QUALITY CONTROL TABLE

UPPER CISOKAN PUMPED STORAGE

POWER PLANT PROJECT PACKAGE 1 LOT 1B
UPPER AND LOWER DAMS

BAB IV

NO DESCRIPTION REFERENCE ACCEPTANCE CRITERIA/ TOLERANCE FREQUENCY

A SLOPE EXCAVATION PROTECTION
1 Grouted Anchor Bar
A. Material
- Anchor Bar ( Hot Rolled ), Tensile Strenght ATSM D3963. > 415 Mpa Initial approval
- Epoxy Coating Thickness ATSM D3963. > 350 Micron Initial approval

2 Rock bolt
A. Material
- Deformed Bar , Tensile Strenght ASTM F432 > 415 Mpa Initial approval
- Steel Face Plat ASTM F432 Dimension Diameter Initial approval
22 mm 120 mm and 8 mm Thick Plate
25 mm 150 mm and 8 mm Thick Plate

3 Shotcrete
A. Material
- Plain Shotcrete, Steel Mesh AS 1379 / ASTM C94 Initial approval
- Reinforced Shotcrete AS 1379 / ASTM C94 Initial approval
- Steel Fibre Reinforces AS 1379 / ASTM C94 Initial approval
B. General
1. Cemen
- Type - I AS 3972 / ASTM C 150 Cement Portland type 1 Initial approval
2. Fly - Ash AS 3582 / ASTM C 618 < 25 % Total Content Cemen Initial approval
3. Water AS 1379 / ASTM C94 Portable Water Initial approval
Non-Portable Water Initial approval
4. Admixtures
- Quick Hardening Admixture AS 1478 / ASTM C494 Initial approval
- Accelerating Admixture AS 2350.11 / ASTM C150 Initial approval
5. Aggregat Initial approval
- Gradation Combined Specification Every 1000M3 mixture
US Size Sieve (mm) % passing by weight
AS 2758.1 / ASTM C 33
1/2 12.7 mm 100
3/8 9.5 mm 88 - 99
1/4 6.7 mm 77 - 91
No. 4 4.75 mm 70 - 85
No. 8 2. 4 mm 50 - 70
No. 16 1.2 mm 35 - 55
No. 30 0.6 mm 20 - 35
No. 50 0.3 mm 8 - 20
No. 100 0.15 mm 2 - 10
No. 200 0.075 mm 0-2

- Specifi gravity ASTM C128-15 > 2.6 Initial approval

- Water Absorption ASTM C128-15
a. Fine & Course Aggregat < 2.5 % Initial approval
 QUALITY CONTROL TABLE
UPPER CISOKAN PUMPED STORAGE
POWER PLANT PROJECT PACKAGE 1 LOT 1B
UPPER AND LOWER DAMS

BAB IV

NO DESCRIPTION REFERENCE ACCEPTANCE CRITERIA/ TOLERANCE FREQUENCY

b. Slag Aggregat <6% Initial approval
- Sand From Rock AS 1289.3 / ASTM C 117 Initial approval
- Petrographically ASTM C 295 Initial approval
6. Welded Wire Fabric Mesh
- Steel Mesh ASTM A185 / ASTM A497 > F41 ( Diameter 4 mm Weld on 100 mm Grid) Initial approval
7. Steel Fibre
- Type - I ( cold drawn wire ) deformed ASTM A820 > 800 Mpa Initial approval

C. General
1. Mix Proportion & Design Strength
- Batching Plant & Weighting Device ASTM C94 Initial approval
2. Shotcrete Age Plain Shotcrete SFR or SMR
- Minimum Cementitious Content - 400 Kg / M3 400 Kg / M3
- Maximum Water / Cement Ratio ( W/A) - 0.32 - 0.45 By Weight 0.32 - 0.45 By Weight
- Maximum Slump AS 1012.3 / ASTM C143 - 70 mm 70 mm
- Minimum Compressive Strength AS 1012.9 / ASTM Cl50
6 Hours 2 Mpa 5 Mpa
3 Day 15 Mpa 20 Mpa
7 Days 20 Mpa 25 Mpa
28 Days 25 Mpa 30 Mpa
- Minimum Flexural Strength AS 1012.11 7 Days N/A 2.5 Mpa
28 Days N/A 3.0 Mpa

- Sulphate ( SO 4 ) AS 1012 Method 20 <5% Initial approval

- Ion Chloride AS 1012 Method 20 <5% Initial approval
- The mass of acid-soluble chloride < 0.8 Kg/m3 for SFRS Initial approval
< 0.3 Kg/m3 for SFRS Initial approval
- Shrinkage of the shotcrete AS 1012.13 / ASTM C157. < 560 Microstrain Initial approval
- Thoughness ASTM C1018-89 < 375 Joules Initial approval
- Density AS 1012,12 / ASTM C138 > 98 % / 28 Days Initial approval
- Sample AS 1012.8 / ASTM C172 Initial approval

3. Execution General
- Thickness Shotcrete < 50 mm & 90 mm > Initial approval
- Wire Mesh > 5 cm Initial approval

- Curing of Shorcrete
a. Temperature < 5 °Celcius Initial approval
b. Wet Curing by Water AS 1379 / ASTM C31
c. Curing Coumpond AS 3799 / ASTM C309 0.2 Litre / m2 Initial approval

- Quality Control / Sampling

a. Panel Sampling for Compresive Test 2 Panel / 1000 m2 Initial approval
 QUALITY CONTROL TABLE
UPPER CISOKAN PUMPED STORAGE
POWER PLANT PROJECT PACKAGE 1 LOT 1B
UPPER AND LOWER DAMS

BAB IV

NO DESCRIPTION REFERENCE ACCEPTANCE CRITERIA/ TOLERANCE FREQUENCY

b. Driiling, Thickness 1 Hole / 250 m2 Initial approval
c. Thickness Of Dense 75 mm Initial approval
d. Panel Test Size 610 mm X 610 mm X 89 mm Initial approval
e. Panel Test Permanent 40 m3 Initial approval
f. Steel Fibre Reinforced Content Design Drawing Comply Wika Drawing Initial approval

4 Welded Wire Fabric Mesh

a. Material Fabric Mesh ASTM A185 Initial approval
b. Size Diameter Ditto 2.4 mm < Diameter > 6 mm Initial approval
c. Space Wires Ditto 50 mm X 50 mm X 150 mm X 150 mm Initial approval

5 GALVANIZED WIRE NET FOR ROCK PROTECTION

a. Material, Wett ASTM-116 Initial approval
b. Size Diameter Ditto 3 mm < Diameter > 4 mm Initial approval
< 100 cm2

6 PRE - STRESSED ROCK ANCHORS

- Material, Stell / Cables ASTM A416M Initial approval
- Tendon Size Diameter Ditto 17.8 mm Initial approval
- Strenght, Capacity Ditto 125% breaking load Initial approval

7 GABIONS ( NA )
- Material
a. Mesh , Galvanized
b. Size Length : 1.8 m, Width : 1.2 m, Height : 1.0 m Initial approval
Mesh : 80 mm X 100 mm Initial approval
c. Rock Well graded, 22 - 25 cm, Void : 10 % Initial approval
b. Infill Rock
- Size 22 cm < N > 25 cm Initial approval
- Void < 10 % Initial approval