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11 Hysys Course 7 93
11 Hysys Course 7 93
11 Hysys Course 7 93
ﺳﺮﻓﺼﻞ دوره
n HEAT EXCHANGER RATING
n ﺷﺒﯿﻪ ﺳﺎزي ﻣﺒﺪلLNG HEAT EXCHANGER
n Reactions
¨ kinetic
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ﺗﻮﻟﯿﺪ اﺗﯿﻠﻦ ﮔﻼﯾﮑﻞ از اﺗﯿﻠﻦ اﮐﺴﺎﯾﺪ
¨ HETROGENOUS CATALYST
¨ EQUILIBRIUM REACTION
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¨ CONVERSION REACTION
n Reactions With HYSYS
n Hypotheticals
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n OIL MANAGER
n Hysys oil
n Columns
n ادوات ﻣﻨﻄﻘﯽ
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¨ BALANCE
¨ ADJUST & BALANCE
¨ RECYCLE
n Pipe Sizing
n Depressuring
n Column Sizing
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n Spreadsheet
n Optimization
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Hysys training course
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آذر1393
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ﺗﻬﯿﻪ و ﮔﺮدآوري :ﻣﺤﻤﺪ ﺑﻬﺰادي
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ﭘﺎﯾﭙﯿﻨﮓ و ﺟﺎﻧﻤﺎﯾﯽ ﺗﺠﻬﺰات ﮐﺎرﺑﺮد ﮐﻒ در اﻃﻔﺎي ﺣﺮﯾﻖ
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ﭘﺪاﻓﻨﺪ ﻏﯿﺮ ﻋﺎﻣﻞ )ﺣﺘﻤﺎ ﺟﻠﺪ دوم را ﺗﻬﯿﻪ ﻧﻤﺎﯾﯿﺪ زﯾﺮا داراي ﮔﺎز ﻫﯿﺪروژن ﺳﻮﻟﻔﯿﺪ H2Sو راه ﻫﺎي ﻣﻘﺎﺑﻠﻪ ﺑﺎ آن
ﺗﻐﯿﯿﺮات ﮐﻠﯽ ﻣﯽ ﺑﺎﺷﺪ(
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ﭘﺮﻣﯿﺖ ،ﺳﯿﺴﺘﻢ اﯾﻤﻦ ﻣﺠﻮز اﻧﺠﺎم ﮐﺎر
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درﺳﺘﯽ،
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ﺷﺒﯿﻪ ﯾﺎ ﻣﺪل ﺳﺎزي رﯾﺎﺿﯽ در واﻗﻊ ﺗﺒﺪﯾﻞ ﮐﯿﻔﯿﺖ ﻫﺎي ﻓﯿﺰﯾﮑﯽ و راﺑﻄﻪ n
ﻣﺘﻘﺎﺑﻞ اﯾﻦ ﮐﯿﻔﯿﺖ ﻫﺎ ﺑﻪ ﮐﻤﯿﺘﻬﺎي ﻋﺪدي و رواﺑﻂ رﯾﺎﺿﯽ اﺳﺖ و ﻧﺘﯿﺠﻪ
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آن ﭘﯿﺶ ﺑﯿﻨﯽ رﻓﺘﺎر ﯾﮏ ﺳﯿﯿﺘﻢ ﭘﯿﺶ از اﻋﻤﺎل واﻗﻌﯽ ﺗﻐﯿﯿﺮات
اﺳﺖ)ﺟﻠﻮﮔﯿﺮي از ﻫﺰﯾﻨﻪ و ﻣﺨﺎﻃﺮات(
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اﻋﻤﺎل ﻣﻌﺎدﻻت ﻣﻮازﻧﻪ ﺟﺮم و اﻧﺮژي ﺑﻪ ﻫﻤﺮاه ﺷﺮاﯾﻂ ﺗﻌﺎدل ﻓﺎزﻫﺎ n
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ﻣﺎﻧﻨﺪ ﻣﻮازﻧﻪ ﺟﺮم و اﻧﺮژي ﭘﯿﺮاﻣﻮن ﯾﮏ ﭘﻤﭗ n
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)Aspen Plusﺑﯿﺸﺘﺮ ﺑﺮاي ﮐﺎرﻫﺎي آﮐﺎدﻣﯿﮏ(ﻣﺤﺼﻮل ﺷﺮﮐﺖ Aspentech n
)Hysysﺑﯿﺸﺘﺮ ﺑﺮاي ﺳﯿﺴﺘﻢ ﻫﺎي ﮔﺎزي( ﻣﺤﺼﻮل ﺷﺮﮐﺖ Aspentech n
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)Pro2ﺑﯿﺸﺘﺮ ﺑﺮاي ﺳﯿﺴﺘﻢ ﻫﺎي ﻧﻔﺘﯽ( ﻣﺤﺼﻮل ﺷﺮﮐﺖ )SIMSCI (Simulation Science n
)Chemcadﻣﻨﺴﻮخ ﺷﺪه( n
ﺗﻔﺎوﺗﻬﺎ:
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nوﺳﻌﺖ اﻃﻼﻋﺎت ﮐﺘﺎﺑﺨﺎﻧﻪ ايLibrary
or nوﺳﻌﺖ ﻣﻌﺎدﻻت ﺗﺮﻣﻮدﯾﻨﺎﻣﯿﮑﯽProperties
nﺿﺮاﯾﺐ ﺑﺎﯾﻨﺮيBinary Coeeficients
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nﻧﺮم اﻓﺰار Aspen Plusاز ﻫﻤﻪ ﻗﻮﯾﺘﺮ
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ﻣﺤﯿﻂ ﻃﺮاﺣﯽ
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ﻗﺒﻞ از ورود ﺑﻪ simulation environmentﺑﺎﯾﺪ ﺣﺘﻤﺎ دو ﻣﻮرد را وارد ﮐﻨﯿﻢ:
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• ﻣﻮاد ﻣﻮﺟﻮد در ﻓﺮآﯾﻨﺪ
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n Export & IMPORT Allows you to export &
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import the selected Component Lists
(*.cml) to/from disk. The
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• ﻧﻤﺎﯾﺶ اﺳﺎﻣﯽ ﻣﺸﺎﺑﻪ ﯾﮏ ﺗﺮﮐﯿﺐ
• ﻓﻘﻂ زﻣﺎﻧﯽ ﻋﻤﻞ ﻣﯽ ﮐﻨﺪ ﮐﻪ دﮐﻤﻪ
Show synonymsﺗﯿﮏ ﺧﻮرده
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ﺑﺎﺷﺪ
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ﻣﺎده اي ﮐﻪ ﺑﺎﯾﺪ ﻣﺎده اي ﮐﻪ ﺑﺎﯾﺪ
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ﺟﺎﺑﺠﺎ ﺷﻮد ﺑﻌﺪ از ﻣﺎده ﺟﺎﺑﺠﺎ
ﺷﺪه ﻗﺮار ﮔﯿﺮد
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nﺧﻮاص CH3OHرا ﺑﺪﺳﺖ آورﯾﺪ
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:(Kabadi Danner)KDﺗﻌﺎدل ﺳﯿﺴﺘﻢ ﻫﺎي آب-ﻫﯿﺪروﮐﺮﺑﻦ)ﺑﺨﺼﻮص در ﻏﻠﻈﺘﻬﺎي
ﭘﺎﯾﯿﻦ(
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:(Lee Kesler Plocker)LKPﺗﺮﮐﯿﺒﺎت و ﻣﺨﻠﻮﻃﻬﺎي ﻏﯿﺮ ﻗﻄﺒﯽ
:(Soave Redlich Kwong)SRKﻣﺸﺎﺑﻪ PRﺑﺎ ﺑﺎزه ﻋﻤﻠﯿﺎﺗﯽ ﻣﺤﺪودﺗﺮ و ﻏﯿﺮ ﻣﻨﺎﺳﺐ
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ﺑﺮاي ﺳﯿﺴﺘﻢ ﻫﺎي ﻏﯿﺮ اﯾﺪه آل
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:Sour PRﺗﺮﮐﯿﺐ Wilsons Api-sourو PRﺑﺮاي ﺳﯿﺴﺘﻤﻬﺎي آﺑﯽ-اﺳﯿﺪي
:Sour SRKﺗﺮﮐﯿﺐ Wilsons Api-sourو SRKﺑﺮاي ﺳﯿﺴﺘﻤﻬﺎي آﺑﯽ-اﺳﯿﺪي
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:(zudkevith Joffee)ZJﺗﻐﯿﯿﺮ ﯾﺎﻓﺘﻪ SRKﺑﺮاي ﺗﻌﺎدل ﺑﺨﺎر-ﻣﺎﯾﻊ ﺳﯿﺴﺘﻤﻬﺎي
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ﻣﻘﺎﯾﺴﻪ ﻣﻌﺎدﻟﻪ ﺗﺮﻣﻮدﯾﻨﺎﻣﯿﮑﯽ PengRobinsonو SRK
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) :CS(Chao Seaderﺑﺮاي ﻫﯿﺪروﮐﺮﺑﻨﻬﺎي ﺳﻨﮕﯿﻦ زﯾﺮ 1500 psigو ﻣﺤﺪوده
دﻣﺎﯾﯽ 0-5000 F
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):GS(Grayson Streadﺑﺮاي ﺳﯿﺴﺘﻤﻬﺎي ﻫﻤﺰﻣﺎن ﻫﯿﺪروﮐﺮﺑﻨﻬﺎي ﺳﻨﮕﯿﻦ و
ﺗﺮﮐﯿﺒﺎت ﭘﺮ ﻫﯿﺪروژن
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ﺑﯿﺸﺘﺮ ﺑﺮاي ﺗﻘﻄﯿﺮ اﺗﻤﺴﻔﺮﯾﮏ و ﺗﺤﺖ ﺧﻼ
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ﻣﻘﺎﯾﺴﻪ ﻣﻌﺎدﻟﻪ ﺗﺮﻣﻮدﯾﻨﺎﻣﯿﮑﯽ GSو CS
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n ASME STEAM YEAR 1969
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n NBS STEAM ()ارﺟﺢ ﺗﺮ YEAR 1979
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n AMINE PACKAGE
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n DBR AMINE PACKAGE()ارﺟﺢ ﺗﺮ
n ﺗﻐﯿﯿﺮات ﻓﺮاوان ﻣﻌﺎدﻟﻪ در ﻧﺴﺨﻪ7.3
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:Antoineﺳﯿﺴﻢ ﻫﺎي اﯾﺪه آل ﻓﺸﺎر ﭘﺎﯾﯿﻦ
:Braun K10ﺳﯿﺴﺘﻢ ﻫﺎي ﻫﯿﺪروﮐﺮﺑﻨﯽ ﺳﻨﮕﯿﻦ در ﻓﺸﺎر ﭘﺎﯾﯿﻦ ﮐﻪ K-valueآن در
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ﻧﻘﻄﻪ ﺟﻮش ﻧﺮﻣﺎل و ﻓﺸﺎر 10 psiaﻣﺤﺎﺳﺒﻪ ﻣﯽ ﺷﻮد
:Esso Kﻣﺎﻧﻨﺪ Braun K10وﻟﯽ روش ﺗﺨﻤﯿﻦ Kﻣﺘﻔﺎوت اﺳﺖ
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FP:NRTL
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ﺿﺮاﯾﺐ دوﮔﺎﻧﻪ)ﺑﺎﯾﻨﺮي(
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ﻫﻤﺎن ﮔﻮﻧﻪ ﮐﻪ ﻣﯽ ﺑﯿﻨﯿﺪ
ﻧﺘﺎﯾﺞ ﺑﺎ ﻫﻢ ﻣﺘﻔﺎوت
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ﺗﻐﯿﯿﺮ آﺣﺎد
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ﺟﺮﯾﺎن ﺧﻮراﮐﯽ ﺑﺎ دﺑﯽ ﻣﻮﻟﯽ 2 lbmol/hrاز ﻫﯿﺪروژن و 3 lbmol/hr
از ﻣﺘﺎن در دﻣﺎي 100 °Fدر ﻓﺸﺎر 1atmرا ﺗﻌﺮﯾﻒ ﻧﻤﺎﯾﯿﺪ.
