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Application of Relevance Vector Machine and Survival Probability To Machine
Application of Relevance Vector Machine and Survival Probability To Machine
Application of Relevance Vector Machine and Survival Probability To Machine
a r t i c l e i n f o a b s t r a c t
Keywords: Condition monitoring (CM) of machines health or industrial components and systems that can detect,
Machine prognostics classify and predict the impending faults is critical in reducing operating and maintenance cost. Many
Survival probability papers have reported the valuable models and methods of prognostic systems. However, it was rarely
Relevance vector machine found the papers deal with censored data, which was common in machine condition monitoring practice.
Censored data
This work deals with development of machine degradation assessment system that utilizes censored and
Uncensored data
complete data collected from CM routine. Relevance vector machine (RVM) is selected as intelligent sys-
tem then trained by input data obtained from run-to-failure bearing data and target vectors of survival
probability estimated by Kaplan–Meier (KM) and probability density function estimators. After validation
process, RVM is employed to predict survival probability of individual unit of machine component. The
plausibility of the proposed method is shown by applying the proposed method to bearing degradation
data in predicting survival probability of individual unit.
Ó 2010 Elsevier Ltd. All rights reserved.
0957-4174/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.eswa.2010.08.049
A. Widodo, B.-S. Yang / Expert Systems with Applications 38 (2011) 2592–2599 2593
prognostics and health management (PHM) were reported, e.g. by work deals with survival analysis to estimate the remaining useful
Jardine, Anderson, and Mann (1987, 1989) and Mazucchi and Soyer life (RUL) of machine components. So we draw a random sample of
(1989). Effects-based prognostics approach uses degradation mea- these machine components, put them into test, collect and perform
sures to perform a prognostics prediction. These degradation analysis of the data then make the inference among them. This
measures are scalar or vector quantities that numerically represent work employs KM and PDF estimators to generate survival proba-
the current ability of the system to perform its designated func- bility as target vectors of our prognostics system.
tions properly. This technique is similar to data-driven technique KM estimator also known as product-limit estimator of the sur-
in the prognostics literature study. Data-driven method was popu- vivor function is non-parametric estimator (Kaplan & Meier, 1958),
lar technique of prognostics; however, it usually requires a large which uses intervals starting death times. The standard formula of
amount of data to reach high accuracy and good performance of this survivor function is given by
RUL estimation. In this case, the techniques of time series analysis k
Y nj dj
have been performed to predict the future state of machines based b
SðtÞ ¼ ð1Þ
on previous state. The examples of research works of machine j¼1
nj
prognostics that used data-driven technique were conducted by
Yang and Widodo (2008), Tran, Yang, Oh, and Tan (2008) and Niu Since, by construction, there are nj units which are survive just
and Yang (2009). before tj and dj failed occurring at tj, the probability that an unit
In the case of expert system and intelligent techniques applied failures between time interval and tj is estimated by dj/nj. Thus,
in prognostic system, artificial neural network (ANN) is one of pop- the probability of units surviving through [tj, tj + 1] is estimated
ular methods. ANN learns from example and aim to capture the by (nj dj)/nj. The only influence of the censored data is in the
relationship among data. The remaining problem of ANN is that computation of the number of units, nj, which are survive just be-
the reasoning between their decisions is not always evident but fore tj. If a censored survival time occurs simultaneously with one
nevertheless, they are a feasible tool for practical problem and eas- or more unit failure, then the censored survival time is taken to oc-
ier than to build mathematical models describing system’s physic cur immediately after the failure time.
(Vachtsevanos, Lewis, Roemer, Hess, & Wu, 2006). ANN was re- In the case of complete failure data, we adapt the previous work
ported as tool for prognostics system by many researchers (Gebra- done in Heng et al. (2008), that means the machine components
eel, Lawley, Liu, & Parmeshwaran, 2004; Huang et al., 2007; Shao & have reached failure when removed from the machine, the survi-
Nezu, 2000; Tse & Atherton, 1999; Wen & Zhang, 2004. Another vor function is calculated by
methods were reported using support vector machine (Yang & 1; 0 6 t þ k < T
b
Sðt þ kÞ ¼ ð2Þ
Widodo, 2008), regression tree and neuro-fuzzy (Tran et al., 0; tþk>T
2008, Tran, Yang, & Tan, 2009), and Dempster–Shafer regression
(Niu & Yang, 2009). where T is failure time.
