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MODEL F4OSE

Serice Manual

G888-

IMPORTANT:Fill in pertinent information on page 2 for future reference.


MODEL F4OSE
Job Speciftcation Sheet

Job Specification Sheet............................"......................................."..............".............."....."........""...."......"...........3

Timer Operation.........,............,............."............................"................".............."..........."........................................4

Master Programming Mode Flow Chart........................,.......".........."......................................,...............................7

Master Programming Mode...................."..............."..".....,...".............."...................................................................9

F3O/F4O Timer Assembfy..........~.........."......"........"......."..,..................................................................."...............".13

314" Brass Paddie Meter Assembly. . . ~. . . . . ~. . . . . . . . . . . . . . . . . . . . . . . ......................."... "...... ....." ......."........... ".."".........".....14

1" Brass Paddle Meter Assembly.....,........."...."......................."....."....."...................................................."............15

1 1/2" Brass Paddie Meter Assemb!y.................,..,......"...............................................,........................................16

3/4", 1", or 1 1/2" Paddle Whee! Meter Cap Assembfy.........~.........."...".."..........".."............"...."..............................17

F3OSE/F4OSE Wiffn9 Oiagrafn~....................................."........................................................................................18

f roubleshooting - Timer.,......."............................"....".."..."..".................".."....."..."......."......................................."...19

Service Assemb!ies.........~............................."..............................."..............................."........"..............................19

IMPORTANT PLEASE REA.D:


The information~ specifications and illustrations in this manual are based on the latest inforfnab~on
available at the time of prinffng~"The
manufacturer reserves the right to make changes at any time without notice.
This manual is intended as a ~guidefor servfce of the valve only. System installation requires Informa-
tion from a number of suppliers not known at
the time of manufacture. This product should be installed by a plumbing professionaf"
This unit is designed to be installed on potsble water systems onfy.
This product must be installed in compliance with all state and municipal plumbing and electrical
codes. Permits may be required at the time of
installation.
If daytime operating pressure exceeds 80 psi, nighttime pressures may exceed pressure limits. A
pressure reducing valve must be installed.
Do not install the unit where temperatures may drop below 32oF (Doc) or above 125oF (52oC).

temperatures.
Do not strfke the valve or any of the components.
Warranty of this product extends to manufacturing defects. Misapplication of this product may result
in faifure to properly condition water, or
damage to product.
A prefilfer should be used on instalfations in which free solids are present.
In some applications local municipalities treat water with Chloramines. High Chloramlne levels may
damage valve components.
Correct and constant voltage must be supplied to the control valve to maintain proper function.

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MODEL F4OSE
Job Specijication Sheet

Please Circle and/or Fill in the Appropriate Data for Future Reference:

Programming Mode:

Volume Remaining ~Gallons ____________


Liters ~ Cubic Meters

Regeneration Time Delayed __________________~


AM or PM Or Immediate

Regeneration Day Override (A) Off or Every _________ Days

Master Programming Mode:

Display Format (U) 1. U.S. Gallons 2. Liter 3. Cubic Meters

Regeneration Type (T) 1. Time Clock 2. Meter Immediate 3. Meter Delayed

Regeneration Cycle Step #1 Minutes

Regeneration Cycle Step #2 Off or Minutes

Regeneration Cycle Step #3 Off or Minutes

Regeneration Cycie Step #4 Off or ___________Minutes

Regeneration Cycle Step #5 Off or ________________


Minutes

Flow Meter Pulses (F) ~ ______________~


PUises

Valve Type (0) F3O, F40

Line Frequency 50 Hz or 60 Hz

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MODEL F4OSE
Timer Operation

As treated water is used, the Volume Remaining display counts down (in gallons) from a maximum value to zero or

(-). Once this occurs a regeneration cycle initiates immediately or delayed to the set Regeneration Time. Water

flow through the valve is indicated by the f!ashin~gF!ow Dot Indicator.

Time Of Day

Ins&vice

Flow
Tank #1 in service
P.M.

Set Time of Day

When the valve is In Service, press either the Set Up or Set Down button once to adjust the Time Of Day by one

digit Press and hold to adjust by several digits.

Start an Extra Regeneration Cycle

Press the Extra Regeneration button to start an extra regeneration tonight. Press and hold the Extra Regeneration

button for 5 seconds to start an Extra Regeneration immediately.

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MODEL F4OSE
Timer Operati'on

2.
^ -
Set Control Progr8mming
1. Press and hold both the Set Up and Set Down buttons for 5 seconds.

Set the Treated Water Capacity. Using the Set Up or Set Down buttons, set the amount of treated water to
flow through the unit before a regeneration is required.

3. Press the Extra Regeneration button.

4. Set the Regeneration Time. use the Set Up or Set Down buttons to set the desired time of day for
regeneration to occur.

5. Press the Extra Regeneration button.

6. Set Regeneration Day Override~Use the Set Up or Set Down buttons to set the maxim~umnumber of days
before a regeneration cycle must occur.

