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Evoluzione Della Siemens
Evoluzione Della Siemens
development of
Siemens SGT-800
A ground for reliable upgrades
Abstract
Product development in small steps (evolution) gives the advantage of fine-tuning the
design based on available operating experience. Bigger leaps of the design (revolution)
introduce a potential risk where undesired field issues may reduce engine performance
or affect negatively the reliability and availability of the end users gas turbine units. The
Siemens Gas turbine SGT-800 has been on the market for 20 years. During these years a
number of steps have been taken in order to further improve the performance and the
design still keep a high operational reliability. During this time extensive operational
experience has been gained with approximately 7 million accumulated operating hours.
But also design methodology such as software and computational power and modeling
have advanced significantly over these years, giving the opportunity to further improve
the design in respect of optimizing aerodynamics, cooling and component integrity.
When an updated design or a service schedule is released to the market also older
versions of the SGT-800 are considered. This is made by launching service products
where the latest design of components may be implemented on the existing fleet as well.
One example is that the introductory rating of the first SGT-800’s was 43MW and
throughout the years the power rating has increased by some 35% to date. This has been
made in seven steps where each step is based on the previous experience and feed-back.
This gives the existing customers the opportunity to implement upgrades to increase
power output and/or efficiency when a planned inspection is performed. Other example
where the evolutionary design development has enabled customer values is increased
availability by extending the standard time between overhauls. To further increase the
time between overhauls also a tailored maintenance schedule is available. A reduction of
the NOx -emissions from an introductory level of 25ppm down to a single digit value by
fine-tuning the combustor/burner design and control logic is also released. The SGT-800
has since the introduction had a very high operational reliability and thanks to the
evolutionary development principle this important performance has been preserved (or
even improved) over the years despite all the released upgrades of the unit.
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Contents
Abstract 1
Contents 3
Market requirements 4
The SGT-800 5
Evolution of the SGT-800 5
Design evolution 5
Keeping the basic design intact 5
Optimized performance: Rating 5
Reduced environmental footprint:
Emissions & Fuel Flexibility 6
Availability: Maintenance program 6
Upgrades offered at Service 6
Performance upgrades 7
Maintenance program updates 7
Emission and fuel flexibility updates 7
Do the upgrades jeopardize the Reliability? 7
Conclusions 8
Abbreviations 9
Further references 10
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Market requirements
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The SGT-800
Siemens in Finspong, Sweden manufactures industrial gas • Software technology & computational power and model
turbines in the load range from 19 to 57 MW (SGT-500/SGT- updates and calibration; over these 20 years the engineering
600/SGT-700/SGT-750 and SGT-800). The first gas turbine units software has developed together with calculation capacity of
produced in Finspong where the SGT-500’s which came into the the computers. This gives more accurate results of the
market in the late 1940’s and is still available to the market due calculations but in order to make well founded conclusions it is
primarily for its remarkable fuel flexibility. necessary to also have the right input data and boundary
conditions. This is feasible thanks to the feed-back from the
The development of the initial version of the SGT-800 was
operating experience which makes it possible to calibrate the
started in 1995 and introduced to the market in 1998. It is a single
models based on actual feed-back.
shaft machine mainly adapted for power generation where the
performance/efficiency has been optimized for combined cycle Manufacturing & material properties; manufacturing procedures
applications. are developing as well as components materials and their
properties. This gives further opportunities to optimize the design
The combustion system is of a patented DLE-design (Dry Low of the components. Two recent examples are 3D-printed
Emissions) which means that low emissions on both gaseous and components and new alloys with better resistances to oxidation,
liquid fuel are reached without any water or steam injection. creep, corrosion and low cycle fatigue.
To date more than 350 units have been sold to all continents over
those 20 years that the unit has been on the market and the
operating hours have now accumulated to a total of 7 million.
Today this is the market leader in its power range (40-66MW).
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Figure 5: Latest fuel specification of the SGT-800 Figure 7: Maintenance program of the SGT-800 showing the inspections and
overhauls up to 240’000 EOH (approx. 30 years) of the standard 30’000 EOH
schedule
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Conclusions
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Abbreviations
3D Three-dimensional
°C degree Celsius
CO Carbon monoxide
CO2 Carbon dioxide
DLE Dry Low Emission
EOH Equivalent Operating hours
H2 Hydrogen
H2O Chemical formula for water, ice or steam
Hz Hertz
kg/s Kilogram per second
lb/h Pound weight per hour
MW Megawatt
NOx Nitric oxide
OEM Original equipment manufacturers
PG Power Generation
Ppm Parts per million
ppmv Parts per million volume
SGT Siemens Gas Turbine
SIT AB Siemens Industrial Turbomachinery AB (SIT AB)
$/kW Costs per Kilowatt hour
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Further references
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Published by
Siemens AG 2018
Power Generation Services Division
Freyeslebenstrasse 1
91058 Erlangen, Germany
www.siemens.com/SGT-800
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