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Masuk Keluar Komponen Kg/kmol Arus 6 Arus 6 Kmol/jam Kg/jam Kmol/jam Kg/jam
Masuk Keluar Komponen Kg/kmol Arus 6 Arus 6 Kmol/jam Kg/jam Kmol/jam Kg/jam
Cold fluid
Gas Umpan Reaktor
Tekanan = 1 atm
Suhu masuk = 73 o
C = 346 K = 163.4069 F
Suhu keluar = 200 o
C = 473 K = 392 F
Jumlah Gas = 15715.9065 kg/jam = 34647.287451 lb/jam
Menghitung ΔT Weighted:
HEAT EXCHANGER
Tipe Alat = Shell and Tube Heat Exchanger
Tube Shell
OD = 0.75 in ID Shell = 13.25 in
BWG = 14 Bs = 6.625 in
ID = 0.584 in Pt = 1 in square pitch
L =8 ft Pass = 2
Nt = 106 buah
at = Nt.a't/144/n as = IDs.Bs.(Pt-OD)/144/Pt
= 0.0986388889 ft2 = 0.1524 ft2
Ws = 34647.287451 lb/jam Ws = 69294.8054 lb/jam
Gt = m/at = 351253.8294 lb/jam.ft2 Gs = Ws/as = 454696.280857 lb/jam.ft2
Pada Ts = 277.70 F Pada Tg = 862.81 F
= 409.50 K = 734.56 K
µ = 9.63E-03 cP(chemcad) µ = 0.0176 cP(chemcad 5.2)
0.0233 lb/ft.jam 0.0425435985 lb/ft.jam
ID = 0.0487 ft De = 0.0792 ft(Fig.28)
OD = 0.0625 ft Res=Gs.De/µ = 846115.2830
Ret = Gt.ID/µ = 733523.49856 k = 0.0768837151 Btu/j.ft.F
k = 0.0145723076 Btu/j.ft.F (chemcad 5.2)
(chemcad 5.2) c = 83.59 kJ/kmol.K
c = 150.20 kJ/kmol.K 3.11 kJ/kg.K
1.84 kJ/kg.K 0.74 Btu/lb.F
0.44 Btu/lb.F jH = 600 (Fig.28)
jH = 1100 (Fig.24) (c.u/k)^(1/3) = 0.0571
k(c.u/k)^(1/3) = 0.0906 ho = jH.k(c.u/k)^(1/3)/ID
hi = jH.k(c.u/k)^(1/3)/ID = 433.1210 Btu/jam.ft2.F
2047.4525 Btu/jam.ft2.F
hio = hi.ID/OD
= 1594.2830 Btu/jam.ft2.F
Clean Overall coefisien:
Uc = hio.ho/(hio+ho)
= 340.5919 Btu/jam.ft2.F
Clean surface required:
Ac = Qp/ΔT LMTD/Uc
= 34.8532 ft^2
Dirt factor:
Rd = Uc-Ud/(Uc.Ud)
= 0.011 Rd min = 0.002 (Kern. Tab.12 p.845)
Rd > Rd min sehingga HE bisa digunakan
Pressure Drop
Tube Side Shell Side
Ret = 733523.49856 Res = 846115.2830
Dari Fig.26 Kern Dari Fig.29 Kern
f = 0.00014 ft^2/in^2 f = 0.00085 ft^2/in^2
ρ,kg/m3 = 16.55 Lp = 8.0000 ft
ρ,lb/cuft = 1.03 N+1 = 14.4906 ft
s = 13.98261 ρ,kg/m3 = 3.03
ΔPt = fGt^2Ln/(5,2210^10IDs) ρ,lb/cuft = 0.19
= 0.0077803633 psi s = 2.5629
BM mix = 26.90
Ds = 1.1037 ft
ΔPs = fGt^2Ds(N+1)/(5,2210^10sDe)
= 0.2654 psi
SUMMARY
Shell - Side Tube - Side
433.1210 hOutside 1594 Btu/(hr)(ft2)(0F)
0.265 ΔPCalculated 0.008 Psi
10 ΔP Allowable 10 Psi
Uc 340.592 Btu/(hr)(ft2)(0F)
Ud 71.312 Btu/(hr)(ft2)(0F)
Rd Hitungan 0.0111
Rd Required 0.0005
A Hitungan 158.2761 ft2
ACorrected 166.4624 ft2
GAS UMPAN REAKTOR
Komponen Gas
Suhu Tg = 136.501923463 oC = 409.50 K
Tekanan P= 6.8 atm
Komponen BM Fw Fm yi yi.Bmi
kg/kmol kg/jam kmol/jam