7. Press the Extra Regeneration button to exit the program.*

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MODEL F4OSE
Timer Operation

Irnmed!ate Regeneration Valves With Days -Between Regeneration Override Set


When the vaIve reaches its set Days Since Regeneration Override va!ue, a regeneration cyc!e int !ates immediate!y

This event occurs regardiess of the Vo!ume Remaining disp!ay having reached zero ga!ions.

De!ayed Regeneration waives With Days Between Regeneration Override Set


When the vaive reaches it~sset Days Since Regeneration Override value, a regeneration cyc!e initiates at the preset
regeneration time. This event occurs regard!ess of the Volume Remaining disp!ay having reached zero ga!!ons.

Contro! Operation During Regeneration


During regeneration, the contro! disp!ays a specia! regeneration disp!ay. in this disp!ay, the contro! shows the current

regeneration step nu~mber the va!ve is advancing to, or has reached, and the time remaining in that step. The step

num~berthat disp!ays finshes until the va!ve comp!etes driving to this regeneration step position. Once aH regenera-
tion steps are comp!ete the va!ve returns to service and resumes normal operation.

Examp!e:

Less Than 6 Minutes Service /o . _ o / Fllow


Remain~ing in Regen / /- -!f,!f /
Step #1 Progrem [o ' ' o / P.M.

Pressing the Extra Cyc!e button during a regeneration cyc!e immed!ate!y advances the va!ve to the next cyc!e step

position and resumes norma! step timing.

Contro! Operation During Programming


The contro! on!y enters the Program Mode with the valve in service. Whtie in the Program Mode, the contfo! contin-

ues to operate norma!!y monitoring water usage and keeping a!! disp!ays up to date. Control programming is stored

in memory permanent!y, eliminating the need for battery backup power.

Controi Operation During A Power Fai!ure

During a power fai!ure a!! contro! disp!ays and programming are stored for use upon power re-app!icafion. The

contro! retains these va!ues for years, if necessary, without !oss. The control is fully inoperative and any ca!!s for

regeneration are de!ayed. Upon reapp!ication of power, the contro! resumes norma! operation from the point that it

was interrupted. An indication that a power outage has occurred is an inaccurate Time Of Day disp!ay.

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MODEL F4OSE
Master Programming Mode Flow Chart

With Time of Day display set to 12:01 P.M., push and hold
^ |I - Program button for ~5seconds.

NOTE:

1. Set Tim~eof Day display to 12:01 P.M. Display Format


Example:US/Gallons (U-1] = Default
2. Press and hold the Set Up and Metric/Liters [U-2]
Set Down buttons for 5 seconds~ Metric/meter3 [U-4]

3. Press the Extra Cycle button once


per display until all displays are viewed Regeneration Type
and normal operation is resumed. Example:Timeclock Delayed [7-1]~
Meter immediate [7G2]
4. Option setting displays may be changed
Meter Delayed [78831= Default
as required by pressing either the
Set Up or Set Down button.
5. Depending on current programming, Volume Remaining

certain displays will not be able to Example:833 gaHo ns before regeneration [833] = Default
N~OTE: Wilt not be viewed if Regeneration Type is [7-1].
be viewed or set.
6. Reference the programming instructions
for a complete list of available settings.
Regeneration Time
Example:2 o'clock A.M~ regeneration time [2:00] = Default
NOTE: Will not be viewed if Regeneration Type is f7--2].

Regeneration Day Override


Example:Cancel setting [AOFF] = Default
Regenerate every 3 days [A-3]

Regeneration Cycle Step #1 Programming


Example:10 minute Backwash [1-10] = Default
60 minute Bn.ne Draw/Slow Rinse,
Upflow Brine Draw First [1860]

Regeneration Cycle Step #2 Programming


Example~ :60 minute Brine Draw/Slow Rinse [2.60] = Default
10 minute Back Wash, Upflow Brine
Draw First [2 ~10]
Filter - 0 minute Skip Cycle [28801

CAUTION: Before entering Master Programming, please contact your locaI professional water dealer.
_______________________________________________________________________________
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MODEL F4OSE
Master Pogramming Mode Flow Chart

H Regeneration Cycle Step #3 Programming


Example:1O minute Rapid Rinse Downffow &
Filter, Upflow Brine Draw First [3-10] = Default

~Regeneration Cycle Step #4 Programming


Example:12 minute Brine Tank Refill, Downffaw
& Upflow Brine Draw First {4-12] = Default
Filter - Cancel Setting (4OFF]

HI Regeneration Cycle Step #5 Programming


Example:Cancel Setting [5OFF] = Default

Flow Meter Pulses


Example: Ffofmf 3/4" Meter (US Format) (F-20] = Default

[
Pietro! 3/4" Meter (Metric Format) [F-5.3]
Pietro! 1" Meter (US ~Format) [F--8]
Flotrofl" Meter (Metric Format) [F-2.1]
Fiotroi 1-1/2" Meter (US Format) [F-4]
Pietro! 1-1/2" Meter (Metric Format) [Fl~l]
Pietro! 1" & 1-1/2" Infifle Meter (US Format) [FSO.0]
Ffotroil" & 1-1/2" Inline Meter (Metric Format) [F21.1]

m Valve Type
Exampfe:Single Tank Operation (0-1] = Default
Twin Tank Operation (0-2]

Tank in Service
Example:Unit #1 in Service [o-Ul]
Unit #2 in Service (o-U2]
NOTE: Above setting is viewed only when Valve Type is [0-2].