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ﻫﺮ ﺟﺮﯾﺎﻧﯽ را در ﺻﻔﺤﻪ اﻧﺘﺨﺎب ﻧﻤﺎﯾﯿﺪ ﺑﺎ زدن دﮐﻤﻪ ATTACH
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MODEﺑﻪ اداﻣﻪ ﺟﺮﯾﺎن اﻧﺘﺨﺎب ﺷﺪه ﻣﺘﺼﻞ ﺧﻮاﻫﺪ ﺷﺪ
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اﮔﺮ ﺟﺮﯾﺎﻧﯽ در ﺻﻔﺤﻪ اﻧﺘﺨﺎب ﻧﺸﺪه ﺑﺎﺷﺪ ﺑﻪ ﻋﻨﻮان ﯾﮏ ﺗﺠﻬﯿﺰ ﺟﺪا اﺿﺎﻓﻪ n
ﺧﻮاﻫﺪ ﺷﺪ
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ﺟﺮﯾﺎﻧﻬﺎ و ﺗﺠﻬﯿﺰات
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ﺳﻪ ﺑﻌﺪي ﮐﺮدن ﺷﮑﻞ ﺗﺠﻬﯿﺰ Wire Frame & 3D Icons
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ﺧﻄﻮط ﺿﺨﯿﻤﺘﺮ ﺑﺮاي ﺟﺮﯾﺎﻧﻬﺎي ﻣﻬﻤﺘﺮ
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ﮐﻠﯿﮏ راﺳﺖ روي ﺟﺮﯾﺎن و اﻧﺘﺨﺎب ﮔﺰﯾﻨﻪ thick stream line
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ﺑﺮاي ﮐﭙﯽ ﮐﺮدن اﻋﺪاد ﺑﻪ ﻫﻤﺮاه ﻋﻨﻮان در ﻧﺮم اﻓﺰار اﮐﺴﻞ
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ﭘﻤﭗ و
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ﻣﺜﺎل :4
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nﺟﺮﯾﺎن ﻣﺎﯾﻊ اﺷﺒﺎع c5ﺗﺎ c9ﺑﺎ دﺑﯽ kg/h 10و ﺗﺮﮐﯿﺐ درﺻﺪ
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ﻣﻮﻟﯽ ﺑﺮاﺑﺮرا از ﻓﺸﺎر bar 30ﺗﺎ bar 45ﭘﻤﭗ ﻧﻤﺎﯾﯿﺪ.
nﻣﯿﺰان NPSHAو FHPو BHPﭼﻘﺪر اﺳﺖ؟
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ﮔﺰارش ﮔﯿﺮيworkbook:
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اﺿﺎﻓﻪ ﮐﺮدن ﯾﺎ ﺣﺬف ﻧﻤﺎﯾﺶ ﯾﮏ ﺟﺮﯾﺎن
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اﺿﺎﻓﻪ ﮐﺮدن ﯾﮏ ﻣﺘﻐﯿﺮ ﺟﺪﯾﺪ
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ﻗﺎﻟﺐ ﺑﻨﺪي ﻧﻤﺎﯾﺶ داده ﻫﺎ
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ﺗﺮﺗﯿﺐ ﻧﻤﺎﯾﺶ ﺧﻮاص
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اﺿﺎﻓﻪ ﮐﺮدن ﯾﮏ tabﺟﺪﯾﺪ
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اﺿﺎﻓﻪ ﮐﺮدن ﯾﮏ tabﺟﺪﯾﺪ
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Print preview
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Case study
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study
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Pump Curves :5 ﻣﺜﺎل
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om
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
@
or
vi
sa
st
La
om
l.c
ai
gm
@
or
vi
sa
st
La
l.c
)ﻫﺪ( اﻓﺰاﯾﺶ ﻣﯽ ﯾﺎﺑﺪ
ai
gm
@
ﺑﺎ اﻓﺰاي ﺳﺮﻋﺖ ﻓﺸﺎر
or ﺑﺎ اﻓﺰاي ﺳﺮﻋﺖ ﺑﺎزدﻫﯽ
اﻓﺰاﯾﺶ ﻣﯽ ﯾﺎﺑﺪ
vi
)ﻫﺪ( اﻓﺰاﯾﺶ ﻣﯽ ﯾﺎﺑﺪ
sa
st
La
l.c
P out=630 psia 1
ai
gm
4
@
or
vi
5
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
om
l.c
ai
gm
@
or
vi
sa
st
La
om
om
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
n The default pressure drop across the
gm
vessel is zero.
n Pfeed is assumed to be the lowest
@
pressure of all the feed streams.
or
vi
sa
st
La
l.c
FEED
ai
C3 .1 )T(c 85
gm
N-c4 .1 )P(bar 10
N-c5 .2
)M(kg/h 1500
@
N-c6 .2
N-c7 .05
N-c11 .05
or Pﺧروﺟﻲ از ﺷﯾرbar1.5:
vi
اﻓت ﻓﺷﺎر ﺟداﮐﻧﻧده25 kpa:
H2O .2
sa
CO2 .05
st
O2 .05
La
ai
gm
)T (°C 20 i-C4 frac. 0.08
)P (kpa 200 n-C4 frac. 0.12
@
)(kgmol/hr 100 i-C5 frac. 0.12
C1 frac.
C2 frac.
or
0.1
0.03
n-C5 frac.
H2O frac.
0.13
0.4
vi
C3 frac. 0.04
sa
st
La
ai
l.c
om
om
l.c
ai
gm
@
or
vi
sa
st
La
l.c
STREAM STEAM
ai
T(F) 180
P(PSIA) 130
gm
M(lb/hr) 16150
@
C2 0.01087
C3 0.108696
i-C4 or 0.434783
vi
n-c4 0.434783
sa
H2O 0
st
ai
gm
ﻣﻮازﻧﻪ اﻧﺮژي در ﻣﺒﺪل
@
or
vi
sa
l.c
ai
ﺿﺮﯾﺐ ﮐﻠﯽ اﻧﺘﻘﺎل ﺣﺮارت
gm
@
or
vi
sa
st
La
gm
@
or
vi
sa
st
La
om
• Exchanger Design (Endpoint)
• Exchanger Design (Weighted)
l.c
• Heat leak. Loss of cold side duty due to leakage. Duty gained to
reflect the increase in temperature. اﺗﻼف ﺣﺮارت ﺳﯿﺎل ﺳﺮد
• Heat Loss. Loss of hot side duty due to leakage. Duty lost to
ai
اﺗﻼف ﺣﺮارت ﺳﯿﺎل ﮔﺮم
reflect the decrease in temperature.
gm
@
or
vi
• Steady State Rating
• Dynamic Rating ﮐﺎرﺑﺮد در ﺷﺒﯿﻪ ﺳﺎزي دﯾﻨﺎﻣﯿﮑﯽ
sa
• HTFS - Engine
• TASC Heat Exchanger
st
The HTFS - Engine and TASC Heat Exchanger options are only available if you
La
l.c
ai
n The End Point model is based on the standard Heat
Exchanger duty equation
gm
n The main assumptions of the model are as follows:
• Overall heat transfer coefficient, U is constant.
@
• Specific heats of both shell and tube side streams are
constant.
n or
The End Point model treats the heat curves for both
Heat Exchanger sides as linear. For simple problems
vi
where there is no phase change and Cp is relatively
constant, this option may be sufficient to model your
sa
l.c
ai
n The Weighted model is an excellent model to deal with
non-linear heat curve problems such as the phase
gm
change of pure components in one or both Heat
Exchanger sides. With the Weighted model, the heating
@
n curves are broken into intervals, and an energy balance
is performed along each interval. A LMTD and UA are
or
calculated for each interval in the heat curve, and
summed to calculate the overall exchanger UA.
vi
n The Weighted model is available only for counter-current
sa
exchangers,
n در ﺣﺎﻟﺘﯽ ﮐﻪ ﺗﻐﯿﯿﺮ ﻓﺎز وﺟﻮد داﺷﺘﻪ ﺑﺎﺷﺪ
st
La
ai
ﺣﺮارت
gm
@
or
vi
sa
st
La
l.c
ai
n The Steady State Rating model is an
gm
extension of the End Point model to
incorporate a rating calculation, and uses
@
the same assumptions as the End Point
or
model. If you provide detailed geometry
vi
information, you can rate the exchanger
sa
l.c
ai
gm
@
Heat Balance (specified at 0 kJ/h) is considered to be a
constraint. This is a Duty Error spec, which you cannot turn off. Without
or
the Heat Balance specification, you could, for example, completely
specify all four Heat Exchanger streams, and have HYSYS calculate the
vi
Heat Balance error which would be displayed in the Current Value
column of the Specifications group.
sa
l.c
ai
n The Parameters page is used exclusively
gm
by the dynamics Heat Exchanger, and
only becomes active either in Dynamic
@
mode or while using the Dynamic Rating
model. or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
Rod baffles for minimizing tube vibrations;
each tube is supported by four rods.
@
or
vi
sa
st
La
ai
(TEMA)
gm
@
TEMA ﮐﺪ or
vi
sa
st
La
om
l.c
ai
gm
@
or
vi
sa
st
La
om
l.c
ai
gm
@
or
vi
sa
st
La
om
l.c
ai
gm
@
or
vi
sa
st
La
om
l.c
ai
gm
@
or
vi
sa
st
La
l.c
The orientation of the Heat Exchanger does not impact the steady state
solver. However, it is used in the Dynamics Heat Exchanger Model in the
calculation of liquid level in the shell.
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
om
l.c
ai
gm
@
or
vi
sa
st
La
om
Tube
l.c
ai
gm
@
or
vi
sa
st
La
l.c
STREAM STEAM FEED
ai
Vapor fraction:1 T(F):180
gm
P(PSIA) 300 130
M(lb/hr) 2800 16150
C1(mole frac) 0.0 0.0109
@
C2 0.0 0.0109
C3 0.0 0.1087
i-C4
n-c4
or 0.0
0.0
0.4348
0.4348
vi
H2O 1 0.0
sa
Model:weighted
La
@
orارزش ﮔﺬاري ﻣﺒﺪل
vi
sa
st
La
om
l.c
ai
gm
@
or
vi
sa
st
La
gm
TUBE
@
or
vi
sa
st
La
om
SHELL & TUBE
l.c
ﺑﺎ در ﻧﻈﺮ ﮔﺮﻓ ن ﺷﺮاﻳﻂ ز ﺮ ،ﻣﺒﺪل ﻣﺮ ﻮﻃﮫ را ﺷ ﻴﮫ ﺳﺎزي ﻧﻤﺎﻳﻴﺪ.
ai
ﻓﺮض ﮐﻨﻴﺪ Approachدﻣﺎ ﻲ ﺟﺮ ﺎن ﮔﺮم ﺧﺮو ﺑﺮاﺑﺮ ﺑﺎ 10°Fﺑﺎﺷﺪ(SPEC) .
gm
ﺟﺮ ﺎن ﮔﺮم ورودي ﺳﺮد ورودي E ﻧﻮع Shell
@
)T (°F 158 77 ﮐﺮ ﻦ اﺳ ﻴﻞ ﺟ ﺲ ﻟﻮﻟﮫ 256 ﻌﺪاد ﻟﻮﻟﮫ
mm Shell
ﻓﺎﺻﻠﮫ ﺑ ن ﻣﺮﮐﺰ دو ﻟﻮﻟﮫ ﻣﺠﺎور را 1 inدر ﻧﻈﺮ ﺑﮕ ﻳﺪ(PITCH) .
La
om
Ethylene glycol: 2
ATM
FREON-12:
Q= 282.3kmol/hr Q= 1000 kmol/hr
l.c
T in=340 k T in=270 k
T out=300 k P=2 atm
ai
P=2 atm
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
ﺧﺮوﺟﯽ ﻫﺎ را در دو روش ﻣﺨﺘﻠﻒ ﻣﻘﺎﯾﺴﻪ ﻧﻤﺎﯾﯿﺪ
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
@
or
vi
sa
st
La
LNG HEAT
om
EXCHANGER
دو ﺟﺮ ﺎن H1و H2ﺗﻮﺳﻂ دو ﺟﺮ ﺎن C1و C2ﺧﻨﮏ ﻣﻲ ﺷﻮﻧﺪ .ﺑﺎ اﺳﺘﻔﺎدﻩ از ﻣﻌﺎدﻟﮫ ﺣﺎﻟﺖ PRو ﺑﺎ اﺳﺘﻔﺎدﻩ از
l.c
اﻃﻼﻋﺎت ز ﺮ ،ﺷﺮاﻳﻂ ﺧﺮو C2را ﺑﮫ دﺳﺖ آور ﺪFP:PR.
ai
ﻧﺎم ﺟﺮ ﺎن H1 HO1 H2 HO2 C1 CO1 C2 CO2
gm
)T (°C 20 -72 30 27 -87.2 19.9 -79.13 ?
)P (kpa 5000 4900 5000 4990 2000 1950 250 240
@
)(kmol/hr 100 100 50 50 75 75 49.2 ?
C1 frac. .5376 .5376 .95 .95 .95 .95 .02 ?
C2 frac.
C3 frac.
.1538
.0769
or
.1538
.0769
.05
0
.05
0
.05
0
.05
0
.98
0
?
?
vi
i-C4 frac. .0692 .0692 0 0 0 0 0 ?
sa
n-C4 frac. .0615 .0615 0 0 0 0 0 ?
i-C5 frac. .0538 .0538 0 0 0 0 0 ?
st
n-C5 frac. .0462 .0462 0 0 0 0 0 ?
La
ai
l.c
om
om
l.c
ai
gm
@
or
vi
sa
st
La
ai
l.c
om
om
Type of Reaction
l.c
ai
n Conversion
gm
n Equilibrium
n Hetrageneous Catalyst
@
n Kinetic or
n Simple rate
vi
sa
st
La
gm
ﺗﻮﻟﯿﺪ اﺗﯿﻠﻦ ﮔﻼﯾﮑﻞ از اﺗﯿﻠﻦ اﮐﺴﺎﯾﺪ
@
C3H6O+H2O->C3H8O2
or
-r C3H60=1.7e13 exp(-5362(kj/kgmole)/RT)*C c3h6o
vi
C(lbmol/ft3) , r(lbmol/ft3.hr)
sa
st
La
om
l.c
ai
gm
@
or
vi
sa
st
La
om
ﺳﻪ ﻣﺮﺣﻠﻪ ﺗﻌﺮﯾﻒ واﮐﻨﺶ ﮐﻪ ﺑﺎﯾﺪ ﺑﻪ ﺗﺮﺗﯿﺐ اﺟﺮا ﺷﻮﻧﺪ
l.c
ai
2
gm
1
@
or 3
vi
sa
st
La
om
ﺗﻌﺮﯾﻒ ﻣﻮاد 1
FP:UNIQUAC 2
l.c
ai
gm
@
or
vi
3
sa
om
l.c
ai
gm
@
or
vi
sa
st
La
om
l.c
ai
gm
@
or
vi
sa
st
La
om
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
n The Kinetic Reaction option can be used
gm
in both CSTR and PFR reactor unit
operations.
@
or
vi
sa
st
La
om
1
l.c
2 3
ai
gm
@
or
vi
sa
st
om
دﻣﺎي ﺧﺮوﺟﯽ راﮐﺘﻮر
l.c
ai
gm
@
or
vi
sa
st
La
om
l.c
ai
gm
2
@
or
vi
sa
1
st
@
or
vi
sa
st
La
om
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
n The Heterogeneous Catalytic Reaction
gm
option can be used in both CSTR and PFR
reactor unit operations.
