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Evaluation of Nanoparticle-Stabilized Emulsion Flooding: Glass-Micromodel Experimental Study
Evaluation of Nanoparticle-Stabilized Emulsion Flooding: Glass-Micromodel Experimental Study
[Regular Paper]
Emulsion flooding is a promising technique for enhanced recovery of the residual oil that cannot be recovered
through waterflooding processes. Visual micromodels are powerful tools for examining the mechanisms of oil
recovery from porous media at the pore level. A glass micromodel was used to investigate the effects of polymer
and different industrial nanomaterials on emulsion viscosity, stability and recovery factor of crude oil. The used
micromodel has uniform pore throats and grains. Experiments showed that injection of nanoparticle-stabilized
water-in-oil emulsions is an effective enhanced oil recovery method. Ultimate oil recovery was greater using
nanoparticle-stabilized emulsion/water than water/nanoparticle-stabilized emulsion/water, and the efficiency of
nanoparticle-stabilized emulsion/polymer/water also achieved greater recovery. Image analysis showed that the
ultimate recovery factor was increased from 33.99 % using water flooding to 63.28 % using nanoparticle-stabilized
emulsion/polymer/water flooding. The results of this study are helpful for the mechanistic understanding of
enhanced oil recovery projects.
Keywords
Water-in-oil emulsion, Nanoparticle, Emulsion stability, Viscosity, Micromodel, EOR
can be used to lower the interfacial tension, reduce oil using 2-D glass micromodels. Micromodels are trans-
viscosity and control the mobility ratio, and may parent artificial models of porous media that can be
contain hydrocarbons, water, surfactant, cosurfactant used to observe fluid flow through porous media22).
(alcohol), and solid particles. Typically, emulsions are Micromodel flooding results can provide better inter-
divided into two groups, water-in-oil and oil-in-water pretations of flow transport during different injection
emulsions. Water-in-oil emulsions consist of water schemes in reservoirs. The first study employing a
droplets in a continuous oil phase. Water-in-oil emul- visual approach to investigate microscopic mechanisms
sions have been used in various EOR projects due to the of fluid behavior in porous media was conducted in
high viscosity and ultra-low interfacial tension. This 195223) and etched glass network was introduced24)
type of emulsion improves the mobility ratio by based on the photo etching technique25). Micromodels
increasing the viscosity of the displacing fluid11). Oil- have many applications in various areas such as EOR
in-water emulsions consist of oil droplets in a continu- processes (water flooding, water-alternating-gas flood-
ous water phase. This type of emulsion has lower vis- ing, polymer flooding, surfactant flooding, surfactant
cosity than crude oil, and can be used to enhance the foam flooding, alkaline flooding, alkaline-surfactant
production of oil from a subterranean reservoir. flooding, alkaline-surfactant-polymer flooding, surfac-
The most important features of emulsions are their tant-alkaline-polymer flooding, water-alternating-
stability and rheology12). Oil-in-water and water-in-oil solvent flooding, simultaneous water-alternating-solvent
emulsions can be stabilized by the presence of agents flooding, microbial EOR, etc.), imbibition, drainage,
(surfactants and solid particles) at the interfaces that breakthrough time, mass transfer, scaling, asphaltene
delay the spontaneous tendency of the liquids (water deposition, gravity drainage, heterogeneity, interfacial
and oil) to separate. Such agents are most commonly tension, wettability, capillary pressure, multiple contact
molecules containing both polar and non-polar chemi- miscibility, fluids interactions, etc.26)∼28).
cal groups in their structure. The presence of surfac- The advantages of emulsion flooding in the enhanced
tant in emulsions reduces the interfacial tension oil recovery process were investigated in 196629). Three
between the trapped oil and displacing fluid and stabi- separate injection phases of microemulsion, polymer,
lizes the resultant emulsion13). Heavy oils commonly and water was injected into the Chateaurenard field
contain large quantities of asphaltenes, resins and naph- (France) as a pilot test. After two months of injection,
thenic acid that act as emulsifiers. Among these com- the oil production rate increased from 20 to 75 bpd30).
ponents, asphaltene generates more stable emulsions. The viscosity of emulsions varies with the hydro-
Solid-stabilized emulsions were first proposed in 1907 phobicity of the nanoparticles31). Also, the relative
by Pickering. Such emulsions have many advantages, viscosity of solid stabilized water-in-oil emulsions varies
and are widely used in the pharmaceutical and cosmetics with the solid concentration32). Investigation of the
industries, but rarely in petroleum industries (including application of nanoparticle-stabilized emulsions to
the EOR process). Solid particles (or nanoparticles in enhanced oil recovery indicated that the apparent vis-
the petroleum industry) may also be added to the con- cosity of water-in-oil emulsion decreased with increased
tinuous phase prior to emulsification to further stabilize salinity15). Study of the effects of Aerosil R7200,
water-in-oil and oil-in-water emulsions. These nano- Aerosil R972 and the mixture of Aerosil R7200 and
particles are adsorbed on the oil-water interface to form R972 on the rheological properties of nanoparticle sta-
a rigid monolayer on the surface of the droplet, resulting bilized emulsion showed that the viscosity of emulsions
in higher stability. This type of emulsion can be trans- decreased with higher Aerosil R972 concentration in
ported over greater distances than emulsions without oil-in-water emulsions33). Study of the rheological
solid particles14),15). The stability of emulsions con- properties and stability of water-in-oil emulsions stabi-
taining nanoparticles has been extensively studied16)∼18). lized by Aerosil R972 and Cloisite 20A indicated that
The rheological behavior of emulsions is the key the viscosity and droplet size of water-in-oil emulsions
characteristic in the successful design of an emulsion are influenced by the amount and type of nanoparticles,
flooding project. Rheological properties of emulsions volume of water fraction and aging time of emul-
and solid-stabilized emulsions are affected by many sion34),35).
