Before operation the operator(s) must:-
(i) Have received specific and adequate training in the task to be carried out.
(ii) Have read and understood the Operators Manual and the Safety Signs in this
manual and around the machine(s).
(iii) Knows the location and function of controls and safety features such as emergency
stop buttons and safety guards.
(iv) Be aware of all moving parts of the machine.
(v) Always wear correctly fitting (EN/ANSI approved) protective clothing.
WARNING
1. Loose or baggy clothing can get caught in
running machinery.
2. Protective clothing includes Hard Hat,

Safety Glasses, Ear Defenders, Overalls,
Gloves, Steel Toed Boots and a High
Visibilty Vest.
SA - 2
ENG
SECTION 1: SAFETY
1.1.2 General Safety
Overleaf are the safety symbols used on your machine, a detailed explanation of each
symbol is outlined. Take time to familiarise yourself with the symbols and explanations.
The safety symbols in this section cover the complete Terex Finlay product range, there-
fore every symbol explained may not apply to the your machine.
Safety signs throughout this manual are identified by the safety alert symbol. When you see this
symbol be alert to the possibility of personal injury or death.
Please take time to familiarise yourself with each of these signs and what they mean.
Always follow the instructions in the Safety message.
DANGER
This indicates an imminently hazardous
situation which if not avoided, will result in
death or serious injury.
WARNING
This indicates a potentially hazardous situa-
tion which, if not avoided, could result in
CAUTION This indicates a potentially hazardous situa-

tion which, if not avoided, may result in
minor or moderate injury.
It may also be used to alert against unsafe
practices.
IMPORTANT This indicates a statement of company

policy, which if not adhered to will result in
damage to your machine and/or other peo-
ples property.
SA - 3
ENG
SECTION 1: SAFETY
DANGER
1. Entanglement Hazard.
Contact with moving belt will result in
serious injury or death.
2. Stay clear of moving belt.
3. Do not operate this machine without all

guards and covers in place.
4. Switch off and lockout machine before

adjusting or servicing .
DANGER
1. Injection Hazard.
Beware of escaping Hydraulic oil. High
pressure hydraulic oil can penetrate the
skin causing serious injuries.
2. Always relieve pressure from the hydraulic

system before disconnecting hydraulic
lines, attempting maintenance or
adjustments. Use a piece of cardboard to
check for oil leaks.
3. If oil is injected under the skin, get medical

help immediately.
4. Read manual prior to operation
SA - 4
ENG
SECTION 1: SAFETY
DANGER 1. Electrocution Hazard.

Risk of serious injury or death will result
from contact with electrical power lines.
2. Beware of overhead cables when folding

main conveyor
3. Maintain required clearance
Line Required
Voltage Clearance
0 - 50kW 10 ft (3.0M)
50 - 200kW 15ft (4.6M)
200 - 350kW 20ft (6.1M)
350 - 500kW 25ft (7.6M)
500 - 750kW 35ft (10.7M)
750 - 1000kW 45ft (13.7M)
4. Contact electric powerline owner, Electric

power shall be disconnected or powerline
moved or insulated before machine
operation
DANGER
1. Electrocution Hazard
Contact with hazardous voltage will result in
2. Disconnect, Lockout power before

servicing.
Only authorized personnel may service this
equipment.
3. Read all manuals prior to operation.
SA - 5
ENG
SECTION 1: SAFETY
DANGER
1. Entanglement Hazard.
Do not reach into an unguarded
machine.Contact with shredder will result in
2. In-running nip points can cause serious

injury or even death. Your arm could be
pulled in and amputated.
3. Switch off and lockout machine before

opening or removing guard doors.
WARNING
1. Impact Hazard.
Contact with spring loaded doors can
result in serious injury.
2. Keep head and face away from door.

Keep hand firmly on door until it is
completly open.
SA - 6
ENG
SECTION 1: SAFETY
DANGER
1. Magnetic Hazard.
Risk of serious injury or death.
2. Magnetic fields can disturb pacemaker

operation and result in serious injury or
death to pacemaker wearer.
3. Keep Clear from Magnet.
DANGER
1. Flying material Hazard.
2. Platform is for Maintenance purposes only.
3. If Flying material hits the head or body it

can cause serious injury or death .
4. Keep Clear. Do not use platform when

plant is in operation.
SA - 7
ENG
SECTION 1: SAFETY
DANGER
1. Flying material Hazard.

2. Flying material can cause loss or

degradation of eye sight.
3. Wear proper eye personal protective

equipment.
DANGER
1. Crush Hazard.
2. Death or serious injury can result from

contact with the Track frames.
3. Keep clear of Track frames when the unit is

in operation.
SA - 8
ENG
SECTION 1: SAFETY
WARNING
1. Improper operation or maintenance can
result in serious injury or death.
2. Read and understand the operators

manual before using or maintaining
machine.
2. Read and understand safety signs before

using or maintaining machine .
3. If you do not understand the information in

the manuals, consult your supervisor, the
owner or the manufacturer.
WARNING
1. Burn Hazard.
Contact with hot surfaces can result in
serious injury or death
2. KEEP CLEAR . Allow surfaces to cool

before servicing
SA - 9
ENG
SECTION 1: SAFETY
WARNING
1. Falling Material Hazard.
2. Do not walk near material discharge

areas.
You are at risk of serious injury or death.
3. Keep Clear of hopper during operation
WARNING
1. Crush Hazard.
Beware of dangerous Hand and Foot
crush points.
2. Do not use any body parts e.g. hands or

feet to check hole alignment or support
machinery.
3. Always use pins and/or mechanical

supports provided.
SA - 10
ENG
SECTION 1: SAFETY
WARNING
Crushing Hazard.
Unsupported shredder can crush you.
Death or serious injury can result.
1. Raise Shredder.
2. Connect red safety bar.
3. Switch off and Lockout machine before

carrying out any maintenance work under
the shredder.
WARNING
1. Crush Hazard.
Engine inspection cover can crush..
2. death or serious injury can result.
3. Install support before working under or

around engine inspection cover.
SA - 11
ENG
SECTION 1: SAFETY
WARNING
Automatic Startup
Conveyors and related equipment may
start at any time without warning.
SERIOUS INJURY or DEATH could result.
Unauthorized persons prohibited.
Switch off, and lockout all energy sources

prior to performing maintenance or
servicing.
WARNING
INHALATION HAZARD
Death, serious injury or delayed lung
disease may result from breathing
hazardous dust.
Use dust suppression or dust collection

equipment to minimise the dust exposure
during operation of this machine. Use
approved respiratory protection to avoid
inhalation of dusts, when required by
Federal, State, and local safety health
regulations. Contact your employer to
establish whether these regulations require
that you use respiratory protection.
SA - 12
ENG
SECTION 1: SAFETY
WARNING
Crushing Hazard.
Contract with folding conveyors can result
in death or serious injury.
Keep clear of conveyors when folding for

transport or opening to working position.
Read all manuals prior to operation.
WARNING
Explosion Hazard.
May cause severe injury or death due to
ignition of explosive gases.
Keep welding sparks away from the

battery area. Remove battery if required.
SA - 13
ENG
SECTION 1: SAFETY
WARNING
Electrocution Hazard.
Contact with hazardous voltage will result in
Disconnect, lockout power before

servicing.
Only authorizd personnel may service this

equipment.
Read all manuals prior to operation.
WARNING
Hearing Hazard.
Exposure to loud noise could result in
serious hearing loss.
Wear proper hearing personal protective

equipment.
SA - 14
ENG
SECTION 1: SAFETY
WARNING
Explosion / Burn Hazard.
Death, burns, blindness or serious injury
can result from release of pressurized
liquids or due to ignition of explosive gases
and corrosive acid.
Keep all open flames and sparks away.

Wear personal protective equipment,
including shield, gloves and long sleeve
shirt. Consult operation and maintenance
manual for jump starting instructions. Read
all manuals prior to operation.
WARNING
Entanglement Hazard.
Exposed buckets can cause severe injury
or death.
Keep clear of exposed buckets.
Switch off and lockout machine before

opening, removing guards or servicing.
SA - 15
ENG
SECTION 1: SAFETY
WARNING
1. Fall Hazard.
Falling from this machine can result in
serious injury or even death.
2. Do not Climb on Machine.
3. Always use a suitable lifting platform to

service the machine.
WARNING Vehicle Hazard.

Vehicle control can be affected by improper
setup of vehicle.
1. Check tyre pressures.
2. Check wheel nut torque. Recheck wheel nut

torque every 150 miles (200km).
3. Connect and check braking system.
SA - 16
ENG
SECTION 1: SAFETY
California Proposition 65
The following warnings are not attached to

your machine, but in the State of California
operators must be aware of the following
health warnings.
WARNING
Battery Posts terminals and related
accessories contain lead compounds,
chemicals known in the State of California to
cause cancer and reproductive harm.
Wash Hands after Handling.
WARNING
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects, and
other reproductive harm.
SA - 17
ENG
SECTION 1: SAFETY
Lockout procedure.
Lockout is a procedure that is designed
to prevent the unexpected or accidental
startup of equipment and to alert all
workers whenever it is unsafe to operate
any piece of equipment. When used as
intended, Lockout also protects personnel A
from energy stored in devices such as
springs, accumulators, batteries, hydraulic
systems, etc.
When the symbols below appear on a
safety sign it indicates that the machine
must be switched off and locked out
before maintenance can be carried out. Starter Panel
The Isolator Switch (ItemB) is located be-

side the battery box, the switch cuts the elec-
tric supply from the battery ensuring the ma-
chine cannot be operated. The machine
must always be isolated prior to any main-
tenance work being carried out.
Isolator Switch “ON“ Machine Operational
To Lockout:
(i) Turn off the Engine at Starter Panel

and remove key (Item A)
(i) Rotate the switch (item B) to the

“OFF” position (Item C). C
(ii) Attach a padlock (Item D) to secure

in the lockout position.
(iii) During maintenance work always D

ensure the isolator is locked so the
machine cannot be started
accidently.
Isolator Switch “OFF“ and Locked out
Machine cannot operate
SA - 18
ENG
SECTION 1: SAFETY
1.2 SAFETY SIGNS ON YOUR MACHINE
Safety Signs are important features of your Finlay machine. Please take time to
familiarise yourself with their meaning and locations on the machine as seen below.
2 2






 
8 31 7 2 8
8 7 4 3,28,29
7
25
19 25
IMPORTANT
ANY DAMAGED, MISSING OR PAINTED
OVER SAFETY SIGNS MUST BE
2 REPLACED IMMEDIATELY
OPTIONS- Additional safety signs

Cutter Unit - 10
Wheeled Machine - 9
Electric machine - 12
SA - 19
ENG
SECTION 1: SAFETY
ANSI Safety Signs (used in USA, AUSTRALIA, N. ZEALAND CANADA)
1. 2. 3. 4.
5. 6. 7. 8.
9. 10. 11. 12.
13. 14. 15. 16.
17. 18. 19.
SA - 20
ENG
SECTION 1: SAFETY
20. 21. 22. 23.
24. 25. 26. 27.
28. 29. 30. 31.
SA - 21
ENG
SECTION 1: SAFETY
ISO Safety Signs- (Yellow Background, Black Graphics)(INTERNATIONAL)

1. 2. 3. 4.
5. 6. 7. 8.
9. 10. 11. 12.
13. 14. 15. 16.
17. 18. 19.
SA - 22
ENG
SECTION 1: SAFETY
20. 21. 22. 23.
24. 25. 26. 27.
28. 29. 30. 31.
SA - 23
ENG
SECTION 1: SAFETY
1.3 WORK AREA SAFETY
1. Keep the work area as neat and as clean as practical.
2. Keep all warning and caution signs clear and up to date
3. Make certain all electrical equipment is properly grounded.
4. Store hazardous materials in restricted access areas and mark them clearly.
5. Do not smoke or allow smoking near flammable fuels or solvents. Use non-flamma-
ble solvents for cleaning parts and equipment.
6. Make certain enough ventilation is present to run engines safely. Do not start an
engine in an enclosed space without properly vented exhaust. Exhaust fumes from
gasoline or diesel engines can kill!
7. Avoid electrical and static sparks and any open flame while handling, storing, mov-
ing or pouring fuels, electrolytes for batteries, hydraulic fluids or coolants
8. Check for leaks in tanks or tubing with flashlights or other proper equipment. Never
use an open flame to check for leaks.
9. Know where fire extinguishers and other fire suppression equipment are located.
Learn how to use them.
10. Be alert and wary around any pressurized system: hydraulic or air. High pressure
gases and oils can be very dangerous. Know your equipment and operate it prop-
erly.
11. Be alert and watch for pinch points, closing mechanisms, and falling parts when
working on or around any machinery. Keep hands and tools clear
12. Clean and properly labeled tools are safer tools. Keep your equipment and tools in
order.
13. Always use hoisting equipment for heavy loads. Regularly check hooks, cables,
shackles and chains for stretch and wear. Never overload hoists, cranes or other
lifting devices.
14. Keep your equipment clean and free of dirt and grease so it can be checked for
loose, cracked or broken parts. Replace defective parts as soon as they are dis-
covered.
15. For questions concerning accumulators, which are pressure-containment vessels,

contact your Terex Finlay distributor. Malfunctioning valves or poor maintenance
practices can result in build-up of extremely high hydraulic and/or pneumatic pres-
sures inside the accumulator.
SA - 24
ENG
SECTION 1: SAFETY
1.4 HYDRAULIC SAFETY
1. Never disable or alter any hydraulic circuit or component without consulting with Finlay
Hydrascreens or your local dealer.
2. Any work carried out on a hydraulic system must be performed by an engineer with
special knowledge and experience in hydraulics.
3. Relieve all pressure in hydraulic system by returning controls to the neutral position.
Turn machine off and isolate power supply before any pipes, filter caps, filters or hydrau
lic fittings are disconnected or removed.
4. Ensure replacement hydraulic components are the same standard and quality as the
original parts. Ensure they are fitted correctly.
5. Beware of hydraulic oil leaks. Hydraulic fluid under pressure can penetrate the skin or
damage eyes. Fluid leaks under pressure may not be visible. Use a piece of cardboard
to find leaks but do not use bare hand.
6. Wear safety goggles for eye protection. If fluid enters skin or eye, get immediate medical
attention.
7. Replace any damaged hydraulic pipe. Leaks can cause fires. Always ensure a replace-
ment pipe has the same specification as the original pipe, length, fittings, orientation and
diameter. Ensure pipes are laid and fitted correctly.
8. Do not exceed safe limits. Never set a pressure relief valve to a pressure higher than
that set at the factory. 175 Bar (2500 PSI).
DANGER
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING SERI-
OUS INJURIES
SA - 25
ENG
SECTION 1: SAFETY
1.5 ELECTRICAL AND ENGINE SAFETY
1. Never work on the electrical system of any equipment unless you are thoroughly famil-
iar with system details.
2. Work on the electrical system must only be carried out by a qualified electrician.
3. If machine is electric-hydraulic or direct electric drive, the ‘mains’ electrical supply to the
machine should always be isolated by unplugging/uncoupling the ‘mains’ power socket.
4. The electrical equipment of the machine should be inspected at regular intervals. Dam-
aged cables or loose connections must be corrected immediately. Use only original
fuses with the specified current rating.
5. It is recommended that an earth leakage safety switch be fitted in the supply line to the
power point on site. Special care should be taken to ensure that earth wires are cor-
rectly connected.
6. Disconnect the battery ground leads whenever performing any electrical maintenance or
servicing to your engine.
7. Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and reproductive harm.
Wash hands after handling.
8. Never short across the starter terminals of a battery as this can cause a fire and could
also damage the electrical system.
9. Battery electrolyte contains acid and can cause serious injury. Avoid contact with skin
and eyes. Use gloves and protective glasses.
10. Diesel engine exhaust emissions contain products of combustion which may be harmful
to your health. Always operate the machine in a well ventilated area and if operating in
an enclosed area, vent the emissions outside.
11. Do not touch any part of the engine or exhaust system. Allow the engine and exhaust to
cool before performing any repair or maintenance.
12. Never fill the fuel tank with the engine running, while smoking or when near an open
flame.
13. Never overfill the tank or spill fuel. If fuel is spilled, clean it up immediately.
DANGER
ALL ELECTRICAL
WORK MUST BE
CARRIED OUT BY A
QUALIFIED
ELECTRICIAN
SA - 26
ENG
SECTION 1: SAFETY
1.6 SAFETY BEFORE AND DURING OPERATION
Only qualified and trained personnel should attempt to operate this machinery.
1. Read and understand the Operators Manual before you start the machine.
Study the DANGER, WARNING, CAUTION and IMPORTANT safety signs on your machine.
2. Check your machine and have all systems in good operational condition.
- Check for broken, missing or damaged parts.Replace and make necessary repairs.
- Ensure all safety guards and emergency stops are fitted and in working order.
- See ‘Daily Maintenance’ for more detailed checklist before start-up.
3. Before starting, walk completely around the machine. Make sure no one is under it, on it or
close to it. Let other workmen and bystanders know you are starting up and do not start
until everyone is clear of the machine.
4. During operation, do not climb onto, over or under moving conveyor belts and rollers.
Always use ladders, steps and walkways when mounting and dismounting.
5. Hole alignment on mechanical supports must be checked and secured with pins provided
and in accordance with safety signs.
6. Never check the tension of ‘V’ belts, drive chains and conveyors when machine is running.
7. Never work or stand beneath machinery or attachments as it is raised or lowered.
8. Never work or stand beneath machinery as they are being loaded with and/or discharging
material.
9. Follow safe operating practices. Operate the machine controls smoothly. Avoid sudden
stops, starts or changes in direction.
10. Only use emergency stop buttons or emergency stop lines (if fitted) in emergency situations
or during safety drills.
11. After each day’s operation, always run the machine dry; never leave material in the
beltfeeder on conveyor belts or screenbox. Starting a machine with a full load will cause
strain problems in your machine.
WARNING
BEFORE OPERATING
THE MACHINE YOU
MUST READ AND
UNDERSTAND THE
OPERATORS MANUAL
SA - 27
ENG
SECTION 1: SAFETY
1.7 SAFETY BEFORE AND DURING MAINTENANCE
Maintenance should only be carried out by trained and qualified personnel.
1. Whenever maintenance or service is being carried out a minimum of two (2) persons
should be present at all times. NEVER WORK ALONE.
2. Prepare yourself. Wear a hard hat, safety goggles, hearing protection and other protec-
tive equipment as required by job conditions. Do not wear loose clothing or jewellery that
can catch on controls or moving parts. Long hair must be tied back.
3. Prepare the machine. Move the machine onto a level surface and apply parking brakes
and/or wheel chocks. Shut off the engine and remove the key. Relieve all hydraulic
pressure by returning controls to neutral. Secure all hydraulically operated attachments
with pins provided.
4. Isolate all electrical supplies to the machine before starting any maintenance work.
5. Never attempt repairs or adjustments to the machine while it is running. (Exempt to this
rule: Belt tracking adjustments are only possible during working process - see Mainte-
nance Section Belt Tracking).
6. Remove only guards or covers that provide access. Wipe away excess grease and oil.
7. Never leave guards off or access doors open when unattended. Keep bystanders away
if access doors are open.
8. When working beneath raised equipment, always use blocks, jack-stands or other rigid
and stable supports. Never work under unsupported equipment.
9. Performing work above 6ft-6” (2m) always use an approved (EN/ANSI) safety harness.
Always use walkways and platforms provided or a safe secure platform approved by the
machine operators management. Do not use any unauthorised or unsafe platforms.
10. Never operate any type of engine without proper ventilation – EXHAUST FUMES CAN
KILL. (See Electrical and Engine Safety for more detailed checklist).
11. Checking for hydraulic leaks. Beware hydraulic fluid under pressure can penetrate the
skin or damage eyes. Fluid leaks under pressure may not be visible. Use a piece of
cardboard to find leaks but do not use bare hand.
12. Wear safety goggles for eye protection. If fluid enters skin or eye, get immediate medi-
cal attention. (See Hydraulic Safety for more detailed checklist).
13. Clean or replace damaged, missing or painted over safety signs that cannot be read.
14. Rotating and moving parts must be inspected during maintenance and replaced if
cracked or damaged. Excessively worn or damaged parts can fail and cause injury or
death.
SA - 28
ENG
SECTION 1: SAFETY
15. After maintenance, tighten all bolts, fittings and connections.

