EM5

5-channel horizontal drier

EM5 五层卧式干燥器
Ceramics, better.
EM5
The 5-channel EM5 horizontal been outstanding on all Sacmi EM5型五层卧式辊道干 萨克米机器中始终具有
roller drier is generally used in machines, with upgraded user- 燥器通常用于大型生产 的卓越性能，越来越方
plants with a high output capa- friendliness.
city and is designed to meet the In designing these machines
企业，这种干燥器乃 便用户使用。
space-saving needs common Sacmi has focused a great deal 是为满足许多陶瓷生产 在设计这些机器的过程
to many ceramic production of effort on improving the man- 企业所遇到的节约占地 中，萨克米集中了大量
plants. With the advent of ever- machine interface and reducing 空间需求应运而生。随 精力去改善人机对话界
larger, ever-faster presses the heat and electrical energy requi-
着更大、更快的压机的 面、降低热能和电能
use of multi-layer driers repre- rements.
sents a big plus for a modern Adjustments are now needed 出现，采用多层干燥器 的需求。目前不需要经
ceramic company. By having, in less often and are simpler. 对现代陶瓷企业极为有 常调节，并且调节也更
fact, several overlapping layers Maintenance times have been 利。实际上自从有了这 为简单，减少了维护时
– which occupy no more floor reduced too. 种机器，一些多层干燥 间。该机具有模段式结
space than a single-layer drier The machine has a modular
– it is possible to increase tile structure: the standard configu-
器——其占地面积不超 构：标准配置由四个或
drying capacity by thousands of ration consists of four or more 过单层干燥器——可望 更多的区域组成，每个
square metres. Horizontal driers zones, each independent from a 增加数千平方米的瓷砖 模段都具有独立的温湿
suit the needs of the ceramic thermo-hygrometric standpoint. 干燥能力。卧式干燥器 度控制装置。各个通
industry perfectly, combining The various channels are fed by
能够完美地配合陶瓷业 道通过升降机进砖/出
performance, which has always load/unload elevators.
的需求，结合其在所有 砖。
 EM5SERIES
5-channel horizontal roller drier

FMC-FCC
五层卧式辊道干燥器

The roller drive system machine). 辊棒传动系统包括一系 辊棒传动快拉机位于干

consists of a series of inverter- Transfer roller units are placed 列的由变频器控制的减 燥器的两端，由各自的
controlled gear motors. Rollers at the two ends of the drier.
are driven by pairs of helical They are powered by their own
速齿轮电机。辊棒由成 齿轮马达驱动，使产品
toothed gears; oil-bath type gear motors and accelerate the 对斜齿轮驱动，油浴 快速进出干燥器，与升
lubrication is the most common product into the drier and away 润滑是最常用的润滑方 降机的进砖和出砖操作
solution but sintered metal from it in synchronization with 案，但也可使用适用于 同步进行，将材料分配
bevel gears with no lubrication the elevator loading/unloading
不要求润滑的烧结金属 到各层。干燥器的结构
requirements are also available. operations that distribute the
Rollers are made of carbon material onto the layers. 斜齿轮。辊棒由碳钢制 还包括出入门，用于调
steel, straightened and The drier structure also 成，经过校直和热处 节和/或维护各个区域
heat-treated to stabilize includes access points for 理，以便稳定其直线 以及电气系统，包括生
that straightness. They are adjustment and/or maintenance 性。它们按照极严格的 产线的紧急停机按钮。
manufactured according to zones and the electrical system
extremely strict tolerances in includes emergency production
公差进行制造，以保证
order to ensure maximum order line shutdown pushbuttons. 砖坯在干燥器出口处排
and alignment of outgoing tiles 列有序成直线（这是出
(necessary to ensure proper 坯装置良好运行的必要
operation of the unloading
条件）。

Key technical specifications

主要技术参数
Module lenght: 2800 mm (2100 + 700)
模段长度：2800mm（2100 + 700）
Roller pitch 116,66 mm, roller diameter 60 mm
(minimum size 250x250 mm)
辊棒中心距116,66 mm，辊棒直径60 mm (最小砖坯尺寸250x250 mm)
Layers are not separated: inspection doors are however available on
each layer and cleaning ports are located in the lower part of each
module
各层间不分开：检查门可以通往每一层，清洁门处于各个模段最下方。
Rollers can be extracted: only 1.9 metre of space is needed for their ex-
traction thanks to the adoption of removable roller holder plates
辊棒可抽出：由于采用了可拆卸的辊棒固定板，抽出辊棒仅需1.9米空
间。
Overall dimensions reduced: ‘smart’ construction design makes the drier
more compact and easier to assemble
减小了整体尺寸：灵巧的结构设计使干燥器更紧凑并且易于装配。
Partially pre-assembled
部分结构预先装配
Good temperature uniformity at the drier exit
干燥器出口良好的温度均匀性
The electrical system includes a control PC with the new “Stratos” software
and temperature is controlled via an industrial PLC. ‘Recipes’ and historical
data (temperature, speed, alarms etc.) are shown on a touch-screen panel
电气系统包括一个带有新型Stratos软件的控制电脑，通过工业PLC控制温
度。工艺配方和历史数据（温度、速度、警报等）显示在触摸屏上。

