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DIPARTIMENTO

DI INGEGNERIA
AEROSPAZIALE

The Influence of Aerodynamics on the Design of


High-Performance Road Vehicles

Guido Buresti
Department of Aerospace Engineering
University of Pisa (Italy)

KTH Stockholm, 19/3/2004 1


DIPARTIMENTO
CONTENTS DI INGEGNERIA
AEROSPAZIALE

ELEMENTS OF AERODYNAMICS

AERODYNAMICS OF CARS

AERODYNAMICS OF HIGH-PERFORMANCE CARS

DESIGN TOOLS

AERODYNAMICS AT FERRARI AUTO

CONCLUSIONS AND FUTURE DEVELOPMENTS

KTH Stockholm, 19/3/2004 2


DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

AERODYNAMIC FORCES

KTH Stockholm, 19/3/2004 3


DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

THE AERODYNAMIC FORCES ACTING ON A BODY


IN MOTION IN A FLUID DEPEND ON:
SHAPE
• GEOMETRY OF THE BODY
DIMENSIONS
DIRECTION
• MOTION OF THE BODY
VELOCITY
• CHARACTERISTICS OF THE FLUID

• INTERFERENCE WITH OTHER BODIES

KTH Stockholm, 19/3/2004 4


DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

Origin of the forces: • Friction over the body surface


• Pressures on the body surface
FL = Lift
V

FD = Drag
FD = 1 ρV 2 ⋅ S ⋅ C D FL = 1 ρV 2 ⋅ S ⋅ C L
2 2
Drag Coefficient Lift Coefficient
FD FL
CD = CL =
1 ρV 2 ⋅ S 1 ρV 2 ⋅ S
2 2
KTH Stockholm, 19/3/2004 5
DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

Boundary layers
At the wall the relative velocity But if the Reynolds number Re is
between fluid and body is zero high the thickness of the boundary
and a boundary layer develops layer may be very small

ρVL
Re =
µ

KTH Stockholm, 19/3/2004 6


DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

Boundary layer separation


If the curvature of the wall is excessive separation may occur

KTH Stockholm, 19/3/2004 7


DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

Aerodynamic classification of bodies

Aerodynamic bodies:
Boundary layer attached over all their surface
Thin and generally steady wakes

Bluff bodies:
Boundary layer separates from their surface
Wide and generally unsteady wakes

KTH Stockholm, 19/3/2004 8


DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

Examples of Aerodynamic bodies

KTH Stockholm, 19/3/2004 9


DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

Examples of Bluff bodies

KTH Stockholm, 19/3/2004 10


DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

The complete equations of motion (Navier-Stokes equations)


are non-linear and very complex

However, Prandtl showed that

p( x , δ ) ≅ p( x , 0 )
δ
and that outside the boundary layer
a simple equation of motion applies
(“potential flow” equation)
r
∇ φ = 0 with
2 V = ∇φ

Inside the boundary layer the equations of motion


may be simplified, even if they remain non-linear
KTH Stockholm, 19/3/2004 11
DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

For aerodynamic bodies a simplified procedure may then


be devised for the evaluation of the aerodynamic loads

This is not possible for bluff bodies!

Solution of Navier-Stokes equations or experimental data


KTH Stockholm, 19/3/2004 12
DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

Drag forces on aerodynamic and bluff bodies

FD
1 2ρV 2 L

KTH Stockholm, 19/3/2004 13


DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

Flow around an aerodynamic body

KTH Stockholm, 19/3/2004 14


DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

Flow around a bluff body

KTH Stockholm, 19/3/2004 15


DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

Pressures on bluff bodies

CD = 2 CD = 1.2

Wake flow of two-dimensional bluff body

KTH Stockholm, 19/3/2004 16


DIPARTIMENTO
Elements of Aerodynamics DI INGEGNERIA
AEROSPAZIALE

The aerodynamics of bluff bodies is often not obvious…

CD = 1.8 CD = 0.9
It is important to understand physics in order to control it!
KTH Stockholm, 19/3/2004 17
DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

All cars are bluff bodies…but not all with the same bluffness!