C5H9CH3 84.161 30133.1121 358.0413 0.9318 78.4227
C6H6 78.114 1074.5614 13.7563 0.0358 2.7966
H2O 18.015 224.1394 12.4418 0.0324 0.5833
H2 2.015 0.0000 0.0000 0.0000 0.0000
31431.8130 384.2394 1.0000 81.8027
No Komponen Yi Konstanta
A B C
1 C5H9CH3 0.9318 -50.108 6.38E-01 -3.64E-04
2 C6H6 0.0358 -33.9170 4.743E-01 -3.017E-04
3 H2O 0.0324 32.2430 1.923E-03 1.055E-05
4 H2 0.0000 27.1430 9.273E-03 -1.380E-05
Viscositas Gas
No Komponen Konstanta
A B C D
1 C5H9CH3 9.08E-07 4.95E-01 3.56E+02 0.00E+00
2 C6H6 3.13E-08 9.68E-01 7.90E+00 0.00E+00
3 H2O 2.70E-06 4.98E-01 1.26E+03 -1.96E+04
4 H2 1.56E-07 7.06E-01 -5.87E+00 2.10E+02
No Komponen yi BM m yi.m.BMi^0.5
kg/kmol Pa.dtk
1 C5H9CH3 0.9318 84.161 9.54E-06 8.15E-05
2 C6H6 0.0358 78.114 1.04E-05 3.28E-06
3 H2O 0.0324 18.015 1.36E-05 1.87516606E-06
4 H2 0.0000 2.015 1.10E-05 0
8.67E-05
No Komponen Konstanta
A B C D
1 C5H9CH3 -3.5970E+01 4.9450E-01 -4.3460E+06 -2.8750E+09
2 C6H6 1.6520E-05 1.3117E+00 4.9100E+02 0.0000E+00
3 H2O 6.9770E-05 1.1243E+00 8.4490E+02 -1.4885E+05
4 H2 2.5470E-03 7.4440E-01 9.0000E+00 0.0000E+00
Densitas
P . BM
ρg=
R.T
Konstanta Gas Ideal R= 0.08206 atm.m^3/kmol.K 82.06
Densitas Gas ρg = P.BM/(R.T) = 16.5534667971 kg/m^3
dengan :
ρ = densitas campuran (kg/m3)
P = tekanan operasi (atm)
Bm = berat molekul campuran (kg/kmol)
R = konstanta gas ( 0,08206 atm.m^3/kmol.K)
T = suhu operasi (K)
Komponen Gas
Suhu Tg = 461.561915141 oC = 734.56 K
Tekanan P= 6.8 atm
Komponen BM Fw Fm yi yi.Bmi
kg/kmol kg/jam kmol/jam
C5H9CH3 84.161 8135.9403 96.6711 0.0827 6.9618
C6H6 78.114 21491.2281 275.1265 0.2354 18.3896
H2O 18.015 224.1394 12.4418 0.0106 0.1918
H2 2.015 1580.6097 784.4217 0.6712 1.3525
31431.9175 1168.6611 1.0000 26.8957
No Komponen Yi Konstanta
A B C
1 C5H9CH3 0.0827 -50.108 6.38E-01 -3.64E-04
2 C6H6 0.2354 -33.9170 4.743E-01 -3.017E-04
3 H2O 0.0106 32.2430 1.923E-03 1.055E-05
4 H2 0.6712 27.1430 9.273E-03 -1.380E-05
Viscositas Gas
No Komponen Konstanta
A B C D
1 C5H9CH3 9.08E-07 4.95E-01 3.56E+02 0.00E+00
2 C6H6 3.13E-08 9.68E-01 7.90E+00 0.00E+00
3 H2O 2.70E-06 4.98E-01 1.26E+03 -1.96E+04
4 H2 1.56E-07 7.06E-01 -5.87E+00 2.10E+02
No Komponen yi BM m yi.m.BMi^0.5
kg/kmol Pa.dtk
1 C5H9CH3 0.0827 84.161 1.60E-05 1.22E-05
2 C6H6 0.2354 78.114 1.84E-05 3.83E-05
3 H2O 0.0106 18.015 2.70E-05 1.21888294E-06
4 H2 0.6712 2.015 1.66E-05 1.58071396E-05
6.75E-05
Densitas
P . BM
ρg=
R.T
Konstanta Gas Ideal R= 0.08206 atm.m^3/kmol.K 82.06
Densitas Gas ρg = P.BM/(R.T) = 3.0341096135 kg/m^3
dengan : kg/cm^3
ρ = densitas campuran (kg/m3)