@
or
vi
sa
st
La
om
16 EXAMPLE
( ﺑﻪ ﻫﻤﺮاه ﺳﺎﯾﺮ واﮐﻨﺶ ﻫﺎي ﻧﺎﺧﻮاﺳﺘﻪ1 ﺳﻨﺘﺰ اﺗﯿﻠﻦ از اﺗﺎﻧﻮل )واﮐﻨﺶ
l.c
ai
gm
C2H5OH-> C2H6+H2O
واﮐﻨﺶ 1
Ethanol ethylene
@
واﮐﻨﺶ 3
(C2H5)2O->C2H5OH + C2H6
DEE Ethanol ethylene
واﮐﻨﺶ 4 DEE or
(C2H5)2O->C2H6+H2O
ethylene
vi
واﮐﻨﺶ
sa
1
1+1.2185e-6 e(+41060/RT)P ETOH+5.295e-6 e(+33010/RT)P DEE+3.573e-5 e(+26200/RT) PH2O
l.c
ai
ﺗﻌﺮﯾﻒ ﻣﻮاد
gm
1
2 FP:UNIQUAC
@
or
vi
اﻧﺘﺨﺎب ﻧﻮع واﮐﻨﺶ 3
sa
st
La
om
EXAMPLE 16(Continue)
l.c
ai
1
gm
REACTION 1
@
1 ﺗﻌﺮﯾﻒ واﮐﻨﺶ
or
vi
2
sa
st
La
om
EXAMPLE 16(Continue)
l.c
NUMERATOR
ai
3
gm
1 ﺗﻌﺮﯾﻒ واﮐﻨﺶ
@
or DENUMERATOR
vi
sa
4
st
La
om
)EXAMPLE 16(Continue
l.c
ai
1
gm
2
3 COPY
@
or
vi
ﺗﻌﺮﯾﻒ واﮐﻨﺶ 2از
sa
واﮐﻨﺶ 1
st
La
om
EXAMPLE 16(Continue)
l.c
ai
1
gm
REACTION 2
2 ﺗﻌﺮﯾﻒ واﮐﻨﺶ
@
or
vi
sa
2
st
La
om
EXAMPLE 16(Continue)
l.c
ai
1
gm
REACTION 3
@
3 ﺗﻌﺮﯾﻒ واﮐﻨﺶ
or
vi
2
sa
st
La
om
EXAMPLE 16(Continue)
l.c
ai
1
gm
REACTION 4
@
4 ﺗﻌﺮﯾﻒ واﮐﻨﺶ
or
vi
sa
2
st
La
om
EXAMPLE 16(Continue)
ﺗﻌﺮﯾﻒ ﺳﺖ
l.c
ai
gm
SET
@
or
vi
sa
st
La
om
ﺗﻌﺮﯾﻒ ﺗﺮﮐﯿﺐ درﺻﺪ ﺟﺮﯾﺎن ﺗﻌﺮﯾﻒ ﺟﺮﯾﺎن
1 2
l.c
ai
gm
@
3
or
vi
sa
V=50 m3
st
L=6.625 m
La
l.c
ai
اﯾﻦ ﻣﻌﺎدﻟﻪ اﻓﺖ
gm
ﻓﺸﺎر راﮐﺘﻮر را
ﻣﺤﺎﺳﺒﻪ ﻣﯽ
ﮐﻨﺪ )ﻋﺪد اﻓﺖ
@
ﻓﺸﺎر در اﯾﻦ
ﺣﺎﻟﺖ از رﻧﮓ
or
آﺑﯽ ﺑﻪ ﻣﺸﮑﯽ
ﺗﻐﯿﯿﺮ ﭘﯿﺪا ﻣﯽ
ﻧﻤﺎﯾﺪ(
vi
ﻧﮑﺘﻪ ﻣﻬﻢ:
اﮔﺮ اﻃﻼﻋﺎت ﻣﺮﺗﺒﻂ ﺑﺎ
sa
om
وارد ﻧﻤﻮدن اﻃﻼﻋﺎت ﻣﺮﺗﺒﻂ ﺑﺎ ﮐﺎﺗﺎﻟﯿﺴﺖ
l.c
ai
gm
ﺑﺎﯾﺪ ﺣﺘﻤﺎ ﻋﺪدي ﻏﯿﺮ از ﯾﮏ وارد ﺷﻮد
@
or
vi
sa
st
om
وارد ﻧﻤﻮدن اﻃﻼﻋﺎت ﻣﺮﺗﺒﻂ ﺑﺎ ﮐﺎﺗﺎﻟﯿﺴﺖ
l.c
ai
gm
@
or
vi
sa
st
La
@
or
vi
sa
st
La
om
4روش وارد ﻧﻤﻮدن Keq
l.c
1 fixed
ai
gm
@
or
vi
2
sa
st
La
l.c
ai
3 n tabular data (equilibrium constant versus
gm
temperature)
4 n Gibbs Free Energy.
@
or
vi
sa
st
La
om
18 EXAMPLE
واﮐﻨﺶ ﺗﻌﺎدﻟﯽ
l.c
ai
1 واﮐﻨﺶ
n C2H4+H2Oó C2H5OH
gm
ﻣﻌﺎدﻟﻪ ﺛﺎﺑﺖ ﺗﻌﺎدلn
n Ln Keq=-7.125+5309/T-1.376 ln(T)+2.079e-3 T-2.683 T2
@
n CO+H2O ó CO2+H2 2 واﮐﻨﺶ
n CO+2H2 ó CH3OH
or 3 واﮐﻨﺶ
vi
واﮐﻨﺶ
n CO2+3H2 ó CH3OH+H2O 4
sa
st
La
om
ﺗﻌﺮﯾﻒ ﻣﻮاد 2
methanol 1 FP:PRSV (PRENG ROBIMSON STRYJEC VERA)
l.c
ai
gm
3
4
@
or 1 ﺗﻌﺮﯾﻒ واﮐﻨﺶ
vi
sa
EXAMPLE 18(Continue)
5
st
La
om
)EXAMPLE 18(Continue
l.c
واﮐﻨﺶ
ai
2
gm
3 واﮐﻨﺶ
واﮐﻨﺶ 4
@
or
vi
1
sa
st
La
om
EXAMPLE 18(Continue)
l.c
ai
gm
@
or
vi
sa
st
La
om
)EXAMPLE 18(Continue
l.c
ai
gm
1
@
2
or
vi
sa
واﮐﻨﺶ 4واﮐﻨﺶ ﻣﺴﺘﻘﻠﯽ ﻧﯿﺴﺖ)ﻣﻌﮑﻮس واﮐﻨﺶ +2واﮐﻨﺶ (3ﺑﻨﺎﺑﺮاﯾﻦ ﺑﻪ ﺳﺎﯾﺮ واﮐﻨﺸﻬﺎ اﺿﺎﻓﻪ ﻧﻤﯽ ﺷﻮد
st
La
om
19
l.c
ai
gm
ﺷﺒﯿﻪ ﺳﺎزي
@
or
vi
Mole frac:
T PRODUCT=245 C
sa
Co: 0.1429
Co2:0.0714 دﻣﺎي ﺧﺮوﺟﯽ راﮐﺘﻮر
st
H2o:0.2857
H2:0.3571
La
260
Ethylene:0.1429
ﺗﻬﯿﻪ ﮐﻨﻨﺪه:ﻣﺤﻤﺪ ﺑﻬﺰادي
om
ﻧﺘﯿﺠﻪ واﮐﻨﺶ
l.c
ai
gm
@
or
vi
sa
st
La
l.c
واﮐﻨﺶ 5
ai
1 CH4+2O2ðCO2+2H2O
gm
2 C2H6+3.5O2 ð 2CO2+3H2O
C3H8+5O2 ð 3CO2+4H2O
@
3
om
ﺗﻌﺮﯾﻒ واﮐﻨﺶ 1
REACTION 1
l.c
ﺗﻌﺮﯾﻒ درﺻﺪ ﺗﺒﺪﯾﻞ دو واﮐﻨﺶ
1
ai
2
gm
@
ﺗﻌﺮﯾﻒ واﮐﻨﺶ 2
or
vi
sa
st
om
ﺗﻌﺮﯾﻒ واﮐﻨﺶ 3
REACTION 3
l.c
ﺗﻌﺮﯾﻒ درﺻﺪ ﺗﺒﺪﯾﻞ دو واﮐﻨﺶ
1
ai
2
gm
@
ﺗﻌﺮﯾﻒ واﮐﻨﺶ 4
or
vi
sa
1
st
REACTION 4
La
om
EXAMPLE 20(Continue)
l.c
1
ai
gm
REACTION 5 2
@
or
vi
sa
st
La
l.c
ai
n Mole fraction:
gm
n C1:0.0526
n C2:0.0526
n C3:0.0526
@
n i-C4:0.0526
n N-C4:0.0526
n O2:0.6842
or
vi
n N2:0.0526
sa
st
La
om
l.c
ai
gm
ﺗﻌﺮﯾﻒ ﻣﯿﺰان
@
درﺻﺪ ﺗﺒﺪﯾﻞ
or
vi
sa
st
La
@
or
Synthesis gas production facilities
vi
sa
st
La
اﻃﻼﻋﺎت ﻣﺴﺌﻠﻪ
om
ﺗﻮﻟﯿﺪ ﮔﺎز ﺳﻨﺘﺰ ﯾﮑﯽ از ﻣﺮاﺣﻞ ﻣﻬﻢ ﺗﻮﻟﯿﺪ اﻣﻮﻧﯿﺎك ﻣﯽ ﺑﺎﺷﺪ
l.c
از ﻫﯿﺪروژن و ﻧﯿﺘﺮوژن ﺑﺎ ﻧﺴﺒﺖ ﻣﻮﻟﯽ 1:3ﺗﺸﮑﯿﻞ ﺷﺪه اﺳﺖ
ai
ﻫﺪف واﺣﺪ ﺗﺒﺪﯾﻞ ﮔﺎز ﻃﺒﯿﻌﯽ )ﻋﻤﺪﺗﺎ ﻣﺘﺎن( ﺑﻪ ﻫﯿﺪروژن
gm
4راﮐﺘﻮر )در ﺷﺒﯿﻪ ﺳﺎزي 5راﮐﺘﻮر( )زﯾﺮا combustorﻋﻤﻼ ﺑﺎ دو واﮐﻨﺶ
ﻣﺨﺘﻠﻒ ﮐﺎر ﻣﯽ ﮐﻨﺪ )) converios-equilibriumﺗﻌﺎدﻟﯽ و ﺗﺒﺪﯾﻠﯽ(
@
or
vi
sa
st
La
l.c
راﮐﺘﻮر CSTR
راﮐﺘﻮر PFR
ai
SEPARATOR
gm
ﺑﺮاي ﻫﻤﻪ راﮐﺘﻮرﻫﺎ ﺑﻪ ﺟﺰ راﮐﺘﻮر GIBBSﺑﺎﯾﺪ اﺳﺘﻮﮐﯿﻮﻣﺘﺮي واﮐﻨﺶ ﺗﻌﺮﯾﻒ ﺷﻮد
@
ﻣﯽ ﺗﻮان واﮐﻨﺶ را ﺑﻪ ﺗﺠﻬﯿﺰات زﯾﺮ ﻣﺘﺼﻞ ﮐﺮد:
or Tank
Separator
vi
3 Phase Separator
sa
st
La
om
l.c
ai
gm
@
درﺻﺪ ﺗﺒﺪﯾﻞ
ﻫﺎ را ﺑﻪ دﻗﺖ
!!وارد ﮐﻨﯿﺪ
or
vi
Rxn-1:CH4+H2O-> CO+3H2 CONVERSION(%)=35
sa
Conversion
st
La
l.c
ai
gm
@
or
Reformer combuster
vi
sa
om
ﺣﺘﯽ اﮔﺮ ﺟﺮﯾﺎن ﻣﺎﯾﻊ ﺧﺮوﺟﯽ از راﮐﺘﻮر ﺻﻔﺮ اﺳﺖ: ﻧﮑﺘﻪ ﻣﻬﻢn
l.c
ﺑﺎﯾﺪ آن را در ﻧﻈﺮ ﺑﮕﯿﺮﯾﻢ
ai
T=250 C choose the duty as Heating. n
gm
240 kgmol/hr
Pure H2O
T=450 C T=400 C
@
T=930 C
or
vi
sa
T=250 C
140 kgmol/hr
P=3500 kpa Pure H2O
st
T=370 C
T=16 C
90 kgmol/hr
La
Pure METHANE
ﻣﺤﻤﺪ ﺑﻬﺰادي:ﺗﻬﯿﻪ ﮐﻨﻨﺪه
90 Kgmol/hr 275
79% N2,21% O2
اﻃﻼﻋﺎت ﻣﺴﺌﻠﻪ
om
l.c
ai
gm
@
or
vi
sa
st
l.c
ai
gm
@
ﺗﻌﺮﯾﻒ ﻣﻮاد
or
vi
sa
st
La
om
Rxn-1:CH4+H2O-> CO+3H2 CONVERSION(%)=35
l.c
1 1 ﺗﻌﺮﯾﻒ واﮐﻨﺶ
ai
gm
@
2
or
vi
sa
3
st
La
om
l.c
ﺗﻌﺮﯾﻒ واﮐﻨﺶ 1 1
ai
gm
@
or
vi
2 واﮐﻨﺶ
sa
3 واﮐﻨﺶ
st
La
om
l.c
ai
1
gm
2
@
or
vi
3
sa
4
st
La
om
l.c
ﺗﻌﺮﯾﻒ واﮐﻨﺶ 4
ai
1
gm
@
2 or 3
vi
sa
st
La
om
ﺗﻌﺮﯾﻒ ﺳﺖ
l.c
ai
gm
@
or
vi
sa
st
La
om
ﺗﻌﺮﯾﻒ ﺳﺖ 1
l.c
ai
gm
@
ﻧﮑﺘﻪ ﻣﻬﻢ :دﻗﺖ ﮐﻨﯿﺪ ﮐﻪ ﻓﻘﻂ واﮐﻨﺶ ﻫﺎي ﻫﻢ ﻧﻮع در ﯾﮏ ﺳﺖ ﻗﺮار ﮔﯿﺮﻧﺪ.
or
ﺑﺮاي ﻣﺜﺎل واﮐﻨﺶ ﻫﺎي ﺗﻌﺎدﻟﯽ و ﺗﺒﺪﯾﻠﯽ ﻧﻤﯽ ﺗﻮاﻧﻨﺪ در ﯾﮏ دﺳﺘﻪ ﻗﺮار ﺑﮕﯿﺮﻧﺪ
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
@
adjustﻓﺎﯾﻞ ﺧﻮد را saveﻧﻤﺎﯾﯿﺪ!!!
or :ADJUST 2
vi
-1ﺗﻨﻈﻢ دﻣﺎي ﺧﺮوﺟﯽ راﮐﺘﻮر ﺳﻮم ﺑﺎ ﺗﻨﻈﯿﻢ ﻣﯿﺰان دﺑﯽ ﺑﺨﺎر ﺟﺮﯾﺎن COMBUSTER STEAM
sa
om
n
)ﺗﻨﻈﯿﻢ دﻣﺎي راﮐﺘﻮر equilibrium reactor
Adjust 1 ) (combuster shiftروي .1700 F
l.c
ai
gm
ﻣﯽ ﺗﻮان دﻣﺎي
@
shift1 feedرا
ﻧﯿﺰ در ﻧﻈﺮ ﮔﺮﻓﺖ
or
vi
sa
st
ﻧﮑﺘﻪ ﻣﻬﻢ :دﻗﺖ ﮐﻨﯿﺪ ﮐﻪ ﻫﻤﻮاره adjusted variableﺑﺎﯾﺪ آﺑﯽ ) (user specifiedﺑﺎﺷﺪ.
