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January 2019

METSIM, the premier process modelling software, is capable of accurately simulating a wide variety of processes
for inorganic chemicals, comminution, hydrometallurgy, pyrometallurgy, alternative energy, water and
environmentally sensitive processes. Process designers benefit greatly from using the many tools that METSIM
possesses. Over 620 companies and universities in 55 countries have purchased METSIM licenses for the design,
simulation, and operation of complex heap leaching systems, metallurgical plants, tailings ponds, fertilizer plants,
and environmental processes, etc. The long list continues to grow daily.

METSIM has the following modules: Base, Comminution, Heat Balance, Dynamic Simulation, Mine, Contouring,
Engineering, and Costing. Development and expansion of all modules within METSIM is ongoing, ensuring
availability of new and innovative tools and features.

The Base Module includes chemical, beneficiation and hydrometallurgical unit operations to simulate magnetic
separation, flotation, leaching, solid/liquid separation, solvent extraction, electrowinning, and numerous other
equipment such as tanks, pumps, bins, stockpiles, etc.

The Comminution Module includes unit operations for crushing, screening, grinding, classification, gravity
separation, dense media, and coal preparation. This module is used when liberation and particle size analyses are
critical in the process.

The Heat Balance Module includes models for autoclaves, dryers, kilns, furnaces, boilers, and steam and gas
handling equipment. METSIM’s extensive thermodynamic component database is also included with this module
and tools are available allowing users to add or create their own component data.

The Dynamic Simulation Module focuses on time dependent models such as heap leaching, mining
(geometallurgy) solar energy/weather effects, and tailings ponds or processes where there is a large variation in
plant feed and/or operating conditions.

The Mine Module allows import of drill-hole data, the mine block model and the mining sequence in order to
dynamically track feed rates and compositions to waste dumps, heaps, stockpiles and the. This allows dynamic
simulation over the life of the mine from ore source to production (dynamic geometallurgy).

The Contouring Module is used for building complex heap leach stockpiles, waste stockpiles, and tailings facility
models from DXF contour files and for displaying data graphically.

The Engineering Module allows any process engineer to easily perform preliminary design calculations, size
equipment, generate equipment and instrumentation lists, simulate and test process control strategies, and build
operator training interfaces.

The Costing Module calculates and reports plant operating costs. It also includes OPCOST, a capital and operating
cost program for mining, which calculates manpower, fuel and supplies, and generates equipment purchase and
replacement schedules. This module does not calculate plant capital cost.

Features:
• Fully graphical interface for building models and printing flowsheets
• Currently 223 unit operations
• DDE, Dynamic Data Exchange, for easy interfacing to Excel, InTouch, PID controllers, etc.
• DXF file input and output for interfacing to AutoCad and other graphic programs
• Option to display, on the flowsheet, variables such as temperature, pH, assays for rapid debugging

METSIM, the lowest cost and highest accuracy process simulator available
January 2019

METSIM PRICE LIST


PRICES ARE IN UNITED STATES DOLLARS

METSIM SITE LICENSE FEE US$12,600


Includes Chemical, Beneficiation, Hydrometallurgical Modules and One Key

ADDITIONAL INSTALLATION PACKAGE 5,250


Includes Software License and One Key.

COMMINUTION/ PLANT MATERIAL BALANCE MODULE 5,250


Includes Crushing, Grinding, Classification, Plant Material Balances,
Gravity Separation, Dense Media, Coal Preparation Washability Models.

HEAT BALANCE MODULE 5,250


Includes Pyrometallurgical Models, Thermodynamics Database, Interface to FACT.

DYNAMIC SIMULATION MODULE 5,250


Includes DDE and PID Controllers, Heap Leaching, Solar Energy/Weather
Module w/Solar Pond. Used to model processes that are time dependent.

CONTOURING MODULE 4,500


Used for building complex mine, stockpile, heap leach and dynamic tailings pond models.

MINE MODULE 4,500


Allows import of drill-hole data, mine block model and mining schedule to
facilitate feeding the process directly from the mine over the life of the project.

ENGINEERING MODULE 4,200


Sizes Equipment, Generates Equipment Lists, Adds Instrumentation,
Generates Instrumentation Lists, Simulates Process Control System

COSTING MODULE 4,200


Operating Cost Programs for Metallurgical Plants
Includes OPCOST which calculates Manpower, Fuel, Supplies, Equipment Purchase/
Replacement Schedules, and Capital and Operating Costs for Mines.

TECHNICAL SUPPORT (*Estimated Cost Only, Contact Agent for Quotation) 5,500*
Technical Support Includes Monthly Updates and Requested Minor Enhancements.