P = tekanan operasi (atm)
Bm = berat molekul campuran (kg/kmol)
R = konstanta gas ( 0,08206 atm.m^3/kmol.K)
T = suhu operasi (K)
8.5484351337
0.3164206912
0.1374355889
0
9.0022914138
yi.BMi^(1/2)
8.5484
0.3164
0.1374
0.0000
9.0023
atm.cm^3/mol.K
D
8.01E-08
7.130E-08
-3.596E-09
7.645E-09
yi.BMi^0.5
0.7588635731
2.0806938914
0.0451868981
0.952792937
3.8375372996
yi.BMi^(1/2)
0.7589
2.0807
0.0452
0.9528
3.8375
atm.cm^3/mol.K
COOLER- 01
Tugas : Mendinginkan suhu gas keluaran WHB dari 172,23 C menjadi 47,97 C
Pendingin : Water
Jenis : Shell and Tube Heat Exchanger
Menghitung ΔT Weighted:
hot fluid (F) cold fluid (F) difference
327.95 higher T 122.00 205.95
186.53 lower T 86.00 100.53
141.42 difference 36.00 105.42
(ΔT) LMTD = 146.99 F
HEAT EXCHANGER
Tipe Alat = Shell and Tube Heat Exchanger
Tube Shell
OD = 0.75 in ID Shell = 8 in
BWG = 14 Bs = 4 in
ID = 0.584 in Pt = 1 in square pitch
L = 12 ft Pass = 2
Nt = 30 buah
Luas transfer panas dari pipa yang dipilih = 70.668 ft^2
Ud terkoreksi = 162.4042 Btu/jam.ft2.F
Dirt factor:
Rd = Uc-Ud/(Uc.Ud)
= 0.000446 Rd min = 0.003 (Kern. Tab.12 p.845)
Rd > Rd min sehingga HE bisa digunakan
Pressure Drop
Tube Side Shell Side
Komponen Gas
Suhu Tg = 125.1331115 oC = 398.13 K
Tekanan P= 6.8 atm
Komponen BM Fw Fm yi yi.Bmi
kg/kmol kg/jam kmol/jam
C5H9CH3 84.161 193.3423 2.2973 0.0029 0.2450
C6H6 78.114 550.2529 7.0442 0.0089 0.6971
H2O 18.015 24.8836 1.3813 0.0017 0.0315
H2 2.015 1568.8434 778.5823 0.9864 1.9876
2337.3223 789.3051 1.0000 2.9612
No Komponen Yi Konstanta
A B C D
1 C5H9CH3 0.0029 -50.108 6.38E-01 -3.64E-04 8.01E-08
2 C6H6 0.0089 -33.9170 4.743E-01 -3.017E-04 7.130E-08
3 H2O 0.0017 32.2430 1.923E-03 1.055E-05 -3.596E-09
4 H2 0.9864 27.1430 9.273E-03 -1.380E-05 7.645E-09
Viscositas Gas
No Komponen Konstanta
A B C D
1 C5H9CH3 9.08E-07 4.95E-01 3.56E+02 0.00E+00
2 C6H6 3.13E-08 9.68E-01 7.90E+00 0.00E+00
3 H2O 2.70E-06 4.98E-01 1.26E+03 -1.96E+04
4 H2 1.56E-07 7.06E-01 -5.87E+00 2.10E+02
No Komponen Konstanta
A B C D
1 C5H9CH3 -3.5970E+01 4.9450E-01 -4.3460E+06 -2.8750E+09
2 C6H6 1.6520E-05 1.3117E+00 4.9100E+02 0.0000E+00
3 H2O 6.9770E-05 1.1243E+00 8.4490E+02 -1.4885E+05
4 H2 2.5470E-03 7.4440E-01 9.0000E+00 0.0000E+00
Densitas
P . BM
ρg=
R.T
Konstanta Gas Ideal R= 0.08206 atm.m^3/kmol 82.06 atm.cm^3/mol.K
Densitas Ga ρg = P.BM/(R.T) 0.6163434287 kg/m^3
dengan :
ρ = densitas campuran (kg/m3)
P = tekanan operasi (atm)
Bm = berat molekul campuran (kg/kmol)
R = konstanta gas ( 0,08206 atm.m^3/kmol.K)
T = suhu operasi (K)
BMi^(1/2)
m.cm^3/mol.K