La
l.c
ﮔﺎز ﺳﻨﺘﺰ از ﻫﯿﺪروژن و ﻧﯿﺘﺮوژن ﺑﺎ ﻧﺴﺒﺖ ﻣﻮﻟﯽ 1:3ﺗﺸﮑﯿﻞ ﺷﺪه اﺳﺖ n
ﺑﺮاي ﮐﻨﺘﺮل اﯾﻦ ﻧﺴﺒﺖ ﺑﺎﯾﺪ ﯾﮏ spreadsheetﺗﻌﺮﯾﻒ ﻧﻤﻮده و ﺳﭙﺲ ﺑﻪ آن adjustزد. n
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
ai
l.c
om
om
ﻣﻘﺎﯾﺴﻪ ﺧﻮاص ﯾﮏ ﺟﺮﯾﺎن ﺣﺎوي ﻣﻮاد Realﺑﺎ Psuedo Component
Example:Hypo component
l.c
ai
nاﺗﺎﻧﻮل ﻓﺮﺿﯽ
gm
nدﻣﺎي ﺟﻮش 82.5 c
nﺟﺮم وﯾﮋه 0.789
@
or
vi
sa
st
La
l.c
ai
2
gm
@
or
vi
sa
1
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
gm
@
2
or 2
vi
sa
3 3
st
La
l.c
ai
gm
@
روﺷﻬﺎي ﻣﺘﻔﺎوت ﺗﺨﻤﯿﻦ ﺧﻮاص ﺷﺒﻪ ﻣﻮاد ﻣﺸﺎﻫﺪه
ﺧﻮاص ﺷﺒﻪ
or ﻣﻮاد
vi
1
sa
st
La
l.c
ﺟﺮﯾﺎن ﺣﺎوي ﻣﻮاد
ﺑﺎReal
ai
Psuedo
Component
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
ai
l.c
om
om
Oil Manager
l.c
ai
To enter the Oil Characterization
gm
environment, at least one fluid package must exist in the
case. Hypothetical (pseudo) components must be
compatible with the property method being used by the
@
fluid package.
or
vi
sa
st
La
ai
gm
@
or
vi
sa
1 2
1
st
La
l.c
OIL MANAGER در
ai
Some of the features exclusive to the oil
gm
environment include:
• Providing laboratory assay data
@
• Cutting a single assay
• Blending multiple assays
or
• Assigning a user property to hypo components
vi
• Selecting correlation sets to determine properties
sa
characterized fluid
La
gm
دﻗﯿﻖ ﻣﺸﺨﺼﺎت ﺗﺮﮐﯿﺒﯽ آﻧﻬﺎ وﺟﻮد ﻧﺪارد.
@
or
vi
sa
st
La
l.c
OIL MANAGER ورود ﺑﻪ
ai
The Oil Characterization environment provides a
gm
location where the characteristics of a petroleum
fluid can be represented by using discrete
@
hypothetical components. Physical, critical,
thermodynamic and transport properties are
or
determined for each hypothetical component
vi
using correlations that you select. The fully defined
sa
om
l.c
ai
gm
@
UOP LLC, formerly known
as Universal Oil Products, is
a multi-national company
developing and delivering
technology to the
or
vi
petroleum refining, gas
processing, petrochemical pro
duction, and major
sa
manufacturing industries.
The K factor or characterization factor is a systematic way of classifying a crude oil according to
st
is paraffinic, naphthenic, intermediate or aromatic nature. 12.5 or higher indicate a crude oil of
predominantly paraffinic constituents, while 10 or lower indicate a crude of more aromatic nature.
La
l.c
ai
gm
@
or
vi
sa
st
La
gm
serves two primary functions:
• Provides the light end components.
@
• Identifies to which Fluid Package the Hypo
or
group (oil) is being installed.
vi
sa
st
La
gm
2. generate hypo component
3. install oil in flowsheet.
@
As you supply more information to HYSYS, the accuracy of the
or
Petroleum Characterization increases.
Supplying any or all of bulk molecular weight, bulk density
vi
or bulk Watson (UOP) K factor increases the accuracy of
sa
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
om
om
l.c
ai
gm
@
or
vi
sa
st
La
l.c
om
om
Determine TBP Cut point Temperatures
l.c
ai
n In Figure four components are generated from the TBP curve using
five TBP cut points of equal temperature increment.
gm
@
or
vi
sa
st
La
l.c
ai
3
gm
2
@
1 or
vi
sa
st
La
gm
when deleting an assay, so be careful
when you are using this command.
@
However, HYSYS does not delete an assay
or
that is being used by a blend.
vi
Imported and Exported assays have a
sa
l.c
داده ﻫﺎي ورودي
ai
gm
@
or
vi
sa
st
La
l.c
LIGHT ENDS Example 21 (Continue)
ai
2
gm
داده ﻫﺎي ورودي
@
TBP DISTILLATION
CURVE
MOLECULAR
or
vi
WEIGHT CURVE
3
sa
st
La
l.c
داده ﻫﺎي ورودي
ai
API gravity
gm
DENSITY CURVE 4
specific gravity
@
5
or
vi
VISCOSITY CURVE
sa
st
La
l.c
BULK PROPERTIES
ai
1
gm
2
@
or
vi
sa
st
La
gm
Light Ends are defined as pure components
with low boiling points. Components in the
@
boiling range of C2 to n-C5 are most
commonly of interest. or
vi
sa
st
La
l.c
ai
gm
2
1
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
1
2
@
or 3
vi
sa
st
La
l.c
ai
Physical property analyzes are normally reported
gm
by a laboratory using one of the following two
conventions:
• An Independent assay basis where the property
@
assay volume fractions do not correspond on a
or
one-to-one basis with the distillation assay
fractions.
vi
• A Dependent assay basis, where a common set
sa
curves.
La
gm
when the last drop of liquid boils off for a
given assay range; therefore distillation is
@
an endpoint property.
or
vi
sa
st
La
om
MOLECULAR WEIGHT CURVE
l.c
ai
gm
2
1
@
3
or
vi
sa
st
La
om
DENSITY CURVE
l.c
ai
gm
2
@
1
or 3
vi
sa
st
4
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
1
gm
@
Example (Continue)
ﻧﺘﺎﯾﺞ or
vi
2
sa
st
La
l.c
ai
1
Example (Continue)
gm
@
5
or
vi
sa
6
4
st
3
La
ai
gm
@
or
vi
sa
2
st
La
l.c
ai
gm
2
@
or 1
vi
sa
st
La
@
or
vi
sa
st
La
l.c
ai
gm
روﺷﻬﺎي ﺗﺨﻤﯿﻦ
@
or
vi
sa
st
La
l.c
ai
gm
روﺷﻬﺎي ﺗﺨﻤﯿﻦ
@
or
vi
sa
st
La
ai
l.c
om
om
l.c
ai
gm
@
or
vi
sa
st
La
ai
l.c
om
داده ﻫﺎي ورودي
om
FP: PRSV
24 :ﺗﻌﺪاد ﺳﯿﻨﯽ
Example 22 SPEC :
Reflux ratio: 3 10 : ﺳﯿﻨﯽ ﺧﻮراك
l.c
DISTILLATE RATE : 0.7 TOTAL CONDENSER
Input kgmol/hr P cond= 1 atm
ai
P Reb= 1 atm
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ﻧﺘﺎﯾﺞ
ai
gm
@
or
vi
sa
st
La
l.c
ﻧﺘﺎﯾﺞ
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
1
gm
2
@
or
vi
sa
st
La
Composition Temperature
ﻣﺤﻤﺪ ﺑﻬﺰادي:ﺗﻬﯿﻪ ﮐﻨﻨﺪه 448
om
l.c
ai
gm
@
ﻧﺘﺎﯾﺞ
or
vi
sa
st
La
l.c
ai
gm
@
2 or 3
vi
sa
st
La
ai
2
gm
@
or 1
vi
sa
st
La
l.c
ai
gm
1
@
or
vi
sa
st
La
@
ﺗﻌﺮﯾﻒ ﺳﺮﺑﺮگ ﮔﺰارش
و ﻋﮑﺲ
1
or
vi
sa
st
La
ai
gm
@
or
vi
sa
st
La
ai
gm
@
or
vi
sa
st
La
ai
l.c
om
om
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ﺗﻌﺮﯾﻒ ﻣﻮاد
2 اﻓت ﻓﺷﺎر ﺷﯾر 10ﺑﺎر
ai
ﻓﺷﺎر ﺟرﯾﺎن 2ﺑراﺑر 55ﺑﺎر
gm
E1ﺑراﺑر700 KW
ﺗﻌﺮﯾﻒ ﺟﺮﯾﺎن
@
3
or
vi
sa
ai
3
gm
4
5
@
1
or
vi
sa
st
La
ai
l.c
om
om
EXAMPLE 25
l.c
ﺗﻌﺮﯾﻒ ﻣﻮاد
1
ai
n WATER FP:NBS STEAM 2
gm
اﻓﺖ ﻓﺸﺎر ﻫﺮ دو ﮐﻮﻟﺮ 4ﮐﯿﻠﻮ ﭘﺎﺳﮑﺎل n
3 دﻣﺎي 3ﺑﺮاﺑﺮ 10درﺟﻪ ﺳﺎﻧﺘﯿﮕﺮاد n
دﺑﯽ ﻫﺎ را ﻧﺪارﯾﻢ!!!
@
n
دﺑﯽ ﻫﺎ و دﻣﺎي ﻣﯿﺎﻧﯽ؟؟!!! n
4
or 5
داده ﻫﺎي ورودي
vi
sa
st
La
l.c
ai
gm
2 3
@
1
or
vi
sa
st
La
@
1
or
vi
sa
st
La
gm
ADJUST & BALANCE
@
or
vi
sa
st
La
om
ﻣﯽ ﺧﻮاﻫﯿﻢ دﻣﺎي ﺧﺮوﺟﯽ از ﮐﻮﻟﺮ را ﺑﻪ ﻧﺤﻮي ﺗﻐﯿﯿﺮ دﻫﯿﻢ ﮐﻪ SALE GASﺗﺸﮑﯿﻞ ﺷﺪه در
ﻓﺸﺎر 55.2ﺑﺎر داراي دﻣﺎي DPﺣﺪاﮐﺜﺮ 12.2-ﺳﺎﻧﺘﯿﮕﺮاد ﺑﺎﺷﺪ
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ﺗﻌﺮﯾﻒ ﻣﻮاد 1
ai
n FP:PR 2
3
gm
@
4
or
vi
sa
st
La
ai
gm
@
or
vi
sa
ai
gm
4
3
@
or
vi
1
sa
st
T COLD GAS=-10 C
La
l.c
ai
2
gm
@
ﺗﻌﺮﯾﻒ ﺟﺮﯾﺎن ﻫﺎ
or
vi
sa
st
La
gm
@
or
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3
2
sa
ﺗﻌﺮﯾﻒ SPEC
ﺗﻌﺮﯾﻒ SPEC
st
La
ai
l.c
om
om
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ﺗﻌﺮﯾﻒ ﻣﻮاد
ai
n FP:PR
gm
2
nواﮐﻨﺶ ﺗﺒﺪﯾﻠﯽ) 90درﺻﺪ(
nﺑﻪ ﺟﺰﺋﯿﺎت ﺟﺪاﺳﺎزي ﮐﺎري ﻧﺪارﯾﻢ
@
or
vi
sa
st
La
l.c
ai
ﺗﻌﺮﯾﻒ واﮐﻨﺶ
1
gm
3
@
or
vi
sa
4
st
La
gm
5
@
or 6
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
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sa
st
La
@
Acid Gas Sweetening with DEA
or
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sa
st
La
La
st
sa
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or
@
gm
ai
l.c
om
om
l.c
A waters-aturated natural gas stream is fed to an amine contactor. •
For this example, Diethanolamine (DEA) at a strength of 28 wt% in
ai
water is used as the absorbing medium. The contactor consists of
20 real stages. The rich amine is flashed from the contactor
gm
pressure of 1000 psia to 90 psia to release most of the absorbed
hydrocarbon gas before it enters the lean/rich amine exchanger. In
the lean/rich exchanger, the rich amine is heated to a regenerator
@
feed temperature of 200°F. The regenerator also consists of 20 real
stages. Acid gas is rejected from the regenerator at 120°F, while the
lean amine is produced at approximately 255°F. The lean amine is
or cooled and recycled back to the contactor.
vi
sa
st
La
om
Questions:
l.c
• 1-what is rich DEA?
ai
• 2-what is role of heat exchanger before regenerating
column?
gm
• 3-How much is duty of regenerator column reboiler if we
use MEA instead if DEA?