ACADEMIC LICENSE (Cannot be used for Commercial Purposes) 6,000


Includes all of the above Modules. Limited to 25 Unit Operations and 99 Streams
License with: 1 Key = $ 6,000, Additional Single User Keys = $1,000 each.
License with: 10-User Network Key = $8,000: 25-User Network Key = $10,000

TRAINING
Internet per hour 175
On-site per day 1,600

CONSULTING, CUSTOM PROGRAMMING (Per Hour) 300

TRAVEL, COMMUNICATION EXPENSES At Cost

METSIM, the lowest cost and highest accuracy process simulator available
January 2019

MSI SERVICES
Downloads:
Please download the latest version of METSIM via:

www.metsim.com/pub/METSIMLATEST.zip

Without a key, METSIM will function as a demo. This version can also be used as a viewer for non-process
engineering staff.

Contacts:
METSIM is owned, developed and supported only by Metsim International (MSI) through the following agents:

North & South America: Mr. Alex Holtzapple alex@metsim.com


Asia, Australia, China, India & Russia Mr. Kevin Charlesworth kevin@metsim.com
Africa, Europe & the Middle East Mr. Calvin Morrison calvin@metsim.com

Purchasing:
1. After reviewing the attached information, please email:
a. The METSIM options and modules desired.
b. The total number of keys (additional installation packages) required.
c. Exact shipping address, (no P.O. Boxes) and contact information.
2. We will prepare and email a pro-forma invoice.
3. Upon approval or receipt of a Purchase Order, we will prepare shipment.
4. Upon receipt of payment, the keys will be shipped via FedEx.

Other Services:
Technical support is also available (annual charge per site) and includes updates, bug fixes, answers to technical
questions, and requested minor program enhancements.

Consulting is available for assistance in developing large process models.

METSIM, the lowest cost and highest accuracy process simulator available
January 2019

METSIM DEVELOPERS’ EXPERIENCE

Alumina Bayer Ceralox, Alcan


Beryllium Acid Leach Brush Wellman
Borax Beneficiation U.S. Borax
Coal Dense Media Plants Grimethorpe U.K., Nemo U.S.
Pyrolysis RTZ Kennecott
Copper Concentrator Collahausi, Chiquicamata, El Teniete, Hindustan
Heap Leaching Asarco, Cerro Colorado, Cero Verde, Collahausi,
Cyprus Miami, El Abra, Escondida, Freeport,
Lomas Bayas, Vale 118, Michilla, Tyrone, Spence,
Straits Resources, Penoles Minera Gaby, Caserones,
Cobre Del Mayo, B&A Mineracao
Hydrometallurgy CESL, Vale
Smelting Boliden, BHP Magma, Cyprus Miami, Chuquicamata,
Disputada, Kennecott, Nacosari, Outokumpu, Pasar,
PD Hidalgo, SPCC, ZCCM
Gold/Silver Hydrometallurgy Cove McCoy, Homestake, Lihir, Mahd Adahb,
Pan Continental, Sante Fe Pacific, Gramalote
Heap Leaching Cripple Creek Victor, Herradura, Murantile, Neumont,
Teberebie, Maricunga, Himmetdede, Avocet
Iron/Steel Midrex, HYL, EAF BOC, Inland Steel, US Steel, Lockwood Greene
Pelletizing, Magnetic London Mining, MMX, Vale, Metchem
Separation, Flotation
Lead/Zinc Hydrometallurgy CEZ, Hudson Bay, Pasminco, Ruhr Zinc
Smelting RTZ Britania, Cominco, Elkem
Molybdenum Concentrator Anaconda Hall, Quartz Hill
FeCl3 Leach 3 Projects including Hall Moly
Nickel/Cobalt Hydrometallurgy RTZ Fortaleaza, Koniambo, Goro, Vale Niquel Vermelho
Heap Leaching European Nickel, Piaui Niquel Metais
Ferronickel Cerro Matoso, Falconbridge, PT Inco, Vale Onca Puma
Phosphoric Acid W.R. Grace, PCS Phosphate, Vale
Potash, Salt Solar Ponds Amax Magnesium, Arab Potash, GSLMCC, SQM, VALE
Beneficiation Mosaic, IMC Kalium, PCS, Intrepid, SQM, VALE, ICP
In Situ Leaching IMC
Food, Industrial Morton Salt, GSLMCC
Rare Earths Solvent Extraction Agip, Molycorp (Y, La, Pr, Nd, Ce)
Soda Ash Trona FMC, Texas Gulf, OCI
Uranium/Vanadium Acid and Carbonate 14 projects including Cotter, Exxon, Plateau Resources
Leaching Homestake, Pan Continental, Rossing, United Nuclear,
CFI. Bluewater, Meridian, Atlas, Areva
Heap Leaching Madaouela

METSIM, the lowest cost and highest accuracy process simulator available

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