parameters such as temperature, dispersed phase frac- However, very few studies have investigated the
tion, average droplet size, droplet size distribution, con- effects of emulsion and nanoparticle-stabilized emulsion
tinuous phase viscosity, nature and concentration of the on oil recovery and micromodel flooding. Most
emulsifying agents, solid concentration, conditions of researchers have used surfactant-stabilized emulsions
mixing, stirring time, mixing devices, aging time, shear but emulsion stabilized by surfactant is unstable at high
rate, pressure, etc.19)∼21). temperatures and high salinity, and has higher mobility
Reliable predictions of performance and hydrocarbon that results in lower system recovery4).
recovery are essential for planned implementation of The present study investigated the rheological prop-
emulsion flooding. Such estimates can be obtained erties of water-in-oil emulsions stabilized by nano-
particles in the absence of molecular surfactant. One bulk water phase and a bulk oil phase, separately. If
of the main objectives was to assess water-in-oil emul- the drops readily dispersed in the water phase and re-
sion flooding, and to better understand the impact of mained intact in the oil phase, the emulsion was the oil-
emulsion and nanoparticles on oil recovery and viscous in-water type and if the opposite the water-in-oil type.
fingering. Therefore, the ultimate goal of this study is 2. 3. Stability
to enhance the sweep efficiency of conventional emul- Emulsion stability was determined by the bottle test
sion flooding containing nanoparticles by the alternating method. Prepared emulsions were stored at 70 °C in
injection of emulsion and polymer. Viscosity mea- an oven. The volume of separated water was mea-
surements were carried out, and the effects of some sured.
important parameters such as the volume fraction of 2. 4. Droplet Size Distribution
water, type of solid particles, and solid concentration on Droplet size distributions of stabilized and non-
the viscosity of water-in-oil emulsions were investigated. stabilized water-in-oil emulsions were determined by a
Finally, the emulsion flooding process was visualized Laser Particle Sizer (ANALYSETTE 22, Fritsch, Idar-
utilizing the two-dimensional glass-etched micromodel. Oberstein, Germany).
2. 5. Viscosity Measurements
2. Experimental Section The viscosity of water, dyed water, crude oil, water-
in-oil emulsions (stabilized and non-stabilized) and
2. 1. Materials polymer were determined by steady shear measure-
All experiments were carried out using crude oil (de- ments using a Brookfield DV-III Ultra Programmable
gassed crude oil with free water). The API gravity of rheometer (Brookfield, Middleboro, MA, USA). This
the crude oil was 28.7°. Deionized water was used to rheometer has concentric cylinder geometry and is con-
make emulsions. The viscosity, density, and pH of the trolled by Rheocalc V3.2 software. In addition to the
deionized water at room temperature were 1.01 (cP), viscosity measurements, microscopic observations of
0.9978 (g/cm3) and 6.32, respectively. The viscosity the resulting emulsion were conducted using a polar-
of dyed water at room temperature was 1.06 (cP). ized light microscope (Eclipse TE2000-U, Nikon,
Two industrially used nanoparticles, NP-I (Cloisite Tokyo, Japan).
20A, Southern Clay Products, Gonzales, TX, USA) and 2. 6. Displacement Tests
NP-II (Aerosil R972, Degussa, Hanau-Wolfgang, The displacement tests were carried out at room tem-
Germany) were employed. NP-I is natural montmoril- perature and under atmospheric conditions. The
lonite modified with a quaternary ammonium salt. etched glass micromodel was used, as shown in Fig. 1.
NP-II is fumed silica, treated with DDS (dimethyl- Here, the black dots represent sand grains, and the
dichlorosilane). Both nanoparticles are hydrophobic. white areas represents the flow channels. Figure 2
The particle-oil-water contact angle (θow) of NP-I and demonstrates the macroscopic and microscopic images
NP-II are 92° and 114°, respectively. Conventional of the water (in blue) saturated micromodel. The pore
hydrolyzed polyacrylamide (HPAM), trade name of
FLOPAAM 3630S (SNF Floerger, Andrézieux, France)
with molecular weight of 20 million D and 30 % hydro-
lysis was used.