This paper contributes an intelligent machine prognostics sys- Data set considered as censored if the machine components
tem based on probability estimation of CM data of historical units have not reached the failure threshold when removed from the
when some data were censored and not undergo failure. This situ- machine. In this work, the standard formula of KM estimator was
ation commonly occurs in practice when preventive replacements modified to produce cumulative survival probability for individ-
are conducted, while the units under study are still operated. ual/unit machine components that is given by
Moreover, CM data is considered to be integrated with reliability 8
< 1;
06tþk<L
analysis to enable prognostic system that is longer-range system. b Q
Sðt þ kÞ ¼ nj dj
; tþk>L ð3Þ
The censored data of historical units usually rare to be considered : nj
L6t j 6tþk
as prognostic input data and it has also not been fully utilized.
Whereas this phenomenon is very common in the practice that where L denotes the last observed survival time of the unit machine
the system does not contain of only single unit but a population component.
of units. Therefore, the relation between CM data and actual sur- Note that we use the last observed survival time L of each cen-
vival state of the assets need to be deduced. sored unit as the starting time, rather than time 0, to compute
This work complements intelligent prognostics system of the appropriate training target survival probabilities.
previous work done by Heng, Tan, & Mathew (2008) and utilizes PDF is employed to estimate the survivor function of each unit j
relevance vector machine (RVM) for prediction the survival which derived from CM data Yj(t) at time t. In this case, the esti-
probability of units under study. The training inputs for RVM were mated survival probability is successive multiplication of probabil-
generated from simulation and experimental bearing defect degra- ity of units that have survived preceding intervals having condition
dation data that involves censored data. Target vectors were sur- indices higher than the observed index of item j but lower than the
vival probability that was obtained from survival analysis by threshold, this is given by
using Kaplan–Meier (KM) and probability density function (PDF) R Y threshold
estimators. Y
k
y
f ðyjt þ dkÞdy
b
Sðt þ dkÞ ¼ Ri;tþdk
1 ð4Þ
j¼1 yi;tþdk
f ðyjt þ dkÞdy
2. Theoretical background
where d is time interval.
2.1. Survival analysis Finally, the target vectors of training are mean of survival prob-
ability obtained by above methods.
Survival analysis is the name for a collection of statistical tech-
niques used to describe and quantify time to event data. In survival 2.2. Relevance vector machine (RVM)
analysis, we use the term ‘failure’ to define the occurrence of the
event of interest and the term ‘survival time’ to specify the length RVM is a Bayesian form representing a generalized linear model
of time taken for failure to occur. Situations where survival analy- of identical functional form of support vector machine (SVM). It
sis have been used include prognostics of life time machine com- differs with SVM in the case of solution which provides probabilis-
ponents, time from diagnosis to death in clinical trial, duration of tic interpretation of its outputs (Tipping, 2000). RVM evades the
industrial dispute, time from infection to disease onset, etc. Our complexity by producing models which have both a structure
2594 A. Widodo, B.-S. Yang / Expert Systems with Applications 38 (2011) 2592–2599
and a parameterization process that, together, are appropriate to tions for a new data are then made according to integration out
the information content of the data. As a supervised learning, the weights to obtain the marginal likelihood for the
RVM starts with a set of data inputs fxgNn¼1 and their corresponding hyperparametes
target vectors ftgNn¼1 . The aim is to learn a model of the dependency Z
of the target vectors on the inputs in order to make accurate pre- pðtja; r2 Þ ¼ pðtjw; r2 ÞpðwjaÞdw ¼ ð2pÞN=2 jB1 þ UA1 UT j1=2
diction of t for unseen value of x. Typically, the predictions are
1
based on a function y(x) defined over the input space, and learning exp tT ðB1 þ UA1 UT Þ1 t ð14Þ
the process of inferring the parameter of this function. In the con- 2
text of SVM, this function takes form
X
N 3. Methodology
yðxÞ ¼ wi Kðx; xi Þ þ w0 ð5Þ
1
The machine degradation assessment methodology is depicted
where w = {w1, w2, . . . , wN} is weight vectors, w0 is bias and K(x, xi) is in Fig. 1 which employs CM data of j units machines that obtained
a kernel function. from CM routine. Feature calculation is performed to obtain good
RVM seeks to predict target t for any query of x according to features that represent clear progressive degradation of machine.