Install all guards, covers and shields. Replace or repair any damaged ones. Refill and
recharge pressure systems with recommended fluids.
Start the engine and check for leaks. Operate all controls and make sure the machine is
functioning properly. After testing, shut down, check the work you performed (any miss-
ing cotter pins, washers, locknuts, etc.)?
Recheck all fluid levels before releasing machine for operation.
WARNING
PRACTICE SAFE
MAINTENANCE READ
AND UNDERSTAND
THE OPERATORS
MANUAL BEFORE
DOING ANY WORK
SA - 29
ENG
SECTION 1: SAFETY
1.8 SAFETY BEFORE AND DURING TRANSPORT
1. The preparations to move equipment by articulated lorry should be supervised by a

minimum of two (2) persons.
2. Ensure persons transporting the machine adhere to all Safety Signs and procedures.
3. Before transportation on public roads, ensure the machine has been properly secured
with no loose material left in or on the machine. (See Section 6 – Transport).
On Wheeled Machine
4. Ensure wheel nuts are torqued between 500 to 550 ft.lb (69 to 76 kg.m) prior to transport.
5. Check your tyres for:- - correct pressure

- cuts or bulges
- nails or spikes
- uneven or excessive wear
- missing valve caps
6. Check your wheels for:- - damaged rims

- missing or loose wheel nuts or bolts
- obvious misalignment
7. Have cuts or punctures repaired by authorised personnel before adding air.

Beware an over-inflated tyre can explode and cause serious injury or death.
8. Extreme caution is required when transporting machinery on site. Soft or uneven ground
may cause accidents.
9. When transporting a machine on a truck or trailer, know the overall height to avoid
contacting overhead obstructions such as bridges, power lines etc. (See Technical
Section)
SA - 30
ENG
SECTION 1: SAFETY
1.9 INFORMATION SIGNS
A number of information signs are located

on your machine, these signs give
information that must be followed to
prevent damage to the machine. The
information outlined in the next few pages
covers the entire Finlay product range
therefore some of the signs may not relate
to the specific product you have.
Tighten all whell nuts before towing,
Read Manual for details
Do not elevate with pins in position
Remove pins prior to elevation.
SA - 31
ENG
SECTION 1: SAFETY
Prior to Transport
Ensure transport pins & chains are secure.
Maximum Grid Speed 1050 RPM
Change reduction gear oil every 1000 hours

or at least every 6 months.
Use oil type : DARMEX 9140 NMNND
SA - 32
ENG
SECTION 1: SAFETY
Machine Lift point.
Machine should only be lifted using all lift

point locations
Recommended Hydraulic Oil ISO 46.
Oil must be between Minimum and

Maximum levels (Red).
It is preferable to have the oil level in Green

area (üarea)
.
When Transporting
Do not tow machine in elevated position.
Lower the telescopic.
SA - 33
ENG
SECTION 1: SAFETY
Site drawbar must not be used on public

roads, for site use only.
Use 5th wheel coupling on public roads.
Hydraulic power connections.
1. Pressure Line
2. Return Line
3. Bleed Line
Do not Stop the Hydrasander with

material in the machine.
Ensure Hydrasander has discharged all

sand before stopping..
SA - 34
ENG
SECTION 1: SAFETY
Welding can destroy the electrical

components on your machine.
1. Switch off machine.
2. Refer to Operation manual,ie

Disconnecting remote receivers,
Electronic control Modules if fitted.(see
Installation section)
3. Isolate the machine using Isolator

switch located on the powerunit.
4. Welding can now take place
Protect wiring, hoses and other exposed

components from welding debris and
splatter.
The track hooks must only be used to Tie

down the macine.
The track hooks must not be used as a lifting

hook.
Do not try to unfold the conveyors with the

Transport pins in position.
Remove the Transport securing pins before

and unfold the conveyor.
SA - 35
ENG
SECTION 1: SAFETY
Do not operate the adjust control when

the crusher isoperating.
Stop the crusher and then adjust.
SA - 36
ENG
SECTION 1: SAFETY
1.10 REMOTE STOPS ON YOUR MACHINE
There are 6 off Remote Stop Buttons on your machine(Plus 1 on remote Handset and
Dog lead).
Please take time to familiarise yourself with their locations on the machine as seen below.





 
 
IMPORTANT
REMOTE STOP BUTTONS ARE AN
IMPORTANT SAFETY FEATURE IF
DAMAGED OR BROKEN THEY MUST
BE REPLACED IMMEDIATELY
SA - 37
ENG
SECTION 1: SAFETY
1.11 SAFETY GUARDS ON YOUR MACHINE
Safety Guards are important features of the Finlay machine. Please take time to
familiarise yourself with their locations on the machine as seen below.
1 2 3 4 5 6 7 8




 
 
9 10 11 12 13 14 15 16 17 18 19 20 21
1. Vibrating Grid Side Guard (Both Sides)

2. Main Conveyor Side Guards
3. Side Conveyor Cheeseguard
WARNING
4. Side Conveyor Drive Coupling Guard
5. Return Roller Nip Guard
6. Screenbox Guard (Both Sides) ALWAYS REPLACE SAFETY GUARDS
AFTER MAINTENANCE.
7. Fines Conveyor Cheeseguard NEVER START THE MACHINE WITH
8. Fines Conveyor Drive Coupling Guard FAULTY OR MISSING GUARDS.
9. Beltfeeder Internal Rear Guard
10.Beltfeeder Guard Rear Door
11.Beltfeeder Inverted Guard
12.Beltfeeder Internal Side Guards (Both Sides)
13.Beltfeeder Guard Side Doors (Both Sides)
14.Main Conveyor Idler Drum Guard
15.Chain and Sprocket Guard
16.Engine Guards
17.Side Conveyor Idler Drum Guard
18.Fines Conveyor Feedboot Rear Guard
19.Fines Conveyor Inverted Guard
20.Fines Conveyor Feedboot Side Guards (Both Sides)
21.Return Roller Nip Guard
SA - 38
ENG
SECTION 1: SAFETY
1.12 NOISE LEVELS AROUND YOUR MACHINE
Noise Levels for the 683 Supertrak -Engine Deutz TCD 2012 LO4 (Running on Empty)
81dB
84dB
86dB
10 m (32’-8”) RADIUS 79dB
5 m (16’-4”) RADIUS 83dB
1 m (3’-3”) RADIUS 89dB
89dB
79dB
83dB
90dB
86dB
84dB
WARNING
CONSTANT HIGH
NOISE LEVELS
EAR PROTECTION
MUST BE WORN
SA - 39
SECTION 2: TECHNICAL ENG
INFORMATION
Contents
2.1 FAMILIARISATION ..................................................................................... TE - 3
2.2 KEY COMPONENTS ................................................................................. TE - 4
2.3 OPTIONS ................................................................................................... TE - 6
2.4 TECHNICAL DATA .................................................................................... TE - 7
2.5 TRANSPORT POSITION DIMENSIONS .................................................... TE - 8
2.6 WORKING POSITION DIMENSIONS ....................................................... TE - 11
2.7 CORRECT USE OF MACHINE ................................................................ TE - 14
TE - 1
INFORMATION
TE - 2
INFORMATION
SECTION 2 : TECHNICAL INFORMATION

2.1 FAMILIARISATION
Left Hand Side
1 2 3 4 5 6 7 8 9 10
Rear Front
11 12 13 14 15 16 17 18
Right Hand Side
1. Vibrating Grid (Optional) Right and Left hand sides:-

2. Beltfeeder (Beneath Grid)
As viewed from the Rear of the machine.
3. Main Hydraulic Control Panel
4. Hydraulic Tank Front:-
5. Engine Compartment
The Fines conveyor end of the machine.
6. Middle Grade Conveyor
7. Control Valve for Middle Grade Conveyor Rear:-
8. 12 X 5 Screen
The Hopper end of the machine.
9. Catwalk Around Screen
10.Fines Conveyor
11.Rear Jack Leg
12.Fuel Tank Inlet
13.Battery
14.Crawler Tracks
15.Oversize Conveyor
16.Catwalk Access Ladder
17.Control Valve for Fines & Oversize Conveyor
18. Main Conveyor
TE - 3
INFORMATION
2.2 KEY COMPONENTS
2.2.1 Engine Compartment

The machine is powered by a Deutz TCD
2012 LO4 water cooled diesel engine out-
put 74.9kW (100hp) coupled to hydraulic
pumps.
Fitted in a purpose built compartment it is
situated next to the hydraulic tank providing
easy access to all filters and gauges.
Access to the engine compartment area is
gained hinged doors on either side of the
compartment.
2.2.2 Screen
The Twin deck Screen is designed dimen-
sions 3.65 metres (12’-0”) long by 1.5 me-
tres (5’-0”) wide.
Screenbox features include heavy duty bear-
ings and springs, crash box fitted with wear
plates and interchangeable mesh design for
quick and efficient fitting.
Optional external side tensioning allows
quick and easy tensioning of bottom deck
meshes.
2.2.3 Twin Track Undercarriage
The machine is mounted on and driven by a
high specification tracked undercarriage fit-
ted with transmittal gearboxes with integrated
brake and overcentre valve.
The movement of the machine is controlled
by two alternative methods either by a hand-
held radio control transmitter or a hand held
control connected to the receiver by a wan-
der lead.
2.2.4 Hopper & Beltfeeder

The Loading Hopper fitted beneath the grid
area is designed with a 6.8 cu metre (8.9 cu
yds) capacity and tapered sides for greater
efficiency.
The variable speed inclined beltfeeder fitted
with a 1050mm (42”) wide belt has a speed
of 0-16m/min.Driven by chain & sprocket the
beltfeeder can handle the most difficult ma-
terial with maximum efficiency.
TE - 4
INFORMATION
2.2.5 Product Conveyors

The Fines, Middle grade and Oversize con-
veyors can be hydraulically folded from the
transport to working positions from their con-
trol panels at ground level providing easy
access and vision to each conveyor.
This facility can leave the machine ready for
road or site within minutes.
A unique feature of each conveyor is their
built in variable speed which is controlled
from the main hydraulic control panel.
2.2.6 Central Control Panel

The Main hydraulic control panel fitted at
ground level has all the controls centrally
located.This allows the operator to quickly
and easily optimise production preventing
unnecessary downtime.
Controls for the folding discharge convey-
ors are stragetically positioned at 2 points
beside these conveyors to allow clear
vision when raising and lowering them into
position.
2.2.7 Low Level Greasing

The 683 Supertrak has low level greasing
to all bearings.Grease pipes are returned
from each bearing to ground level where
maintenance can be performed with ease.
(see the maintenance schedule in
Section 5.24 for a detailed checklist)
TE - 5
INFORMATION
2.3 OPTIONS
2.3.1 Vibrating Grid

The Vibrating grid with loading dimensions
3.7m (12-2”) x 1.9m (6-2”) is designed with
split level scalping grizzly to achieve higher
screening efficiency. The grid is fitted with
interchangeable cassettes for desired bar
spacing. Cassettes are also interchange-
able with heavy duty mesh or punch plate
depending on application.
The grid is supported on spring mounts giv-
ing excellent support to the vibrating system. Vibrating Grid
2.3.2 Radio Control Handset for

Undercarriage
2.3.3 Detachable Wheeled Unit
2.3.4 12ft or 14ft Remote Tipping

Reject Grid
2.3.5 12ft or 14ft Beltfeeder
2.3.6 Deflector Doors

Radio Control Handset for Undercarriage
2.3.7 Hydraulic Bottom Deck Screen
Tensioning
2.3.8 Hopper Dead Plate
2.3.9 Dust Covers on Main & Fines
2.3.10 Dust Suppression on Fines
2.3.11 Twindeck Vibrating Grid
2.3.12 Widespread Bogie

Detachable Wheeled Unit
2.3.13 Quick Release Screen Wedges
TE - 6
INFORMATION
2.4 TECHNICAL DATA
2.4.1 Conveyor Speeds METRES/MIN FEET/MIN
Beltfeeder (Variable Speed) 0-16 0-53
Main Conveyor 90 295
Fines Discharge Conveyor 90 295
Side Discharge Conveyors (Variable Speed) 0-80 0-263
2.4.2 Engine Speed 2200 RPM
2.4.3 Maximum Screen Speed 1200 RPM
2.4.4 Hydraulic Pressures BAR PSI
Maximum Working Pressure on Tracks 245 3550

Maximum Working Pressure on rest of machine 172 2500
Pressure Rating on Hydraulic Hoses 3/8” 330 4800
1/2” 275 4000
3/4” 215 3125
2.4.5 Machine Weight TONNES US TONS

(with Vibrating Grid) 24.8 27.4
2.4.6 Noise Levels
Sound Level at Operators Position 98 dB(A)
2.4.7 Tank Capacities LITRES GAL (US) GAL (UK)
Diesel Tank Capacity 324 86 71
Hydraulic Tank Capacity 500 132 110
TE - 7
INFORMATION
2.5 TRANSPORT POSITION DIMENSIONS
2.5.1 683 SUPERTRAK -TRANSPORT POSITION DIMENSIONS
3287mm [10'-9"]
3196mm [10'-6"]
 

  
14469mm [47'-6" ]
WIDTH: 3000mm [9’-8”]
2.5.2 683 SUPERTRAK ON LOWLOADER
14872mm [48'-10" ]
3196mm [10'-6"]
 
 
 
850mm [2'-8"] Assumed
NOTE: The 683 SUPERTRAK must have its Vibrating Grid Side flaps
folded down for transport as shown in this diagram.
TE - 8
INFORMATION
2.5.3 683 HYDRASCREEN -TRANSPORT DIMENSIONS
TE - 9
INFORMATION
2.5.5 683 SUPERTRAK TRANSPORT DIMENSIONS

(DETACHABLE WHEELED UNIT- OPTION)
15000 [49'-3"]
4267 [14'-0"]
1300 [4'-3"] 484 [1'-7"] 3720 [12'-2"]
TE - 10
INFORMATION
2.6 WORKING POSITION DIMENSIONS
2.6.1 683 SUPERTRAK - WORKING POSITION DIMENSIONS

4192mm [13'-9" ]
5157mm [16'-11" ]



4221mm [13'-10"]
3892mm [12'-9"]
 

 
3650mm [12' ]
15889mm [52'-2" ]
17195mm [56'-4"]
3420mm [11'-3"]
TE - 11
INFORMATION
2.6.2 683 HYDRASCREEN - WORKING POSITION DIMENSIONS
TE - 12
INFORMATION
2.7 CORRECT USE OF MACHINE
1. This machine should be used, for the loading, conveying, screening and stockpiling
of Recyclable and Aggregate type materials. e.g. Sand, gravel, chalk, ore, topsoil,
greenwaste,demolition..etc.
This does not include hot materials, which will damage your machine.
2. Machine should be run in well ventilated areas.
3. Appropriate space should be allowed for material stockpiles and loading of

machine.
4. This machine should only be loaded via its Loading hopper and beltfeeder.
Loading materials on the main belt or directly onto the screen may cause surge
blockages and eventual damage to the machine.
5. Before operating, ensure the machine has been properly installed. (See Section
3.Installation)
6. Before operating, the machine should be levelled across the axles or undercarriage
and along the chassis . Ensuring that the weight of the machine is evenly distributed.
(See Section 3.9 Levelling)
7. Before operation the operator(s) must:

(i) Have received specific and adequate training in the task to be carried out.
(ii) Have read and understood the safety instructions in Section 1
(iii) Knows the location and function of controls and safety features
(iv) Be aware of all moving parts of the machine
8. Before operating the operator(s) must ensure that they are properly equipped with
hard hat, ear and eye defenders.
9. Before operation, all safety guards must be in place
10. Before operation, ensure the machine has been properly lubricated. Always adhere
to the lubrication schedule provided. (See Section 5.24 - Remote Greasing
Schedule)
11. Before transportation on public roads, ensure the machine has been properly
secured with no loose material left in or on the machine. (See Section 6 - Preparing
for Transport)
12. After each day’s operation, always run the machine dry, never leave material in the
beltfeeder or on conveyor belts. Starting a machine with a full load will cause strain
problems in your machine.
TE - 13
SECTION 3: INSTALLATION ENG
Contents
3.1 SAFETY INTRODUCTION ........................................................................... IN - 2
3.2 STARTING ENGINE ..................................................................................... IN - 5
3.4 MOVING THE MACHINE (Wheeled Machine Option Only) ......................... IN - 7
3.5 DETACHABLE WHEELED UNIT (OPTIONAL) ............................................ IN - 8
3.6 MACHINE SETTINGS ................................................................................ IN - 12
3.7 TRACKING THE MACHINE ....................................................................... IN - 13
3.8 LOWERING SUPPORT LEGS ................................................................... IN - 18
3.9 LEVELLING ................................................................................................ IN - 19
3.10 RADIO CONTROL HANDSET (OPTIONAL) .............................................. IN - 20
3.11 RADIO CONTROL RECEIVER UNIT (OPTIONAL) .................................... IN - 21
3.12 FITTING SCREEN CATWALK ................................................................... IN - 22
3.13 FITTING CATWALK ACCESS STEPS & FOLD DOWN STEPS ................ IN - 22
3.14 FITTING CATWALK UPPER HANDRAIL ................................................... IN - 23
3.15 UNFOLDING FINES CONVEYOR ............................................................. IN - 24
3.16 RAISING SCREENBOX & MAIN CONVEYOR .......................................... IN - 25
3.17 UNFOLDING SIDE CONVEYORS MIDDLE & OVERSIZE GRADES ....... IN - 26
3.18 RAISING VIBRATING GRID TO WORKING POSITION (OPTIONAL) ........ IN - 27
3.19 RAISING REMOTE GRID TO WORKING POSITION ................................. IN - 27
3.20 SCREENBOX TRANSPORT BRACKET ................................................... IN - 28
IN - 1
SECTION 3 : INSTALLATION
DANGER
1. Nip Hazard. Do not reach into
an unguarded machine.
2. In-running nip points can cause

Your arm could be pulled in
and amputated.
3. Switch off and lockout machine

before opening or removing
guard doors.
DANGER
1. Beware of escaping Hydraulic oil.
High pressure hydraulic oil can
penetrate the skin causing serious
injuries.
2. Always relieve pressure from the
hydraulic system before attempt-
ing maintenance or adjustment.
3. If oil is injected under the skin, it
must be surgically removed or
gangrene will result.
Get medical help immediately.
DANGER
1. Electrical Hazard.
2. Never work on the electrical

system of any equipment unless
you are thoroughly familiar with
system details.
3. Work on the electrical system

must only be carried out by a
qualified electrician.
IN - 2
DANGER

and amputated.

guard doors.
WARNING 1. Read and understand the

operators manual before you
work at this machine.
2. Study the different safety signs

on this machine.
3. Only qualified and trained

personnel should attempt
to work at this machine.
WARNING
1. Loose or baggy clothing can get
caught in running machinery.
2. Always wear correctly fitting

(EN/ANSI approved) protective
clothing.
3. Protective clothing includes

Hard Hat, Safety Glasses, Ear
Defenders, Overalls, Steel Toed
Boots and a High Visibilty Vest.
IN - 3
WARNING
1. Fall Hazard. Do not climb onto
moving or working machinery.

before attempting maintenance
or adjustment to this machine.
3. Always use a suitable lifting

platform before attempting any
maintenance work above
2 metres(6-6”).
CAUTION 1. Burn or Heat Hazard. Beware of

hot surfaces at engine and
exhaust areas.
IN - 4
WARNING
3.2 STARTING ENGINE
The Engine must be started to provide hy- BEFORE INSTALLATION

draulic power to all functions. YOU MUST READ AND
UNDERSTAND
Before Starting: THE SAFETY SECTION IN
SECTION 1 OF THIS
MANUAL
(i) Check the Engine oil level and the Fuel
level and replenish if necessary. A
(ii) Adjust throttle lever (Item A) to approxi- B
mately halfway.
C
(iii) Turn the ignition key to the “ON” posi-
tion. (Item E) D
The following warning lights on the control
panel will illuminate.
(1) A Red light (Item B) Alternator Starter Control Panel & Throttle
E
(2) A Red light (Item C) Oil Pressure
(3) A Green light (Item D) should

illuminate indicating power on.
(If the light does not come on F
then an Emergency stop but
ton has been engaged).
Disengage it to regain power.
Do not start engine without the above

mentioned lights being illuminated G
(iv) Now turn the key to position (Item G)
Key Positions
the engine will crank and start after the
warning beeper has sounded for ap-
proximately 7 seconds.
(v) All the lights should extinguish after

start-up(with the exception of the ma-
chine run and Fuel On lamps ). If the
other lights remain illuminated or illu-
minate during operation, there is a fault
relevant to that indicator. (See 3.3
Starter Panel Indicators)
IN - 5
(vii) Should preheating be necessary hold
IMPORTANT
the key at position (Item E) for up to 1
minute (depending on ambient tem-
perature). PREHEATING IS NORMALLY NECESSARY
WHEN AMBIENT TEMPERATURE IS
(viii) The engine should be cranked for a BELOW ZERO DEGREES CELSIUS
maximum of 20 seconds only. If the (32 DEGREES FAHRENHEIT)
engine does not start wait for one
minute before following the above pro-
cedure again. If the engine does not
start on the second attempt, refer to
the engine operator’s manual.
A
(ix) When stopping the engine, ensure all
control levers are in neutral. Reduce B
engine speed gradually by adjusting C
the throttle lever. Then turn the key to
position (Item G) and the engine will D
stop. E
F
3.2.1 STARTER PANEL INDICATORS G
Each light on the starter box (Item A-K) will H
illuminate when the following occur. I
Item A Alternator Failure J
K
Item B Low Oil Pressure
Starter Panel Indicators
Item C High Engine Temperature
Item D Low Coolant Level
Item E Machine Run Lamp
Item F Air Filter Element Restricted DANGER

ALL ELECTRICAL
Item G Fuel On Lamp WORK MUST BE
CARRIED OUT BY A
Item H Low Hydraulic Oil Level QUALIFIED
ELECTRICIAN
Item I Emergency Stop Engaged
Item J Preheat On
Item K Fuel Contamination
IN - 6
3.4 MOVING THE MACHINE

(WHEELED MACHINE OPTION
ONLY)
A
Each 683 Hydrascreen is fitted with a braked
axle.
Therefore the machine cannot be moved on
site once it has been removed from the lorry
without draining the air tank (Item A) to re-
lieve the pressure on the brakes. B
To Drain the Air tank on your machine.

