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Atmospheric Storage Tank Fire - 2016 Rev 2 Dec 2016 - Ok
Atmospheric Storage Tank Fire - 2016 Rev 2 Dec 2016 - Ok
Table of contents
I. Objectives
II. Definitions
I. Objectives
Objectives
• To understand the tank types and potential fire hazards
• To understand the risk management procedure for tank fire
• To understand the different protection for tank fire based on
different fire protection philosophy
• To provide the best protection based on the plant specific
conditions
• To understand requirements of codes relevant to fire protection
of atmospheric oil storage tanks
Presented by Won K.Kim, PE
II. Definitions
Definitions
• advanced exterior fire fighting:
As defined in NFPA 600 is “offensive fire fighting performed outside an
enclosed structure when the fire is beyond the incipient stage” which “often
requires fire brigade members to contain, control, and extinguish exterior
fires involving site-specific hazards such as flammable and combustible
liquid spills”.
• aqueous-film-forming foam (AFFF) concentrates:
Based on fluorinated surfactants plus foam stabilizers. The foam formed
acts as a barrier to exclude air or oxygen and develops an aqueous film on
some fuel surfaces that suppresses the evolution of fuel vapors
• alcohol resistant foam concentrates:
Specifically designed to be effective on fires involving liquid fuels, such as
polar solvents, which can cause some foams to be ineffective.
Presented by Won K.Kim, PE
• base injection:
An alternate term for sub-surface injection.
• class of a fire:
Determined by what type of fuel is involved in the fire. Class A fires
involve ordinary combustibles such as wood, cloth, paper, and rubber.
Class B fires involve flammable or combustible liquids and gases.
• control:
Considered a reduction in fire intensity of approximately 90%.
• extinguishment:
The elimination of all flames from the fuel surface and adjacent areas.
• foam:
A stable aggregate of small bubbles of air in a water-based foam solution
resulting in a lower density than either oil or water. It flows over a liquid
surface and forms an air-excluding, continuous blanket that inhibits the
release of flammable vapors.
• foam application rate:
A measure of the quantity of foam applied per unit of time per unit of
area. It is usually based on the amount of foam solution (in gallons or
liters) per unit of time (in minutes) per unit of area (in square feet or
square meters); for example, gallons perminute per square foot.
• foam chamber:
A foam discharge outlet attached to the periphery of a tank shell to
introduce foam.
• fixed systems:
Complete permanent installations (typically not used on tanks in the USA)
in which the foam is piped from a central station to fixed delivery devices
permanently installed to protect the hazard. These systems include all
piping, pumps and foam concentrate storage. (More self contained than
semi-fixed systems.)
• floating roof:
A cover that floats on the tank liquid surface and moves up and
down with changes in tank inventory. It limits the exposed liquid
surface to the small fraction in the seal area around the periphery.
The safest floating roofs have “inherent buoyancy”.
• fluoroprotein (FP) foam concentrate:
A foam concentrate with a protein base and a synthetic fluorinated
surfactant additive. In addition to an air-excluding foam blanket,
it may also deposit a vaporization-preventing film on the surface
of a liquid fuel .
• foam:
A stable aggregate of small bubbles of air in a water-based foam
solution resulting in a lower density than either oil or water. It
flows over a liquid surface and forms an air-excluding, continuous
blanket that inhibits the release of flammable vapors.
Presented by Won K.Kim, PE
• rim fire:
Burning occurs only at an annular surface around the periphery of an
internal or external floating roof tank where the roof seals against the
tank’s vertical wall.
• risk:
A measure of the probability and severity of harm or adverse effects
resulting from exposure to a hazard.
• securing:
The prevention of reignition of a liquid fuel by maintaining a covering of
foam on the liquid surface until overhaul is complete.
• semi-fixed systems:
Similar to fixed systems but are not self-contained. Foam discharge
devices are permanently attached to the tank and are connected to
piping which terminates at a safe distance from the potential fire site.
Necessary foam producing equipment and supplies are brought to the
scene and connected after a fire starts.
Presented by Won K.Kim, PE
• subsurface injection:
A method of fighting hydrocarbon tank fires in which fuel-resistant
aspirated foam at expansion ratios typically between 2 and 4:1 is
injected into the base of a burning tank above any water bottoms and
below the surface of the burning fuel. The foam rises through the fuel to
the surface to effect extinguishment by cooling and blanketing the fuel
vapor at the surface; also called base injection.
• thermal protective clothing (bunker gear):
A special ensemble of protective clothing constructed in accordance with
NFPA 1971 for used by personnel entering hot and warm zones as
defined in NFPA 600.
• topside application:
A method of foam discharge in which the foam is applied to the surface
of the burning fuel.
• top pourer set:
An alternate term for a foam chamber.
Project Objectives
• To determine the current levels of risk associated with fires in
large (greater than 40m diameter) open top floating roof
storage tanks.
• To establish recommended design and operation practice and
to make this knowledge available throughout the industry.
• To provide techniques to enable individual operators to
determine their level of fire related risk and identify appropriate
and cost effective risk reduction measures.
• To identify the areas where a poor understanding contributes to
the risk and, if necessary, to propose further work.
Presented by Won K.Kim, PE
Project Conclusion
• Storage tank fires of the type under review should not represent a major risk to life safety
or the environment provided by fire response is well managed to pre-planned strategy
• Prescriptive requirements for provision of risk reduction options cannot be universally
appropriate because each specific facility operates under different conditions
• The best practice regarding risk reduction in general and fire response specifically is to
use a Fire Hazard Management approach throughout the life cycle of the facility(this will
result in a site-specific policy based on cost benefit analysis of risk reduction)
• The statistical analysis within the Steering Group members has shown that the fire
incident probability and associated risk is relatively low
• Rim-seal fires are the most likely fire scenario in open-top floating roof storage tanks. In
well maintained tanks it is unlikely that rim-seal fires will escalate to full surface fires.