When we deal with multi-features, feature extraction should be
t ¼ yðxÞ þ en ð6Þ
performed to map the calculated features from high dimensional
where en are independents samples from noise process with mean 0 space onto lower dimensional space. We can employ unsupervised
and variance r2. learning techniques such as principal or independent component
The likelihood of data set can be written as analysis and self-organizing map for feature extraction. One
dimensional feature may be obtained by unsupervised learning
1
pðtjw; r2 Þ ¼ ð2pr2 ÞN2 exp 2 kt Uwk2 ð7Þ from which the survival probability is calculated. Survival proba-
2r
bility is then estimated by KM and PDF estimators as target vectors
where U is the N (N + 1) design matrix with Unm = {1, K(xi, x1), for RVM training and validation. Good validation process is mea-
K(xi, x2), . . . , K(xi, xN)}T. sured by root-mean-square error (RMSE) that the lower the better
Maximum likelihood estimation of w and r2 in Eq. (7) often re- of validation process, and correlation (R). One or more CM data
sults overfitting. Therefore, Tipping (2001) recommended imposi- from individual unit can be used to test the performance of RVM
tion of some prior constraints on the parameters w by adding a model after validation. The weights obtained from validation pro-
complexity to the likelihood or error function. This a priori infor- cess are saved and then used for testing the ability of RVM based
mation controls the generalization ability of the learning process. machine degradation assessment.
Typically, new higher-level parameters are used to constrain an ex-
plicit zero-mean Gaussian prior probability distribution over the CM data of j Target Training RVM and
weights unit machines vectors validation
Y
N
Feature calculation Survival probability Yes No
pðwjaÞ ¼ N wi j0; a1
i ð8Þ and extraction estimation Good (?)
i¼0
1 1 1
0.8 0.8 0.8
0.6 0.6 0.6
0.4 0.4 0.4
Amplitude
Amplitude
Amplitude
0.2 0.2 0.2
0 0 0
-0.2 -0.2 -0.2
-0.4 -0.4 -0.4
-0.6 -0.6 -0.6
-0.8 -0.8 -0.8
-1 -1 -1
0 1 2 3 4 5 0 1 2 3 4 5 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Time [s] Time [s] Time [s]
14 12 1.8
11 1.7
12
10 1.6
Entropy Estimation
9 1.5
10
Kurtosis
8 1.4
Peak
8 7 1.3
6 1.2
6
5 1.1
4 1
4
3 0.9
2 2 0.8
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Time-step Time-step Time-step
Fig. 4. Peak, kurtosis and entropy estimation of simulated defective bearing signal.
(a) (b) 30
Dataset 1
Dataset 10
Dataset 39
25
Quantization Error (QE)
20
15
10
5
0 10 20 30 40 50 60 70 80
Time step
Fig. 5. (a) Feature extraction by PCA and (b) presentation of QE obtained from different dataset.
4. Application on machine degradation rotating speed 100 rpm and sampling frequency 5 kHz. Fig. 2(a)
shows the simulated time domain signal of bearing with outer-race
The proposed method is validated by using simulation data of defect. This signal was converted to frequency domain using fast-
bearing defect degradation and real data obtained from experi- Fourier transform (FFT) as shown in Fig. 2(b). This figure presents
mental work. In the simulation, we developed vibration CM data that the spectrum was dominated by high-frequency resonant sig-
that represents defect propagation of rolling element bearing by nals. To separate the bearing fault frequency signal from these
Matlab program. The properties of rolling element bearing in the dominant signals, the vibration signals were band-pass filtered
simulation were as follows: pitch diameter of 23 mm, number of and rectified. Fig. 2(c) depicts the peaks were detected at
rolling elements of 9; roller diameter of 8 mm and contact angle 4.88 Hz, which closely matched with the calculated outer-race
of 0°. We conducted bearing outer-race defect simulation under fault frequency as indicated in the top of figure.