Machine Air Tank
(i) Locate the Air tank drain cord situated
between the wheels at (Item C).
C
(ii) Pull cord downwards to relieve pres-
sure at the drain tap (Item B) on the
airtank.
3.4.1 Moving The Machine On Site
To move the machine on site the Site Draw-

bar must be fitted to its working position. Air Tank Drain Cord Location
(i) Remove pin (Item D) holding drawbar
in transport position.
(ii) Lower the drawbar (Item E) to the D

working position.
(iii) Place the Drawbar securing member E

(Item F) into position and secure with
the securing pin (Item G).
Move the machine onto its operating site, Site Drawbar In Closed Position
position it on a level firm foundation with ad-
equate space around the machine for op-
eration, material stockpiles, maintenance
and vechicular movement.
WARNING
F
DO NOT USE THE SITE DRAWBAR TO G

MOVE THE MACHINE ON PUBLIC ROADS
EXTREME CAUTION REQUIRED WHEN

MOVING MACHINE ON UNEVEN OR SOFT
GROUND (SEE SAFETY SECTION 1.6) Site Drawbar In Working Position
IN - 7
3.5 DETACHABLE WHEELED UNIT

(OPTIONAL)
A
For ease of transport the 683 Supertrak can
be supplied with a detachable wheeled unit.
When the 683 is removed from the lorry
wheel chocks are placed behind the wheels
of the wheeled unit to prevent accidental
movement.
To place the Tracks in the operational posi-

tion it is necessary to remove the wheeled Air Brake Connections
unit.
To remove:
(i) Disconnect the Air Brake Connections

(Item A) and the Light Connection (Item
B).
B
WARNING
BEFORE INSTALLATION
YOU MUST READ AND
UNDERSTAND
Lightboard Connections
THE SAFETY SECTION IN
SECTION 1 OF THIS
MANUAL
(ii) Remove the bolts (Items C) securing

the Lightboard/crashbar in the trans-
port position. The lightboard/crashbar
can now be removed from the 683. C
Lightboard Connections
IN - 8
(iii) Next, raise the Rear Jack Legs (Item

A) located on each side of the ma-
A
chine.
WARNING
HAZARDOUS NIP
AND CRUSH
Rear Jack Legs
POINTS IN THIS
AREA
(iv) To lower the Rear Jack Legs, operate

the control lever (Item B). The lorry may
now be removed.
(v) Remove the Pin (Item E) holding the B

Fines Conveyor in the transport posi-
tion. Unfold the Fines Conveyor Head
Section (Item D) by operating the con- Rear Jack Leg Controls
trol valve (Item G).
C
IMPORTANT
USE THE CONTROL LEVERS IN A SMOOTH D
AND CONTROLLED MANNER.
DO NOT RUSH OR JERK THE CONTROLS.
THIS WILL DAMAGE THE CONVEYOR
E
(vi) Raise the Screen (Item C) by operat- Fines Conveyor in Transport Position
ing the Control valve (Item F). This
should give enough clearance to move F
the wheeled unit.
G
Fines Conveyor Control Panel
IN - 9
(vii) To extend the towbar on the detach-

able wheeled unit (Item A), remove the
pin (Item B) and pull the towbar out until A
the holes are alligned. Replace the pin
as shown.
(viii) Remove the Wheel Chocks from be-

hind the wheels and place in the stor- B
age position (Item C).
C
Detachable Wheeled Bogie
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS D
AREA
(ix) The Wheeled Unit is fitted with braked

axles. It is therefore not possible to re-
move the wheeled unit from the 683
without firstly pulling the drain tap (Item
D) on the air tanks, this relieves the
pressure on the brakes. Air Tank Drain Tap
IN - 10
(x) The Wheeled Unit is attached to the

683 by two locating pins (Item A) and
two securing pins (Item B). To release
the bogie, remove the securing pins A
(Item B).
(xi) Using the control valves (Items C and

D), lower the front jack legs to lift the
683 Supertrak so that the locating pins B
on the wheeled unit will disengage
from the 683. (Item C will raise the leg
on the right side of the machine, item Wheeled Unit Locating Pins
D will raise the leg on the left).
(xii) When the machine has been raised

sufficiently, use a mechanical aid to
tow the wheeled unit away using the
towbar (Item E).
(xiii) The front jack legs can now be raised

allowing the tracks to be lowered into C
the operational position.
WARNING Front Jack Legs Control Valve
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
E
Removing Wheeled Unit
IN - 11
3.6 MACHINE SETTINGS
There are 3 machine settings on the 683

Supertrak which are controlled by the
Control levers (Items A & B) on the Main
Control panel.
POSITION 1: Screening mode A
POSITION 2: Neutral B
POSITION 3: Tracking mode Main Hydraulic Control Panel
(i) To put the machine to the Screening

mode. Pull the Control levers (Items A C
& B) backwards for POSITION 1.This
will operate the Screenbox, Fines con-
veyor, Main Conveyor and Beltfeeder.
NOTE:No Track movements can be made

in this position
(ii) To put the machine to the Neutral Wander Lead Control Handset
mode. Return the Control levers (Items
A & B) to the mid position for POSI-
TION 2.
(iii) To put the machine to the tracking

mode. Push the Control levers (Items
A & B) forward for POSITION 3.
The Machine can now be Tracked by 2 meth- D Side

ods depending on which options you have Elevation
fitted to your machine.
Radio Control Handset (Optional)
(1) Wander Lead Control Handset(Item C)
(2) Radio Control Handset (Item D)

(Optional)
IN - 12
3.7 TRACKING THE MACHINE
Before Tracking the machine on site B

ensure that all material has been proc-
essed through it and that no material is left A
on any belts, in the hopper or the
screenbox.
To Track the machine:

C
(i) If the machine is running. Stop all the
machine parts by returning the control D
levers (Items A-D) to the neutral
position. Main Hydraulic Control Panel
(ii) Next Lower the Side conveyors to the
transport position by operating the
control levers (Items E&F).
(This is only necessary for large track-
ing manoevres or when loading the
machine onto a low loader). E
(iii) Next push the control levers (Items A&B)
forward to the Track mode position.
(iv)If the Rear support legs are in their
working position they must be raised
to the transport position. Otherwise the
tracks will not operate. Middle Grade Conveyor Control Panel
To Raise the Rear support legs operate
the control lever (Items G)
(v) The Machine can now be Tracked by
either the wander lead or the optional F
Radio Control.
IMPORTANT
NEVER STOP THE MACHINE WHEN Oversize Grade Conveyor Control Panel
THERE IS MATERIAL STILL BEING
PROCESSED THROUGH IT
THE MACHINE TRACKS G
WILL NOT OPERATE WHEN
THE SUPPORT LEGS ARE IN THE
WORKING POSITION
IMPORTANT
NEVER TRACK MACHINE WITH
CONVEYORS IN WORKING POSITION
OVER LONG DISTANCES, WARRANTY Main Hydraulic Control Panel
WILL BE AFFECTED
IN - 13
3.7.1 Wander Lead Control Handset
(i) To operate power to the Wander lead

Control handset (Item B) turn the tog- A
gle switch (Item G) on the Track con-
trol unit to POSITION 1.
(ii) To operate the Wander lead Control

handset (Item B), connect the Hand-
set to the machine at the connector
(Item A) at the rear of the machine.
Wander Lead Handset Connector
(iii) The handset has 2 settings AUX and B
TRACK controlled by the toggle switch C
(Item E). AUX puts the machine in the
neutral position ready for screening. D
TRACK puts the machine ready for
tracking (this will activate a warning
siren and flashing beacon). E
(iv) To move the tracks, press the Left and F
Right,Forward and Reverse Track but-
tons (Items C&D, see the following
page). Wander Lead Control Handset
(v) An Engine stop button (Item F) is fit-

ted to the handset. Engage to shut
down power. G
IMPORTANT
THE MACHINE TRACKS WILL
NOT OPERATE UNTIL THE
SUPPORT LEGS ARE RAISED Track Control Unit & Receiver Unit
IMPORTANT Position 1 Position 2
NEVER STOP THE ENGINE OR

MACHINE WHEN THERE IS MATERIAL
STILL BEING PROCESSED THROUGH
THE MACHINE
Machine Settings
IN - 14
RIGHT RIGHT
Track B
FORWARD REVERSE
Track A
LEFT LEFT
Forward Forward
track A track B
Reverse Reverse
track A track B
AUX Track
Button Sequences
Handset Track Controls Layout
+ = Move Forward
Track A Track B
+ = Turn Right
Track A Track B
+ = Reverse
Track A Track B
+ = Turn Left
Track A Track B
IN - 15
B
3.7.2 Radio Control Handset (Optional)
A
C
(i) To operate power to the Radio control
handset (Item C), turn the Toggle D F G
switch (Item H) on the Track control unit
to POSITION 2.
(ii) To power the handset, engage the

E Side
Elevation
start button (Item A).
(iii) Press the button (Item G) on the side Radio Control Handset (Optional)
of the handset. (This will activate a 7
second delay in which a siren and
flashing beacon will operate before
any movement can be made).
H
(iv) To move the tracks, press the Left and
Right,Forward and Reverse Track
buttons (Items D&F).
(v) To stop the engine, press the button

(Item E) (This will operate only when
the handset is in the range of the Track Control Unit & Receiver Unit
receiver, also note when the battery
has died in the remote, the engine will
continue running). Position 1 Position 2
(vi) To turn off the remote control press the

red button at the top of the handset
(item B). NOTE: This does not turn off
the machine.
IMPORTANT
THE MACHINE TRACKS WILL Machine Settings
NOT OPERATE UNTIL THE
SUPPORT LEGS ARE RAISED
IMPORTANT
NEVER STOP THE ENGINE OR
MACHINE WHEN THERE IS MATERIAL
STILL BEING PROCESSED THROUGH
THE MACHINE
IN - 16
RIGHT RIGHT
Track B
FORWARD REVERSE
Track A
LEFT LEFT
Track A Forward Track B Forward
Track A Reverse Track B Reverse
Both Tracks Both Tracks

move Forward Reverse
Button Sequences
Handset Track Controls Layout
+ = Move Forward
Track A Track B
+ = Turn Right
Track A Track B
+ = Reverse
Track A Track B
+ = Turn Left
Track A Track B
IN - 17
3.8 LOWERING SUPPORT LEGS
Once the machine has been removed from

the low-loader, move it to the operating site.
Position it on a level firm foundation with
adequate space around the machine for
operation, material stockpiles, maintenance
and vechicular movement.
A
(i) Once the machine has been moved to
your desired position, lower the Rear
support legs using the control Main Hydraulic Control Panel
lever(Item A).
(ii) NOTE: A built in safety feature does

not allow the machine to move when
the support legs are in the working
position (Tracked Machine only).
Wheeled Machine
(iii) On a 683 Wheeled machine the jack Support Legs in Raised Position
legs are located in a different position.
By operating the control lever (Item A)
the support Legs (Item B) are lowered.
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
Support Legs in Working Position
AREA
Support Legs in Working Position on

wheeled machine
IN - 18
3.8.1 LOWERING SUPPORT LEGS

(Wheeled Machine Option)
On the 683 wheeled machine the Rear sup-

port legs (Item A) are not hydraulic and are
therefore lowered manually. To lower:
(i) Hold the support leg by the handle

(Item B) and remove the securing pin A
(Item A). Lower the support leg slowly
as it is heavy.
(ii) Reinsert the securing pin (Item C) to B Support Legs in Transport Position
hold in the working position.
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA Support Legs in Working Position
3.9 LEVELLING
Ensure that the weight of the machine is

evenly spread over the Support legs,
Chassis base and Undercarriage.
IMPORTANT





 
IT IS IMPORTANT THAT THE MACHINE

IS COMPLETELY LEVEL TO ENSURE
OPTIMUM PERFORMANCE
IN - 19
3.10 RADIO CONTROL HANDSET

(OPTIONAL)
A
When the machine is positioned and sup-
E
port legs fitted in the working position. The
radio contol handset can be switched off.
(i) Press the red button on the top of the B

handset (Item A). This cuts off the
handset completely and saves the
battery.
Radio Control Handset (Optional)
(ii) To re-activate the handset press the
start button. (Item E).
IMPORTANT
ENSURE RADIO CONTROL
HANDSET IS SWITCHED OFF
WHEN NOT IN USE
3.10.1 Battery level in handset
The battery if in constant use needs to be

charged at regular intervals. C
When the LED (Item B) shows red the
battery capacity is nearly exhausted.
(i)It is recommended that the battery is re-

D
charged every 6 hours.Use the battery
charger provided (Item C). Stored in
the toolbox.
Battery Charger for Radio Handset
(ii) A spare battery (Item D) is supplied
and should be used alternately.
3.10.2 Changing frequency in handset
A frequency changeover facility is avail-

able if your radio control handset stops or
fails to respond.
Frequency changeover is detailed in the

Hetronic ‘Service manual’ included in your
toolbox with your handset.
IN - 20
3.11 RADIO CONTROL RECEIVER

UNIT (OPTIONAL)
A
The Receiver unit (Item B) on your ma-
chine is fitted in the engine compartment.
Before any welding work can be carried
out at this machine the Radio control B
receiver unit must be disconnected.
To Disconnect it: C
(i) Access the unit through the hinged Radio Control Receiver Unit (Optional|)
door panel (Item D).
(ii) Ensure the machine has been

switched off.
(iii) Disconnect the 3 connections (Item C) D

between the Receiver unit and the
Track control unit (Item A).
(iv) Reconnect all connections after weld-

ing work is completed and close
door panel. Radio Control Receiver Access Door
WARNING
THE RADIO CONTROL RECEIVER UNIT
WILL BE PERMANENTLY DESTROYED
IF NOT DISCONNECTED PRIOR TO
WELDING AT THIS MACHINE
IN - 21
3.12 FITTING SCREEN CATWALK

When you receive your Machine it will
arrive with the screen catwalk in the trans-
port position (Item A).
To put the Catwalk to the working position. A
(i) Remove the bolts(Item D) along the side

of each catwalk. Rotate the Catwalk B
frame (Item C) to the working position.
C Catwalk in Transport Position
(ii) Untie the mesh floor section(Item B)
from the catwalk handrail and rotate
downwards to fit into the working
position.
(iii) Repeat for the opposite side of the D

machine.
3.13 FITTING CATWALK ACCESS

STEPS & FOLD DOWN STEPS
To fit the Access ladder and steps.

Catwalk Securing Bolt
(i) Firstly retrieve the ladder (Item G)
from the Fines conveyor or Main E
conveyor where it is stored for trans-
port.
(ii) Next unfold the Steps (Item I) from

their transport position.
(iii) Now hook the ladder onto the cat-

walk at (Item F) and secure at sup-
port brackets (Item H) on Fold-down
steps with bolts provided in toolbox. Catwalk in working Position
Use 2 off 19mm spanners.
F
WARNING G
HAZARDOUS NIP H
AND CRUSH
POINTS IN THIS I
AREA
Screen Access Ladder &

IN - 22 Steps in Position
3.14 FITTING CATWALK UPPER

HANDRAIL
A
To fit the Catwalk upper handrail (Item A).
(i) Firstly retrieve it from the Fines con-

veyor or Main conveyor where it is
stored for transport.
(ii) Fit it in the slots provided (Item C) and

secure with bolts provided in toolbox.
Use a 19mm Spanner. Screen Upper Handrail in Position
(iii) Next secure chains (Item B) between
the side and upper catwalks
WARNING
USE A SUITABLE LIFTING
PLATFORM WHEN
WORKING ABOVE
2 METRES (6’- 6”)
FALL HAZARDS EXIST
IN - 23
3.15 UNFOLDING FINES CONVEYOR
When you receive your Machine it will arrive

with the Fines Conveyor folded in the trans-
port position (Item A). To move the conveyor A
into the working position.
(i) Remove the pins (Item B) on either

side holding the conveyor in the trans-
port position and store them in the
B
toolbox provided.
Fines Conveyor in Transport Position
(ii) Next to unfold the conveyor out
straight. Operate the control lever C
(Item C). Ensure there is adequate
space for the conveyor to fold out and
for material stockpiles. D
WARNING
HAZARDOUS NIP
E
AND CRUSH
POINTS IN THIS Fines Conveyor Control Panel
AREA
(iii) Next the Fines conveyor should be

raised to its working position (Item H).
Operate the control lever (Item E) to F
raise the conveyor. NOTE:The Fines
conveyor can only be raised when the
Main conveyor and Screenbox are
G
also being raised using control lever
(Item D).
Fines Conveyor Telescopic
(iv) The Fines Conveyor Telescopic(Item
F) has adjustable height settings. To
vary the height setting use the control
lever (Item E). The height setting
should then be secured in position us-
ing the pins provided at (Item G) on H
either side.
:This setting should be used only when the

Main conveyor andScreenbox are put into
their working positions.
Fines Conveyor in Working Position
IN - 24
3.16 RAISING SCREENBOX & MAIN

CONVEYOR
with the Screenbox and the Main Conveyor
folded in the transport position.
To put them to the working position.