@
• 4-what is warning for Make-up stream?
• 5-calculate the “AMINE loading” factor.( defined as
or
moles of the particular
vi
• acid gas divided by moles of the circulating amine(DEA))
sa
st
La
La
st
sa
vi
or
@
gm
ai
l.c
om
om
SBM
l.c
• component list : C1 through C7 as well as
ai
N2, CO2, H2S, H2O and DEA.
gm
• property package: Amines.
@
• Thermodynamic mode:Li-Mather/Non-
Ideal l. or
vi
sa
st
La
La
st
sa
vi
or
@
gm
ai
l.c
om
om
l.c
ai
gm
@
or
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sa
st
La
Important: DEA to Cont uses Mass fractions; Sour Gas uses Mole fractions.
La
st
sa
vi
or
@
gm
Seperator
ai
l.c
om
La
st
sa
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or
@
gm
ai
l.c
om
La
st
sa
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or
@
gm
Heat Exchanger
ai
l.c
om
La
st
sa
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or
@
gm
ai
l.c
om
om
the component efficiencies will be fixed at 0.80 for H2S and 0.15 for CO2
Specify a Damping Factor of 0.40 (Parameters tab, Solver page) to provide
l.c
a faster, more stable convergence.
ai
gm
@
or
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sa
st
La
La
Estimate:
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sa
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or
@
gm
ai
l.c
om
La
st
sa
vi
or
@
gm
ai
l.c
om
La
st
sa
vi
or
@
Mixer
gm
ai
l.c
om
La
st
sa
vi
or
@
Cooler
gm
ai
l.c
om
La
st
sa
vi
or
@
Pump
gm
ai
l.c
om
La
st
sa
vi
or
@
Set
gm
ai
l.c
om
om
l.c
ai
gm
EXAMPLE 29
@
orR2 Sour Water stripper
vi
sa
st
La
om
l.c
ai
gm
@
or
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sa
st
La
l.c
ai
n 1-what is sour water?
gm
n 2-what is role of heat exchanger?
n 3-where do we use Wilson’s API-Sour
@
model?
or
n 4-what is composition of stripper bottom &
vi
off gas?
sa
st
La
l.c
water is often stored in crude tanks, thereby eliminating the need for special
vapor recovery systems.
ai
gm
@
or
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sa
st
La
gm
tray 3 of an 8 tray distillation tower with a
reboiler and a total reflux condenser.
@
n A quality specification of 10 ppm wt.
or
ammonia on the tower bottoms (Stripper
vi
Bottoms) is specified.
sa
st
La
l.c
ﺗﻌﺮﯾﻒ ﻣﻮاد
PFR: Sour Peng-Robinson
ai
gm
@
or
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ﺗﻌﺮﯾﻒ ﺟﺮﯾﺎن
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
This column will have both a reboiler and an overhead condenser.
ai
gm
@
or
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sa
st
La
l.c
ai
gm
@
or
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SPEC ﺗﻌﺮﯾﻒ
sa
st
La
gm
n ( A damping factor will speed up tower
convergence and reduce the effects of any
@
oscillations in the calculations (the default
value is 1.0).) or
vi
n
sa
st
La
@
or
Chemicals Tutorial
vi
sa
st
La
om
a flowsheet for the production of propylene glycol is presented.
Propylene oxide is combined with water to produce propylene glycol in a
continuously-stirred-tank reactor (CSTR). The reactor outlet stream is
l.c
then fed to a distillation tower, where essentially all the glycol is
recovered in the tower bottoms. A flowsheet for this
ai
process appears below.
gm
@
or
vi
sa
l.c
Component: propylene oxide, propylene glycol and H2O. ﺗﻌﺮﯾﻒ ﻣﻮاد
ai
n
n PFR:UNIQUAC.
gm
n Providing Binary Coefficients: UNIFAC VLE estimation- Unknowns
Only
n Rxn Phase: Combined Liquid
@
n Prop Oxide: 75°F and 1.1 atm. Molar Flow for Prop Oxide, enter
150 lbmole/hr
n
n
or
Water Feed. Temperature, 75°F. Pressure, 16.17 psia
The reactor has a volume of 280 ft3 and is 85% full
vi
n Initially the Reactor is assumed to be operating at isothermal
conditions,
sa
@
or
vi
sa
st
La
om
l.c
ai
ﭘﺮوﭘﻦ
gm
@
or
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ﭘﺮوﭘﺎن
sa
st
La
l.c
Columns: Propene top of the Rectifier (99%).
¨ a Stripper Rectifier is a Refluxed Absorber
ai
¨ and a Rectifier.
n The Stripper is modeled as a Reboiled
gm
Absorber and contains 94 theoretical
stages. The Rectifier is a Refluxed
Absorber containing 89 theoretical
stages. The Stripper contains two feed
@
streams, one is the known stream,
FEED, and the other is the bottoms
or
from the Rectifier. Propane is
recovered from the Stripper bottoms
(95%) and Propene is taken off the top
Reboiled Absorber
vi
of the Rectifier (99%).
sa
Stripper
ﻣﺤﻤﺪ ﺑﻬﺰادي:ﺗﻬﯿﻪ ﮐﻨﻨﺪه bottoms (95%)
om
SBM
l.c
ai
n component : Propane and Propene. ﺗﻌﺮﯾﻒ ﻣﻮاد
gm
n property package :Peng Robinson (PR)
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
n For this example, you will need a Total
Condenser, Reboiler and two Tray Sections. A
gm
Tray Section and a Condenser will be used for
the Refluxed Absorber (Rectifier), a Reboiler
@
and another Tray Section will be used for the
Reboiled Absorber (Stripper).
n or
The overhead product from the Stripper will
serve as the feed to the Rectifier, and the
vi
bottoms product from the Rectifier provides a
sa
l.c
ai
gm
@
or
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sa
st
La
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
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sa
st
La
l.c
ai
gm
@
or
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sa
st
La
gm
@
or
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sa
st
La
l.c
2. Rectifier Top Stage Reflux Ratio is 16.
ai
gm
@
or
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sa
st
La
gm
Ethanol Plant
@
or
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sa
st
La
om
l.c
n Ethanol Plant
ai
gm
CO2
@
CO2 WASH ﺑﺮاي اﺣﯿﺎي اﺗﺎﻧﻮل
Ethanol RECOVERED
CONCENTRATOR Methanol
st
l.c
n Ethanol Plant
ai
gm
@
DOF=0
or
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DOF=2
2 spec
sa
st
DOF=0
DOF=5
La
5 spec
om
SPECS
l.c
n Ethanol Plant
ai
gm
Spec: vapor mass
@
flow: 1.6 kgmole/hr
No Spec Purity of ethanol on Spec: RR:7100
condenser stage: Ovhd vap rate::4.3
or 0.88 kg/hr
Distillate rate:2 kg/hr
1st prod rate: 3000
vi
kg/hr
Fusel rate: 3 kg/hr
sa
rect feed=0.95
La
om
ﺷﺮح ﻓﺮآﯾﻨﺪ
l.c
n Typically, an ethanol fermentation process
produces mainly Ethanol plus small quantities of
ai
several by-products: methanol, 1-propanol, 2-
gm
propanol, 1-butanol, 3-methyl-1-butanol, 2-
pentanol, acetic acid, and CO2. The CO2
produced in the fermentation vessel carries
@
some ethanol. This CO2 stream is washed with
water in a vessel (CO2 Wash) to recover the
or
Ethanol, which is recycled to the fermenter.
vi
n Ethanol and Water form an azeotropic mixture at
1 atm. Therefore, with simple distillation, the
sa
l.c
n The Ethanol rich product stream from the fermenter is
sent to a concentration (Conc) tower. An absorber with a
ai
side vapor draw can be used to represent this tower. The
top vapor is fed to a light purification tower (Lights)
gm
where most of the remaining CO2 and some light
alcohols are vented. The bottom product of this light
tower is fed to the Rectifier.
@
n The side vapor draw from the Concentrator is the main
feed for the Rectifier. The Rectifier is operated as a
n
or
conventional distillation tower.
The product of this tower is taken from Stage 2 so to
vi
have an azeotropic ethanol product with a lesser
sa
the condenser.
La
l.c
ai
n components: Ethanol, H2O, CO2, ﺗﻌﺮﯾﻒ ﻣﻮاد
gm
Methanol, Acetic Acid, 1- Propanol, 2-
Propanol, 1-Butanol, 3-M-1- 4Butanol (or
@
3-M (METHYL)-1-C4OL) , 2- Pentanol and
Glycerol. or
vi
n Property Package: NRTL.
sa
st
La
gm
Unknowns Only
@
or
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st
La
l.c
ai
gm
@
or
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sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ﺑﺘﻮان ﺑﺎ ﺧﯿﺎل راﺣﺖ ﺑﺮج را runﮐﺮده و ﺳﭙﺲ ﺑﻘﯿﻪ ﺷﺒﯿﻪ ﺳﺎزي را اداﻣﻪ
ai
داد.
gm
ﺑﺮاي اداﻣﻪ ﮐﺎر ﺑﺎﯾﺪ ﻣﺠﺠﺪا اﯾﻦ ﺑﺎﮐﺲ را ﺗﯿﮏ زد n
@
or
vi
sa
st
La
om
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
om
ورود دﻣﺎي ﺗﺨﻤﯿﻨﯽ
l.c
ai
gm
@
or
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sa
st
La
om
ﺑﺮجspec ﺗﻌﺮﯾﻒ
l.c
ai
gm
This specification will set the ratio of
ethanol recovered in the specified
@
stream compared to the amount of
ethanol fed to the column. Here, we
or
have set this ratio at 0.95, meaning
that 95% of the ethanol supplied to
vi
the column is recovered in the Rect
Feed stream.
sa
st
La
om
ﻧﮑﺘﻪ ﻣﮫﻢ
l.c
› اﮔﺮ ﺑﺮج RUNﻧﺸﺪ ﻧﻮع SOLVERرا ﻋﻮض ﻧﻤﺎﯾﯿﺪ.
ai
gm
@
or
vi
sa
st
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
ﺑﺮجSPEC
gm
@
or
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sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
SPECﻫﺎي اﺻﻠﯽ
@
or
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sa
st
La
l.c
ai
gm
@
or
vi
sa
st
5 SPEC
La
l.c
ai
gm
@
or
vi
sa
st
La
l.c
ai
gm
@
or
vi
sa
st
ﻧﮑﺘﻪ ﻣﻬﻢ :ﺑﺎزدﻫﯽ ﺑﺮاي ﺗﻤﺎم ﺳﯿﻨﯽ ﻫﺎي ﺧﻮراك و ﻣﺤﺼﻮل ﺑﺎﯾﺪ ﺣﺘﻤﺎ 1ﻣﻨﻈﻮر ﺷﻮﻧﺪ زﯾﺮا solverﺑﺮج ﻗﺎدر ﺑﻪ
ﺣﻞ ﺧﻮراك و ﻣﺤﺼﻮل ﻏﯿﺮ اﯾﺪه آل ﻧﻤﯽ ﺑﺎﺷﺪ
La
l.c
n Determining the efficiency of the trays in the column is an iterative
ai
trial and error procedure. First the programs or simulation packages
gm
(e.g. in HYSYS Plant simulation) must be setup to simulate the
operation of the column. Next, the user guesses the tray efficiencies
and the computer performs a tray-by-tray calculation to determine
@
the concentration of the distillate and bottoms products. If the
values of the calculated distillate and bottoms concentrations equal
or
to the values found experimentally, then the guessed efficiencies
are assumed to be correct. Otherwise, another estimate of the
vi
efficiencies is made and the program should be executed again.
This is repeated until the predicted product compositions are the
sa
om
ﺑﺮج ﻫﺎي ﺳﯿﻨﯽ دار اﺳﺘﻮاﻧﻪ ﻫﺎي ﻋﻤﻮدي ﻫﺴﺘﻨﺪ ﮐﻪ در داﺧﻞ آﻧﻬﺎ ﺻﻔﺤﺎﺗﯽ ﺑﻨﺎم ﺳﯿﻨﯽ ﺑﺎ ﻓﻮاﺻﻞ ﻣﻌﯿﻦ ﻗﺮار ﮔﺮﻓﺘﻪ n
اﻧﺪ وﺟﺮﯾﺎن ﻫﺎي ﻣﺎﯾﻊ و ﮔﺎز ﺑﺼﻮرت ﻏﯿﺮ ﻫﻤﺴﻮ)ﻣﺘﻘﺎﻃﻊ( روي اﯾﻦ ﺳﯿﻨﯽ ﻫﺎ ﺑﺎ ﯾﮑﺪﯾﮕﺮ در ﺗﻤﺎس ﻗﺮار ﻣﯽ ﮔﯿﺮﻧﺪ.
l.c
ﺟﺮﯾﺎن ﮐﻠﯽ در ﺑﺮج ﯾﮏ ﺗﻤﺎس ﭼﻨﺪ ﻣﺮﺣﻠﻪ اي ﻣﺘﻘﺎﺑﻞ اﺳﺖ.
ﺟﺮﯾﺎن ﻣﺎﯾﻊ ﺑﻪ ﺷﮑﻞ اﻓﻘﯽ روي ﺳﯿﻨﯽ ﺣﺮﮐﺖ ﮐﺮده و ﺗﻮﺳﻂ ﻧﺎوداﻧﯽ ﻫﺎﯾﯽ ﺑﻪ ﺳﻤﺖ ﭘﺎﯾﯿﻦ )ﺳﯿﻨﯽ ﺑﻌﺪ( ﻣﯽ رﯾﺰد.
ai
n
ﺟﺮﯾﺎن ﮔﺎز ﻧﯿﺰ از ﭘﺎﯾﯿﻦ و ﺗﻮﺳﻂ ﻣﻨﺎﻓﺬ روي ﺳﯿﻨﯽ ،ﺑﻪ ﺳﻤﺖ ﺑﺎﻻ ﺣﺮﮐﺖ ﻣﯽ ﮐﻨﺪ و ﺑﻪ ﺷﮑﻞ ﺣﺒﺎب در ﻣﺎﯾﻊ ﭘﺨﺶ n
gm
ﻣﯽ ﺷﻮد .ﭘﺲ از ﺗﻤﺎس ﮔﺎز و ﻣﺎﯾﻊ روي ﺳﯿﻨﯽ ،ﮔﺎز ﺟﺪا ﺷﺪه و ﺑﻪ ﺳﻤﺖ ﺑﺎﻻ ﺣﺮﮐﺖ ﻣﯽ ﮐﻨﺪ.
