Energy solutions for textile

industries
Bosch Energy and Building Solutions

Secure a competitive advantage in the

textile industry with our award winning
energy solutions

www.boschbuildingsolutions.in
2 | Solutions

Our innovative energy solutions

Your advantage in a
competitive marketplace
Increasing competition is eating away at your profitability in today’s
highly competitive textile industry. Prudent cost reduction is the
solution and a key lever in this process can be energy cost reduction.

Energy intensive textile units spend a significant

amount of thermal and electrical energy on di-
verse processes. Energy Solutions from Bosch are
specially designed to realize significant energy cost
reduction in these processes. Our solutions have
benefited several textile units across India – energy
reduction to meet PAT targets, cost reduction for
improved profitability and sustainable operations
that attract international buyers.

Electrical Energy Consumption Thermal Energy Consumption

26 % 13 % 18 % 34 %
Others Fiber Others Fiber
Production Production

5%
28 % Weaving
18 % Spinning 39 %
Dyeing Dyeing
4%
15 % Knitting
Weaving
4 | Solar power plants Solar power plants | 5

Rely on our engineering expertise Affordable power with our state-of-

the-art Solar PV Solutions

For quality solar power plants

Source affordable power without the unpredictability in
pricing and availability by investing in solar power plants.
Our specially designed solar power plants can be in-
stalled on a variety of unutilized spaces in your factory.

With our experience of implementing a range of complex installations

across the textile industry in India, your facilities can benefit from highly
customized and well-engineered solar power plants.
Generate Power with Unutilized Space
▶ Factory Roof ▶ Building Roof
▶ Car Park ▶ Water Lagoon
▶ Empty Land

Your Benefits
Use solar energy to improve business profitability
and market positioning:

Affordable Power Supply Enhance Green Image

Cheaper than coal-based grid Attract world-class clientele
power supply with greener operations

We partner with you with our experience of installing

over 200 MW Tax Benefits

Accelerated depreciation on your
Offset Surplus Generation
Avail net metering and offset
of solar projects across India till date. green investment unused power
6 | Solar power plants

Benefit from solar power plants

With our hassle-free
­implementation approach
Our experts professionally manage each stage of the implementation
to provide you with a smooth experience – from designing to operation
and maintenance of your solar power plant.

Site Design & Material

Evaluation Engineering Procurement
Thorough site survey to prepare the Solar plant custom designed to suit Evaluation and selection of right com-
engineering and project management your facility and optimized to your ponents for your solar plant based on
teams for a smooth project execution power needs and usage patterns stringent in-house quality parameters

Installation & Operation &

Plant
Commissioning Maintenance
Construction
Systematic procedure of installation
Systematic project execution – on-­time Systematic maintenance of your
and adhering to detailed checklists
and on-cost – based on in-house project solar power plants to ensure un­
before commissioning
management process interrupted power supply
8 | Energy efficiency

Energy efficiency
With savings guaranteed
by Bosch
Developed by a multi-functional team of energy experts,
Reduce your energy costs with solutions from
textile process consultants and engineering professionals, the right partner
our energy efficiency solutions are tailor-made to meet
With solutions customized to your dyeing process,
specific needs of textile manufacturing and processing units. you can realize significant cost savings in thermal
energy consumption. Our energy and textile process
experts support you across the implementation ­
of the solution to realize maximum value and mini-
mum interruptions to your operations.

Pressurized Hot Water Stratification

Tank

Steam Boiler
Pressurized

Your Benefits
Hot Water
Tank

Invest in energy efficiency to meet govern-

Cold Water
Heat
Exchanger
ment targets and improve productivity:

Cooling recovery cycle

Evaporator

Hot Water to process

Further Potential
Compactor Combine with heat
recovery in dryer and
Sump
Dyeing Machines Heat
stenter for further
Exchanger savings
Drain Drain

Reduce Steam Line Losses

Reduce losses in steam
traps, flash steam loss and Reduce Fuel Usage
condensate losses Recirculate heat from
35–50 % Energy Savings in Dyeing Process flue gases to reduce
fuel usage
Integrated Heat Recovery & Heating Solution
This customized solution from Bosch includes a comprehensive system that
realizes thermal energy savings in the dyeing process through three primary
approaches: Customized Stratification Tank Reduce Cycle Time
Aggregate generated heat and Eliminate idle time in waiting
▶ Conversion of boiler steam into pressurized hot water distribute to processes based for water to reach desired
▶ Heat recovery from boiler flue gases to reduce boiler fuel consumption on real-time demand process temperature
▶ Heat recovery from water from dyeing machines­­before being drained
out to Effluent Treatment Plant
10 | Energy efficiency Energy efficiency | 11

Implementation approach
Customized to your facility
Our expert project managers realize significant energy savings
through a systematic and transparent project implementation
approach, without hampering your normal operations.

Analysis Engineering Implementation Measurement & Verification

Identification of potential for increas-
ing energy and resource efficiency in
dyeing process
▶ Assessment of baseline energy
situation
▶ Identification of savings potential
and improvement points
▶ Proposal for realization of potential
Detailed engineering and solution
design to increase energy efficiency
potential
▶ Analysis of site-level equipment and
logistics options
▶ Development of technical and com-
mercial solution
▶ On request: Individual financing
models
▶ Committment of final energy savings
Realization of efficiency enhancement
measures according to highest techni-
cal standards
▶ Implementation of the technical
solution (detailed planning and
construction)
▶ Review of project milestones
through quality gate approach
▶ Regular and detailed reports on
project progress
Demonstration of savings realization
and required optimization
▶ Measurement and verification of
committed savings
▶ Reliable operation and continuous
optimization
▶ Monitoring energy consumption and
resources with an energy platform
Energy Solutions and Services
As your reliable partner, we realize financial
and environmental savings with our customized
energy solutions. Our experts support you as a
consultant, integrator and service provider for
hassle-free implementation of solutions. We
re­al­ize your special requirements for energy
self-­reliance and sustainability by offering a
broad range of solutions: from solar energy to
energy efficiency solutions. These award-winning
solutions realize substantial cost savings for your
facility. Benefit from our comprehensive compe-
tence and integrated solutions based on latest
technologies - from a single source and close to
you. We have our presence across India.

Bosch Energy and Building Solutions –

Performance built on Partnership.

Bosch Energy and

Building Solutions India

PB No. 3000
Hosur Road, Adugodi
Bangalore 560 030

Phone +91 88844 34579

boschindia.energy@in.bosch.com

www.boschbuildingsolutions.in