A
(i)Remove the pins from the Screenbox tel-
escopic (Item A) at either side.
(ii) Next operate the control lever (Item B) Screenbox & Main Conveyor in
to bring the Main conveyor and Transport Position
Screenbox to their working position.
Operate the same lever to achieve your
desired screenbox angle.
NOTE: The elevation of the Screenbox and

Main conveyor are interlinked with the Fines
conveyor (See 3.15 Unfolding Fines Con-
veyor).
B
(iii) Once you have achieved your correct
angle re-insert pin in the Screenbox tel- Screenbox Lift Control Panel
escopic at either side to secure the po-
sition (Item C). Ensure to fit the pin in
the same hole on either side to keep the
machine level.
WARNING C
HAZARDOUS NIP
AND CRUSH Screenbox Telescopic
POINTS IN THIS
AREA
IMPORTANT
USE THE CONTROL LEVERS IN A SMOOTH
THIS WILL DAMAGE THE MACHINE
Screenbox & Main Conveyor in

Working Position
IN - 25
3.17 UNFOLDING SIDE CONVEYORS

MIDDLE & OVERSIZE GRADES

with the Side Conveyors folded in the trans-
port position (Item A).
A
NOTE:If your machine is fitted with a Vibrat-
ing grid you must firstly raise the grid to its
working position (see 3.18 - 3.19)
(This will prevent your Oversize side Side Conveyor in Transport Position
conveyor from fouling on the grid as you
raise it to the working position).
IMPORTANT
AND CONTROLLED MANNER. B
To put the conveyors to the working position Side Conveyor Transport Bracket
(Item G).
(i) Remove the pin (Item B) holding the

conveyor in the transport position on ei-
ther side and store in the toolbox pro-
vided.
(ii) To unfold the Side conveyors operate C

the control levers (Items C&D) on ei-
ther side of the machine. Ensure there
is adequate space for the conveyors
to fold out and for material stockpiles.
Middle Grade Conveyor Control Panel
Oversize Grade Conveyor Control Panel
IN - 26
(iii) When each side conveyor has been

unfolded insert the pins (Items E&F) into the
holes provided on each telescopic on both E
sides to secure side conveyors
F
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA Side Conveyor Telescopics
CAUTION REQUIRED WHEN FOLDING

SIDE CONVEYORS.
ENSURE NO PERSONS ARE CLOSE TO
THE CONVEYOR BEFORE MOVING
G
(iv) Each Side conveyor should now be
secured in the working position (Item G).
Side Conveyor In Working Position
IN - 27
3.18 RAISING VIBRATING GRID TO

WORKING POSITION (OPTIONAL)
If your machine is fitted with a Vibrating
grid you must raise it to a working position A
before loading material onto it.
B
The Grid Working position is variable to
suit different applications and materials.To
Raise grid from its Transport position to a
Working position (Item A).
(i) Operate the control lever (Item C) at

the Main hydraulic control panel. Vibrating Grid in Working Position
C
(ii) Fit pins in telescopic legs (Item B) in
holes provided on either side of grid
to hold position. Use the same hole
on either side to keep the grid level.
3.19 RAISING REMOTE GRID TO

WORKING POSITION
If your machine is fitted with a Remote grid
you must raise it to a working position
before loading material onto it.To Raise:
Main Hydraulic Control Panel
(i) Ensure the Control (Item C) is in the
run position,Raise the Grid (Item F) by
pressing the button (Item D) on the
remote receiver. The grid will now
remain in the raised position. Switch D
Engine off and Lockout.
(ii) Raise the three Support legs (Items G) E

and secure in the working position with
the securing pins (Item H)
(iii) Start the machine and lower the Grid Radio Control Receiver
(Item F) by pressing the button (Item
E). The grid will now rest upon the sup-
F
port legs
WARNING
G
USE A SUITABLE LIFTING H

PLATFORM WHEN
WORKING ABOVE
2 METRES (6’- 6”)
FALL HAZARDS EXIST
Remote Grid Raised
IN - 28
3.20 SCREENBOX TRANSPORT

BRACKET
During transport a transport bracket (Item

A) is fitted over the screenbox springs to
prevent damage during transport. To
remove:
Screen Transport Bracket
IN - 29
SECTION 4: OPERATION ENG
Contents
4.1 SAFETY INTRODUCTION ........................................................................ OP - 2
4.2 SAFETY BEFORE AND DURING OPERATION ....................................... OP - 6
4.3 MACHINE SETTINGS ............................................................................... OP - 7
4.4 OPERATING MACHINE ............................................................................. OP - 8
4.5 SCREENING ............................................................................................. OP - 9
4.6 CONVEYORS SPEED CONTROLS ....................................................... OP - 10
4.7 RADIO CONTROL REJECT TIPPING GRID (OPTIONAL) ...................... OP - 11
OP - 1
SECTION 4 : OPERATION
DANGER

and amputated.

guard doors.
DANGER
injuries.
DANGER

system details.

OP - 2
DANGER

and amputated.

guard doors.


on this machine.

WARNING

clothing.

OP - 3
WARNING 1. Falling Rock Hazard. Do not

walk near material discharge
areas.
You are at risk of serious
injury or death.
2. Wear a hard hat at all times

when working in the vicinity
of the machine.
WARNING 1. Crush Hazard. Beware of

dangerous Hand and Foot crush
points.
2. Do not use any body parts e.g.

hands or feet to check hole
alignment or support machinery.
3. Always use pins and/or

mechanical supports provided.
WARNING 1. When performing maintenance

or adjustment to this machine
always switch off engine and
remove the ignition key.(if electric
isolate power supply at source).
2. Keep ignition key on person

during maintenance.
3. Never work alone.
OP - 4
WARNING


2 metres(6-6”).

exhaust areas.
OP - 5
4.2 SAFETY BEFORE AND DURING OPERATION
Only qualified and trained personnel should attempt to operate this machinery.
1. Read and understand the Operators Manual before you start the machine.
Study the DANGER, WARNING, CAUTION and IMPORTANT safety signs on your machine.
2. Check your machine and have all systems in good operational condition.
- Check for broken, missing or damaged parts.Replace and make necessary repairs.
- Ensure all safety guards and emergency stops are fitted and in working order.
- See ‘Daily Maintenance’ for more detailed checklist before start-up.
3. Before starting, walk completely around the machine. Make sure no one is under it, on it or
close to it. Let other workmen and bystanders know you are starting up and do not start until
everyone is clear of the machine.
4. During operation, do not climb onto, over or under moving conveyor belts and rollers.
Always use ladders, steps and walkways when mounting and dismounting.
5. Hole alignment on mechanical supports must be checked and secured with pins provided
and in accordance with safety signs.
6. Never check the tension of ‘V’ belts, drive chains and conveyors when machine is running.
7. Never work or stand beneath machinery or attachments as it is raised or lowered.
8. Never work or stand beneath machinery as they are being loaded with and/or discharging
material.
9. Follow safe operating practices. Operate the machine controls smoothly. Avoid sudden
stops, starts or changes in direction.
10. Only use emergency stop buttons or emergency stop lines (if fitted) in emergency situations
or during safety drills.
11. After each day’s operation, always run the machine dry; never leave material in the beltfeeder
on conveyor belts or screenbox. Starting a machine with a full load will cause strain prob-
lems in your machine.
OP - 6
4.3 MACHINE SETTINGS
There are 3 machine settings on the 683

Supertrak which are controlled by the Con-
trol levers (Items A & B) on the Main Control
panel.
A
POSITION 1: Screening mode
B
POSITION 2: Neutral mode
POSITION 3: Tracking mode
When the Machine has been installed on

its operating site put the machine to the
IMPORTANT
screening mode : POSITION 1 NEVER STOP OR TRACK THE MACHINE
WHEN THERE IS MATERIAL BEING
PROCESSED THROUGH IT.
(i) To put the machine to the Screening THIS WILL DAMAGE THE MACHINE
mode. Pull the Control levers (Items A &
B) backward for POSITION 1. This will
operate the Screenbox, Fines conveyor,
Main Conveyor and Beltfeeder.
NOTE:No Track movements can be made

in this position
OP - 7
4.4 OPERATING MACHINE
Before loading material onto the Grid or into

the Hopper or By-pass chute, the entire ma- WARNING
chine must be running. BEFORE OPERATION
The sequence to start the machine is 4.4.1 YOU MUST READ AND
UNDERSTAND
to 4.4.5 THE SAFETY SECTION IN
Before starting the engine ensure that all SECTION 1 OF THIS
Conveyor belts are sufficiently tensioned MANUAL
(see section 5.13).
D E F
4.4.1 Start the Engine and gradually in-
crease speed to maximum(2200
rpm) using throttle (Item D).
4.4.2 Start the Main conveyor and

Beltfeeder by operating the control A
lever (Item B). If the belts are not
travelling straight or equally on the C
idler and drive drums, the belts will
need “Tracking” (See Section 5.11- B
5.12).
NOT E:The Beltfeeder can be Main Hydraulic Control Panel
stopped independently of the Main
conveyor by operating the control
lever (Item A). DANGER
4.4.3 Start the Fines conveyor and DO NOT REACH INTO
Screenbox by operating the control A MOVING MACHINE
lever (Item C). The belt may require DANGEROUS
“Tracking”. NIP POINTS EXIST
4.4.4 Start the Side conveyors by operat- DO NOT CLIMB ONTO

ing the control lever (Item E). OR ACROSS MOVING
The belt may require “Tracking” BELTS
FALL HAZARDS EXIST
4.4.5 Start the Vibrating grid (if fitted) by
operating the control lever (Item F).
If a remote grid is fitted control le-
ver (Item F) must be operated to
power the remote tipping.
4.4.6 Following the above sequence en-

sures no material will accumulate at
transfer points and effect the running
of the machine. Also when stopping,
except for in an emergency, the
above sequence should be re-
versed to ensure all belts are clear
of material.
OP - 8
4.5 SCREENING
Introducing material to the Machine.
Some operators build a ramp at the side of

the machine to give their shovel loader a bet-
ter reach into the Hopper.
If you do build a ramp avoid contact with the

side of the machine.
IMPORTANT Vibrating Grid Loading Area
AVOID ANY CONTACT WITH THE

SHOVEL, EXCAVATOR OR RAMP
AGAINST THE SIDE OF THE MACHINE
Initial feed rate should be low gradually in-

creasing up to normal rate over first hours
of operation.
During this period the belt pressure on each

conveyor should be checked to ensure they Checking Hydraulic Pressures
are running at the correct pressure (Max
pressure is 172 Bar-2500psi).
DANGER
After initial period stop the machine and SWITCH OFF AND
visually check belts, scrapers, skirting rub- LOCKOUT BEFORE
WORKING AT A MACHINE
bers, rollers and nip guards for abnormal
DANGEROUS
wear and obstructions.
NIP POINTS EXIST
Conveyor belts may behave different with HIGH PRESSURE

material on them, retracking may be neces- HYDRAULIC FLUID
CAN PENETRATE THE
sary (see section 5.11- 5.12).
SKIN CAUSING
SERIOUS INJURIES
Check the quality of the screened material.
OP - 9
4.6 CONVEYORS SPEED

CONTROLS
4.6.1 Beltfeeder Speed Control A
To INCREASE the Beltfeeder speed rotate

the flow control knob (ItemB) ANTI-
CLOCKWISE.
B
To DECREASE the beltfeeder speed move
the flow control knob CLOCKWISE.
Conveyor Speed Controls
4.6.2 Side Conveyors Speed Control

(Middle & Oversize grades) DANGER
HIGH PRESSURE
The Two side conveyors have their speeds HYDRAULIC FLUID
set at the factory, but these can be changed CAN PENETRATE THE
if the product is building up on one particu- SKIN CAUSING
lar conveyor due to the split of material SERIOUS INJURIES
through the Screen.
If required, adjust the speed of the Side Left Hand Side

Conveyors by rotating the Flow Control (Middle Conveyor)
Valve (Item A).
When the speed of the Oversize Conveyor

is increased it will decrease the speed of
the Middle grade conveyor and vice versa.
Right Hand Side
To INCREASE the Middle grade conveyor (Oversize
speed rotate the flow control knob (Item A) Control Panel Conveyor)
ANTI- CLOCKWISE.
This will decrease the speed of the Over-
size conveyor.
IMPORTANT
To INCREASE the Oversize grade con-
veyor speed rotate the flow control knob
(Item A) CLOCKWISE.
This will decrease the speed of the Middle ENSURE SIDE CONVEYORS ARE
grade conveyor. RUNNING WITHOUT MATERIAL
WHEN SETTING SPEEDS
OP - 10
4.7 RADIO CONTROL REJECT

TIPPING GRID (OPTIONAL) A
If your machine is fitted with a Radio con-

trol tipping grid (Item A). It can be oper-
ated by 2 methods either Manually or by
Radio Control. Prior to operating the Grid
the control lever (Item I) must be pulled
forward to provide hydraulic power to the
grid.
Radio Control Reject Tipping Grid
4.7.1 Manual Control

I
It is operated Manually at the Receiver unit
(Item B).
Press button (Item C) to RAISE the grid.
Press button (Item D) to LOWER the grid.
4.7.2 Radio Control

It is operated by Radio Control using the
handset (Item E).
B
Press the ‘ON ‘ Button (Item H) twice
C
Press and hold down the button (Item F) to
RAISE the grid on its cycle.
D
To STOP the grid in its cycle press the
button (Item G).
To LOWER the grid press the button (Item Radio Control Receiver
F). The grid will then finish its cycle.
E
(For information on Programming re-
ceiver see Appendix section)
F
WARNING G
HAZARDOUS NIP
H
AND CRUSH POINTS
BETWEEN THE GRID
AND HOPPER Radio Control Handset
OP - 11
ENG
SECTION 5: MAINTENANCE
CONTENTS:
5.1 SAFETY INTRODUCTION ........................................................................ MA - 2
5.2 SAFETY BEFORE AND DURING MAINTENANCE ................................. MA - 6
5.3 HYDRAULIC SAFETY .............................................................................. MA - 8
5.4 ELECTRICAL AND ENGINE SAFETY ...................................................... MA - 9
5.5 HYDRAULIC SYSTEM ........................................................................... MA - 10
5.6 HYDRAULIC FLUIDS .............................................................................. MA - 10
5.7 FILTRATION ............................................................................................ MA - 11
5.8 OILTANK, PIPES & FITTINGS ................................................................. MA - 12
5.9 DIESEL ENGINE ..................................................................................... MA - 13
5.10 SCREEN ................................................................................................. MA - 13
5.11 BELT TRACKING .................................................................................... MA - 14
5.12 BELT TRACKING ON YOUR MACHINE ................................................. MA - 15
5.13 BELT TENSIONING ON YOUR MACHINE ............................................. MA - 15
5.14 CHANGING SCREEN MESHES ............................................................ MA - 16
5.15 TENSIONING BELTFEEDER CHAIN ..................................................... MA - 18
5.16 CHANGING FUEL FILTER ...................................................................... MA - 19
5.17 WATERTRAP .......................................................................................... MA - 19
5.18 CHANGING HYDRAULIC FILTERS & OIL .............................................. MA - 20
5.19 CHANGING ENGINE FILTERS & OIL ..................................................... MA - 23
5.20 CHANGING GEARBOX OIL ON TRACKS .............................................. MA - 26
5.21 TRACK ADJUSTMENT .......................................................................... MA - 27
5.22 ADJUSTING BELTFEEDER SCRAPER ................................................. MA - 29
5.23 RECOMMENDED LUBRICANTS............................................................ MA - 30
5.24 REMOTE GREASING SCHEDULE ........................................................ MA - 32
5.25 HYDRAULIC RAM MAINTENANCE ....................................................... MA - 33
5.26 MAINTENANCE SCHEDULES............................................................... MA - 34
MA - 1
ENG
SECTION 5 : MAINTENANCE
DANGER

and amputated.

guard doors.
DANGER
injuries.
DANGER

system details.

MA - 2
ENG
DANGER

and amputated.

guard doors.


on this machine.

WARNING

clothing.

MA - 3
ENG
WARNING 1. Falling Rock Hazard. Do not

walk near material discharge
areas.
You are at risk of serious
injury or death.
2. Wear a hard hat at all times

when working in the vicinity
of the machine.

points.

alignment or support machinery.

WARNING 1. When performing maintenance

or adjustment to this machine
always switch off engine and
remove the ignition key.(if electric
isolate power supply at source).
2. Keep ignition key on person

during maintenance.
3. Never work alone.
MA - 4
ENG
WARNING


2 metres(6-6”).
WARNING
1. Explosive seperation of a tyre
and rim parts can cause serious
injury or death.
2. Do not inflate the tyres above the
recommended pressure
(See maintenance section).
3. When inflating tyres use a clip-on
chuck and extension hose long
enough to allow you to stand to
one side and not in front.
Use a safety cage if available.

exhaust areas.
MA - 5
ENG
5.2 SAFETY BEFORE AND DURING MAINTENANCE
Maintenance should only be carried out by trained and qualified personnel.
1. Whenever maintenance or service is being carried out a minimum of two (2) persons
should be present at all times. NEVER WORK ALONE.
2. Prepare yourself. Wear a hard hat, safety goggles, hearing protection and other protec-
tive equipment as required by job conditions. Do not wear loose clothing or jewellery that
can catch on controls or moving parts. Long hair must be tied back.
3. Prepare the machine. Move the machine onto a level surface and apply parking brakes
and/or wheel chocks. Shut off the engine and remove the key. Relieve all hydraulic
pressure by returning controls to neutral. Secure all hydraulically operated attachments
with pins provided.
4. Isolate all electrical supplies to the machine before starting any maintenance work.
5. Never attempt repairs or adjustments to the machine while it is running. Exempt to this
rule: Belt tracking adjustments are only possible during working process (see 5.11-5.12
Belt Tracking).
6. Remove only guards or covers that provide access. Wipe away excess grease and oil.
7. Never leave guards off or access doors open when unattended. Keep bystanders away
if access doors are open.
8. When working beneath raised equipment, always use blocks, jack-stands or other rigid
and stable supports. Never work under unsupported equipment.
9. Performing work above 7ft (2m) always use an approved (EN/ANSI) safety harness.
Always use walkways and platforms provided or a safe secure platform approved by the
machine operators management. Do not use any unauthorised or unsafe platforms.
10. Never operate any type of engine without proper ventilation – EXHAUST FUMES CAN
KILL. (See Electrical and Engine Safety for more detailed checklist).
11. Checking for hydraulic leaks. Beware hydraulic fluid under pressure can penetrate the
skin or damage eyes. Fluid leaks under pressure may not be visible. Use a piece of
cardboard to find leaks but do not use bare hand.
cal attention. (See Hydraulic Safety for more detailed checklist).
13. Clean or replace damaged, missing or painted over safety signs that cannot be read.
14. Rotating and moving parts must be inspected during maintenance and replaced if
cracked or damaged. Excessively worn or damaged parts can fail and cause injury or
death.
MA - 6
ENG
15. After maintenance, tighten all bolts, fittings and connections.

Install all guards, covers and shields. Replace or repair any damaged ones. Refill and
recharge pressure systems with recommended fluids.
Start the engine and check for leaks. Operate all controls and make sure the machine is
functioning properly. After testing, shut down, check the work you performed (any miss-
ing cotter pins, washers, locknuts, etc.)?
Recheck all fluid levels before releasing machine for operation.
WARNING
PRACTICE SAFE
MAINTENANCE READ
AND UNDERSTAND
THE OPERATORS
MANUAL BEFORE
DOING ANY WORK
MA - 7
ENG
5.3 HYDRAULIC SAFETY
1. Never disable or alter any hydraulic circuit or component without consulting with Finlay
Hydrascreens or your local dealer.
2. Any work carried out on a hydraulic system must be performed by an engineer with
special knowledge and experience in hydraulics.
3. Relieve all pressure in hydraulic system by returning controls to the neutral position.
Turn machine off and isolate power supply before any pipes, filter caps, filters or hydrau-
lic fittings are disconnected or removed.
4. Ensure replacement hydraulic components are the same standard and quality as the
original parts. Ensure they are fitted correctly.
5. Beware of hydraulic oil leaks. Hydraulic fluid under pressure can penetrate the skin or
damage eyes. Fluid leaks under pressure may not be visible. Use a piece of cardboard
to find leaks but do not use bare hand.
cal attention.
7. Replace any damaged hydraulic pipe. Leaks can cause fires. Always ensure a replace-
ment pipe has the same specification as the original pipe, length, fittings, orientation and
diameter. Ensure pipes are laid and fitted correctly.
8. Do not exceed safe limits. Never set a pressure relief valve to a pressure higher than
that set at the factory, 172 Bar (2500 PSI). The Tracks are set at 245 Bar (3550 PSI).
DANGER
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING SERI-
OUS INJURIES
MA - 8
ENG
5.4 ELECTRICAL AND ENGINE SAFETY
1. Never work on the electrical system of any equipment unless you are thoroughly famil-
iar with system details.
2. Work on the electrical system must only be carried out by a qualified electrician.
3. If machine is electric-hydraulic or direct electric drive, the ‘mains’ electrical supply to the
machine should always be isolated by unplugging/uncoupling the ‘mains’ power socket.
4. The electrical equipment of the machine should be inspected at regular intervals. Dam-
aged cables or loose connections must be corrected immediately. Use only original
fuses with the specified current rating.
5. It is recommended that an earth leakage safety switch be fitted in the supply line to the
power point on site. Special care should be taken to ensure that earth wires are cor-
rectly connected.
6. Disconnect the battery ground leads whenever performing any electrical maintenance or
servicing to your engine.
7. Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and reproductive harm.
Wash hands after handling.
8. Never short across the starter terminals of a battery as this can cause a fire and could
also damage the electrical system.
9. Battery electrolyte contains acid and can cause serious injury. Avoid contact with skin
and eyes. Use gloves and protective glasses.
10. Diesel engine exhaust emissions contain products of combustion which may be harmful
to your health. Always operate the machine in a well ventilated area and if operating in
an enclosed area, vent the emissions outside.
11. Do not touch any part of the engine or exhaust system. Allow the engine and exhaust to
cool before performing any repair or maintenance.
12. Never fill the fuel tank with the engine running, while smoking or when near an open
flame.
13. Never overfill the tank or spill fuel. If fuel is spilled, clean it up immediately.
DANGER
ALL ELECTRICAL
WORK MUST BE
CARRIED OUT BY A
QUALIFIED
ELECTRICIAN
MA - 9
ENG
5.5 HYDRAULIC SYSTEM
The Hydraulic system which is used in your Some adverse effects of incorrect viscos-
machine was chosen for its effectiveness ity
and resistance to climatic and operating are:
conditions. > Increased power consumption
This must be kept topped up with the cor- > High oil temperatures
rect hydraulic fluid and regular checks must > Entrapment of air in oil,
be made to ensure this. > Increase pressure drop.
Regular monitoring of the gauges on the > Excessive wear or even seizure
Filters is essential. The filter element re- under heavy loads,
quires changing when the indicator is in > Poor pump performance.
the red at operating temperature.
The system should be checked for leaks
and the hydraulic oil analysed after 1500 In addition to the qualities outlined earlier
hours and every 500 hours afterwards and the selected fluid should also:
replaced if necessary.
> Prevent rot
> Depress foaming
5.6 HYDRAULIC FLUIDS > Prevent formation of sludge, gum and
varnish
Hydraulic fluids play an important part in > Retain its own stability, thereby reduc
any hydraulic system. They have two main ing fluid replacement.
functions. > Prevent corrosion and pitting.
> To transmit power. For best operating results it is strongly rec-
> To lubricate moving parts ommended that the hydraulic fluid used is
selected from the recommended range
listed in
As a power transmitting medium the fluid 5.23 “Recommended Lubricants”.
must flow easily and be as incompress-
ible as possible. In the service it is recommended that the
In most hydraulic components, the fluid hydraulic system is analysed every 500
provides internal lubrication only. For long hours and the oil changed if necessary. The
component life, fluids are available con- hydraulic fluid should be changed after the
taining additives that have high anti-wear machine has stopped work. The drain plug
properties. The fluids are known as anti- for the hydraulic system is mounted un-
wear type hydraulic oils, which are recom- derneath the tank. In the event of pump or
mended for your machine motor failure, both suction line and return
In most cases the fluid is the only oil seal line filters must be changed.
present. For example, there are no seal-
ing rings between the spool and the body
of the directional valve. As the sealing char- WARNING
acteristics of the fluid depend on its retain- BEFORE MAINTENANCE
ing viscosity, it is important that the oil se- YOU MUST READ AND
lected is capable of maintaining the mini- UNDERSTAND
mum viscosity change over a wide range THE SAFETY SECTIONS
of operating temperatures. IN THIS MANUAL
MA - 10
ENG
5.7 FILTRATION
In order to maintain the hydraulic oil at its

peak performance, three different types of A
filter namely:-
(i) Air breather (Item A)