ﺗﻌﺪاد ﻣﺮاﺣﻞ ﺳﯿﻨﯽ ﻫﺎي ﺗﺌﻮري ﯾﮏ ﺑﺮج ﺑﺴﺘﮕﯽ ﺑﻪ ﺳﺨﺘﯽ ﺟﺪا ﺳﺎزي ،ﻣﻮرد ﻧﻈﺮ دارد .ﻗﻄﺮ ﺑﺮج ﺑﺴﺘﮕﯽ ﺑﻪ ﻣﻘﺪار n
ﮔﺎز و ﻣﺎﯾﻌﯽ ﮐﻪ درون ﺑﺮج در واﺣﺪ زﻣﺎن ﺟﺎري ﻫﺴﺘﻨﺪ ،دارد .ﺑﻌﺪ از ﻣﺸﺨﺺ ﮐﺮدن ﺗﻌﺪاد ﺳﯿﻨﯽ ﻫﺎي اﯾﺪه ال
@
ﻣﻮرد ﻧﯿﺎز ،ﻣﻬﻤﺘﺮﯾﻦ ﻣﺴﺎﻟﻪ در ﻃﺮاﺣﯽ ﺑﺮج اﻧﺘﺨﺎب اﺑﻌﺎد و ﻣﺸﺨﺼﺎت ﻗﺴﻤﺖ ﻫﺎي ﻣﺨﺘﻠﻒ آن ﺑﻪ ﺗﺮﺗﯿﺒﯽ اﺳﺖ ﮐﻪ ﺑﺎ
ﺗﻮﺟﻪ ﺑﻪ ﻋﻮاﻣﻞ ﻣﺨﺘﻠﻒ ﺑﺎ اﺛﺮات ﮔﻮﻧﺎﮔﻮن ﺑﻬﺘﺮﯾﻦ ﻧﺘﯿﺠﻪ ﮐﻠﯽ را ﺑﺪﻫﺪ .ﺑﺮاي آﻧﮑﻪ ﺑﺎزده ﺳﯿﻨﯽ اﻓﺰاﯾﺶ ﯾﺎﺑﺪ ،زﻣﺎن
ﺗﻤﺎس ﻓﺎزﻫﺎ و ﻧﯿﺰ ﺳﻄﺢ ﺗﻤﺎس ﺑﯿﻦ آﻧﻬﺎ ﺑﺎ ﺳﯿﻨﯽ ﺑﺎﯾﺪ زﯾﺎد ﺑﺎﺷﺪ ،ﺗﺎ ﻋﻤﻞ ﻧﻔﻮذ ﺑﯿﻦ دو ﻓﺎز ﺑﻪ ﺧﻮﺑﯽ اﻧﺠﺎم ﮔﯿﺮد.
or
اﮔﺮ ﺑﺨﻮاﻫﯿﻢ زﻣﺎن ﺗﻤﺎس ﻃﻮﻻﻧﯽ داﺷﺘﻪ ﺑﺎﺷﯿﻢ ،ﻋﻤﻖ ﻣﺎﯾﻊ روي ﻫﺮ ﺳﯿﻨﯽ ﺑﺎﯾﺪ زﯾﺎد ﺑﺎﺷﺪ ،ﺗﺎ ﺣﺒﺎب ﻫﺎي ﮔﺎز ﺑﺮاي
ﺧﺮوج از درون ﻣﺎﯾﻊ ﻣﺪت زﻣﺎن ﺑﯿﺸﺘﺮي را ﺻﺮف ﮐﻨﻨﺪ.اﮔﺮ ﺣﺒﺎب ﻫﺎي ﮔﺎز از درون ﻣﻨﺎﻓﺬ ﺳﯿﻨﯽ ﺑﻪ آﻫﺴﺘﮕﯽ
n
vi
ﺑﮕﺬرﻧﺪ ،ﺣﺒﺎب ﻫﺎ درﺷﺖ ﺗﺮ ﺷﺪه و ﺳﻄﺢ ﺗﻤﺎس ﺑﻪ ازاء واﺣﺪ ﺣﺠﻢ ﮔﺎز ﮐﻮﭼﮏ ﺧﻮاﻫﺪ ﮔﺮدﯾﺪ .در اﯾﻦ ﺣﺎﻟﺖ ﻣﺎﯾﻊ
sa
ﺗﻘﺮﯾﺒﺎً ﺳﺎﮐﻦ ﺑﻮده و ﻗﺴﻤﺖ اﻋﻈﻢ آن ﻣﻤﮑﻦ اﺳﺖ ﺑﺪون ﺗﻤﺎس ﺑﺎ ﮔﺎز ﺳﯿﻨﯽ را ﺗﺮك ﮐﻨﺪ .از ﻃﺮف دﯾﮕﺮ ،اﮔﺮ ﺳﺮﻋﺖ
ﮔﺎز ﻧﺴﺒﺘﺎً زﯾﺎد ﺑﺎﺷﺪ ﮔﺎز ﺑﺨﻮﺑﯽ ﺧﻮاﻫﺪ ﺗﻮاﻧﺴﺖ در ﻣﺎﯾﻊ ﭘﺨﺶ ﺷﺪه وﻟﯽ از ﺳﻮي دﯾﮕﺮ ﻻﯾﻪ ﮐﻒ را روي ﺻﻔﺤﻪ
ﺗﻮﻟﯿﺪ ﻧﻤﺎﯾﺪ .در اﯾﻦ ﺣﺎﻟﺖ ﺳﻄﺢ ﺗﻤﺎس زﯾﺎد ﺧﻮاﻫﺪ ﺑﻮد و اﻧﺘﻘﺎل ﺟﺮم ﺑﻬﺘﺮي اﻧﺠﺎم ﻣﯽ ﮔﯿﺮد .ﺑﻨﺎﺑﺮاﯾﻦ ﺑﺮاي ﺑﺪﺳﺖ
st
آوردن ﺑﺎزده ﺑﺎﻻ ﺑﺎﯾﺪ ﻋﻤﻖ ﻣﺎﯾﻊ روي ﺳﯿﻨﯽ زﯾﺎد ﺑﺎﺷﺪ و ﺳﺮﻋﺖ ﮔﺎز ﻧﯿﺰ ﻧﺴﺒﺘﺎً زﯾﺎد ﺑﺎﺷﺪ.در ﻋﻤﻞ ﺷﺮاﯾﻂ ذﮐﺮ ﺷﺪه
ﻣﻨﺠﺮ ﺑﻪ ﺑﺮوز اﺷﮑﺎﻻﺗﯽ در ﺑﺮج ﻣﯽ ﮔﺮدد ﮐﻪ ﺑﻪ ﺗﻔﮑﯿﮏ ﺗﻮﺿﯿﺢ داده ﻣﺸﻮﻧﺪ:
La
om
ﺑﺎزده ﺳﯿﻨﯽ
l.c
-1ﭘﺪﯾﺪه ﻣﺎﻧﺪﮔﯽ )Entrainment n
ﻫﺮﮔﺎه ﺳﺮﻋﺖ ﮔﺎز زﯾﺎد ﺑﺎﺷﺪ ﻣﻘﺪاري از ﻗﻄﺮات ﻣﺎﯾﻊ روي ﺳﯿﻨﯽ ﻫﺎ را ،ﺑﺎ ﺧﻮد ﺣﻤﻞ ﻣﯽ ﮐﻨﺪو ﺑﻪ ﺳﻤﺖ n
ﺳﯿﻨﯽ ﺑﺎﻻﯾﯽ ﺣﺮﮐﺖ ﻣﯽ ﮐﻨﺪ .ﺑﺎ اﯾﻦ ﮐﺎر ﻣﺎﯾﻊ ﺳﯿﻨﯽ زﯾﺮﯾﻦ ﺑﺎ ﻣﺎﯾﻊ ﺳﯿﻨﯽ ﺑﺎﻻﻣﺨﻠﻮط ﺷﺪه و ﻧﯿﺮوي
ai
ﻣﺤﺮﮐﻪ اﻧﺘﻘﺎل ﺟﺮم در ﺳﯿﻨﯽ ﺑﺎﻻﯾﯽ ﮐﺎﻫﺶ ﻣﯽ ﯾﺎﺑﺪ .در ﻧﺘﯿﺠﻪ راﻧﺪﻣﺎن ﮐﻢ ﻣﯽ ﺷﻮد.ﺑﻨﺎﺑﺮاﯾﻦ اﻓﺰاﯾﺶ
ﺳﺮﻋﺖ ﮔﺎز ﺗﺎ ﺣﺪي ﮐﻪ ﺳﺒﺐ اﻓﺖ ﺑﺎزده در اﺛﺮ ﭘﺪﯾﺪه ﻣﺎﻧﺪﮔﯽ ﻧﮕﺮدد ،ﻗﺎﺑﻞ ﻗﺒﻮل ﺧﻮاﻫﺪ ﺑﻮد.
gm
-2ﻃﻐﯿﺎنFlooding) : n
ﻋﺎﻣﻞ اﯾﻦ ﭘﺪﯾﺪه اﻓﺖ ﻓﺸﺎر زﯾﺎد ﺑﺮج اﺳﺖ .ﺑﺎ زﯾﺎد ﺷﺪن اﺧﺘﻼف ﻓﺸﺎر ﺑﯿﻦ دو ﺳﯿﻨﯽ ،ﮔﺎز از ورود ﻣﺎﯾﻊ n
ﺳﯿﻨﯽ ﺑﺎﻻﺗﺮ ﺑﻪ ﺳﯿﻨﯽ ﭘﺎﯾﯿﻦ ﺗﺮ ﻣﻤﺎﻧﻌﺖ ﮐﺮده و ﺑﺎ ﮔﺬﺷﺖ زﻣﺎن ﻓﻀﺎي ﺑﯿﻦ ﺳﯿﻨﯽ ﻫﺎي ﺑﺎﻻي ﺑﺮج ﭘﺮ از
@
ﻣﺎﯾﻊ ﻣﯽ ﺷﻮد .اﻓﺰاﯾﺶ ﺑﯿﺸﺘﺮ در ﺷﺪت ﺟﺮﯾﺎن ﻫﺎي ﮔﺎز ﯾﺎ ﻣﺎﯾﻊ وﺿﻌﯿﺖ ﺳﯿﺴﺘﻢ را ﺑﻪ ﺳﺮﻋﺖ ﻋﻮض
ﮐﺮده و ﻣﺎﯾﻊ ﺗﻤﺎم ﻓﺎﺻﻠﻪ ﺑﯿﻦ ﺻﻔﺤﺎت را ﭘﺮ ﺧﻮاﻫﺪ ﮐﺮد .در اﯾﻦ ﺻﻮرت ﭘﺪﯾﺪه ﻃﻐﯿﺎن ﺑﻮﺟﻮد ﻣﯽ آﯾﺪ.
ﺟﺮﯾﺎن ﮔﺎز از ﺣﺎﻟﺖ ﻋﺎدي ﺧﺎرج ﺷﺪه و ﻣﺎﯾﻊ ﻧﯿﺰ ﻣﻤﮑﻦ اﺳﺖ از ﻟﻮﻟﻪ ﺧﺮوﺟﯽ ﺑﺎﻻي ﺑﺮج ﺧﺎرج ﮔﺮدد.
or -3اﻧﺴﺪادPriming) : n
در ﻣﻮاردي ﮐﻪ اﺧﺘﻼط ﮔﺎز و ﻣﺎﯾﻊ ﮐﻒ ﻓﺮاوان ﺗﻮﻟﯿﺪ ﻣﯽ ﮐﻨﺪ ،ﺳﺮﻋﺖ زﯾﺎد ﮔﺎز ﺳﺒﺐ اﯾﺠﺎد ﮐﻒ ﭘﺎﯾﺪار
vi
n
در ﻓﻀﺎي ﺑﯿﻦ ﺳﯿﻨﯽ ﻫﺎ ﺷﺪه و ﻣﻘﺪار زﯾﺎدي از ﻣﺎﯾﻊ ﺗﻮﺳﻂ ﮔﺎز از ﯾﮏ ﺳﯿﻨﯽ ﺑﻪ ﺳﯿﻨﯽ دﯾﮕﺮ ﺣﻤﻞ ﻣﯽ
sa
ﺷﻮد .اﯾﻦ ﺣﺎﻟﺖ ﯾﮏ ﻧﻤﻮﻧﻪ ﺑﺴﯿﺎر ﺣﺎد از ﭘﺪﯾﺪه ﻣﺎﻧﺪﮔﯽ اﺳﺖ .ﻣﺎﯾﻌﯽ ﮐﻪ ﺑﺪﯾﻦ ﺗﺮﺗﯿﺐ ﺣﻤﻞ ﻣﯽ ﺷﻮد
ﺑﯿﻦ ﺳﯿﻨﯽ ﻫﺎ ﮔﺮدش ﮐﺮده و ﻣﻮﺟﺐ اﻓﺰاﯾﺶ ﺷﺪت ﺟﺮﯾﺎن ﺑﯿﻦ ﺳﯿﻨﯽ ﻫﺎ ﻣﯽ ﺷﻮد ،ﻟﺬا اﻓﺖ ﻓﺸﺎر ﮔﺎز
اﻓﺰاﯾﺶ ﯾﺎﻓﺘﻪ و ﺳﺮاﻧﺠﺎم ﻣﻨﺠﺮ ﺑﻪ وﺿﻌﯿﺖ ﻃﻐﯿﺎن ﺧﻮاﻫﺪ ﮔﺮدﯾﺪ.