(Only one of the 55 rim-seal events recorded in the Incident Survey escalated to a full
surface fire.)
Presented by Won K.Kim, PE
• With typical tank spacing of 0.5 x the diameter of the burning tank,
escalation by radiant heating from a full surface fire on one tank to a
down wind tank is unlikely unless the receptor tank contains a product
with a boiling point close to the ambient temperature
• A site specific fire risk related tank inspection programme by operators
and/or those responsible for fire response followed by corrective action
being taken on identification of a potential problem is one of the most
effective risk reduction measures
• Although it is clearly concluded that Fire Hazard Management policies
should be developed from a site specific analysis, it is considered that
the following hardware risk reduction options are those that are most
likely to demonstrate statistical cost benefit:-
• Secondary seals for high vapor pressure products
• Fire retardant rim-seal material
• Independent high-high level alarms
• Linear heat detection in the rim-seal
• Extended discharge rim-seal foam application systems
• Wind girders with handrails facilitating inspection and allowing back-
up foam application to the rim-seals from a safe location via hydrant
outlets at top of tank level
Presented by Won K.Kim, PE
Nigeria 160 21 8 43
Southern
30 2 1 4
Europe
Northern
10-20 1 0.5 2
Europe
North
40 2 1 4
America
Venezuela 60 13 2 45
Singapore/
120/70 2/13 0.2/3 7/39
Thailand
Saudi
10 0.3 0.01 2
Arabia
Presented by Won K.Kim, PE
Lower Upper
• Recommendations;
Stop all transfer operation until it has been shown that it is safe to
continue
Do not foam unless;
It is necessary to protect personnel from fire or flash burns if ignition were to
occur during restoration of the floating roof or removal of product.
There is an uncontrollable ignition source in the vicinity such as an approaching
electrical storm, fired heaters, road traffic etc.
It is necessary to apply a foam blanket to control vapour emissions which would
pose a greater hazard than a fire.
If foam is applied
Never apply foam or water directly to the fuel surface
Use permanently installed foam pourer wherever possible
Do not use portable foam inductor which induce foam into the delivery hose
Maintain a total surface covering at all time
Even after the extinguishment of tank fire, vigilance should be maintained until
most product has been removed
• Tank-Specific Planning
Fixed Roof Tank Fire Suppression Planning
Fire Suppression Planning for Vertical Fixed Roof Tanks without
Frangible Roof Seams
Horizontal Tank Fire Suppression Planning
Bolted and Riveted Seam Tank Fire Suppression Planning
Internal Floating-Roof Tank Fire Suppression Planning
Open-Top Floating-Roof Tank Fire Suppression Planning
Domed External Floating-Roof Tank Fire Suppression Planning
Large Tank Fire Suppression Planning
• Follow-Up
Could include
Changes in facility operations
Changes in emergency response equipment and procedures
Changes in facility configuration
Check if safety goals are met
Safety for personnel
Safety for community and the environment
Presented by Won K.Kim, PE
• flammable liquids: Have closed cup flash points below 100°F (37.8°C)
and vapor pressures not exceeding 40 psia (2068 mm Hg) at 100°F
(37.8°C). Liquids with vapor pressures above 40 psia (276 kPa) at
100 °F (37.8°C) are considered gases by NFPA.
1. Class IA–flash point below 73°F (22.8°C) and boiling point below
100 °F (37.8°C)
2. Class IB–flash point below 73°F (22.8°C) and boiling point at or
above 100°F (37.8°C)
3. Class IC–flash point at or above 73°F (22.8°C) and below 100°F
(37.8°C)
• combustible liquids: Have closed cup flash points at or above 100°F
(37.8°C)
1. Class II–flash point at or above 100°F (37.8°C) and below 140°F
(60°C)
2. Class IIIA–flash point at or above 140°F (60°C) and below 200°F
(93.4°C)
3. Class IIIB–flash point at or above 200°F (93.4°C)
Presented by Won K.Kim, PE
• jet fire: A leak from a pressurized system which ignites and forms a
burning jet which might impinge on other equipment causing damage.
[Ref CCPS Guidelines for Safe Automation of Chemical Processes. In
7.2.4 for vinyl chloride monomer, the jet length in rough terms is about
150 times the jet orifice diameter—a jet from a 2 in. hole could produce a
burning jet about 30 ft long.]
• pool fire: Fuel from a release which forms a pool which when ignited
can burn with a flame height two or three times the diameter of the pool.
[Ref CCPS Guidelines for Safe Automation of Chemical Processes,
7.2.4]
2. Fire Extinguishment & Control System (from NFPA 11, Standard for
Low-, Medium-, and High-Expansion Foam, 2016 Edition)
a. Outdoor Fixed Roof (Cone) Tanks
• Limitation; fixed outlets shall not be used to protect horizontal or pressure tanks
• Foam monitors and handlines
Monitor nozzles shall not be used as the primary means of protection for fixed-roof tanks over 18m in diameter
Foam handlines shall not be permitted to be used as the primary means of protection for fixed-roof tanks over 9
m in diameter or those over 6m in height
Foam application rate
• Fixed Contact
• Parallel Conducting Paths
• Insulation of Guage or Guide Poles
• Metallic Tank with Non-metallic Roof
• Earthen Containers at Atmospheric Pressure Containing
Flammable Vapor or Liquids that Give Off Flammable
Vapors