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Aluminium Formwork
Aluminium Formwork
ALUMINIUM FORMWORK
ABSTRACT
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Aluminium Formwork SCOE.
INTRODUCTION
Aluform is a construction system for forming cast in place concrete
structure of a Building. Aluform system provides aluminium form work for RCC load-
bearing multi-storeyed buildings and enables the walls and slab to be poured in the same
operation. This increases efficiency, and also produces an extra-ordinarily strong structure
with excellent concrete finish.
Due to the fine tolerances achieved in the machined metal form work
components, consistent concrete shapes and finishes are obtained floor after floor,
building after building, confirming to the most exacting standards of quality and
accuracy. This allows plumbing and electrical fittings to be prefabricated with the certain
knowledge that there will be an exact fit when assembled. The dimensional accuracy at
the concreted work also results in consistent fittings of doors and windows. The smooth
off form finish of the concrete eliminates the need for costly plastering.
The system of Aluminium Forms has been used widely in the
construction of residential units in both low-rise & high-rise buildings. It has proven to
be very successful in the construction of mass housing projects in various parts of the
world. The system most suitable for Indian conditions is a tailor-made aluminium form
work for cast-in-situ fully concrete structure. It is also a system for scheduling and
controlling the work of other connected construction trades such as steel reinforcement,
concrete placement and mechanical & electrical inserts.
The form work system is unique because it enables the construction of
the entire structure of a building in R.C.C. with all the members including walls, floor
slabs, window hoods, balconies, sunken floors and various decorative features, being cast
integrally for each floor as per the architect’s requirement.
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Aluminium Formwork SCOE.
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Aluminium Formwork SCOE.
Architect is not required to change the building layout to suit the technology.
Capable of forming any type of structural design.
The System is unique in that it forms all of the concrete in a building including;
walls , columns , beams , floor slabs , staircases , balconies, window hoods , storage lofts.
No need for bricks, blocks or plastering.
2) Speed :-
Multi-Storey Housing - structures are completed at the rate of four days per floor -
regardless of floor size.
Thousands of tenements can be completed annually.
3) Quality :-
Precision in fabricating the form work results in accurate and consistent forming of the
concrete. The quality of the concrete finish is the same regardless of whether the system
is used for low cost housing or luxury housing.
4) Durability :-
All concrete (walls, slabs, staircases etc.) are poured monolithically, therefore, there are
no construction joints and no problems of leaking joints.
Smooth concrete finish means that no plastering is required. The tendency of plastering
to break away is well known.
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Aluminium Formwork SCOE.
All four walls in a room, as well as the floor and ceiling, are cast-in-place reinforced
concrete. The result is a rigid reinforced “box” structure, which has no joints and is very
durable.
ii) Durability of the aluminium form work :-
Formwork is made with an aluminium alloy, which has high tensile strength and is also
very hard. Aluminium does not rust like steel; therefore, the aluminium form work can be
re-used hundreds of times. Aluminium being lightweight is easy to handle.
5) Cost :-
COST ASPECT
For 1 sq. ft. of plan area about 4.0 sq. ft. of form area is required.
Approximate cost of form work is Rs. 1000 / sq. ft. of form work area.
● Costing :
Data For Costing
Total Buildings 15
Total Floors in One Building 11
Area of One Floor 4500 Sq. ft.
i.e. 420 Sq. m.
Total Formwork Equipment 1570 m2
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Aluminium Formwork SCOE.
1. Cost of Shuttering Material Rs. 57.00 / Sq. ft. Rs. 20.00 / Sq. ft.
2. Labour Cost Rs. 31.50 / Sq. ft. Rs. 49.50 / Sq. ft.
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Aluminium Formwork SCOE.
1. Cost of Shuttering Material Rs. 27.50 / Sq. ft. Rs. 20.00 / Sq. ft.
2. Labour Cost Rs. 31.50 / Sq. ft. Rs. 49.50 / Sq. ft.
From the tables it is clear that Locally manufactured form work is cheaper than
imported form work This is the reason to promote the design, development and
manufacturing of aluminium form work in India.
The table no. 2shows the comparison of Labour Cost. So it will be clear
that the labour cost for Aluform System is less than the conventional system because
Masonry and Plastering Cost is totally eliminated.
From the table no.3 it will be seen that the total cost of Aluform System
is greater than conventional system. But still for mass housing Aluform System proves to
be economical than conventional system because of great speed, good quality and
repeated use.
The table no. 4 shows Overall Comparison of Locally Manufactured
Formwork. And now there is a great saving in total cost than imported form work Also
the total cost is less than the conventional form work system. Therefore, for mass housing
Aluform System proves to be very economical and ideal than conventional form work
system particularly when form work is locally manufactured.
system does not depend upon heavy lifting equipment or even skilled labour. Equipment
can be handled by trained unskilled labour. The heaviest component weighs not more
than 30 kilograms, which means that even a single worker can handle it with ease. The
panels and other sections are secured and fixed by steel pins and wedges with spacer ties.
The only tool required for assembling and dismantling is a hammer.
2. Speed of construction
3. Quality of Work
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Aluminium Formwork SCOE.
System components are tough, durable and rigid and can be used several times
without sacrificing the quality or correctness of dimensions and surface. The corrosion
resistance of aluminium ensures the long maintenance free life, further extended by the
fact that it cannot be easily cutup on site like timber beams.
5. Flexibility of System
Unlike the moulds for large panel Precast construction the form work for this
system can be designed for small cluster of houses of 400-500 units. Hence the system is
more flexible to accommodate modifications for changes in layout or different elevation
treatment for different shelter, which is not possible for factory made pre-cast panel,
where size of project has to be at least 1000-1500 units to make it economically viable.
6. Simplicity
The panel fits precisely, simply and securely and requires no bracing. Once the
panel have been numbered measuring is not necessary. As the erection can be carried out
manually, tower cranes are not required and can concentrate on the other handling
operations.
7. Efficiency
The quick strip prop head, one of the principle technical features which enables
the speed to be attained using a single set of form work panels, is the unique 'v' shaped
prop head which allows the quick strip to take place whilst leaving the propping
undisturbed.
Application
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Aluminium Formwork SCOE.
CASE STUDY
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Aluminium Formwork SCOE.
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Aluminium Formwork SCOE.
consideration the important parameters namely the number of housing units, the time that
is available and works out the components of input as form work
This system enables speedy construction like walls, slabs, chajjas,
lofts, etc. in a given portion at one go. Erection and stripping of form work is rapid and
the concreted portion is immediately available for other trades to start their work. Since
all the walls are of concrete, time lost in brick masonry work, which is necessarily slow,
is also saved. These forms are rigid and give excellent surface finish and dimensional
accuracy, eliminating the need for plaster. Openings of accurate dimensions are left in the
walls, which simplifies and expedites fixing of doors and windows. Cutouts of the
required shape and size are left at predetermined locations for electrical, plumbing and
sanitary services. This eliminates subsequent breaking for cutouts and patchwork and the
possibility of leakages through such patchwork. Therefore this system is eminently
suitable for mass housing.
● Comparison :
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Aluminium Formwork SCOE.
Conclusion :-
After doing a lot of study and overall comparison with
conventional system, Naiknavare & Associates have decided to use this system of form
work for this particular project. And the System is proved to be advantageous and
economical than conventional system for this project.
CONCLUSION
REFERENCES
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Aluminium Formwork SCOE.
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