2596 A. Widodo, B.-S. Yang / Expert Systems with Applications 38 (2011) 2592–2599
0.9
0.8
0.7
Survival probability
0.6
0.5
0.4
0.3
RMSE =2.73e-6
0.2 R = 0.98
0.1
0 5 10 15 20 25 30 35 40 45 50
Measurement points
1.4
1.2
0.8
QE
Fig. 6. Bearing test rig and sensor placement illustration (Qiu et al., 2006). 0.6
0.4
80
Data No. 1-Bearing 3 0.2
Actual
Data No. 2-Bearing 1
70 Prediction (kernel width = 5e-5)
Data No. 3-Bearing 3 0 Prediction (kernel width = 2.5e-5)
Predcition (kernel width = 2.5e-6)
60 -0.2
Kurtosis of vibration
0 10 20 30 40 50 60 70 80 90 100
Measurement points
50
Fig. 9. Overfitting prediction of simulation data.
Threshold
40
30
Table 1
Performance of RVM testing w.r.t. kernel-width using bearing simulation data.
20
Kernel-width RMSE R
4.5 1
0.7
3
Survival probability
0.6
2.5
QE
0.5
2
0.4
1.5
0.3
1
0.2
0.5
0.1 Prediction (kernel width = 0.5)
Prediction (kernel width = 1e-1)
0
0 10 20 30 40 50 60 70 80 90 100 110 0
0 100 200 300 400 500 600 700
Measurement points
Measurement points
Fig. 10. Bearing defect degradation of dataset No. 30.
Fig. 13. Overfit prediction of experimental bearing data.
1.2 Table 2
Performance of RVM testing w.r.t. kernel-width experiment bearing data.
Overfitting
1 Kernel-width RMSE R
0.5 28.427 0.25
0.1 8.046 0.31
Survival probability
0.8
0.01 0.906 0.47
0.001 0.146 0.88
0.0001 0.044 0.98
0.6 0.00001 0.011 0.99
0.4
50
X: 98
0.2 Y: 0.1308 45 X: 692
Actual Predicted failure time Y: 46
Threshold
Prediction (kernel width =5e-6 ) 40
0
0 10 20 30 40 50 60 70 80 90 100 35
Kurtosis of vibration
Measurement points
30
Fig. 11. RVM prediction of bearing defect degradation dataset No. 30.
25
20
1
15
0.9
10
0.8
5
Survival probability
0.3
The experimental data was also generated from bearing test rig
0.2 that able to produce run-to-failure data. These data was down-
0.1 Actual loaded from Prognostics Center of Excellence (PCoE) through prog-
Prediction nostic data repository contributed by Intelligent Maintenance
0 System (IMS), University of Cincinnati (Lee, Qiu, Yu, Lin, & Rexnord,
0 20 40 60 80 100 120 140 160 180
Measurement points 2007). Bearing test rig consists of four bearings that were installed
on one shaft as presented in Fig. 6. The rotation speed of shaft was
Fig. 12. Validation of SVM training with kurtosis of vibration experimental data. kept constantly at 2000 rpm and a radial load of 6000 lb was added
to the shaft and bearings through spring mechanism. The bearings
ing and the remaining for testing the system. In training datasets, used were Rexnord ZA-115 double row bearings that have 16 roll-
we imposed 1/3 of training data which are censored data. The tar- ers at each row, a pitch diameter of 2.815 in., roller diameter of
get vectors for training process were obtained from KM and PDF 0.311 in., and a tapered contact angle of 15.17°. The vibration sig-
estimators. nals were acquired by eight accelerometers from PCB 353B33
2598 A. Widodo, B.-S. Yang / Expert Systems with Applications 38 (2011) 2592–2599
Survival probability
The collected vibration data were 12 complete failure datasets
with different failure time and four datasets regarded as normal 0.6
5. Result and discussion kernel-width gave serious overfit prediction of survival probability
of RVM testing. The complete results of RVM testing performance
In the case of simulation data, we trained RVM using inputs is summarized in Table 2. The best RVM testing performance was
from QE of 36 CM bearing degradation data and target vectors ob- reached at kernel-width 1.0 105 with RMSE and R are 0.01 and
tained by KM and PDF estimators. In RVM training, we employed 0.99, respectively. In addition, selection of kernel-width that lower
Gaussian kernel and performed 2-fold cross-validation for obtain- than 1.0 105 effected high error and low correlation of survival
ing proper kernel-width parameter (c). We searched kernel-width probability.