KTH Stockholm, 19/3/2004 18


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

For all road vehicles:


The spent power is linked to the aerodynamic drag
and depends on the cube of velocity

P = FD ⋅ V = 1 ρV 3 ⋅ S ⋅ C D
2

To decrease the aerodynamic drag implies

Decreasing the frontal area


Decreasing the drag coefficient
KTH Stockholm, 19/3/2004 19
DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Influence of Drag Coefficient on velocity

KTH Stockholm, 19/3/2004 20


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Aerodynamic Drag Force


and necessary power with increasing velocity
S = 2.1 m2 CD = 0.35

V (km/h) FD (Kg) P (HP)


50 8.9 1.6
100 35.5 12.9
130 59.9 28.3
200 141.8 102.9
300 319.0 347.4
350 434.2 551.6

KTH Stockholm, 19/3/2004 21


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Influence of Drag Coefficient on acceleration

KTH Stockholm, 19/3/2004 22


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Brief historical overview…

Jamais Contente of Alfa Romeo of


Camille Jenatzy (1899) Count Ricotti (1913)

KTH Stockholm, 19/3/2004 23


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Brief historical overview…

The combined aerodynamic shapes of Paul Jaray (1921)

KTH Stockholm, 19/3/2004 24


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Brief historical overview…

Adler-Trumpf
1.5 liter (1934)

KTH Stockholm, 19/3/2004 25


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Brief historical overview…

The ideal automobile shape of Schlör (1938)

KTH Stockholm, 19/3/2004 26


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Brief historical overview…

K5 of Kamm (1938)

CD = 0.37
KTH Stockholm, 19/3/2004 27
DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Brief historical overview…

Mercedes-Benz SSK
of Baron
König-Fachsenfeld (1932)

The record car


MG/EX181 (1957)

KTH Stockholm, 19/3/2004 28


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Evolution of CD of cars

KTH Stockholm, 19/3/2004 29


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Evolution of CD of cars

KTH Stockholm, 19/3/2004 30


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

The Morel bodies

KTH Stockholm, 19/3/2004 31


DIPARTIMENTO
The Morel bodies DI INGEGNERIA
AEROSPAZIALE

Base flow with concentrated vortices

KTH Stockholm, 19/3/2004 32


DIPARTIMENTO
The Morel bodies DI INGEGNERIA
AEROSPAZIALE

KTH Stockholm, 19/3/2004 33


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

The same phenomenon may


occur also for cars

CD = 0.55!

KTH Stockholm, 19/3/2004 34


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

In the ‘70s several cars were Morel bodies…

KTH Stockholm, 19/3/2004 35


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

But then the lesson was learned…

KTH Stockholm, 19/3/2004 36


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Evolution of CD of cars

KTH Stockholm, 19/3/2004 37


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Anyway…
Certain cars were found to have a higher CD than expected

Investigation to understand the reason

KTH Stockholm, 19/3/2004 38


DIPARTIMENTO
Effect of afterbody rounding DI INGEGNERIA
AEROSPAZIALE

Analysed problem: Axisymmetrical body ending


with different radius of curvature, r/D

- Measurement of forces and pressures


KTH Stockholm, 19/3/2004 39
DIPARTIMENTO
Effect of afterbody rounding DI INGEGNERIA
AEROSPAZIALE

C
D
0.14

0.12

0.1
Natural trans.
Forced trans. 20 m/s U = 50 m/s
0.08
0 0.1 0.2 0.3 0 0.1 0.2 0.3
r/D r/D

A maximum of drag exists for a certain value of r/D


The phenomenon depends on geometrical and flow parameters

KTH Stockholm, 19/3/2004 40


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Also in this case the lesson has been learned…

KTH Stockholm, 19/3/2004 41


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

One of the present cars


with lower CD

CD = 0.25

KTH Stockholm, 19/3/2004 42


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Prototypes of cars with CD < 0.2