(ii) Suction line filters (Item B)
(iii) Return line filters (Item C)
are fitted to the hydraulic system

Air Breather
Air breather:- This combined unit, which
also acts as a filter cap, filters oil and the
displacement of air into the reservoir. The
filter is rated at 40 microns, and is of non-
replacement type. This must not be left of
the machine at any time. B
Suction Line Filter:- 4 x 125 microns fil-

ter, which are matched to pump capacity,
are fitted inside the hydraulic tank where
they are readily accessible. New filter ele- Suction Line Filter
ment should be fitted at regular intervals
(see routine maintenance schedule for fre-
quency).
C
Return Line Filter:- The 2 x 25 micron fil-
ters, which are fitted on the tank, remove
any tiny particles which can cause dam-
age to the pumps and motors etc. The fil-
ter element gauges (Item D) should be
checked regularly and changed in accord-
Return Line Filter
ance with the routine maintenance sched-
DANGER
ule.
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING
SERIOUS INJURIES
MA - 11
ENG
DANGER
5.8 OILTANK, PIPES & FITTINGS
In order to prevent contamination, the Oil

Tank on your machine is of sealed con- HIGH PRESSURE
HYDRAULIC FLUID
struction. Access to the tank, if required is
CAN PENETRATE THE
via inspection covers which are mounted
SKIN CAUSING
on the top of the tank, underneath the filler SERIOUS INJURIES
cap. The outside of the tank must be thor-
oughly cleaned before the removal of any
of these covers.
It is very important that hydraulic pipes and
hoses are checked regularly for leaks,
scuffing and wear. Loose fittings should be
securely tightened. Worn or leaking hoses
should be replaced. Replacement hoses
are available on request.
MA - 12
ENG
5.9 DIESEL ENGINE
The diesel engine is the heart of your ma-

chine and a great deal of care and thought
has gone into its selection. The engine has
a max. fuel capacity of 18 Litres per hour.
In the interest of continued peak perform-
ance from your machine the engine must
be maintained and cared for with meticu-
lous attention in accordance with the manu-
facturers instructions as detailed in the
“Operators Handbook”, a copy of which
is included with this manual. Water Cooled Engine-TCD 2012 L04
5.10 SCREEN
Maintenance of your screen is minimal.
However, we recommend the following
guide to increase its effectiveness and pro-
long its lifespan.
After the initial 10 hours of operation; A
(i) Visually check all the screen meshes

for clogging.
(ii) Check and tension the clamping bolts
(Item A) where necessary.
Screen Meshes
(iii) Check for wear and replace where
necessary.
(iv) Screen Cloths should be re
tensioned after 2 hours, 8 hours,16 B
hours and 40 hours after replace-
ment.
To achieve an ideal screening condition the C

screen angle can be adjusted (See Sec-
tion 3.16).
The guide rubber curtain (Item C) which is

Guide Rubber Curtain
attached to the underside of the main con-
WARNING
veyor and hangs down onto the screen can
play a big part in the screening efficiency
of your machine when used correctly.
After finding the desired angle for your SWITCH OFF AND
LOCKOUT BEFORE
screenbox adjust the chain (Item B) on
both sides of the rubber curtain to move
DANGEROUS
the curtain up or down the length of the
NIP POINTS EXIST
screen. The idea behind this is to hold the
material on the screenbox longer than nor-
mal and also prevents excess liveliness of
the material on the top deck.
MA - 13
ENG
5.11 BELT TRACKING
Oblique travel may cause fast deterioration of the belt. In order to assist you we have
compiled some of the reasons for oblique travel with appropriate remedies.
Reasons for Oblique Remedies Examples of Oblique Travel

Travel
1. Insufficient aligning of a. Align all drums, carrying

drums and Idlers idlers and return idlers at right
angles to the travelling direc-
tion of the belt.
Fig.1. Turning carrying
idlers.
b. Check that all drums and
idlers are level to each other.
If a&b are as above then carry

out the following.
Adjustments are made as in-
dicated on Figs.1,2&3 by turn- Fig.2 Turn drums.
ing drums and carrying idlers
in direction of arrow until the
belt is running straight and
centred on the conveyor.
Also return idlers may cause

oblique belt travel and there-
fore they must be aligned at
right angles to the travelling di-
rection of the belt and after Fig.3. Turning both drum
that adjustment can be made. and carrying idlers.
2. Misalignment of frame. Oblique travel can be reduced

by turning forward outer car-
rying idlers 1-3 degrees in
travelling direction of the belt.
See Fig.4: if this does not cor-
rect the oblique travel then
align the frame. Fig.4 Turning forward carry-
ing idlers.
3. Material built up on Clean idlers and drums.

drums and idlers. Check belt cleaners and re-
place if necessary. Possibly
change to more efficient type.
MA - 14
ENG
5.12 BELT TRACKING ON YOUR

MACHINE
Belt tracking is performed at the idler drum

of each conveyor. Both sides of the idler
drum are adjustable.
(i) Firstly determine which side requires A
adjusting.
(ii) To adjust the belt rotate the nut (Item
A) on the idler drum adjuster.
(Use the 7/8”(22mm)spanner-
supplied in the toolbox)
A small movement in the adjuster i.e. less Beltfeeder Idler Drum Adjusters
than 10mm should be sufficient. A greater
movement will effect the tension of the belt.
A
IMPORTANT
BELT TRACKING AND TENSIONING ARE THE
ONLY MAINTENANCE TASKS PERMITTED
WHEN THE MACHINE IS RUNNING
5.13 BELT TENSIONING ON YOUR

MACHINE Main Conveyor Idler Drum Adjuster
Belt tensioning is performed at the idler
drum of each conveyor. Both sides of the
idler drum are adjustable.
By rotating the nut (Item A) on both idler
drum adjusters equally you can either
tighten or loosen the belt.
(Use the 7/8”(22mm)spanner-supplied in A
the toolbox). The belt should be sufficiently
tight to prevent slippage at the drive drum.
If over tight the life of the belt will decrease.
Side Conveyor Idler Drum Adjusters
DANGER A
DO NOT REACH INTO
A MOVING MACHINE
DANGEROUS
NIP POINTS EXIST
DO NOT CLIMB ONTO
OR ACROSS MOVING
BELTS
FALL HAZARDS EXIST
Fines Conveyor Idler Drum Adjuster
MA - 15
ENG
5.14 CHANGING SCREEN MESHES
5.14.1 Top Deck Mesh

(There are 3 mesh sections on the
top deck below is the procedure for
replacing one section)
(i) It is recommended to raise the

Screenbox to its highest angle when
changing Top deck meshes. This al-
lows greater access between the
Main conveyor and the Screenbox. Screen Raised To Highest Angle
(ii) With a 24mm spanner remove the
Bolts (Item A) holding the mesh
A
clamps (Item B) in position.
(iii) Next loosen the Cams (Item D) and B

rotate out of position.
C
(iv) Remove the clamps (Item B) and re-
move the mesh (Item C). D
(v) Clean the screenbox from material

Screenbox Mesh & Mesh Clamps
especially along the sides where the
mesh is clamped. Check and ensure
that the cushion rubbers are in good
repair (replace if required).
E
(vi) Put the new mesh on the screen and
centralise it taking care not to let it
slip.
(vii) Place one of the clamps on the

F
screen and fix, starting with the bot-
tom bolt and nut (Item F) and finger
Mesh Securing Bolts
tighten. Now place the clamp on
other side and fix in position in
similar fashion. When tightening
move from one side to the other fol-
lowing the letters in the diagram (Fig
1).
(viii) Rotate cams back into position to
push clamps down against the screen
mesh and tighten nuts (Item E). Use
a 17mm spanner
(ix) Start again at the bottom bolts and FIG 1
nuts and re-tighten. Use a 24mm
spanner.
MA - 16
ENG
5.14.2 Bottom Deck Screen Cloth

A
(i) Loosen the Tensioning devices on
either side of the screenbox body B
turning the 24 x170mm bolt
(Item C) anti-clockwise using a 7/8” C
spanner or socket. Remove the hold-
ing pin (Item A) which holds the cloth
tensioning bar (Item B). Remove the
tensioning bar from the screenbox.
(ii) Remove the Pin (Item E). Repeat for Screenbox End Tensioner
the opposite side of the screenbox.
D
The Tension bar (Item D) can now be
moved forward leaving enough space
for the screen cloth to be unhooked.
(iii) Remove the screen cloth or mesh via

the Rubber flap (Item F).
E
(iv) Clean the screenbox from material
especially around the clamping area.
Screenbox Fixed Tension Bar
(v) Hook the new screen cloth on the
tension bar (Item E), push the ten-
sion bar back into position and re-
place the pin (Item D).
F
(vi) Place the tensioning bar (Item B)
back into position ensuring that the
tension bar hooks the top lip of the
screen cloth now replace the holding
pin (Item A) .
(vii) Tension the screen cloths by turning Bottom Deck Mesh Removing Flap
the tensioner bolt (Item C) clockwise
on both sides. When tensioning al-
ternate between the tensioners on WARNING
both sides, this ensures the cloths SWITCH OFF AND
are tensioned evenly. LOCKOUT BEFORE
DANGEROUS
NIP POINTS EXIST
MA - 17
ENG
5.15 TENSIONING BELTFEEDER

CHAIN
To Tension the Chain on the beltfeeder:
(i)Shut off the machine.

A
(ii) Open the Beltfeeder Guard Door
(Item A) on the left hand side of the
machine.Inside you will see the
Sprocket guard (Item B).Remove the
Beltfeeder Guard Door
sprocket guard to view the tension
of the chain. To open Chain &
Sprocket guards remove bolts. Use
a 19mm spanner.
(iii) To tension the chain firstly loosen the

bolt holding the tensioner sprocket
(Item C). Use 2 off 30 mm spanners. B
You will have to open the beltfeeder
guard door to gain access to the rear
of the tensioner bolt.
Beltfeeder Chain & Sprocket Guard
(iv) With leverage slide the tensioner
sprocket (Item C) towards the large
sprocket (Item D). When the chain is
sufficently tensioned retighten the
C
bolt on the tensioner sprocket.
IMPORTANT
DO NOT OVERTIGHTEN AS THIS WILL Beltfeeder Idler Sprocket
DANGER
CAUSE EXCESSIVE WEAR ON THE
CHAIN AND SPROCKET.
SWITCH OFF AND

(v) Replace the Sprocket Guard (Item
LOCKOUT BEFORE
B) and the Beltfeeder Guard Door
WORKING AT A
(Item A).Use a 19mm spanner.
MACHINE
DANGEROUS
NIP POINTS EXIST
CLOSE GUARDS
AFTER MAINTENANCE
MA - 18
ENG
5.16 CHANGING FUEL FILTER
(i) Unscrew the fuel filter (Item A) and

carefully dispose off.
(ii) Fill the new filter with diesel and fit

into position.
A
(iii) Hand tighten the new filter.
Engine Fuel Filter

5.17 WATERTRAP
B
5.17.1 Draining the Watertrap
(i) Loosen the draintap (Item D) on the

base of the watertrap.
C
(ii) Allow the water to drain off. Tighten
the draintap when all the excess wa-
ter has been drained off.
D Watertrap
5.17.2 Changing Watertrap Filter
To change the watertrap filter element (Item

C) follow the procedure outlined.
(1) Stop the machine.

(2) Remove the bleed.
(3) Remove the filter& watertrapbowl.
(4) Remove the watertrap bowl from the
filter element.
(5) Oil the watertrap bowl as shown.
(6) Attach new element to watertrap
bowl.
Watertrap Element Change
(7) Oil top of filter element.
Procedure
(8) Attach the filter element.
(9) Use the priming pump (Item B) to fill
the element and watertrap.
CAUTION
AVOID NAKED FLAMES WHEN
(10) Replace the bleed. WORKING ON THE FUEL SYSTEM.
DO NOT SMOKE
MA - 19
ENG
5.18 CHANGING HYDRAULIC

FILTERS & OIL
It is strongly recommended to change both A

Suction filter and Return filter elements
when the Hydraulic oil is being changed.
5.18.1 Changing Return Filters
(i) Run the engine at full speed and en-

sure all the hydraulic equipment is op- Hydraulic Tank Protection Cover
erating.
(ii) Rotate open the hydraulic tank ac-

cess covers (Item A) on the roof of
B
the engine compartment at the left
and right hand sides.
(iii) Turn engine off and return all control C

levers to the neutral position.
(iv) Open the Filler cap to release pres-

sure inside the tank. Return Line Filters
(v) Clean the area around the Return fil-

ters to prevent dirt contaminating the
DANGER
hydraulic oil when the filters are re- SWITCH OFF AND
moved. LOCKOUT.
RELIEVE ALL HYDRAULIC
(vi) Loosen the bolts (Item B) on each fil- PRESSURE BEFORE
ter (Use a 13mm spanner).
HIGH PRESSURE
(vii) Rotate the Top plate (Item C) slightly HYDRAULIC FLUID
to remove. CAN PENETRATE THE
SKIN CAUSING
(viii) Remove the Filter element by pull- SERIOUS INJURIES
ing the removal handles. Dispose of
the old filters safely.
(ix) Insert new filter elements and replace

Top Plate (Item C).
(x) Tighten the filter retaining bolts.
MA - 20
ENG
5.18.2 Changing Suction Filters
(i) Turn engine off and return all control

A
(ii) Open the Filler cap (Item A) to relieve
any pressure inside the tank.
B
(iii) Remove the bolts (Item B)(Use a

C
17mm spanner) holding the inspec-
tion plate (Item C) down.
Hydraulic Tank Inspection Plate &
(iv) The Suction filters are fitted to the Filler Cap
inside of the inspection cover. To D
Remove them lift off the inspection
cover.
(v) Unscrew the Filters (Item D) from the

internal Suction pipes (Item E) and
replace with new filters. Hand tighten
the filters.
E
(vi) Replace inspection covers and filler
cap.
Internal Suction Filters
DANGER
SWITCH OFF AND
LOCKOUT.
RELIEVE ALL HYDRAULIC
PRESSURE BEFORE
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING
SERIOUS INJURIES
MA - 21
ENG
5.18.3 Changing Hydraulic Oil
It is recommended that the machines hy-

draulic oil is warm.This will enable the oil
to flow more easily. A
(i) Return all Hydraulic Cylinders to their

closed position to return as much
hydraulic oil back to the tank as pos-
sible.
(ii) Turn engine off and return all control Hydraulic Tank Inspection Plate
(iii) Remove the drain plug (Use a 27mm

spanner) at the base of the tank and
drain to an external container large B
enough to hold all the oil. (Hydraulic
Tank Capacity:500 litres , 110 gallons
UK or 132 Gallons US).
(iv) Remove the inspection plate (Item A)

on the hydraulic tank and flush the
tank out with hydraulic oil to remove Hydraulic Oil Level Guage
dirt or other particles. (Use a 17mm
spanner).
DANGER
(v) Refill the tank until the oil is between SWITCH OFF AND
the Min. and max. marks on the tank LOCKOUT.
gauge (Item B). RELIEVE ALL HYDRAULIC
PRESSURE BEFORE
(vi) Run the machine and operate hy- WORKING AT A MACHINE
draulic equipment to circulate oil.
HIGH PRESSURE
(vii) Stop the machine and top up the hy- HYDRAULIC FLUID
draulic system. CAN PENETRATE THE
SKIN CAUSING
SERIOUS INJURIES
MA - 22
ENG
5.19 CHANGING ENGINE FILTERS & OIL

(See the engine Operators Manual for more
detailed information regarding the Engine)
5.19.1 Checking Engine Oil
(i) Turn off the engine. Open the En-

gine Inspection Doors (Item A).
A
(ii) Remove dipstick (Item C) from the
engine and clean. Re-insert the dip-
stick fully.
Engine Filters Inspection Door
(iii) Remove the dipstick again and ob-
serve that the oil level is between the
min. and max. levels. If the level is
below the minimum mark oil has to be
added through the fillercap (Item B).
(iv) It is important the oil level is not C

above the maximum level. If this
happens some oil must be removed.
B
5.19.2 Changing Engine Oil
D
(i) Operate the engine to ensure the oil
is warm, this enables the oil to flow Engine Oil Filler Cap
more easily.
(ii) Stop the engine and open the
fillercap.
(iii) Remove the drain plug located under-

neath the engine and drain the oil to
an external container large enough to
hold all the oil (Approx Oil capac-ity:
8.5litres or 1.85gallons).
(iv) When all the oil has drained off re-

place the drain plug and refill. Dip
CAUTION
the engine. (See 5.19.1)
5.19.3 Changing Engine Oil Filter

HOT SURFACES
It is recommended to change the Oil filter
when changing the oil. BEWARE OF BURNS
(i) Loosen the Filter (Item D) and dis- FROM HOT OIL
pose off properly.
(ii) Replace with new filter and hand
tighten on.
MA - 23
ENG
5.19.4 Changing Air Filter Element
(For more details of Engine Air Filter Main-

tenance view the Engine Operators
Manual)
Air Filter
The Air filter will require changing if the light Indicator
illuminates on the starter panel. When this
happens the machine must be stopped and
the Filter should be changed immediately.
(i) Turn off the engine Starter Panel
(ii) Unfasten the Filter Cover (Item C) by

unclipping the holding clamps (Item
B). B
(iii) Carefully remove the Filter element.