value in the range of {5 104, 2.5 104, . . . , 2.5 106} to obtain Fig. 14 shows the individual bearing data that used for testing
optimized RVM training process. The validation process is shown the validated RVM. This data was no involved in training RVM
in Fig. 8 with acceptable RMSE and R are 2.73 106 and 0.98, and reached failure time at ta = 692. RVM based survival probabil-
respectively. ity prediction is depicted in Fig. 15 and predicts the failure time at
The effect of improper kernel-width parameter is presented in tp = 664. The maximum amplitude of kurtosis of vibration data
Fig. 9 that shows overfitting phenomenon in prediction of survival reached threshold at t = 692 is matched with the decreasing of sur-
probability of bearing data. In addition, Table 1 informs the perfor- vival probability, S = 0, that represent failure condition of bearing
mance of testing process after RVM validation with respect to ker- under study. The plausibility of the prediction can be shown from
nel-width. In our work, kernel-width values was studied in the the accuracy given by
range of {5 104, 2.5 104, . . . , 2.5 106} while higher and
jt a tp j 692 664
lower from this range gave serious overfitting. The overfit predic- Accuracy ¼ 1 100% ¼ 1 100%
ta 692
tion of survival probability resulted over prediction as depicted
in Fig. 9. Kernel-width obtained from cross-validation was ¼ 95:9%
5 106. Fig. 15 also presents overfit prediction at the early measure-
Fig. 10 shows the testing data for validated RVM obtained from ment points, but this case does not significantly decrease the prog-
QE of bearing dataset No. 30. The actual failure time is located at nostics meaning because the machine still in normal condition.
ta = 100. RVM prediction is presented in Fig. 11 which gives good
prediction of failure time at tp = 98. At early measurement points,
6. Conclusion
there is still having overfit prediction, however, it does not signif-
icantly reduce the meaning of prognostics because the bearing still
This paper presents the study of machine degradation assess-
in normal condition. The accuracy of prediction can be simply cal-
ment based on RVM and survival probability. RVM was trained
culated as
by simulation and experimental CM data including censored data
to obtain good prognostics model. Target vectors were generated
jt a t p j 100 98
Accuracy ¼ 1 100% ¼ 1 100% by KM and PDF estimators which represent survival probability
ta 100
of the population of machines being studied. RVM has been exper-
¼ 98:0%
imented and validated by simulation and experimental data, and
In the case of experimental data, RVM was trained by 700 data they have resulted plausible performance of failure time predic-
points of kurtosis of CM vibration data that represent run-to-fail- tion. Overfit prediction emerged at the early measurement points
ure data. In this case, we also employed Gaussian kernel and per- of both simulation and experimental data. However, it might be
formed 4-fold cross-validation for obtaining proper kernel-width acceptable and still gives prognostics meaning. Result deduced
parameter (c). We searched kernel-width value in the range of from simulation and experimental data is plausible to be a ma-
{0.5, 0.1, . . . , 5 106} to obtain optimized RVM training process. chine degradation assessment model.
The validation process is shown in Fig. 12 with plausible RMSE
and R are 1.29 106 and 0.99, respectively Acknowledgement
Improper kernel-width selection leads to overfitting phenome-
non as presented in Fig. 13. In this case, selection of relatively high This work was supported by the Brain Korea (BK) 21 project.
A. Widodo, B.-S. Yang / Expert Systems with Applications 38 (2011) 2592–2599 2599
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