Each module is equipped with one burner

每个模段都装有一个烧嘴
EM5 for Granito decorated with soluble salts
EM5 用于渗透釉玻化砖

On Soluble Salt Granito 在渗透釉玻化砖生产线

production lines where working 上，工作条件极为严苛
conditions are particularly
harsh (high temperatures)
（高温），并且要求出
and an outgoing material 砖温度大约为50/60℃
temperature of around 50/60 ，干燥器除了实现正常
°C is required, the drier has 干燥周期外，还必须提
to provide, in addition to
供随后的冷却，将材料
the normal drying cycle,
subsequent cooling to bring 温度降到下一工序要求
the material down to the low 的低温。冷却区的长度
temperatures needed at the 必须在具体情况具体分
next stage of the process. 析的基础上，根据合同
Cooling zone length must be
decided on a case-by-case
规定的工作条件做出决
basis as per contract-defined 定。
working conditions.
 EM5SERIES
Control panel

FMC-FCC
控制面板

The STRATOS 5 control thus making the H.M.I simple STRATOS 5 控制系统设 器，因此人机界面简单
system is designed to manage and intuitive. Each layer has 计用于控制五层卧式干 而又直观。 每 一 层
5 horizontal drier layers. its own independent set of
STRATOS 5 lets the user roller motors. This allows the
燥器的工作。STRATOS 都有独立的辊棒驱动装
detect and adjust drier process operator to exclude a selected 5可以让用户检查和调 置。这使得操作人员可
variables such as temperature layer from loading operations 节干燥器处理工艺的各 以将选定的干燥层解除
and speed. The main purpose or, if necessary, stop it without 个变量参数，例如温度 进坯操作，或者在必要
of the control system is to dry affecting any of the other
和速度。控制系统的主 时，停止该层而不会影
the tiles according to the drying layers.
programs. Operators can select Each set of roller motors 要目的是根据干燥程序 响任何其它层的操作。
and load any drying program as is inverter-controlled; 干燥砖坯。操作人员能 每一套辊棒驱动装置都
and when required. The system the speed of each roller 够根据要求并在需要时 由变频器控制，自动设
also allows users to collect and set is automatically and 选择和加载任何干燥程 定每个辊棒驱动装置的
store consumption/production independently adjusted as per
data. settings. Motion control of each
序。系统还允许用户收 速度，并按照设定单独
The STRATOS 5 H.M.I (Human drier roller set (managed by the 集和储存消耗和生产数 进行调节。每个干燥器
Machine Interface) features a same inverter) is effected via a 据。STRATOS 5 H.M.I（ 辊棒组的运动控制（由
sequence of display screens magnetic sensor and toothed 人机界面）具有特有的 同一个变频器控制）通
that enables the operator to wheel; this provides motion
系列化显示屏幕，能够 过磁性传感器和齿轮起
perform all the tasks needed to control for each of the drier
operate the drier. The interface rollers. 让操作人员执行需要干 作用，从而为干燥器的
is a touch-screen monitor, 燥器操作的所有工作。 每一个辊棒提供运动控
这种界面是触摸屏监控 制。
Process air circulation
处理风循环

The ducts that feed the air to 鼓风机的送风管道位于

the blowers are inside the drier 干燥器的内部，而排气
while exhaust air extraction
takes place in special lateral
抽风在送风管道对面部
spaces opposite the infeed 位的特定侧面区域。
ones. 用于分配处理风的部件
The elements used to deliver 的设计采用了最尖端的
the tile drying air have been
流体动力学计算方法。
designed according to highly
sophisticated fluid dynamic 因此将热交换效率最大
calculation methods, thus 化，并且减少需要预加
providing maximum efficiency 热的新风输入量，大量
for convective heat exchange 节省能源。通过再循环
and reducing the intake of air
to be heated for re-circulation.
尽可能多的加热后的空
The outcome is significant 气，使得需要加热进气
energy savings and therefore 量减少到绝对最小程
lower costs. 度，进一步达到明显的
By re-circulating as much
节能目的。此外，通过
heated air as possible the
amount of incoming air that 利用来自窑炉冷却区的
needs to be heated is reduced 热空气能够更进一步地
to an absolute minimum; again, 降低单位能耗。可以使
the result is considerable 用不同类型的燃料（天
energy savings.
Moreover, hot air from the kiln
然气、液化石油气、煤
cooling area can be used to 气、柴油等等）。如果
lower specific consumption 瓷砖进料被中断，能够
even further. 设定特殊的备用曲线进
Different types of fuel can be
行控制。
used (natural gas, LPG, coal
gas, diesel oil, etc.).
Special standby curves can be
set if tile feeding is interrupted.

HIGH AIR-PRODUCT LOW LOW RATE OF

EXCHANGE WORKING EXTERNAL DRY AIR
EFFICIENCY TEMPERATURE INTRODUCTION

空气—产品之间 工作温度低 外部新风的吸

的交换效率高 入量低
 EM5SERIES
FMC-FCC

LOW RATE LOW

OF HEAT LOSS ENERGY
FROM THE STACK CONSUMPTION

烟道热损失小 能耗低
 Sacmi PR & Communication - 05/2010 - 200
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