st
La
ﺑﺎزده ﺳﯿﻨﯽ
om
-4ﭘﺪﯾﺪه ﻣﺨﺮوﻃﯽ ﺷﺪن Coning) : n
l.c
ﻫﺮﮔﺎه ﺷﺪت ﻣﺎﯾﻊ ﺑﺴﯿﺎر ﮐﻢ ﺑﺎﺷﺪ ،ﮔﺎز ﺑﺎﻻروﻧﺪه از درون ﻣﻨﺎﻓﺬ ﺳﯿﻨﯽ ﻫﺎ ،ﻣﺎﯾﻊ را ﺑﺎ n
ﺧﻮد ﺑﻪ ﺳﻤﺖ ﺑﺎﻻ ﻣﯽ ﺑﺮد .اﯾﻦ ﭘﺪﯾﺪه را Coningﮔﻮﯾﻨﺪ ﮐﻪ در اﯾﻦ ﺣﺎﻟﺖ ﺗﻤﺎس
ﮔﺎز و ﻣﺎﯾﻊ ﺑﺴﯿﺎر ﺿﻌﯿﻒ ﺧﻮاﻫﺪ ﮔﺮدﯾﺪ.
ai
-5ﭘﺪﯾﺪه ﭼﮑﻪ ﮐﺮدنWeeping): n
gm
در ﺻﻮرﺗﯽ ﮐﻪ ﺷﺪت ﮔﺎز ﺧﯿﻠﯽ ﮐﻢ ﺑﺎﺷﺪ ،ﻗﺴﻤﺖ اﻋﻈﻢ ﻣﺎﯾﻊ ﻣﻤﮑﻦ اﺳﺖ از ﻣﻨﺎﻓﺬ n
ﺳﯿﻨﯽ ﺑﻪ ﭘﺎﯾﯿﻦ ﭼﮑﻪ ﮐﻨﺪ و ﻟﺬا ﺟﺮﯾﺎن ﮐﺎﻣﻠﯽ از ﻣﺎﯾﻊ در ﺳﺮاﺳﺮ ﺳﯿﻨﯽ وﺟﻮد
ﻧﺨﻮاﻫﺪ داﺷﺖ .ﭘﺪﯾﺪه ﭼﮑﻪ ﮐﺮدن ،اﺻﻮﻻً در ﺳﯿﻨﯽ ﻫﺎي درﯾﭽﻪ اي ﺑﻮﺟﻮد ﻧﻤﯽ
@
آﯾﺪ ،ﺣﺘﯽ اﮔﺮ دﺑﯽ ﮔﺎز ﺧﯿﻠﯽ ﮐﻢ ﺷﻮد ،درﯾﭽﻪ ﻫﺎ ﺑﺴﺘﻪ ﺷﺪه و ﻣﺎﻧﻊ از رﯾﺰش ﻣﺎﯾﻊ
ﺑﻪ ﭘﺎﯾﯿﻦ ﻣﯽ ﮔﺮدد .وﻟﯽ در ﺳﯿﻨﯽ ﻫﺎي ﻣﺸﺒﮏ اﮔﺮ ﻗﻄﺮ ﺳﻮراخ ﻫﺎ ﺑﺰرﮔﺘﺮ از ﺣﺪ
or
ﻻزم اﻧﺘﺨﺎب ﮔﺮدد ﭘﺪﯾﺪه Weepingﺑﯿﺸﺘﺮ ﺻﻮرت ﺧﻮاﻫﺪ ﮔﺮﻓﺖ.
vi
-6ﭘﺪﯾﺪه ﺷﺮ ﺷﺮ ﮐﺮدن)Dumping) : n
ﻫﺮﮔﺎه ﺷﺪت ﮔﺎز ﻓﻮق اﻟﻌﺎده ﮐﻢ ﺑﺎﺷﺪ ،ﮐﻞ ﻣﺎﯾﻊ روي ﺳﯿﻨﯽ از ﻣﻨﺎﻓﺬ ﺑﻪ ﭘﺎﯾﯿﻦ ﻣﯽ
sa
n
رﯾﺰد و ﻣﺎﯾﻌﯽ ﺑﻪ ﻣﺤﻞ رﯾﺰش ﻧﻤﯽ رﺳﺪ)ﻧﺎودان ﻫﺎ( ،ﮐﻪ ﺑﻪ اﯾﻦ ﭘﺪﯾﺪه Dumping
ﮔﻔﺘﻪ ﻣﯽ ﺷﻮد.
st
La
om
ﺑﺮاي ﻓﺮآﯾﻨﺪﻫﺎي ازﺋﻮﺗﺮوﭘﯿﮏdamping factor
l.c
ai
n A damping factor will
gm
speed up tower
convergence and
reduce the effects of
@
any oscillations in the
calculations (the
default value is 1.0).
or
vi
sa
st
La
l.c
درAzeotropic) :آزﺋﻮﺗﺮوپ)ﺑﻪ اﻧﮕﻠﯿﺴﯽ n
اﺻﻄﻼح ﺗﺮﻣﻮدﯾﻨﺎﻣﯿﮏ ﺷﯿﻤﯿﺎﯾﯽ ﺑﻪ ﻣﺨﻠﻮط
ai
ﻫﺎﯾﯽ ﮔﻔﺘﻪ ﻣﯽ ﺷﻮد ﮐﻪ ﺑﺎ ﺗﻘﻄﯿﺮ
.ﺳﺎدﻫﻘﺎﺑﻞ ﺟﺪاﺳﺎزي ﻧﺒﺎﺷﻨﺪ
gm
زﯾﺮا ﻣﯿﺰان ﺗﺮﮐﯿﺐ درﺻﺪ دو ﻣﺎده در ﻓﺎز ﺑﺨﺎر n
و ﻣﺎﯾﻊ ﯾﮑﯽ ﻧﯿﺴﺘﻨﺪ
@
n For example an ethanol-
water mixture) on fractional
or distillation gives a solution
containing approximately
vi
95% by volume of ethanol.
sa
separation occurs
ﻣﺤﻤﺪ ﺑﻬﺰادي:ﺗﻬﯿﻪ ﮐﻨﻨﺪه 649
ﺑﻬﺘﺮﯾﻦ ﺳﯿﻨﯽ ﺑﺮاي ﮔﺮﻓﺘﻦ ﺟﺮﯾﺎن ﻫﺎي ﺧﺮوﺟﯽ
om
l.c
ai
gm
@
or
vi
sa
st
La
gm
TOWER
@
or
vi
sa
st
La
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l.c
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gm
@
or
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La
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CURVE
ai
gm
@
or Bulk properties
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gm
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or
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La
l.c
ai
gm
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or
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ﺗﻌﺮﯾﻒ ﺟﺮﯾﺎن
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La
l.c
ai
gm
@
or
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La
om
l.c
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gm
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or
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La
gm
اﻓﺰار HYSYS
@
or
ﺗﻬﯿﻪ ﮐﻨﻨﺪه :ﻣﺤﻤﺪ ﺑﻬﺰادي
vi
sa
st
La
La
st
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or
Utility
@
gm
ai
l.c
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La
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or
@
Curves
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Boiling Point
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gm
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La
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gm
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Example
l.c
ai
gm
@
or ﻧﮑﺗﮫ:دﺑﻲ ﻣوﻟﻲ ﻣﺗﺎﻧول داده
vi
ﻧﺷده ﺑود اﻣﺎ ﭼون ﺳت ﺑود
sa
gm
ﺷﻮد
@
or
vi
sa
st
La
l.c
om
om
Example
l.c
ai
nاز ﻣﺜﺎل ﻗﺒﻞ
gm
nاﻓﺖ ﻓﺸﺎر 0.05ﺑﺎر و دﻣﺎي ﺧﺮوﺟﯽ ﺑﺨﺎر 65درﺟﻪ ﺳﺎﻧﺘﯿﮕﺮاد
@
or
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La
l.c
ai
gm
@
or
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La
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l.c
ai
gm
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or
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La
gm
HYSYS calculate and display the hydrate
temperature curve for pressures up to the
@
cricondenbar. When you activate the
or
Hydrate checkbox, you can select from the
drop-down list the model (Assume Free
vi
Water, Asymmetric, Symmetric or Vapor
sa
Formation calculations
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Adiabatic model is used for cold Depressuring and Fire method will be used
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l.c
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Shortcut columnﺑﺮاي ﻣﺤﺎﺳﺒﻪ :
om
• ﺗﻌﺪاد ﺳﯿﻨﯽ
• Reboiler dutyﺑﺎر ﺣﺮارﺗﯽ رﯾﺒﻮﯾﻠﺮ
l.c
• Condenser dutyﺑﺎر ﺣﺮارﺗﯽ ﮐﻨﺪاﻧﺴﻮر
• Rectifying/stripping vapor/liquidدﺑﯽ ﺑﺨﺎر و ﻣﺎﯾﻊ در ﺑﺮج
ai
اﻃﻼﻋﺎت ﺑﺴﯿﺎر ﮐﻤﺘﺮي ﻧﺴﺒﺖ ﺑﻪ ﺑﺮج ﻣﻌﻤﻮﻟﯽ ﻧﯿﺎز دارد:
gm
• 2 component specification
• ) 2 pressure specificationﻓﺸﺎر ﮐﻨﺪاﻧﺴﻮر و رﯾﺒﻮﯾﻠﺮ(
• )RR (Reflux Ratio
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Heavy keyﻏﯿﺮ ﻓﺮارﺗﺮﯾﻦ ﻣﺎده در ﺑﺎﻻي ﺑﺮجi-c4 : •
اﮔﺮ اﯾﻦ ﻏﻠﻈﺖ ﻫﺎ را ﺑﺴﯿﺎر ﮐﻢ ﺑﮕﯿﺮﯾﻢ ﺑﺮج ﺑﺴﯿﺎر ﺑﻠﻨﺪ ﻣﯽ ﺷﻮد •
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اﮔﺮ اﯾﻦ ﻏﻠﻈﺖ ﻫﺎ را ﺑﺴﯿﺎر زﯾﺎد ﺑﮕﯿﺮﯾﻢ ﮐﯿﻔﯿﺖ ﺟﺪاﺳﺎزي ﺑﺴﯿﺎر ﮐﻢ ﻣﯽ ﺷﻮد •
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than the Condenser pressure.
nﻣﻌﻤﻮﻻ ﮐﻤﯽ از ﻓﺸﺎر ﺧﻮراك ورودي ﮐﻤﺘﺮ ﺑﺮاي ﻓﺸﺎر ﮐﻨﺪاﻧﺴﻮر
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و ﮐﻤﯽ از ﻓﺸﺎر ﺧﻮراك ورودي ﺑﯿﺸﺘﺮ ﺑﺮاي ﻓﺸﺎر رﯾﺒﻮﯾﻠﺮ
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Reflux Ratio:2
Lightkey:0.03
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ﺑﺎ اﺳﺘﻔﺎده از اﯾﻦ اﻋﺪاد ﺳﻌﯽ ﮐﻨﯿﺪ ﺑﺮج را convergeﻧﻤﺎﯾﯿﺪ!!!
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Reflux Ratio:2
Lightkey:2.9e-002
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اﮔﺮﭼﻪ اﻋﺪاد ﮐﻤﯽ ﺗﻔﺎوت دارﻧﺪ ﺑﻪ دﻟﯿﻞ اﯾﻦ اﺳﺖ ﮐﻪ روش shortcutروﺷﯽ ﺗﺨﻤﯿﻨﯽ ﻣﯽ ﺑﺎﺷﺪ
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ورود داده ﻫﺎ
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ﻧﺘﺎﯾﺞ
ﺗﻬﯿﻪ ﮐﻨﻨﺪه:ﻣﺤﻤﺪ ﺑﻬﺰادي 764
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The HYSYS
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Spreadsheet
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Spreadsheetوﺳﯿﻠﻪ اي ﻣﻨﺎﺳﺐ ﺑﺮاي ورود و ﺧﺮوج داده ﻫﺎ و ﻓﺮﻣﻮل ﻧﻮﯾﺴﯽ n
n • Transfer variables between flowsheet objects.
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ﻫﺮ ﺗﻐﯿﯿﺮ در ﺷﺒﯿﻪ ﺳﺎزي ﺑﻪ ﺻﻮرت اﺗﻮﻣﺎﺗﯿﮏ در Spreadsheetﻣﻨﻌﮑﺲ ﺧﻮاﻫﺪ n
ﮔﺮدﯾﺪ
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در اﯾﻦ ﻣﺜﺎل ﺑﺮاي ﻣﺤﺎﺳﺒﻪ ﺳﺎﯾﺰ ارﯾﻔﯿﺲ ﺷﯿﺮﻫﺎي اﻃﻤﯿﻨﺎن دﺑﯽ ﺑﻪ ﺻﻮرت اﺗﻮﻣﺎﺗﯿﮏ n
از ﺷﺒﯿﻪ ﺳﺎزي ﺧﻮاﻧﺪه ﺷﺪه و ﺳﻄﺢ ﻣﻘﻄﻪ ﻣﺤﺎﺳﺒﻪ ﻣﯽ ﮔﺮدد.
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ﻣﺘﻔﺎوت ﺑﺮاي ﻣﺤﺎﺳﺒﻪ ارﯾﻔﯿﺲ ﺷﯿﺮ اﻃﻤﯿﻨﺎن در ﻓﺎز ﻣﺎﯾﻊ ،ﮔﺎزي
ﯾﺎ دو ﻓﺎزي اﺳﺘﻔﺎده ﻧﻤﻮد
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ﺑﺎ اﺳﺘﻔﺎده از ﮐﻠﯿﺪ راﺳﺖ ﻣﻮس
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ﻋﻼﻣﺖ ﻣﺴﺎوي اﺳﺘﻔﺎده ﮐﺮد
• ﭘﺮاﻧﺘﺰ ﻫﺎ اﺟﺒﺎري ﻫﺴﺘﻨﺪ
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columns and 15 rows.
