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500 LPH Milk Processing Plant (Ayush Bansal)
500 LPH Milk Processing Plant (Ayush Bansal)
201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org
Date:- 02-09-2019
To,
Mr. Kapil Bagga
New Delhi
Dear Sir,
We are thank you for showing the interest in our company and product, let I
introduce our company, we “VieMilk Engineering” is the leading Manufacture
and Service provider of Milk Processing i.e. Milk Pasteurization, Flavoured Milk,
Ghee, Paneer, Curd Making Plant and other Dairy Machinery or Equipment.
We are in the business of setup a new dairy processing plant by providing the
fabrication, erection and commissioning of complete milk plant; we are serving
the industry since 2007.
As per your requirement we are pleased to submit our most competitive offer
for “Milk Processing Plant” for your reference and favourable discussion.
Should there be any clarification please feel free to get in touch with us and
we shall be pleased to clarify any doubt what so ever.
Awaiting your valuable order
Thanking You
Yours Truly,
VIEMILK ENGINEERING
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org
Sub: Quotation for Supply, Erection and Commissioning of
5000Ltrs/Day Milk Processing Plant.
Dear Sir,
At the outset we thank you very much for your inquiry and are pleased to enclose
here with our techno-commercial competitive proposal, as one of the leading
designers, Manufacturers and suppliers of dairy equipment’s and refrigeration
services. Our proposal consists of technical specification of the equipment’s and
services proposed by us more specifically and we would like to offer few comments
as follows:-
We would consider in our quotation the capacity of milk processing 500 LPH
with incoming temperature of milk 30 Deg C. & the milk pasteurizer capacity
500Ltrs/hour.
The refrigeration system design in such way to handle 600 Liters of Milk per
Hour.
For the hot water services we have proposed you hot water generation system
section comprising of Diesel fire steam boiler of 200Kg/hour capacity with
the required accessories and hot water piping with insulation.
We have not proposed you the substation arrangement and are advised to make
the provision of the same at your end.
The important things is you have to check following and includes suitably when
you compute the cost of your proposed project.
1. The availability of LT/HT Supply from electricity board and its
arrangements.
2. The availability of water supply, its analysis and storage arrangements.
3. Laboratory place of testing of milk.
4. Single phase elect Supply in build in gas well as the drainage & effluent
arrangements.
5. The normal cleaning chemicals and others consumable as normally requires
in dairy.
We takes this opportunity to inform you that we are the one of the professionally
managed company started by technocrats after acquiring the experience for more
than 15 years in the field of designing, manufacturing and project execution with
various milk industries / A1QL.
We are very much keen in associating with your up-coming projects and look
forward for the pleasure of receiving your valued order.
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org
1. Main power and earthling connection to our control panel with proper earthling to D.G. sets
and control panel and change over switch etc.
2. All necessary civil work including foundation of machineries plastering of insulation, Boiler
making and breaking of walls and supports. Details regarding civil foundation equipment will
be provided by customer.
3. Water and electricity required for erection, testing and commissioning of equipment would be
made available to us free of charge.
4. All excess material will be taken back after commissioning of the plant.
5. Any statutory approval from the government agency should be arranged by the customer.
6. All necessary wash points in dairy required plumbing work with makeup water and drain
connection where it is required.
7. Any other requirements and machineries/ material/ services which is not including in presents
cope of supply.
8. Customer should arrange the lockable room for our erection crew at site while doing the
installation and commissioning work.
9. Any other machinery which you are going to purchase should be made available in time.
Otherwise our erection people become ideal.
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org
DESIGN BASIS & ASSUMPTIONS
# PLANT CAPACITY:
Capacity of the milk processing Plant will be 500 LPH considering morning milk
collection 3 hours & Evening milk collection 3 hour. So @5,000Ltr Milk
comfortably pasteurised per day.
# ELECTRICAL REQUIREMENT:
We will provide the Equipment layout drawing after receiving of the Order, tentative
area required 2400 Ft with minimum 15 ft height.
# MANPOWER REQUIRED:
Well experienced plant operator, Quality control technician & unskilled worker
required to be depute before commissioning of the plant & machine Y.