C.N.R.
Prototype

Fioravanti Flair
Prototype

KTH Stockholm, 19/3/2004 43


DIPARTIMENTO
Aerodynamics of cars DI INGEGNERIA
AEROSPAZIALE

Several present production cars have CD ≤ 0.3

KTH Stockholm, 19/3/2004 44


DIPARTIMENTO
Aerodynamics of high-performance cars DI INGEGNERIA
AEROSPAZIALE

High engine power

Vmax > 300 km/h


Necessity of assuring high and safe global performance

For high-performance cars it is essential that the vertical


aerodynamic force be not directed upwards
KTH Stockholm, 19/3/2004 45
DIPARTIMENTO
Aerodynamics of high-performance cars DI INGEGNERIA
AEROSPAZIALE

Indeed:

The grip of the tyres is proportional to the downward force


acting on them (weight ± aerodynamic force )
If the grip decreases:

- The breaking space increases

- The maximum admissible turning velocity decreases

KTH Stockholm, 19/3/2004 46


DIPARTIMENTO
Aerodynamics of high-performance cars DI INGEGNERIA
AEROSPAZIALE

Effect on breaking space

KTH Stockholm, 19/3/2004 47


DIPARTIMENTO
Aerodynamics of high-performance cars DI INGEGNERIA
AEROSPAZIALE

Effect on maximum admissible turning velocity

KTH Stockholm, 19/3/2004 48


DIPARTIMENTO
Aerodynamics of high-performance cars DI INGEGNERIA
AEROSPAZIALE

In general cars tend to be lifting bodies


(upward vertical aerodynamic force)

This may cause even beautiful cars


to become potentially dangerous

KTH Stockholm, 19/3/2004 49


DIPARTIMENTO
Aerodynamics of high-performance cars DI INGEGNERIA
AEROSPAZIALE

Aerodynamic Design Goals:


High downward aerodynamic forces (negative lift)
High efficiency (low drag)

Negative Cz
Balance between front and rear wheels
Cx as small as possible

The increase of the vertical download generally


causes an increase in drag

KTH Stockholm, 19/3/2004 50


DIPARTIMENTO
Aerodynamics of high-performance cars DI INGEGNERIA
AEROSPAZIALE

Generation of Aerodynamic Download


Added devices: wings, spoilers, etc.

High and concentrated load


Interference with the style and increased drag
KTH Stockholm, 19/3/2004 51
DIPARTIMENTO
Aerodynamics of high-performance cars DI INGEGNERIA
AEROSPAZIALE

Wing wake drag

KTH Stockholm, 19/3/2004 52


DIPARTIMENTO
Aerodynamics of high-performance cars DI INGEGNERIA
AEROSPAZIALE

Generation of Aerodynamic Download


The whole car may be used to generate the download
Body
The design of the upper part of the car may be used to generate
the required download producing the minimum amount of drag
Underbody
An appropriate design of the underbody allows high aerodynamic
performance to be obtained without interfering with the style
- A “rough” uncovered underbody slows the airflow and does not allow the
lower part of the car to be used to generate a download.
- A smooth faired underbody improves the airflow, increases the download
and reduces the drag.
- A smooth faired underbody “modelled” with a diffuser accelerates the airflow
below the vehicle and further improves the aerodynamic performance.

KTH Stockholm, 19/3/2004 53


DIPARTIMENTO
Aerodynamics of high-performance cars DI INGEGNERIA
AEROSPAZIALE

SCHEME OF AERODYNAMIC DESIGN

Aerod. Specifications Style

Definition
of the Body Shape

Aerodynamic Development
of the Underbody

KTH Stockholm, 19/3/2004 54


DIPARTIMENTO
DI INGEGNERIA
AEROSPAZIALE

HAVE A PAUSE!
SEE YOU SOON!

KTH Stockholm, 19/3/2004 55

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