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ﺑﻬﯿﻨﻪ ﺳﺎزي و اﻧﺘﮕﺮاﺳﯿﻮن اﻧﺮژي
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Optimizerﻓﻘﻂ در ﺣﺎﻟﺖ اﺳﺘﺎﺗﯿﮏ ﮐﺎر ﻣﯽ ﮐﻨﺪ و
در ﺣﺎﻟﺖ دﯾﻨﺎﻣﯿﮏ ﻋﻤﻞ ﻧﻤﯽ ﻧﻤﺎﯾﺪ.
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ﺑﺎﯾﺪ اﯾﺘﺎدا ﺷﺒﯿﻪ ﺳﺎزي ﮐﺎﻣﻞ ﺷﺪه ﺑﺎﺷﺪ و ﺳﭙﺲ ﺗﺎﺑﻊ
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ﻫﺪف ) (Objective functionرا ﮐﻤﯿﻨﻪ ﯾﺎ ﺑﯿﺸﯿﻨﻪ
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ﻧﻤﻮد
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:ﻣﺤﺼﻮﻻت از ﭼﻬﺎر ﻧﻘﻄﻪ ﺧﺎرج ﻣﯽ ﺷﻮﻧﺪ. در ﯾﮏ ﺑﺮج ﺟﺪاﺳﺎزيnc5,nc6,nc7,nc8,nc9 ﺟﺮﯾﺎن n
n Maximize(distillate nc5+ side stream 1 nc6+ side stream 2 nc7+ side stream 2
l.c
nc8 + bottom nc9)
n Subject to: :اﻃﻼﻋﺎت ﺑﺮج
23 :ﺗﻌﺪاد ﺳﯿﻨﯽ
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n 5<=reflux ratio (RR)<=10
11 :ﺳﯿﻨﯽ ﺧﻮراك
n 0<=distillate/feed <=0.7
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6 :S1 ﺳﯿﻨﯽ
n 0<=side stream 1/feed (s1/feed) <= 0.7 16 :S2 ﺳﯿﻨﯽ
n 0<=side stream 2/feed (s2/feed) <= 0.7 20 Psia :ﻓﺸﺎر ﮐﻨﺪاﻧﺴﻮر
26Psia :ﻓﺸﺎر رﯾﺒﻮﯾﻠﺮ
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Distillate Rate:200
n FP:CS(CHAO SEADER)
Reflux Ratio:10
n unit-set :field or Distillate Rate:200
lbmole/hr 2:s1 Rate
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c5 lbmole/hr 2:s2 Rate
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اﻃﻼﻋﺎت ﺧﻮراك
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lbmole/hr
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ﻣﺮﺣﻠﻪ دوم :اﯾﺪه ﺑﻬﯿﻨﻪ ﺳﺎزي
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ﻣﺮﺣﻠﻪ دوم :اﯾﺪه ﺑﻬﯿﻨﻪ ﺳﺎزي
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وارد ﻧﻤﻮدن ﻣﺘﻐﯿﺮﻫﺎ در databook
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ﺣﺪ ﺑﺎﻻ و ﭘﺎﯾﯿﻦ ﻣﺘﻐﯿﺮﻫﺎ ﺑﺎﯾﺪ ﺑﻪ ﮔﻮﻧﻪ اي اﻧﺘﺨﺎب ﺷﻮﻧﺪ ﮐﻪ ﺷﺒﯿﻪ ﺳﺎزي را دﭼﺎر ﻣﺸﮑﻞ ﻧﮑﻨﻨﺪ
ﻣﺜﻼ ﻣﻤﮑﻦ اﺳﺖ ﯾﮏ ﻣﺒﺪل ﺣﺮارﺗﯽ TMPERATURE CROSSﺑﺪﻫﺪ ﯾﺎ ﯾﮏ ﺑﺮج CONVERGE
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ﻧﮑﻨﺪ
ﺣﺘﻤﺎ ﻗﺒﻞ از ﺷﺮوع ﺷﺒﯿﻪ ﺳﺎزي ﻓﺎﯾﻞ را ذﺧﯿﺮه ﻧﻤﺎﯾﯿﺪ
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• Original. The Default option from HYSYS 2.4..
• Hyprotech SQP. The new Optimizer available for HYSYS 3.0.
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ﺗﻌﺮﯾﻒ ﻣﺘﻐﯿﺮﻫﺎي ﻗﺎﺑﻞ ﺗﻐﯿﯿﺮ )(primary variables
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ﺣﺪ ﺑﺎﻻ و ﭘﺎﯾﯿﻦ ﻣﺘﻐﯿﺮﻫﺎ ﺑﺎﯾﺪ ﺑﻪ ﮔﻮﻧﻪ اي اﻧﺘﺨﺎب ﺷﻮﻧﺪ ﮐﻪ ﺷﺒﯿﻪ ﺳﺎزي را دﭼﺎر ﻣﺸﮑﻞ ﻧﮑﻨﻨﺪ
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ﻣﺜﻼ ﻣﻤﮑﻦ اﺳﺖ ﯾﮏ ﻣﺒﺪل ﺣﺮارﺗﯽ TMPERATURE CROSSﺑﺪﻫﺪ ﯾﺎ ﯾﮏ ﺑﺮج CONVERGE
ﻧﮑﻨﺪ
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ﺣﺘﻤﺎ ﻗﺒﻞ از ﺷﺮوع ﺷﺒﯿﻪ ﺳﺎزي ﻓﺎﯾﻞ را ذﺧﯿﺮه ﻧﻤﺎﯾﯿﺪ
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ﺗﻌﺮﯾﻒ Primary Variables
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.05<=bottom/feed
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B/F
S/F
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ﻣرﺣﻠﮫ ﺳوم :ﺑﮭﯾﻧﮫ ﺳﺎزی
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mﻣﺮﺣﻠﻪ ﺳﻮم :ﺑﻬﯿﻨﻪ ﺳﺎزي
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وارد ﮐﺮدن ﻋﺪد ﺑﻪ ﺻﻮرت دﺳﺘﯽ
ﺑﺮاي ارﺟﺎع ﺑﻪ ﻫﻨﮕﺎم ﺗﻌﺮﯾﻒ ﻧﺎﻣﺴﺎوي
ﻫﺎي ﻣﺤﺪوده
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ﺗﻌﺮﯾﻒ ﺗﺎﺑﻊ ﻫﺪف و ﻧﺎﻣﺴﺎوي ﻫﺎ
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5<=reflux ratio (RR)<=10
0<=distillate/feed <=0.7
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.05<=bottom/feed
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constrained optimization
constrained optimization (only method for equality) (sequential quadratic
programming)
constrained optimization
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ﺑﻪ ﻧﻈﺮ ﻣﯽ رﺳﺪ در ﻋﺼﺮي ﮐﻪ آن را ﻋﺼﺮاﻧﻔﺠﺎر اﻃﻼﻋﺎت ﻧﺎﻣﯿﺪه اﻧﺪ وﻣﻦ آن را ﻋﺼﺮ روﺷﻦ اﯾﺮان ﻣﯽ ﻧﺎﻣﻢ ،ﻣﻬﻤﺘﺮﯾﻦ دﻏﺪﻏﻪ ﺑﺮاي ﭘﯿﺸﺮﻓﺖ و ﺗﺮﻗﯽ ﭘﯿﺪا ﮐﺮدن
ﻣﻨﺎﺑﻊ درﺳﺖ ﻣﻄﺎﻟﻌﺎﺗﯽ ﻣﯽ ﺑﺎﺷﺪ.در ﺟﺰوات اﺧﯿﺮ ﺳﻌﯽ ﺷﺪه اﺳﺖ ﺑﺮ اﺳﺎس ﺗﺠﺮﺑﻪ و ﻣﻄﺎﻟﻌﻪ ﭼﻨﺪﯾﻦ ﻣﻨﺒﻊ ﻣﺨﺘﻠﻒ ﺑﻬﺘﺮﯾﻦ ﺳﯿﺴﺘﻢ آﻣﻮزﺷﯽ ﺑﺮاي
ﺳﺮﯾﻌﺘﺮﯾﻦ ﻧﺘﯿﺠﻪ ﮔﯿﺮي اراﺋﻪ ﺷﻮد.
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ﻣﻄﻤﺌﻦ ﺑﺎﺷﯿﺪ ﮐﻪ ﺑﺎ ﺑﺨﺸﺶ ﻋﻠﻤﯽ ﺑﻪ اﻃﺮاﻓﯿﺎن درﻫﺎي ﭘﻨﻬﺎن و ﻧﺎﮔﺸﻮده ﻋﻠﻢ را ﺑﺮ روي ﺧﻮد ﮔﺸﻮده ﺧﻮاﻫﯿﺪ دﯾﺪ! اﯾﻦ درﺳﯽ اﺳﺖ ﮐﻪ از ﻃﺒﯿﻌﺖ ﮔﺮﻓﺘﻢ
.ﻗﺪرﺗﻤﻨﺪي و وﯾﺮان ﮐﻨﻨﺪﮔﯽ ﯾﮏ ﮔﺮدﺑﺎد ﺑﻪ ﻣﯿﺰان ﺧﻼ درون آن ﺑﺴﺘﮕﯽ دارد.اﻧﺘﻘﺎل داﻧﺶ ﺑﻪ دﯾﮕﺮان ﻫﻤﺎن ﻣﻨﺸﺎ ﺧﻼ ﻋﻠﻤﯽ ﺷﻤﺎﺳﺖ.
اﯾﻦ ﺟﺰوه ﺗﻘﺪﯾﻢ ﻣﯽ ﺷﻮد ﺑﻪ ﭘﺪر و ﻣﺎدرم ﮐﻪ ﭘﺸﺘﻮاﻧﻪ اي ﺑﯽ ﺑﺪﯾﻞ ﺑﺮاي اﯾﻦ ﺣﻘﯿﺮ ﺑﻮدﻧﺪ.
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و ﺑﺎ ﺗﺸﮑﺮ از ﺗﻤﺎم ﮐﺴﺎﻧﯽ ﮐﻪ ﺻﻤﯿﻤﺎﻧﻪ در اﯾﻦ راه ﯾﺎورم ﺑﻮدﻧﺪ ﮐﻪ اﻣﯿﺪم ﺑﻪ اﯾﺮان ﻓﺮدا ﺑﻪ دﻟﯿﻞ ﺑﺨﺸﻨﺪﮔﯽ و ﺗﻮاﺿﻊ ﻋﻠﻤﯽ اﯾﻦ ﮔﺮوه اﻧﺪك اﺳﺖ !!
از ﻣﻨﺎﺑﻊ دوﺳﺘﺎن ﺑﺎ ﺗﺸﮑﺮ ﻓﺮاوان از زﺣﻤﺎت اﯾﻦ ﻋﺰﯾﺰان در ﺟﺰوات اﺳﺘﻔﺎده ﺷﺪه اﺳﺖ:
ﻧﻮﺷﺘﻪ رﺿﺎ درﺳﺘﯽ-ﻏﻼﻣﺮﺿﺎ ﺑﺎﻏﻤﯿﺸﻪ اﻣﻮزش Hysys
ﻧﻮﺷﺘﻪ رﺿﺎ درﺳﺘﯽ-ﻏﻼﻣﺮﺿﺎ ﺑﺎﻏﻤﯿﺸﻪ اﻣﻮزش Aspen Plus
ﻧﻮﺷﺘﻪ ﻣﺤﻤﺪ ﭘﻮرﺑﺎﻓﺮاﻧﯽ اﻣﻮزش Aspen Plus
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ﻣﻬﻨﺪﺳﯿﻦ ﻣﺸﺎور ﺗﻬﺮان راﯾﻤﻨﺪ روﺷﻬﺎي ﮐﻨﺘﺮل ﻓﺮآﯾﻨﺪ
ﻣﻬﻨﺪس ﻣﺤﺴﻦ ﺗﻘﻮي ﻓﺮ اﺑﺰار دﻗﯿﻖ و ﮐﻨﺘﺮل ﻓﺮآﯾﻨﺪ
Rules of thumb for chemical engineers Carl Branan
Applied process design
Chemical process equipment or ernest ludwig
Stanley walas
ﺑﻪ ﻃﻮر ﻗﻄﻊ اﯾﻦ ﺟﺰوه ﺧﺎﻟﯽ از اﺷﮑﺎل ﻧﻤﯽ ﺑﺎﺷﺪ .ﺧﻮاﻫﺸﻤﻨﺪ اﺳﺖ در ﺗﺼﺤﯿﺢ و ﺑﻬﺘﺮ ﻧﻤﻮدن آن از ﻃﺮﯾﻖ ﺗﻤﺎس اﯾﻦ ﺣﻘﯿﺮ را ﯾﺎري ﻧﻤﺎﯾﯿﺪ.
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در ﺻﻮرت ﺗﻤﺎﯾﻞ آﻣﺎده ﺑﻪ ﻫﻤﮑﺎري ﻋﻠﻤﯽ ﺑﺎ دوﺳﺘﺎن ﺟﺪﯾﺪم ﺑﺮاي اﻓﺰاﯾﺶ ﺳﻄﺢ ﻋﻠﻤﯽ ﻃﺮﻓﯿﻦ ﺧﻮاﻫﻢ ﺑﻮد!
ﺑﺮاي درﯾﺎﻓﺖ راﯾﮕﺎن ﺟﺰوات ﺑﺎ اﯾﻨﺠﺎﻧﺐ ﺗﻤﺎس و ﻫﻤﺎﻫﻨﮕﯽ ﻓﺮﻣﺎﯾﯿﺪ.
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ﻫﻤﻮاره آﺧﺮﯾﻦ ﺟﺰوه ﺑﻪ روز ﺷﺪه ﻫﺮ ﻣﺒﺤﺚ از ﻃﺮﯾﻖ وﺑﻼگ ﻗﺎﺑﻞ داﻧﻠﻮد ﻣﯽ ﺑﺎﺷﺪ).ﺑﺨﺶ ﻣﻬﻨﺪﺳﯽ ﺷﯿﻤﯽ(
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