Line Frequency
Exampfe:6OHz Line Frequency [LF6O] = Default
Example:50 Hz Line Frequency [LF5O]

Master Programming Mode Is exited, Normal Operation is resumed.

CAUTION:Before entering Master Programming, please contact your local professional water dealer.

Page 8
MODEL F4OSE
Master Programming Mode

Re

Step 1 - Backw
Step 2 - Brine/I

When the Master Programming Mode is entered all available option setting displays may be viewed and set
as needed. Depending on current option settings, some displays cannot be viewed or set.
Entering Master Programming Mode
Set the Time Of Day display to 12:O1 P.M. Press and hold the Set Up and Set Down buttons together until the
Program Dot turns on (about 5 seconds). Depending on current option settings some displays cannot be
viewed or set.

~Exitin~g
Master Programming M~ode
Press the Extra Cycle button once per d!splay until all are viewed. The Program Mode is exited and normal
operation resumes~
Resetting Permanent Programming Memory
There are two ways to reset the timer:
a. Press and hold the Set Up and Set Down buttons for 25 seconds until the Time Of Day display resets to
12:00 P.M~Al! option settings are reset to default values. Control programming must be reset as necessary~
b. Press and hold the Extra Cycle button while appiying power. Release the Extra Cycle button. When the
timer powers up, "P3.O' (the software version) wilt be dlspiayed for 2 seconds on the LED display.
1. Display Format (Display Code U)
Press the Extra Cycle button. This display is used to set the desired display format. This option setting is
identified by the "U" in the first digit. There are two possible settings:
US Format uses gallons for volume with a 12 hour timekeeping format. Regeneration timing is in minutes. Use
the Set Up and Set Down buttons to adjust this value.

Example: [U - - I]
Metric Format uses liters for volume and a 24 hour timekeeping form~at. Regeneration timing is in tenths of
minutes. Use the Set Up and Set Down buttons to adjust this value

Example: [~U- - 21
Cubic Metric Format uses cubic meters for volume and a 24 hour timekeeping format. Regeneration timing in
tenths of minutes. Use the Set Up and Set Down buttons to adjust this value.

Example: [U - - 4]

CAUTION: Before entering Master Progr~amming, please contact your local professional water dealer.

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MODEL F4OSE
Master Programming Mode____________________________________

2. Regeneration Type (Display Code 7)


Pressthe Extra Cycle button. Use this display to set the Regeneration Type. This option setting is identified
by the number "7" in the first digit. There are three possible settings:
Timeclock Delayed
The control determines the day that a reg~enerationis required by the Regeneration Day Override setting (A).
Once this day is reached, a regeneration cycle starts at the set Regeneration Time.
NOTE: The display will alternate between the "Time of Day' and "Days to Regeneration" when Tlme-
clock Delayed is selected.
Example: [7 - - I]
Meter immediate
The control determines that regeneration is required when the available volume of treated water drops to
zero. Regeneration begins immediately.
Example: [7 - - 2] This setting is typicaily used on the Twin Tank Controi Valves.
Meter Delayed
The control determines th~
at regeneration is required when the available volume of treated water drops to
zero. Regeneration begins immediateiy at the set regeneration time. Use the Set Up and Set Down buttons
to adjust this value.
Example: [7 - - 3]
3. Volume Remaining (No Display Code)
Press the Extra Cycle button. Use this dispiay to set the amount of water (gailorts/liters/cubic meters) that
can be treated by the unit before a regeneration cycie is required. With Meter Delayed Regeneration Type
set, it is necessary for the programmer to determine a reserve capacity and subtract that value from the
caicuiated fuil capacity of the unit.~This display cannot be viewed with Timeclock Regeneration Type set.
Use the ,SetUp and Set Down buttons to adjust this vaiue.
Range = fl 0.0 - t60.0 = 10,000 - 60,000 gallons
Range = tlO.0 - t60.0 = 10,000 - 60,000 liters
Range = tlO.0 - t60.0 = 10,000 - 60,000 cubic meters
4. Regeneration Time (Clook Display Without a Flashing Colon)
Press the Extra Cycle button. The next display that appears is the option setting for Regeneration Time.
It is identified by a clock dispiay without a flashing colon. Set the desired time of day that a regeneration may
occur. This display cannot be viewed with Meter Immediate Regeneration Type set. Use the Set Up and
Set Down buttons to adjust this value~.
Range = Anytime
Example: 2 oclock A~M. Regeneration Time - [ 2: 0 0] (A.M. Indicator Dot On)

CAUTION: Before entering Master Programming, please contact your local professional water dealer.

Page 10

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