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org
TECHNICAL SPECIFICATION
Reception Section
SS Weighing Bowl
SS weighing bowl fabricated out of 2mm thick SS 304 sheet without let valve
lifting arrangement
Weighing scale
Electronic plat form type weighing scale with LED display for weighing of milk on
reception
SS Dump Tank
The dump tank will be fabricated out of 2mm thick SS 304 sheet without cover.
The tank will have a gentle slope towards the outlet which be terminated at a 2
way valve.
The stainless steel milk transfer pump will be of sanitary design as per dairy
standard. The TEFC drive motor on415V3phase will be fitted with stainless steel
shroud with louvers for air cooling and suitable arrangement for cable
Connection
Inline Filter
Plate Chiller
The plate heat exchanger is suitable to chill milk from a temperature of 35deg.c to
4deg.c. The plates of the heat exchanger will be made of SS 304 and will be
compressed between the frame plate and pressure plate. The frame and pressure
plate will be made of mild steel and cladded with SS sheet.
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org
The storage tank will be Horizontal in design. The inner shell will be made of SS
304 and the outer shell will be made of SS sheet. The inner shell will be insulated
with 100 mm thermocole. The bottom of the tank will have a gentle slope towards
the outlet. The tank will be mounted on adjustable ball feet. The storage tank will
be complete with the following accessories.SS man way, SS no foam inlet ,Light
glass assembly, sight glass assembly, two way out let valve, sampling cock, SS
vertical agitator & driven by a suitable motor, MS ladder, Thermometer
The stainless steel milk transfer pump will be of sanitary design as per dairy
standard. The TEFC drive motor on 415V 3phase will be fitted with stainless steel
shroud with louvers for air cooling and suitable arrangement for cable Connection.
Design Parameter:
Functional requirement:
This will be used for pasteurization of milk subsequently chilling it. Scope of
Supply
Balance tank: The 150ltr capacity balance tank will be fabricated from 2mm
thick SS 304sheet.The tank will be provided with cover, float, outlet and adjustable
SS ball feet
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org
Milk pump: The SS feed pump will be of sanitary design as per dairy standard
suitable for above PHE. Flow controller: SS flow control device is required to
manually regulate the required flow rate. The flow controller will be of sanitary
design.
Heat Exchanger: The plates will be made from ss304 and will be of sanitary
design. All the milk contact and exterior surfaces will be easily accessible or readily
removable for cleaning and inspection.
Gaskets: The gasket will be sanitary type and the material will be food grade and
be non-toxic, fat resistant, non-absorbent and will have smooth surface.
Holding Section: It will be designed for continuous holding of the product for at
least 16 second at the pasteurization temperature. The holding section will be
external tubular type.
Supporting Frame: The supporting frame for the plate pack will be of a self
supporting design made of mild steel and cladded with stainless steel and provided
with a manually operated SS tightening device.
PACKING SECTION
Pouch Filling Machine
The machine will be suitable to pack milk into polythene pouches 200/500 ML,
The machine will be mechanical type.
Milk Transfer Pump
The stainless steel milk transfer pump will be of sanitary design as per dairy
standard. The TEFC drive motor on415V3phase will be fitted with stainless steel
shroud with louvers for air cooling and suitable arrangement for cable Connection
01 Milk Reception
Electricals As Required
For the complete supplies including motor control
panel and industrial cabling and support
Shall include LT Panel and MCC panels for process and
utilities section.
To operate all the motors panel shall be in sheet metal.
3.5 All the electrical will be of standard make. 01 150000 1,50,000.00
Price Summary
Milk Reception 08,30,000.00
Milk Process Section 12,85,000.00
Utility Section 11,15,000.00
Paneer Section 04,22,600.00
Pipe Line Insulation 90,000.00
Plant Installation 01,50,000.00
Total Amount Rs. 38,92,600.00
7. Delivery: Equipments will be supplied within 30-45 days after getting technically
clear and commercially firm order together Rs. 50% of the order valve as advance.
9. Order Cancellation: Once order place order cannot be canceled without prior written
concurrence. If canceled advance will be not refund.