2. 2. Emulsion Preparations
Nanoparticles were added to the crude oil and soni-
cated with an ultrasonic laboratory processor (Up200H,
Hielscher, Teltow, Germany) for one hour to disperse Fig. 1 2-D Image of the Micromodel Pattern (not to scale)
aggregates. The amplitude and frequency of the ultra-
sonic treatment were 90 % (234 μm) and 0.8 (the de-
vice irradiates the sample at intervals of 0.8 sec ON and
0.2 sec OFF), respectively. The nanoparticle concen-
tration in the dispersion was 0.02, 0.05 and 0.1 by wt%.
Interfacial tension (IFT) between water and crude oil
was determined by Kruss k12. Subsequently, deion-
ized water was added to the system and dispersed with
a mechanical overhead stirrer (RW20 Digital, IKA,
Staufen, Germany). The emulsions were prepared
with three different water volume fractions (i.e., 20, 50,
80 vol%). Finally, the type of emulsion was deter-
mined using the drop test method and the microscope.
In the drop test, drops of the emulsion were added to a Fig. 2 Image of Water Saturated Micromodel
Parameter Value
Length [cm] 10
Width [cm] 3
Depth [cm] 0.01
Porosity [%] 38.96
Pore volume [cm3] 0.11688
Contact angle [°] 28 Fig. 3 IFT between Water and Crude Oil
rigid structures at the interfaces that can sterically Emulsions containing nanoparticles (NP-I and NP-II)
inhibit the coalescence of emulsion droplets. were more stable than the emulsions without nano-
Furthermore, the stability of solid-free and nano- particles. Therefore, the emulsion stability was
particle-stabilized emulsions decreased with higher increased by higher nanoparticle concentration. The
water volume fraction because repulsion between the adsorbed nanoparticle layer at the oil-water interface is
droplets decreased, which can intensify coalescence and not rigid at low concentrations of nanoparticles, and the
Ostwald ripening. The Young-Laplace equation (Eq. droplets were easily deformed. The adsorbed nano-
(2)) has proved this result39): particle layer at the interfaces is rigid at higher nano-
( (
1 1 particle concentrations, so the emulsion stability in-
∆P12 = ∆P1 − ∆P2 = 2γ ow − (2) creased.
r1 r2
The results showed the stability of nanoparticle stabi-
where ∆P12 is the difference in internal pressure between lized emulsion depended on the particle-oil-water con-
the droplets and γow is the interfacial tension. This tact angle (θow) value. Emulsions stabilized with NP-
equation reveals that the pressure is greater inside II were more stable than emulsions stabilized with NP-I
smaller than larger droplets. Therefore, larger water because the contact angle of NP-II is greater than that
droplet diameter associated with higher water volume of NP-I. Figure 6 shows that the separation of water
fraction decreased the emulsion stability. phase was slower in emulsion stabilized with NP-II than
Figure 5 indicates the bottle test result for water-in- in emulsion stabilized with NP-I.
oil emulsion with water volume fraction of 80 %.
Fig. 5 Bottle Test Results for Water-in-oil Emulsions with Water Volume Fraction of 80 %
Fig. 8●Droplet Size Distribution of Water-in-oil Emulsions Fig. 9 Rheological Behavior of the Crude Oil and Polymer
Containing 20 % Water Volume Fraction
Table 3 Results of Image Analysis of the Glass Micromodel with added nanoparticles further enhanced oil recovery,
Scenario No. RF [%] (average) Standard deviation because the nanoparticles increased the viscosity
and stability of emulsions. The high viscosity of
1 33.99 3.25
2 47.50 1.20
nanoparticle-stabilized emulsions modified the mobility
3 49.58 1.16 ratio during flooding. The micromodel experiments
4 45.31 0.86 showed that nanoparticle-stabilized emulsion/polymer/
5 56.94 0.25 water flooding reduced viscous fingering and increased
6 60.24 0.78 breakthrough time to optimize improved oil recovery.
7 63.28 0.28
Nomenclatures
approximately 34 % of the initial oil in place, and solid A : frequency factor [-]
Ea : activation energy [J/mol]
stabilized-emulsion/polymer/water flooding recovered RF : recovery factor [%]
an additional 30 % of the initial oil in place. Table 3 R2 : regression correlation coefficient [-]
demonstrates that the seventh stage (nanoparticle- R : gas constant [8.314 J/mol K]
stabilized emulsion/polymer/water flooding) achieved r : droplet radius [µm]
t h e h i g h e s t r e c ove r y, b e c a u s e t h e v i s c o s i t y o f Soi : initial oil saturation [%]
Sof : final oil saturation [%]
nanoparticle-stabilized emulsion is much higher than T : temperature [K]
that of crude oil and solid-free emulsion. In addition, <Greeks>
injection of polymer was injected into the micromodel θow : contact angle [°]
caused oil movement by piston-like displacement and © : viscosity [cP]
decreased viscous fingering effects. ∆P12 : difference in internal pressure between droplets [Psia]
γow : interfacial tension [mN/m]
Micromodel flooding tests demonstrated the success-
ful application of the glass micromodel for studying
enhanced oil recovery techniques. In our experiments, References
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