BALL MILL EMPTY HEIGHT MEASURMENT FOR CALCULATION OF % VOLUME

FILLING

CEMENT MILL PC/RC/04C DATE OF MEASURMENT: 09.03.2015

NO- 1
Shell I.D 4.00 m
Effective diameter 3.84 m
Length of 1st compartment 8.14 m
Total shell length 8.14 m
Mill dia 3.84 m
Cross section 11.58 m2
Cord Free
Free height length Filled area area
S no

m m m2 m2
1 2.53 3.64 3.49 8.09
2 2.55 3.63 3.42 8.17
3 2.55 3.63 3.42 8.17
4 2.55 3.63 3.42 8.17
5 2.54 3.63 3.45 8.13
6 2.52 3.65 3.52 8.06
7 2.54 3.63 3.45 8.13
8 2.55 3.63 3.42 8.17
9 2.54 3.63 3.45 8.13

Avg 2.54 3.63 3.45 8.13

% VOLUME

%
Filling Compt.
load
% (Tons)
30.12 132.0
29.49 129.3
29.49 129.3
29.49 129.3
29.81 130.7
30.43 133.4
29.81 130.7
29.49 129.3
29.81 130.7

29.77 130.50
 BALL MILL EMPTY HEIGHT MEASURMENT FOR CALCULATION OF % VOLUME
FILLING

CEMENT MILL PC/RC/04C DATE OF MEASURMENT: 09.03.2015

NO- 1
Shell I.D 4.00 m
Effective diameter 3.84 m
Length of 1st compartment 8.14 m
Total shell length 8.14 m
Mill dia 3.84 m
Cross section 11.58 m2
Cord Free
Free height length Filled area area
S no

m m m2 m2
1 2.51 3.65 3.56 8.02
2 2.52 3.65 3.52 8.06
3 2.54 3.63 3.45 8.13
4 2.53 3.64 3.49 8.09
5 2.53 3.64 3.49 8.09
6 2.53 3.64 3.49 8.09
7 2.52 3.65 3.52 8.06
8 2.54 3.63 3.45 8.13
9 2.61 3.58 3.20 8.38

Avg 2.54 3.64 3.46 8.12

% VOLUME

%
Filling Compt.
load
% (Tons)
30.75 134.8
30.43 133.4
29.81 130.7
30.12 132.0
30.12 132.0
30.12 132.0
30.43 133.4
29.81 130.7
27.62 121.1

29.91 131.12
 BALL MILL EMPTY HEIGHT MEASURMENT FOR CALCULATION OF % VOLUME
FILLING

CEMENT MILL PC/RC/04C DATE OF MEASURMENT: 09.01.2016

NO- 1
Shell I.D 4.00 m
Effective diameter 3.84 m
Length of 1st compartment 8.14 m
Total shell length 8.14 m
Mill dia 3.84 m
Cross section 11.58 m2
Cord Free
Free height length Filled area area
S no

m m m2 m2
1 2.62 3.58 3.16 8.42
2 2.53 3.64 3.49 8.09
3 2.52 3.65 3.52 8.06
4 2.53 3.64 3.49 8.09
5 2.51 3.65 3.56 8.02
6 2.51 3.65 3.56 8.02
7 2.50 3.66 3.60 7.98
8 2.49 3.67 3.63 7.95

Avg 2.53 3.64 3.50 8.08

% VOLUME

%
Filling Compt.
load
% (Tons)
27.31 119.7
30.12 132.0
30.43 133.4
30.12 132.0
30.75 134.8
30.75 134.8
31.07 136.2
31.38 137.6

30.24 132.57
 BALL MILL EMPTY HEIGHT MEASURMENT FOR CALCULATION OF % VOLUME
FILLING

CEMENT MILL PC/RC/04C DATE OF MEASURMENT: 09.01.2016

NO- 1
Shell I.D 4.00 m
Effective diameter 3.84 m
Length of 1st compartment 8.14 m
Total shell length 8.14 m
Mill dia 3.84 m
Cross section 11.58 m2
Cord Free
Free height length Filled area area
S no

m m m2 m2
1 3.10 3.03 1.57 10.01
2 3.09 3.05 1.61 9.97
3 3.09 3.05 1.60 9.98
4 3.08 3.07 1.64 9.94
5 3.11 3.02 1.55 10.03
6
7
8

Avg 3.09 3.04 1.59 9.99

% VOLUME

%
Filling Compt.
load
% (Tons)
13.54 59.4 1150 1130 1030 1103 1995.00
13.89 60.9 1130 1100 1040 1090 1995.00
13.81 60.5 1130 1100 1050 1093 1995.00
14.16 62.1 1120 1090 1030 1080 1995.00
13.37 58.6 1130 1120 1080 1110 1995.00

13.75 60.29
3.10
3.09
3.09
3.08
3.11
 BALL MILL EMPTY HEIGHT MEASURMENT FOR CALCULATION OF % VOLUME
FILLING

CEMENT MILL PC/RC/04C DATE OF MEASURMENT: 09.01.2016

NO- 1
Shell I.D 4.00 m
Effective diameter 3.84 m
Length of 1st compartment 8.14 m
Total shell length 8.14 m
Mill dia 3.84 m
Cross section 11.58 m2
Cord Free
Free height length Filled area area
S no

m m m2 m2
1 2.99 3.20 1.92 9.66
2 2.94 3.26 2.07 9.51
3 2.93 3.27 2.11 9.47
4 2.93 3.27 2.11 9.48
5 2.93 3.26 2.10 9.48
6 2.94 3.25 2.06 9.53

Avg 2.94 3.25 2.06 9.52

1 CM-1 stopped on 08-05-2019 at 3.00a.m,polycom profile build up works and ball mill segrgation works.
2 Grinding media dropped and segrigation started with local manpower
3 Grinding media segrigation and loading completed on 18th May 19 0.00hrs
4 10MT 20mm new grinding media top up done.+03MT grinding media added on 15.05.19
5 Approx 30MT deshaped grinding media removed in segrigation.
6 CM-1 started at 14th May 2019 -5.30a.m
7 Basic gap setting done at 28mm
8 02MT grinding media added in CM-1@20-07-2019
% VOLUME

Mill Dia 4
Mill Length 8.88
Effective dia 3.84
Effective length 8.1
Empty Height 2.91
Volume loading 17.77 % Formula
% Tonnage 77.53 Tonnage
Filling Compt.
load
% (Tons)
16.59 72.7
17.91 78.5
18.21 79.8
18.18 79.7
18.11 79.4
17.75 77.8

17.79 78.00

l mill segrgation works.

15.05.19
H/D * 112.5-125

H - Empty Height

D- Effective dia.
CM-1 Empty height-24.05.19
Mill Dia 4 mts
Mill Length 8.88 mts
Effective dia 3.84 mts
Effective length 8.1 mts
Empty Height 2.91 mts
Volume loading 17.77 %
Tonnage 77.5 MT
20mm 40 MT
17mm 38 MT

CM-2 Empty height-10.04.19

Mill Dia 4 mts
Mill Length 8.88 mts
Effective dia 3.84 mts
Effective length 8.1 mts
Empty Height 2.90 mts
Volume loading 18.10 %
Tonnage 78.9 MT
20mm 40 MT
17mm 39 MT