Clean inside the filter and insert a new
filter element. C
(iv) Re-attach the filter cover and reclip

the holding clamps (Item B).
Air Filter Housing
MA - 24
ENG
5.19.5 Engine Coolant Level
(For more details of Engine Coolant Level

Low coolant
view the Engine Operators Manual)
level
If the engine coolant level indicator illumi- Indicator
nates on the control panel the radiator must
be topped up.
5.19.6 Topping up coolant level A

Refer to Engine Manual for Fill and
Bleed procedures.
(i) Turn off the engine.
(ii) Carefully open the radiator cap

through the hole located on top of the
power unit.
(iii) Fill the radiator with coolant. Engine Inspection Doors
(iv) Check the indicator on the control

panel to ensure the indicator is no
longer illuminated. WARNING
SWITCH OFF AND
LOCKOUT BEFORE
CAUTION
BEWARE OF SCALDS
FROM HOT WATER
UNDER PRESSURE
MA - 25
ENG
5.20 CHANGING GEARBOX OIL ON

TRACKS
(see Maintenance Schedule for frequency) A
More effective draining will take place if the
oil is hot
(i)Turn off the engine.
(ii) To drain the gearbox. Clean the area B

around the gearbox plugs. Position
the Plugs (Items A&B) as shown in
Tracks Gearbox in Drain Position
the photogragh ensuring the plug
(Item B) is at the bottom. Remove the
plug (Item A) this will allow air into C
the gearbox to allow it to drain. (Use
a 8mm allen key to remove plug).
D
(iii) Remove the Drain plug (Item B) (Use
a 8mm allen key to remove plug) and
drain the oil to an external container
large enough to hold all the oil.
(iv) Start the engine and move the tracks

Tracks Gearbox in Fill Position
until the Gearbox is in the Fill Posi-
tion with the Plugs (Items C&D) as
shown in the photograph. DANGER
SWITCH OFF AND
(v) Now refill the gearbox through the
LOCKOUT BEFORE
Filler plug (Item C) until the oil be-
WORKING AT A
gins to flow from the level plug
MACHINE
(Item.D).
DO NOT OVERFILL THE GEAR- DANGEROUS
BOX.(Approximate oil quantity 2.5 NIP POINTS EXIST
Litres per Gearbox)
CLOSE GUARDS
AFTER MAINTENANCE
(vi) Replace the plugs (Item C&D).
(vii) After a short period of operation visu-

ally check the oil level. IMPORTANT
THE GEARBOX OIL MUST BE CHANGED
IN ACCORDANCE WITH THE
MAINTENANCE SCHEDULES IN
SECTION 5.26 OTHERWISE YOUR
WARRANTY WILL BE EFFECTED
MA - 26
ENG
5.21 TRACK ADJUSTMENT
As the track wears, they become slack,and

should be checked daily. To establish if the
tracks require adjustment move the ma-
chine, a few metres, backwards and for-
wards on level ground, in a straight line.
This enables the track to adopt its natural
degree of tension. Measure the droop as
shown in Fig 1 Fig 1
This measurement should be between 5-
25mm. (0.2“ - 1.0”)
5.21.1 To Release Track Tension
(i) Remove the adjuster cover plate A

(Item A). (Use a 17mm Spanner).
(ii) Loosen the Grease fitting (Item B) on

the end of the track tensioning cylin-
der by one half turn only. (Use a
22mm Spanner). Allow grease to
leave the tension cylinder therefore Track Adjustment Access Plate
reducing the track tension.
(iii) Retighten the Grease fitting (Item B) B

and replace the cover plate (Item A).
5.21.2 To Increase Track Tension
(i) Remove the adjuster cover plate

(Item A). (Use a 17mm Spanner).
(ii) Using the special grease gun adap-

tor (Item C) attach to a standard Track Adjustment Grease Fitting
grease gun and place over the grease
fitting (Item B).
(iii) Pump the track out to the correct ad-

justment. C
(iv) When the track droop appears to be

correct, move the machine back-
wards and forwards, and recheck the
droop.
(v) Replace the cover plate (Item A) Track Adjustment Greasegun Fitting
MA - 27
ENG
5.21.3 TRACK MAINTENANCE

TRACKS - OPERATING PRECAUTIONS
When travelling up a gradient, the tracks should be driven forward (i.e. idlers first, drive
sprocket to the rear). When travelling down a gradient, tracks should be driven sprocket
first.
ALWAYS:-
- Park the machine on flat, level ground. If it is necessary to park the machine on a
gradient, the tracks should be solidly blocked.
- Ensure the terrain the machine is working on is firm enough to adequately support the
machine.
- Ensure the machine is tracked at least 10m in either direction on a daily basis, to
minimise risk of track chain seizure.
- Ensure the track systems are free from debris before moving the machine.
- Ensure the tracks are not frozen to the ground before moving the machine.
NEVER:-
- Attempt to track the machine if there is any build up of material around the tracks and
drive sprockets.
- Attempt to track the machine if the tracks are frozen to the ground. Push or tow the
machine when unable to free itself.
MA - 28
ENG
5.22 ADJUSTING BELTFEEDER A

SCRAPER
To Tension the Beltfeeder Scraper adjust-

ments are made to the scraper rostas B
(Item D). To adjust:
(i) Shut off the machine.
(ii) Open the Side Guard Door (Item A)

on the left hand side of the machine. Side Guard Door
Inside you will see the Adjuster
Spanner (Item B). Remove the
spanner by removing the securing
nut (Use a 19mm spanner).
(iii) To tension the scraper firstly loosen

the bolts (Item C) securing the rosta
on both sides of the scraper. Access C
can be gained to the scraper rosta
(Item D) from underneath the
Beltfeeder.
Scraper Rosta
(iv) Fit the spanner (Item E) over the
rosta and tension the scraper. When D
tensioned retighten the bolt (Item C)
to hold rosta in position. Repeat for
rosta on the other end of the scraper.
E
IMPORTANT Beltfeeder Idler Sprocket
DO NOT OVERTIGHTEN AS THIS WILL

CAUSE EXCESSIVE WEAR ON THE
DANGER
CHAIN AND SPROCKET. SWITCH OFF AND
LOCKOUT BEFORE
WORKING AT A
MACHINE
(v) Replace the Spanner (Item B) and
ensure all guards have been closed DANGEROUS
NIP POINTS EXIST
CLOSE GUARDS
AFTER MAINTENANCE
MA - 29
ENG
5.23 RECOMMENDED LUBRICANTS
GREASE LUBRICATION
SPECIAL SCREEN SCREEN GREASE GENERAL PURPOSE

GREASE FOR HOT MATERIALS GREASE
ENERGREASE —-
B.P ENERGREASE L21M
LS-EP2
TOTAL MULTIS EP2 —- MULTIS MS2
DUCKHAMS —- —- ADAMAX LM2
CASTROL SPHEEROL EPL2 —- SPHEEROL AP3
SHELL ALVANIA EP2 LIPLEX EP2 ALVANIA R3
ESSO BECON EP2 UNIREX EP2 BECON Q2
TEXACO MULTIFAK EP2 —- MOLYTEX 2
CHEVRON DURALITH EP2 —- —-
GULF GULFCROWN EP2 SUPERCROWN EP2

—-
MOBIL MOBILUX EP2 MOBILGREASE HP2 MOBILGREASE MP
CENTURY REGULUSA2EP LUPLEX M2 REGULUS A3
ARCANOL L135 —- ARCANOL L71

F.A.G.
ROCOL SAPPHIRE BG 151 —-
OPTIMOL LONGTIME PD —- —-
OMEGA —- 85 —-
Above are listed the recommended alternatives suitable for use with your machine.
The above special screen greases are lithium base greases of Class 2 with extreme pres-
sure additives.
Hydrauilc Oil Type : ISO VG 46 (Ambient Temperature 0ºC - 25ºC)

ISO VG 68 (Ambient Temperature 20ºC - 40ºC)
Antifreeze Type : BS 6580
MA - 30
ENG
5.23.1 RECOMMENDED LUBRICANTS FOR GEARBOX ON TRACKS
LUBRICANT -20°C + 5°c +5°C + 30°c 30°C + 50°c 30°C + 65°c

IV 95 min IV 95 min IV 95 min IV 95 min
ESSO Spartan Spartan Spartan Compressor oil
EP 100 EP 150 EP 320 LG 150
AGIP Blasia Blasia Blasia Blasia
100 150 320 S 220
ARAL Degol Degol Degol Degol
BG 100 BG 150 BG 320 BS 220
BP MACH GR XP 100 GR XP 150 GR XP 320 SGR XP 200
CASTROL Alpha Alpha Alpha Alpha
SP100 SP150 SP 320 SN6
ELF Reduetell Reduetell Reduetell Oritis 125 MS
SP 100 SP 150 SP 320 Syntherma P30
CHEVRON Non leaded Non leaded Non leaded Gear
Gear compound 100 Gear compound 150 compound 320
GULF EP lubricant EP lubricant
HD 150 HD 320
I.P Mellana Mellana Mellana Telesia
100 150 320 oil 150
MOBIL Mobilgear Mobilgear Glycoyle 22/30
629 632 SHC 630
SHELL Omala Omala Omala Tivela
oil 100 oil 150 oil 320 oil SA
TOTAL Carter Carter Carter
EP 100N EP 150 EP 320N
KLUBER Lamora Lamora Lamora
100 150 320
ISO 3448 VG 100 VG 150 VG 320 VG 150-200
Machines are supplied with Mobilgear 629 Finlay Partcode 12.40.0629
MA - 31
ENG
5.24 REMOTE GREASING SCHEDULE
The 683 Supertrak has low level greasing to all bearings.Grease pipes are returned
from each bearing to ground level where maintenance can be performed with ease.
(See the maintenance schedules in Section 5.26 for a detailed checklist)
2 1 3 4 6 5 9 10
2 3 4 5 6 7 8 9 10
LOCATION FREQUENCY QUANTITY

1. Vibrating Grid (Optional) * 50Hrs 16 grams/8 pumps
2. Beltfeeder Drive & Idler Drum 50Hrs 4 grams/2 pumps
3. Main Conveyor Idler Drum 50Hrs 4 grams/2 pumps
4. Side Conveyor Pivot Boss & Pivot Blocks 50Hrs 4 grams/2 pumps
5. Side Conveyor Drive Drum 50Hrs 4 grams/2 pumps
6. Side Conveyor Idler Drum 50Hrs 4 grams/2 pumps
7. Fines Conveyor ldler Drum 50Hrs 4 grams/2 pumps
8. Fines Conveyor Drive Drum 50Hrs 4 grams/2 pumps
9. Screen Bearings* 50Hrs 16 grams/8 pumps
10. Main Conveyor Drive Drum 50Hrs 4 grams/2 pumps
* The Screen & Vibrating Grid bearings require Screen grease

- see Recommended lubricants 5.23
MA - 32
ENG
5.25 HYDRAULIC RAM

MAINTENANCE
A
As part of the finish process in our chrome
rod manufacturing a natural lubricant is
rolled into the surface. To prolong the life
of hydraulic cylinder we recommend that
any cylinder exposed (ie. Item A) for more
than one week should have the rod coated
(ie. Item B) with a good quality water re-
sistant grease. Exposed Hydraulic Ram Chrome
Rod
DANGER
SWITCH OFF AND
B
LOCKOUT. BEFORE
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING
SERIOUS INJURIES Greased Chrome Rod
MA - 33
ENG
5.26 MAINTENANCE SCHEDULES DATE
5.26.1 Daily Maintenance (10Hour) Schedule

General Maintenance
Maintenance Task Notes Signature
Check For Material Bulid up Check/Remove
Check All Safety Guards are in Place Check/Replace
Check For Loose parts, missing nuts & bolts Tighten/Replace
Check Hydraulic hoses, Rams & pumps for leaks

(When tightening fittings use a Torque wrench and Tighten/Replace
follow the torque setting on the following page)
Check Hydraulic oil level in site gauge Check/Top up
Check Diesel Level in fuel tank Check/Refill
Conveyor Maintenance
Check Conveyor belts for rips and tears Check/Repare
Check Belt Tension Check/Tension
Check Belt Alignment Check/Align
Check All rollers are free moving and free from

Check/Free
obstruction
Screen Maintenance
Check Mesh Securing bolts are tight Check/Tighten
Check Meshes for wear and damage Check/Change
Engine Maintenance (See Engine operators manual for more details)

Check Engine Oil Level Check/Top up
Check Water Coolant Level Check/top up
Track Maintenance
Check Tension of Tracks Check/Tension
Check Tracks for oil leakage Check/Repair
Twin Deck Vibrating Grid (if fitted)

Check Mesh Securing bolts are tight Check/Tighten
Check Meshes for wear Check Change
MA - 34
ENG
5.26.2 Weekly Maintenance DATE

(50Hour) Schedule
General Maintenance
Maintenace Task Notes Signature
Grease all Bearings (See Greasing Schedule) Grease
Drain the Watertrap Drain
After first 50 Hrs replace Return Filters Replace
Conveyor Maintenance
Check Tension of Belt Scrapers Check/Adjust/Replace
Check Tension of Belt Skirting Rubbers - No spillage Check/Adjust/Replace
Check For Obstruction to Drums Check/Remove obstruction
Beltfeeder Maintenance
Check Beltfeeder Chains and Sprockets for Wear Check/Adjust/Replace
Check Tension of Beltfeeder Sprocket Chain Check/Tension

After first 50Hrs carry out full engine service Service
Air Filter pre cleaner Clean up
Battery Acid Level Check/Top up
When tightening hydraulic fitting always use a torque wrench, as overtighting of fittings can
break internal seals. Please follow the torque settings in the table below
Thread Torque Torque Torque

Size Ft/Lb. Kg/Mtr. N/Mtrs
¼" BSP 15 2.07 20.3
3/8" BSP 18 2.49 24.4
½" BSP 40 5.50 53.9
¾" BSP 60 8.30 81.3
1" BSP 85 11.75 115.2
1¼" BSP 110 15.20 149.0
1½" BSP 130 17.98 176.2
MA - 35
ENG
5.26.3 Monthly Maintenance DATE

(250Hour) Schedule
General Maintenance
Check Maintenace Task Notes Signature
Drain the Watertrap Drain

Check Maintenance Task Notes Signature
Air Filter Elements Check/Replace
Track Maintenance
After First 250 Hrs. change Gearbox oil in tracks Change
MA - 36
ENG
5.26.4 2 Monthly Maintenance DATE

(500Hour) Schedule

Change Engine Oil Drain & Refill
Change Oil Filter & Fuel Filter Remove & Replace
Change Air Filter Safety Element Remove & Replace
General Maintenance
Adjust V Belt Tension Check/Adjust
Change Hydraulic Return Filters Remove/ Replace
MA - 37
ENG

(1000Hour) Schedule
General Maintenance
Change Maintenace Task Notes Signature
Analysis Oil and change if

Hydraulic Oil
required **
Suction Filters Remove & Replace
** Your local oil supplier will be able to analysis your hydraulic oil.
MA - 38
ENG

(2000Hour) Schedule
Track Maintenance
Change the Gearbox oil in the tracks Change

Change Engine Coolant Drain &refill
Alternator and Starter Motor Check
MA - 39
ENG
SECTION 6: TRANSPORT
CONTENTS:
6.1 SAFETY INTRODUCTION......................................................................... TR - 2
6.2 SAFETY BEFORE AND DURING TRANSPORT ....................................... TR - 4
6.3 STOPPING THE MACHINE ....................................................................... TR - 6
6.4 PREPARING FOR TRANSPORT .............................................................. TR - 6
6.5 LOWERING VIBRATING GRID TO TRANSPORT POSITION (OPTIONAL)TR - 7
6.6 FOLDING SIDE CONVEYORS (MIDDLE & OVERSIZE GRADES) .......... TR - 8
6.7 REMOVING CATWALK ACCESS LADDER & FOLD-DOWN STEPS ..... TR - 10
6.8 LOWERING SCREENBOX, MAIN AND FINES CONVEYORS ................ TR - 11
6.9 REMOVING CATWALK UPPER HANDRAIL ........................................... TR - 12
6.10 CLOSING SCREEN CATWALK ............................................................... TR - 12
6.11 DETACHABLE WHEELED UNIT (OPTION) ............................................ TR - 13
6.12 FOLDING FINES CONVEYOR ................................................................ TR - 16
6.13 RAISING SUPPORT LEGS ..................................................................... TR - 17
6.14 RETURNING THE DRAWBAR TO THE TRANSPORT POSITION ......... TR - 18
6.15 READY FOR TRANSPORT ..................................................................... TR - 19
6.16 PRIOR TO HAULAGE: ............................................................................ TR - 19
TR - 1
ENG
SECTION 6 : TRANSPORT
DANGER

and amputated.

guard doors.


on this machine.

WARNING


2 metres(6-6”).
TR - 2
ENG
WARNING

clothing.

Boots and a High Visibility Vest.

points.

alignm ent or support m achinery.

TR - 3
ENG
6.2 SAFETY BEFORE AND DURING TRANSPORT
1. The preparations to move equipment by articulated lorry should be supervised by a

minimum of two (2) persons.
2. Ensure persons transporting the machine adhere to all Safety Signs and procedures.
3. Before transportation on public roads, ensure the machine has been properly secured
with no loose material left in or on the machine. (See Section 6 – Transport).
4. Ensure wheel nuts are torqued between 500 to 550 ft.lb (69 to 76 kg.m) prior to trans-
port.
5. Check your tyres for:- - correct pressure

- cuts or bulges
- nails or spikes
- uneven or excessive wear
- missing valve caps
6. Check your wheels for:- - damaged rims

- missing or loose wheel nuts or bolts
- obvious misalignment
7. Have cuts or punctures repaired by authorised personnel before adding air.

Beware an over-inflated tyre can explode and cause serious injury or death.
8. Extreme caution is required when transporting machinery on site. Soft or uneven ground
may cause accidents.
9. When transporting a machine on a truck or trailer, know the overall height to avoid
contacting overhead obstructions such as bridges, power lines etc.
(See 2.5.1 683 SUPERTRAK ON LOWLOADER)
TR - 4
ENG
TR - 5
ENG
6.3 STOPPING THE MACHINE
The sequence to stop the machine is

6.3.1 to 6.3.6
WARNING
BEFORE TRANSPORT
YOU MUST READ AND
Before stopping any parts off this machine UNDERSTAND
ensure all material has been processed THE SAFETY SECTION IN
through the machine. SECTION 1 OF THIS
MANUAL
6.3.1 Gradually decrease engine speed
to minimum using throttle (Item D)
D E F
Do not stop the Engine.
6.3.2 Stop the Vibrating grid (if fitted) by

operating the control lever (Item
F).
6.3.3 Stop the Beltfeeder, by operating A

the control lever (Item A).
NOTE:The Beltfeeder can be C
stopped independently of the B
Main conveyor by operating this
control lever (Item A).
6.3.4 Stop the Screenbox and Fines
conveyor by operating the control
lever (Item C). DANGER
DO NOT REACH INTO
6.3.5 Stop the Main conveyor by oper- A MOVING MACHINE
ating the control lever (Item B). DANGEROUS
NIP POINTS EXIST
6.3.6 Stop the Side conveyors by oper-
ating the control lever (Item E).
6.4 PREPARING FOR TRANSPORT

WARNING
Inspect the Screen, Hopper and all the
HAZARDOUS NIP
Conveyors to ensure that the machine is
AND CRUSH
clear of all material.The machine should
POINTS IN THIS
be washed to remove all debris.
AREA
It is advisable to have an operator on the ENSURE ALL PERSONNEL ARE
opposite side of the machine to ensure CLEAR BEFORE PUTTING
areas around machine are clear of person- MACHINE INTO THE TRANSPORT
nel when folding conveyors, as serious POSITION
CRUSH POINTS EXIST
crush points exist with folding conveyors..
TR - 6
ENG
6.5 LOWERING VIBRATING GRID TO

TRANSPORT POSITION (OPTIONAL)
If your machine is fitted with a Vibrating
grid you must you must lower it to the
A
transport position prior to transport.
B
NOTE:If your machine is fitted with a
Vibrating grid you must firstly lower the
side conveyors to their transport position
(see 6.6) before lowering the grid.(This
will prevent the Oversize side conveyor
from fouling on the grid).
To Lower the grid from its Working posi- Vibrating Grid in Working Position
tion (Item A) to the Transport position.
(i) Operate the control lever (Item C) at

the Main hydraulic control panel to re-
move weight from the pins in the tel- C
escopic legs (Item B).
(ii) Remove pins in telescopic legs (Item

B) on either side of grid and store
them in the transport hole at the top
of the telescopic.
(iii) Lower grid by operating the control
lever (Item C) at the Main hydraulic
control panel.
6.6 LOWERING REMOTE GRID TO D

TRANSPORT POSITION
If your machine is fitted with a Remote grid
you must lower it to transport position to E
meet transport regulations. To Lower:
(i) Raise the Grid (Item F) by pressing

the button (Item D) on the remote re-
Radio Control Receiver
ceiver. The grid will now remain in
the raised position. Switch Engine off
and Lockout. F
(ii) Lower the three Support legs (Items
G
G) and secure in the transport posi-
tion with the securing pins (Item H)
H
(iii) Start the machine and lower the Grid
(Item F) by pressing the button (Item
E). The grid will now lower to the
transport position
Remote Grid Raised
TR - 7
ENG
6.6 FOLDING SIDE CONVEYORS

(MIDDLE & OVERSIZE GRADES)
To return the Side conveyors from the

Working position (Item A) to the Transport
position (Item G).
A
NOTE:If your machine is fitted with a Vi-

brating grid you must firstly lower the side
conveyors to their transport position (see
6.6) before lowering the grid.
(This will prevent the Oversize side con- Side Conveyor In Working Position
veyor from fouling on the grid).
(i) Remove the pins (Items B&C) from B

each telescopic securing the conveyor
in the working position on either side.
C
(ii) To fold the Side conveyors operate
the control levers (Item D&E) on ei-
ther side. Fold each conveyor back
slowly to its transport bracket (Item F).
Ensure there is adequate space for
the conveyors to fold back.
Side Conveyor Telescopics
IMPORTANT D
Middle Grade Conveyor Control

Panel
Oversize Grade Conveyor Control Panel
TR - 8
ENG
(iii) When each Side conveyor has been

folded insert the pin (stored in the toolbox)
into the hole provided on the transport
bracket (Item F).
(iv) Both your Side conveyors should F

now be secured into the transport position
(Item G).
WARNING Side Conveyor Transport Bracket

HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
CAUTION REQUIRED WHEN FOLDING
SIDE CONVEYORS.
ENSURE NO PERSONS ARE CLOSE TO
G
THE CONVEYOR BEFORE MOVING
Side Conveyor in Transport Position
TR - 9
ENG
6.7 REMOVING CATWALK ACCESS

LADDER & FOLD-DOWN STEPS
To Remove the Access ladder and steps. A
(i) Unbolt the ladder (Item A) from the B

support brackets (Item B) on the fold-
down steps (Item C). C
(Use 2 off 19mm spanners).
(ii) Now unhook the ladder from the

catwalk and place in the fines conveyor Catwalk Access Ladder &
feedboot where it is stored for transport. Fold Down Steps in Working Position
(iii) Next fold steps up into its transport
position (Item D).
D
Fold-Down Steps in
Transport Position
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
TR - 10
ENG
6.8 LOWERING SCREENBOX, MAIN

AND FINES CONVEYORS
The Screenbox, Main and Fines Convey-

ors are all interlinked.
To put them to the Lowered position.
(i) Remove the pins from the Screenbox

telescopic (Item A) at either side.
(ii) Next remove the pins from the Fines Screenbox & Main Conveyor in
conveyor telescopic (Item B) at either side. Working Position
(iii) Next operate the control levers (Items

C&D) to bring the Main conveyor,Screenbox
and Fines conveyor to their lowered posi-
tion.
WARNING B
Screenbox & Fines Telescopics
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
IMPORTANT C
D
THIS WILL DAMAGE THE MACHINE Screenbox & Fines Control Panel
Screenbox,Main & Fines Conveyor in

Lowered Position
TR - 11
ENG
6.9 REMOVING CATWALK UPPER

HANDRAIL A
To Remove the Catwalk upper handrail

(Item A).
B
(i) Remove chains (Item B) between the
side and upper catwalks
C
(ii) Unbolt handrail from the slots (Item
C), (Use a 19mm Spanner).
Screen Upper Handrail in Position
(iii) Place it in the fines conveyor
WARNING
feedboot where it is stored for trans-
port.
USE A SUITABLE LIFTING
PLATFORM WHEN
WORKING ABOVE
6.10 CLOSING SCREEN CATWALK 2 METRES (6’- 6”)
FALL HAZARDS EXIST
To put the Catwalk to the Transport
position.
(i)Firstly the Fines conveyor, Screenbox A

and Main conveyor should be at their
lowest position so the catwalk can be
pushed in while standing at ground
level.
B
(ii) Bolt the mesh floor sections to the
catwalk handraiI at (Item D), (Use 2 C
off 17mm spanners). Catwalk in Working Position
(iii) Push the Screen catwalk inward
equally at each end (Items B&C) and
secure with pins provided at (Item A)
on either side. This operation will re-
quire at least two persons.
WARNING
D
Catwalk in Transport Position

HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
TR - 12
ENG
6.11 DETACHABLE WHEELED UNIT

(OPTION)
If your 683 Supertrak is being transported

using the Detachable wheeled unit it should
be attached at this point prior to the lower-
ing of the Main Conveyor, Screenbox and
Fines Conveyor. To Attach: A
(i)To raise the Tracks (Item A) off the

B
ground, lower the Front Jack Legs
(Item B) by operating the control
valves (Item C and D).
Front Jacklegs in lowered position
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA C
(ii) Using a mechanical aid, retrieve the

D
wheeled unit and move underneath
the front of the machine until the lo-
cating pins (Item E) on the wheeled
unit are alligned with the correspond- Front Jacklegs control valves
ing holes on the 683 Supertrak.
(iii) Raise the front jacking legs using the

control valve (Item C and D). This will
lower the 683 onto the wheeled unit.
(iv) Once the 683 is in place, use the se-

curing pins to attach the wheeled unit E
to the 683 (Item F).unit.
WARNING
BEFORE TRANSPORT
YOU MUST READ AND Locating pins on wheeled unit
UNDERSTAND
THE SAFETY SECTION
IN
SECTION 1 OF THIS
MANUAL
TR - 13
ENG
(v) To prevent accidental movement,

wheel chocks (Item A) are placed
behind the wheels of the detachable A
wheeled unit.
WARNING
HAZARDOUS NIP Wheel Chocks in transport position
AND CRUSH
POINTS IN THIS
AREA
(vi) Raise the 683 slowly by using the

control valve (Item B) to lower the
Rear Jack Legs. The securing pins
should be checked carefully to ensure
the wheeled unit is properly engaged.
IMPORTANT Rear Jacking Legs control valves

C
(vii) Use the bolts (Item C) to secure the

Lightboard/Crashbar in the transport
position (Item D).
D
Lightboard in transport position
TR - 14
ENG
(viii) Connect the Air Brake Connections

(Item F) and the Light Board Connec-
tions (Item E) between the wheeled
unit and the 683 Supertrak. The ma-
chine is now ready for transport.
E
Lightboard Connection
WARNING F
BEFORE INSTALLATION
YOU MUST READ AND
UNDERSTAND
THE SAFETY SECTION
IN
SECTION 1 OF THIS
MANUAL
Air brake Connections
TR - 15
ENG
6.12 FOLDING FINES CONVEYOR
To put the Fines conveyor to the Trans-

port position.
(i) Operate the control lever to move the

Fines conveyor into the lowered po-
sition (Item A).
Once the Screenbox and Main Conveyor

are lowered (See Section 6.8), secure the
Fines Conveyor in the Transport position.
Fines Conveyor in Lowered Position
(ii) Retrieve the pins (Item B) from the
toolbox and fit them in the holes pro-
vided to secure the conveyor in the
transport position.
IMPORTANT
USE THE CONTROL LEVERS IN A SMOOTH A
Fines Conveyor Control Panel
WARNING
HAZARDOUS NIP B
AND CRUSH
POINTS IN THIS
AREA
Fines Conveyor Transport Bracket
Fines Conveyor in Transport Position
TR - 16
ENG
6.13 RAISING SUPPORT LEGS
6.13.1 Tracked Machine
The Rear support legs have to be raised

before the machine can be moved.To
Raise the Rear support legs use the con- A
trol lever (Item A) at the main hydraulic con-
trol panel.
NOTE: A built in safety feature does not Main Hydraulic Control Panel
allow the machine to move when the sup-
port legs are in the working position.
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
Support Legs in Working Position
6.13.2 Wheeled Machine
On the wheeled 683 the jack legs are lo-

cated at at different location (Item C).
These are also raised by operating the con-
trol lever (Item A).
On the wheeled machine the Support legs

(Item B) must be raised manually and
pinned in position B Support Legs in Raised Position
Support Legs in Working Position on

wheeled machine
TR - 17
ENG
6.14 RETURNING THE DRAWBAR TO

THE TRANSPORT POSITION
To site drawbar must be returned to its

transport position prior to transport on A
public roads.
B
(i) Remove pin (Item B) holding the se-
curing member (Item A) in the work-
ing position.
(ii) Raise the drawbar (Item D) to the Site Drawbar In Working Position
transport position.
(iii) Secure in the transport position with

the securing pin (Item C).
C
WARNING D
DO NOT USE THE SITE DRAWBAR TO
MOVE THE MACHINE ON PUBLIC ROADS
EXTREME CAUTION REQUIRED WHEN

MOVING MACHINE ON UNEVEN OR SOFT Site Drawbar In Closed Position
GROUND (SEE SAFETY SECTION 1.6)
TR - 18
ENG
WARNING
6.15 READY FOR TRANSPORT
The machine should now be ready for

BEFORE TRANSPORTING
transport. Using the Radio control hand- THIS MACHINE YOU
set or Wander lead handset load the ma- MUST READ AND
chine onto the trailer. UNDERSTAND THE
SAFETY SECTION IN THIS
MANUAL
Secure machine with Chain shackles to the
Lowloader.
Use securing eyes (Item A) fitted on the

machine undercarriage on either side.
IMPORTANT
DO NOT TRANSPORT THIS MACHINE
WITHOUT IT BEING PROPERLY
SECURED ONTO THE LOW LOADER
Machine on Lowloader
A
6.16 PRIOR TO HAULAGE:
(i)Recheck for loose parts or debris on the

machine
(ii) Ensure all pins are secured with ‘R’

pins and Split pins
(iii) Raise the support legs fully. Tracks Secured on Lowloader

(iv) Ensure wheel nuts are torqued
between 500 to 550 Ft.lb (69 to 76 kg.m)
prior to transport
(v) Ensure persons transporting the ma-

chine adhere to all safety signs and
procedures.
TR - 19
ENG
SECTION 7: FAULT FINDING
CONTENTS:
7.1 NO RESPONSE FROM ANY HYDRAULIC SYSTEM ............................... FA - 2
7.2 MACHINE OPERATING SLOWLY. NO EXTERNAL OIL LEAKS ................ FA - 2
7.3 EXCESSIVE NOISE FROM HYDRAULIC PUMP ....................................... FA - 3
7.4 SCREEN NOT WORKING ......................................................................... FA - 3
7.5 VIBRATING GRID WILL NOT START ........................................................ FA - 3
7.6 TRACKS WILL NOT OPERATE................................................................. FA - 4
7.7 BELTFEEDER NOT WORKING WHEN CONVEYOR IS RUNNING .......... FA - 4
7.8 SCHREECHING NOISE WHEN CONVEYOR IS RUNNING. ..................... FA - 5
7.9 CONVEYOR BELT NOT RUNNING ........................................................... FA - 5
7.10 CONVEYOR BELT TENDS TO RUN BACK IF STOPPED WITH A LOAD ON THE BELT .FA - 5
7.11 REJECT GRID WILL NOT HINGE .............................................................. FA - 6
7.12 SPEED SCREEN WIRE BREAKING PREMATURELY.............................. FA - 6
7.13 MESHES BREAKING PREMATURELY ..................................................... FA - 6
7.14 VIBRATING GRID AND SCREEN BEARINGS FAIL PREMATURELY....... FA - 7
7.15 ENGINE FAILS TO START ........................................................................ FA - 7
7.16 BELT STOPS UNDER LOAD..................................................................... FA - 7
7.17 ENGINE STOPS ......................................................................................... FA - 8
7.18 CONVEYOR BELTS RUNNING OUT OF LINE .......................................... FA - 8
The following guide is intended to describe basic procedures to

remedy some problems that may arise.
WARNING DANGER
PRACTICE SAFE
SWITCH OFF AND
MAINTENANCE READ
LOCKOUT BEFORE
AND UNDERSTAND
THE OPERATORS
MANUAL BEFORE DANGEROUS
DOING ANY WORK NIP POINTS EXIST
FA - 1
ENG
SECTION 7 : FAULTFINDING
7.1 NO RESPONSE FROM ANY HYDRAULIC SYSTEM
POSSIBLE FAULT REMEDY
Low oil level Top up hydraulic system with correct fluid

Choked suction line filter Fit new element
Hydraulic pump shaft broken Replace relevant hydraulic pump
Coupling damaged or broken. Replace coupling
Pressure relief valve stuck in open posi- Repair or replace valve cartridge
tion Check restriction on tank. Replace if bro-
Restricted or broken suction line ken
Override button not functioning Check wires, fuses
Loose Suction Line Tighten Suction Line
Motor Not Turning /Ram not moving Check Hydraulic Pressure/Adjust
7.2 MACHINE OPERATING SLOWLY. NO EXTERNAL OIL LEAKS
Low oil level Top up hydraulic system with correct fluid

Incorrect hydraulic fluid Drain tank and replace with correct fluid
Choked suction line filter Replace filter element
Leaking relief valve Repair or replace relief valve
Worn control valve spool Replace control valve
Worn hydraulic pump Replace relevant hydraulic pump
Engine performance not to standard Consult engine manual fault finding sec-
tion
Loose Suction Line
Tighten Suction Line
Hydraulic Oil Leaking Through Motor
Check or replace motor
Engine Running slow
Set Throttle Cable
Engine slowing down under normal load
Change Air Filter and Fuel Filters
Detent loose on control valve
Tighten Detent
Spool loose
Tighten Spool
FA - 2
ENG
7.3 EXCESSIVE NOISE FROM HYDRAULIC PUMP
Choked suction line filter Fit new element

Damaged hydraulic pump coupling Replace hydraulic pump coupling
Worn hydraulic pump Replace hydraulic pump
Low oil level pump cavitating Top up hydraulic tank
Loose connections in suction line Tighten all joints
Flexible suction hose worn Replace hose
7.4 SCREEN NOT WORKING
When machine is new grease may have Remove weight cover and turn weight to
settled in the bearing top dead centre, replace cover and
restart (Refer problem to Finlay Dealer)
Screen bearing seized Replace bearing

Hydraulic motor coupling broken Replace coupling
Flow control valve incorrectly set Reset flow control valve
7.5 VIBRATING GRID WILL NOT START
When machine is new grease may Remove weights cover turn weight to top
have settled in bearings dead centre, replace cover, restart grid
Grid Bearing seized Replace bearings
Hydraulic motor coupling broken Replace coupling
Hydraulic motor shaft broken Replace hydraulic motor
FA - 3
ENG
7.6 TRACKS WILL NOT OPERATE
Remote control system not working:-

-Fuse blown Replace fuse in the starter box
-Batteries flat in hand held transmit- Replace batteries
ter Repair or replace wire
-Broken wire in electrical circuit Push both control valve levers
Control Valves levers not pushed Raise Jack Legs
Jack Legs are down Put switch in the right position
Track Control Unit switch is in the wrong
position Tighten limit switch
Jack leg limit switch loose Isolate machine and clear obstruction
Material logged in tracks Drive System
7.7 BELTFEEDER NOT WORKING WHEN CONVEYOR IS RUNNING
Drive chain loose or broken Adjust or repair as necessary

Taper lock bushes not tight or broken Repair or replace Taperlock Bushes
Key missing Replace key
Faulty control valve Replace or adjust
Flow control valve incorrectly set Reset flow control valve
Belt is Loose Tighten the belt
Kickout pushes control valve into neutral Check setting of sequence valve
FA - 4
ENG
7.8 SCHREECHING NOISE WHEN CONVEYOR IS RUNNING.
Lack of bearing lubrication Grease all bearings

Conveyor belt wedged or rubbing against Clear obstruction, adjust and track con-
fixed parts veyor belt
Top end drum belt scraper too tight Ease pressure at scraper
Roller Seized Replace relevant roller
Rubbers over tight Readjust rubbers
Faulty flow control Replace flow control
Idler drum jammed Free idler drum
7.9 CONVEYOR BELT NOT RUNNING
Belt drive coupling broken or loose Replace or tighten coupling

Bearing collapsed or seized Replace bearing
Debris obstructing end drum Remove obstruction
Skirting Rubber to tight Adjust skirting rubber
Material Build up around return rollers Clean build-up of material
Belt Stopped with to much load Clear material of belt and restart.
7.10 CONVEYOR BELT TENDS TO RUN BACK IF STOPPED WITH A LOAD ON THE BELT
Non return valve worn. Replace non return valve(Refer problem

to your Finlay Dealer)
Non- Return valve stuck in open position Test oil & change filters change oil if
due to soiled hydraulic fluid required. Clean/Replace Valve
FA - 5
ENG
7.11 REJECT GRID WILL NOT HINGE
Leaking relief valve Repair or replace valve

Remote control system not working:-
-Fuse blown Replace fuse in the starter box
-Batteries flat in hand held transmitter Replace batteries
-Broken wire in electrical circuit Repair or replace wire
-Faulty control valve. Replace or adjust valve
7.12 SPEED SCREEN WIRE BREAKING PREMATURELY
Wires not tightened evenly all the way across Tighten wires evenly
Screen to Flat Raise Screen angle
Material on screen to large Fit smaller top mesh
Screen Blinding up Change screen angle/ change screen rota-
tion. Add weight segments evenly per side
To much material on the screen Same as above with slow down material flow
7.13 MESHES BREAKING PREMATURELY
Meshes not tightened up evenly Tighten meshes evenly

Meshes are not supported by the cushion Change Cushion Rubber. Re-tension the
rubber meshes
Mesh is not made from a large enough Fit a heavier grade of mesh.
grade of wire
Heavy material landing on one spot of the Move the impact spot or hang rubber over
mesh. the mesh
Mesh Pegging Lower screen angle/add weight segments
(same both sides). Reverse screen rotation
to through forward. Clean meshes regularly
FA - 6
ENG
7.14 VIBRATING GRID AND SCREEN BEARINGS FAIL PREMATURELY
Wrong Grease is being used Use Proper Grease

To much grease is being used. Use 4-6 gms of grease per bearing every
50Hrs.
The screen is low on one side. Fit a heavier grade of mesh.
Not enough grease Grease every 50 working Hrs
7.15 ENGINE FAILS TO START
Start delay is faulty Replace start delay

Starter relay faulty Replace starter relay
Diesel Hose drawing air. Repair diesel hose
Main fuse blown Check glow plugs or for a electrical short.
Heater plugs is faulty Replace heater plug
7.16 BELT STOPS UNDER LOAD
Skirting rubbers to tight Adjust Skirting Rubber

Plough Scraper to tight Adjust Plough Scraper
Material build up under the belt Clean away all obstructions around the belt.
(switch off and lockout before clearing)
Idler drum is jammed Clear Obstruction (see section 5)
Bearing has seized Replace Bearing
Drum coupling has failed Repair or replace coupling
Pressure relief valve set to low Set pressure relief valve
Motor check valve stuck open. Clean motor check valve
FA - 7
ENG
7.17 ENGINE STOPS
Engine Overheats Check fan belt. Check water level. Clean

engine (see Engine Manual)
Stop Button pressed Reset stop button
Intermittent Signal from switches Check each circuit independantly, an
intermitent fault will stop the engine without
showing up on the starter panel. Check
water level, for air in the water, for faulty
temperature switch/oil pressure switch/fan
belt switch/stop buttons/electrical short.
7.18 CONVEYOR BELTS RUNNING OUT OF LINE
Belt Running of the Idler Drum Adjust Idler Drum (See 5.11)
Belt Running of the Drive Drum Adjust Drive Drum (see 5.11)
Belt wanders under load If the belt wanders to the right
underload,push the right handside of the
centre rollers forward or the left hand side
back. (Switch off machine and lockout
before carrying out any repairs)
NOTE: Repair and maintenance work.
It is recommended that repair and maintenance work of an intricate nature such as the
electrical and hydraulic systems which contain safety components is referred to quali-
fied
personnel in the field.
Never alter any equipment or parts of equipment without consulting with Finlay
Hydrascreens (Omagh) LTD.
FA - 8
ENG
SECTION 9: APPENDIX
SECTION 9: RECEIVER PROGRAMMING
Each transmitter has a unique operating code and if a transmitter or receiver is replaced the receiver has
to be programmed to recognize the transmitter.
If a transmitter is taken from one system and used to operate another system by reprogramming the
second system the original system should be disabled by removing the 2 amp fuse on the receiver circuit
board and labelling the receiver with instructions to reprogram the receiver before putting it into service.
Otherwise the situation could arise that one transmitter will operate 2 different systems.
To program a receiver to recognize a transmitter proceed as follows: -
Remove the cover from the receiver unit casing by unscrewing the 4 fixing screws.
Ensure that “LED1” is turned on. This led indicates that the receiver is supplied with power.
Locate the “Prog I D” switch, the “Program ID” push button, the “Prog led” and the “Valid Signal led”.
(See Figure 1)
Set the “prog I D” switch to programming position by moving the switch lever to the left position.
Press and release the “Program I D” push button. The “Prog led” will turn on.
If the transmitter is turned off press the “ON” button twice within 2 seconds to turn the transmitter
on. The transmitter led will flash to indicate that the transmitter is active. With the transmitter turned on
press any transmitter-operating button (Except the ON button). The “Prog led” will turn off and the
“Valid Signal led” will turn on while the transmitter button is being pressed. Release the transmitter
button.
Set the “Prog I D” switch to the operating position by moving the switch lever to the right position. The
programming is now complete.
FIGURE 1
Replace the lid on the control unit casing and secure with the 4 screws.
NOTE. When programming do not hold the transmitter to close to the receiver. The transmitter should
be held at least 500mm away from the receiver.
AP - 1
ENG
SECTION 9: WARRANTY 010608/11
SECTION 9 : WARRANTY
9. WARRANTY
All conditions and warranties expressed or implied by any statute common law, trade usage or
otherwise are hereby excluded. No liability is accepted by Finlay Hydrascreens for any loss,
damage or injury to property or persons arising directly or indirectly from any failure or defect in
the machinery supplied. The materials employed by Finlay Hydrascreens in the manufacture
of their machinery, to the best of their knowledge, are the highest available quality of their re-
spective kinds. Finlay Hydrascreens undertake to replace or repair free of cost any part sup-
plied to them direct to the customer of which they shall receive notice and which shall be proved
to the satisfaction of Finlay Hydrascreens within a period of six months of delivery to be defec-
tive in workmanship or materials provided:
A:- The written note of complaint is given within seven days of the discovery of the defect
B:- That the part is returned carriage paid to Finlay Hydrascreens and shall, in the event of
replacement become their property.
C:- That Finlay Hydrascreens shall not be liable for the cost of removal of the defective part or
the cost of fitting a new part.
D:- That the defect has not been caused by carelessness or improper or inadequate lubrication.
E:- That the guarantee period shall be proportionally reduced if the machinery is run for more than
one eight hour shift per day.
No unauthorised alternation or modification has been made to the plant or machine or component
the subject of the claim.
The new part will be delivered by Finlay Hydrascreens, carriage paid to the customers nearest
station in the UK or F.A.S. port of exportation.
In case of parts or components not manufactured by Finlay Hydrascreens the customer will be
entitled to the benefits in so far as it may be transmitted to the customer, of any guarantees given
by the manufacturer in respect thereof and Finlay Hydrascreens liability in respect of such goods
is limited to making the benefits of the manufacturers guarantees available to the customer to the
extent aforesaid.
This understanding is in lieu of and excludes any other conditions guarantees, or warranties ex-
pressed or implied, statuary or otherwise. In no event shall Finlay Hydrascreens be liable (ex-
cept to the extent if any of its undertaking as foresaid) for any loss injury or damage howsoever
caused or arising.
The guarantee contained aforesaid hereof is personal to Finlay Hydrascreens customer and
may not be assigned.
WA - 1
NL
HOOFDSTUK 9: GARANTIE 010608/11
9. GARANTIE
Alle voorwaarden en garanties die door het recht krachtens de wet of door
gewoonterecht worden uitgedrukt of die stilzwijgend gelden. Handelsgebruik of iets
dergelijks wordt hiermee uitgesloten. Finlay Hydrascreens accepteert geen
aansprakelijkheid voor verlies, financieel nadeel of persoonlijke schade of
verwondingen die direct of indirect resulteren uit een gebrek aan of direct uit de
geleverde machine. De door Finlay Hydrascreens bij de fabricage van de machines
gebruikte materialen zijn naar beste kennis van de hoogste verkrijgbare kwaliteit in de
betreffende soort. Finlay Hydrascreens is verplicht alle onderdelen die zij direct aan
de klant heeft geleverd, kostenloos te vervangen of te vergoeden, indien zij is ingelicht
en waarbij volgens Finlay Hydrascreens binnen een periode van zes maanden na
levering is gebleken dat er een fout in de verwerking of bij het materiaal is opgetreden,
onder de voorwaarde dat:
A: binnen zeven dagen na ontdekking van het gebrek een schriftelijke reclamatie
volgt.
B: het onderdeel franco aan Finlay Hydrascreens wordt geleverd en in het geval
van een vervanging hun eigendom wordt
C: Finlay Hydrascreens niet voor de kosten van uitbouw van het defecte onderdeel
of de kosten van inbouw van een nieuw onderdeel aansprakelijk is.
D: het gebrek niet door nalatigheid of door verkeerde of onvoldoende smering is
veroorzaakt.
E: de garantietermijn overeenkomstig wordt verkort wanneer de machine langer dan
in een acht-uurs-dienst per dag loopt.
F: aan de installatie of machine of aan componenten die onderwerp van de
reclamatie zijn, geen ongeoorloofde veranderingen of verbeteringen zijn
aangebracht.
Het nieuwe onderdeel wordt door Finlay Hydrascreens franco tot aan het dichtstbijzijnde
station of de F.A.S. exporthaven geleverd.
Bij onderdelen of componenten die niet door Finlay Hydrascreens zijn geproduceerd,
heeft de klant recht op de garantie die de fabrikant hiervan geeft, mits die aan de klant
kan worden overgedragen. De aansprakelijkheid van Finlay Hydrascreens met
betrekking tot deze producten is beperkt tot de garantie die de fabrikant in
bovengenoemde omvang aan de klant biedt.
Deze overeenkomst komt in de plaats van alle andere voorwaarden en garanties, hetzij
uitdrukkelijk of stilzwijgend, wettelijk of anderszins en sluit deze uit. In geen geval mag
Finlay Hydrascreens (uitgezonderd in de omvang van één van de voornoemde
verplichtingen) voor veroorzaakte of ontstane verliezen, verwondingen of schade
aansprakelijk zijn.
De bovengenoemde garantie geldt voor Finlay Hydrascreens klanten persoonlijk en
mag niet worden overgedragen.
WA - 2
FR
CHAPITRE 9: GARANTIE 010608/11
9. GARANTIE
Toute garantie expresse ou octroyée d'accord tacite par la voie du droit commun, le droit
coûtumier, l'usage commercial ou autres est exclue. Finlay Hydrascreens décline toute
responsabilité en cas de pertes, préjudices de biens ou de personnes résultant
directement ou indirectement d'une défaillance / vice de l'équipement livré. Les matériaux
mis en oeuvre par Finlay Hydrascreens pour la production de ses machines au meilleur
de ses connaissances, répondent aux critères de qualité les plus poussés dans la matière.
Finlay Hydrascreens s’engage à remplacer gratuitement ou à rembourser le prix de
toute pièce livrée directement au client qui serait portée à sa connaissance et qui, à la
satisfaction de Finlay Hydrascreens, s’avérerait être affectée d’un vice de fabrication ou
de matière dans un délai de six mois après sa livraison, et ce dans les conditions
suivantes :
A: si cette réclamation est notifiée par écrit dans un délai de sept jours après sa
découverte ;
B: si la pièce en question est retournée franco de port à Finlay Hydrascreens qui en
devient propriétaire en cas de remplacement ;
C: si Finlay Hydrascreens n'est pas responsable des coûts résultant du montage et/
ou démontage d'une pièce reconnue défectueuse et/ou neuve ;
D: si ce défaut n'est pas imputable à la négligence ou à une lubrification erronée ou
insuffisante ;
E: si la période de garantie se réduit dans la même proportion, lorsque la machine
fonctionne pendant plus de huit heures par jour ;
F: si l'installation, la machine ou certains de ses composants, objet de la réclamation,

n'ont pas été soumis à des modifications ou transformations illicites.
Finlay Hydrascreens livrera la pièce neuve franco de port à la gare SNCF la plus proche
en Grande Bretagne ou bien F.A.S. au port d'exportation.
Pour des pièces ou organes qui ne sont pas fabriqués par Finlay Hydrascreens, le client
bénéficie des conditions de garantie accordées par leur constructeur, dans la mesure où
celles-ci peuvent être transférées au client ; la responsabilité de Finlay Hydrascreens
par rapport à ces produits se limite à faire bénéficier le client de l’ensemble des
prestations de garantie accordées par cet autre constructeur.
Cette convention remplace et exclut toutes les autres conditions de garantie qu'elles soient
implicites ou explicites, légales ou non. En aucun cas, Finlay Hydrascreens (à
l'exception des cas de figure spécifiés ci-dessus) n'assumera la responsabilité de toute
perte, blessure ou préjudice qui pourrait surgir.
La garantie ci-dessus est accordée au client par Finlay Hydrascreens à titre personnel
et ne peut être transféré à un tiers.
WA - 3
DE
KAPITEL 9: GARANTIE 010608/11
9. GARANTIE
Alle Bedingungen und Gewährleistungen, die durch Gesetzesrecht oder

Gewohnheitsrecht ausgedrückt werden oder stillschweigend gelten. Der
Handelsgebrauch oder ähnliches wird hiermit ausgeschlossen. Finlay Hydrascreens
übernimmt keine Haftung für Velust, Vermögens- oder Personenschäden oder -
verletzungen, die direkt oder indirekt aus einem Mangel an oder direkt aus der
gelieferten Maschine resultieren. Die von Finlay Hydrascreens bei der Herstellung der
Maschinen verwendeten Materialien sind nach ihrem bestem Wissen von der höchsten
erhältlichen Qualität ihrer jeweiligen Art. Finlay Hydrascreens verpflichtet sich,
kostenlos alle von ihnen direkt an den Kunden gelieferten Teile zu ersetzen oder zu
erstatten, von denen sie Kenntnis erhalten und bei denen es sich zur Zufriedenheit von
Finlay Hydrascreens innerhalb eines Zeitraums von sechs Monaten nach Lieferung
herausstellt, daß es einen Mangel in der Verarbeitung oder bei den Materialien gibt,
unter der Voraussetzung, daß:
A: innerhalb von sieben Tagen nach Entdeckung des Mangels eine schriftliche
Reklamation erfolgt.
B: das Teil frei an Finlay Hydrascreens geliefert wird und im Falle eines Ersatzes
deren Eigentum wird
C: Finlay Hydrascreens nicht für die Kosten des Ausbaus des defekten Teils oder
die Kosten des Einbaus eines neuen Teils haftbar ist.
D: der Mangel nicht durch Nachlässigkeit oder falsche oder unzureichende
Schmierung verursacht wurde.
E: der Garantiezeitraum entsprechend verkürzt wird, wenn die Maschine länger als in
einer Acht-Stunden-Schicht pro Tag läuft.
F: an der Anlage oder Maschine oder an Bauteilen, die Gegenstand der Reklamation
sind, keine ungenehmigten Veränderungen oder Verbesserungen vorgenommen
wurden.
Das neue Teil wird von Finlay Hydrascreens frei an den nächsten Bahnhof in GB oder
den F.A.S. Ausfuhrhafen geliefert.
Im Falle von Teilen oder Bauteilen, die nicht von Finlay Hydrascreens hergestellt
wurden, hat der Kunde Anspruch auf Leistungen von Garantien, die vom Hersteller
diesbezüglich erteilt wurden, insoweit, als diese an den Kunden übertragen werden
können, und die Haftung von Finlay Hydrascreens in bezug auf diese Waren ist darauf
begrenzt, daß die Leistungen der Herstellergarantien im oben erwähnten Ausmaß dem
Kunden zur Verfügung gestellt werden.
Diese Vereinbarung tritt an die Stelle von allen anderen Bedingungen und Garantien
oder Gewährleistungen, ob ausdrücklich oder stillschweigend, gesetzlich oder
anderweitig und schließt diese aus. Auf keinem Fall darf Finlay Hydrascreens
(ausgenommen in dem Ausmaß irgendwelcher vorstehender Verpflichtungen) für
irgendwelche verursachten oder entstehenden Verluste, Verletzungen oder Schäden
Haftbar sein.
Die oben angeführte Garantie gilt für Finlay Hydrascreens Kunden persönlich und darf
nicht übertragen werden.
WA - 4
ES
CAPITULO 9: GARANTÍA 010608/11
9. GARANTÍA
Se consideran válidas todas las normas y garantías establecidas por el derecho o

aceptadas por sentido común. Está excluido el uso comercial. Finlay Hydrascreens
no se re sponsabiliza de pérdidas, daños económicos, daños o lesiones a personas
que puedan surgir directamente o indirectamente por averia o defecto de la máquina.
Finlay Hydrascreens utiliza en la construcción de las máquinas materiales de lo más
avanzados y de la mejor calidad Finlay Hydrascreens se obliga a sustituir o a
reparar sin cargo, y directamente al cliente, cada pieza que le envia el cliente con la
correspondiente reclamación, que Finlay Hydrascreen verifica en el plazo de seis
meses desde el recibo, y que demuestren defecto de fabricación o de material, bajo
las condiciones siguientes:
A: La reclamación debe enviarse dentro de siete días desde que se ha encontrado

el defecto.
B: Hay que enviar las piezas a Finlay Hydrascreens, puerto franco, y, en caso de
sustitución, estas quedan de propriedad de Finlay Hydrascreens
C: Finlay Hydrascreens no es responsable de los gastos de desmontaje de las
piezas defectuosas o de los gastos de montaje de las piezas nuevas.
D: El inconveniente no ha sido ocasionado por negligencia o equivocada o escasa
lubrificación.
E: El plazo de la garantía debe reducirse cuando la máquina trabaja en turno diario
de más de ocho horas.
F: Las piezas reclamadas proceden de instalaciones, máquinas o componentes que
no han tenido modificaciones o reformas no autorizadas.
Finlay Hydrascreens envia las nuevas piezas puerto franco a la estación más
cercana en GB, o al puerto F.A.S. para exportación.
Para las piezas o componentes no fabricados por Finlay Hydrascreens, el cliente
tiene derecho a disfrutar de la garantía que le otorga el mismo constructor de las piezas
o componentes, hasta que sus cumplimientos puedan transmitirse al cliente y Finlay
Hydrascreens se responsabiliza unicamente de que el mismo constructor de las
piezas o componentes otorgue la garantía en la forma sobredicha.
Este acuerdo sustituye y excluye todas otras condiciones y garantías, ya sean escritas
como supuestas, legales u otras. Finlay Hydrascreens no puede ser responsable en
ningun caso (a excepción de existir anteriores obligaciones) de cualquier tipo de
pérdidas o daños a personas o cosas que sean consiguientes.
Las condiciones de garantía sobredichas válen para los clientes de Finlay
Hydroscreens y no pueden transferirse a terceros.
WA - 5
EDIZIONE I
CAPITOLO 9: GARANZIA
9. GARANZIA
Tutte le condizioni e garanzie hanno validità a termini di legge o per abitudine,

espressamente dichiarata, o come silenzio assenso. L‘utilizzo commerciale o simili
sono esclusi. Finlay Hydrascreens non si assume alcuna responsabilità per danni ,
perdite a cose o persone o per ferimenti, risultanti in modo diretto o indiretto da un
difetto del macchinario o direttamente derivanti dal macchinario fornito. Finlay
Hydrascreens, ha utilizzato, nella costruzione dei macchinari, materiali della più alta
qualità reperibile sul mercato, secondo tutte le conoscenze in suo possesso. Finlay
Hydrascreens si impegna a sostituire gratuitamente o a rimborsare tutti i pezzi
direttamente forniti ai clienti, dai quali è venuta a conoscenza, e presso i quali è stata
verificata l‘esistenza, entro un periodo di tempo di sei mesi dalla consegna, di un difetto
di costruzione o di materiale, dietro assenso e completa soddisfazione da parte della
Finlay Hydrascreens, a condizione che:
A: entro sette giorni dalla constatazione del difetto, segua una contestazione scritta.
B: il pezzo venga restituito senza spese alla Finlay Hydrascreens , il quale, nel
caso di sostituzione, diventa di sua proprietà.
C: Finlay Hydrascreens non è responsabile per costi derivanti dallo smontaggio

del pezzo avariato o per spese inerenti il montaggio del pezzo nuovo.
D: il difetto non sia dovuto a negligenza oppure a ingrassaggio errato o insufficiente.
E: il periodo di garanzia viene decurtato in relazione, se l‘impiego del macchinario va

oltre un normale turno giornaliero di otto ore.
F: all‘impianto, alla macchina o al pezzo, che sono oggetto di contestazione non

sono state apportate modifiche o migliorie non autorizzate.
Il pezzo nuovo viene consegnato dalla Finlay Hydrascreens franco di porto stazione
più vicina in GB, oppure ai porti F.A.S. per l’esportazione.
Nel caso di pezzi o componenti, che non siano state prodotte dalla Finlay
Hydrascreens, il cliente ha diritto ad avere le stesse prestazioni in garanzia, come
concesso dal produttore, nella misura in cui queste possono essere riconosciute al
cliente, e la responsabilità della Finlay Hydrascreens relativamente a queste merci, è
limitata al riconoscimento di prestazioni di garanzia, che verranno messe a
disposizione del cliente, nella misura e alle stesse condizione sopraddette.
Questo accordo sostituisce tutte le altre condizioni, garanzie o prestazioni, sia
dichiarate esplicitamente, che tacite, legali o di altra natura, escludendole
definitivamente. In nessun caso la Finlay Hydrascreens può (eccetto provvedimenti
riguardanti impegni già esistenti in precedenza) essere considerata responsabile per
perdite di qualche natura, causate o conseguenti, ferimenti o danni.
La garanzia sopraddetta, ha validità per i clienti della Finlay Hydrascreens
personalmente e non può essere ceduta a terzi.

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Operation Manual 683 V 11 PDF

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COPYRIGHT

ISSUE NO. 010608/11

OPERATION MANUAL MUST BE WITH THE MACHINE AT ALL

1.1 SAFETY INTRODUCTION SA - 2

1.2 HYDRAULIC SAFETY SA - 7

1.3 ELECTRICAL AND ENGINE SAFETY SA - 8

1.4 SAFETY BEFORE AND DURING OPERATION SA - 9

1.5 SAFETY BEFORE AND DURING MAINTENANCE SA - 10

1.6 SAFETY BEFORE AND DURING TRANSPORT SA - 12

1.7 SAFETY SIGNS IN THIS MANUAL SA - 13

1.8 SAFETY SIGNS ON YOUR MACHINE SA - 14

1.9 REMOTE STOPS ON YOUR MACHINE SA - 15

1.10 SAFETY GUARDS ON YOUR MACHINE SA - 16

1.11 NOISE LEVELS AROUND YOUR MACHINE SA - 17

SECTION 2 : TECHNICAL INFORMATION TE - 3

2.2 KEY COMPONENTS TE - 4

2.4 TECHNICAL DATA TE - 7

2.5 TRANSPORT POSITION DIMENSIONS TE - 8

2.6 WORKING POSITION DIMENSIONS TE - 11

2.7 CORRECT USE OF MACHINE TE - 14

3.1 SAFETY INTRODUCTION IN - 2

3.2 STARTING ENGINE IN - 5

3.4 MOVING THE MACHINE (Wheeled Machine Option Only) IN - 7

3.5 DETACHABLE WHEELED UNIT (OPTIONAL) IN - 8

3.6 MACHINE SETTINGS IN - 12

3.7 TRACKING THE MACHINE IN - 13

3.8 LOWERING SUPPORT LEGS IN - 18

3.11 RADIO CONTROL RECEIVER UNIT (OPTIONAL) IN - 21

3.12 FITTING SCREEN CATWALK IN - 22

3.13 FITTING CATWALK ACCESS STEPS & FOLD DOWN STEPS IN - 22

3.14 FITTING CATWALK UPPER HANDRAIL IN - 23

3.15 UNFOLDING FINES CONVEYOR IN - 24

3.16 RAISING SCREENBOX & MAIN CONVEYOR IN - 25

3.17 UNFOLDING SIDE CONVEYORS MIDDLE & OVERSIZE GRADES IN - 26

3.18 RAISING VIBRATING GRID TO WORKING POSITION (OPTIONAL)IN - 27

3.19 RAISING REMOTE GRID TO WORKING POSITION IN - 27

3.20 SCREENBOX TRANSPORT BRACKET IN - 28

4.1 SAFETY INTRODUCTION OP - 2

4.2 SAFETY BEFORE AND DURING OPERATION OP - 6

4.3 MACHINE SETTINGS OP - 7

4.4 OPERATING MACHINE OP - 8

4.6 CONVEYORS SPEED CONTROLS OP - 10

4.7 RADIO CONTROL REJECT TIPPING GRID (OPTIONAL) OP - 11

5.1 SAFETY INTRODUCTION MA - 2

5.2 SAFETY BEFORE AND DURING MAINTENANCE MA - 6

5.3 HYDRAULIC SAFETY MA - 8

5.4 ELECTRICAL AND ENGINE SAFETY MA - 9

5.5 HYDRAULIC SYSTEM MA - 10

5.6 HYDRAULIC FLUIDS MA - 10

5.8 OILTANK, PIPES & FITTINGS MA - 12

5.9 DIESEL ENGINE MA - 13

5.12 BELT TRACKING ON YOUR MACHINE MA - 15

5.13 BELT TENSIONING ON YOUR MACHINE MA - 15

5.14 CHANGING SCREEN MESHES MA - 16

5.15 TENSIONING BELTFEEDER CHAIN MA - 18

5.16 CHANGING FUEL FILTER MA - 19

5.18 CHANGING HYDRAULIC FILTERS & OIL MA - 20

5.19 CHANGING ENGINE FILTERS & OIL MA - 23

5.20 CHANGING GEARBOX OIL ON TRACKS MA - 26

5.21 TRACK ADJUSTMENT MA - 27

5.22 ADJUSTING BELTFEEDER SCRAPER MA - 29

5.23 RECOMMENDED LUBRICANTS MA - 30

5.24 REMOTE GREASING SCHEDULE MA - 32