SURSAGAR DAIRY

WADHWAN
HAZARD ANALYSIS

DOC. No: SSD-FSP- 05 Issue No. 01 1 JAN 2019 Page 1 of 14

MARKET MILK
PRP/
STEP INGREDIENT DETAIL OF POTENSIAL HAZARD ASSEMENT SIGNIFICANT / CONTROL
TYPES OF MEASURE
NUMB /PROCESSING FOOD SAFETY CONTROLS FOR THE HAZARDS NON
HAZARDS
ER STEP HAZARDS IDENTIFED OCCUR SEVE RISK SIGNIFICANT
PRP CM
ANCE RITY RATING

Glass pieces 1 5 5 Non-Significant

Hair 2 4 8 Non-Significant
Supplier to provide milk after filtering
Hay (purchase control) 5 1 5 Non-Significant
Physical PRP
Stones 2 1 2 Non-Significant
Fly 1 3 3 Non-Significant
Jewellary parts etc 1 5 5 Non-Significant
Cleaning residues 3 1 3 Non-Significant
Pesticides residues 5 1 5 Non-Significant
Milk found to contain chemical hazard
Chemical Veterinary drugs residues consider as adulterants and it will be 2 1 2 Non-Significant PRP
RAW MILK
1 RECEIVING Allergens rejected 2 5 10 Non-Significant
Preservatives 2 3 6 Non-Significant
Coliform 5 5 25 Significant
E.coli 5 5 25 Significant
Salmonella & shigela Milk received is immediately chilled to 5 5 25 Significant
retard the microbial growth. and
S. Auerus pasteurized 5 5 25 Significant
Biological Yeast & mould 5 5 25 Significant PRP
Anaerobic spore formers Use of clean utensils, vessels, 5 5 25 Significant
unloading pipe and tankers
Listeria monocytogens 5 5 25 Significant
Other microbes 5 5 25 Significant

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 SURSAGAR DAIRY
WADHWAN
HAZARD ANALYSIS

DOC. No: SSD-FSP- 05 Issue No. 01 1 JAN 2019 Page 2 of 14

PRP/
STEP INGREDIENT DETAIL OF POTENSIAL HAZARD ASSEMENT SIGNIFICANT / CONTROL
TYPES OF MEASURE
NUMB /PROCESSING FOOD SAFETY CONTROLS FOR THE HAZARDS NON
HAZARDS
ER STEP HAZARDS IDENTIFED OCCUR SEVE RISK SIGNIFICANT
PRP CM
ANCE RITY RATING
Filtration of milk before unloading to
Hair, dust, beaker, plunger
Physical reduce hazard to acceptable level 1 3 3 Non- significant PRP
breakage parts etc
Chemical No hazards
SAMPLING
Milk received is immediately chilled to
retard the microbial growth. and
Biological Other microbes 5 5 25 Significant PRP
pasteurized

Physical
2 WEIGHING Chemical No Hazards
Biological
Physical Gaskets parts Effective maintenance of gaskets 1 4 4 Non-Significant PRP
Effective C.I.P of tankers and
Chemical Cleaning residues unloading pipe to avoid contamination 1 5 5 Non-Significant PRP

Coliform 5 5 25 Significant
E.coli 5 5 25 Significant
TANKER Salmonella & shigela 5 5 25 Significant
3
UNLOADING
S. Auerus 5 5 25 Significant
Immediately unload tanker to reduce
Biological Yeast & mould 5 5 25 Significant
microbial growth
Anaerobic spore formers 5 5 25 Significant
Listeria monocytogens 5 5 25 Significant
PRP
Other microbes 5 5 25 Significant

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 SURSAGAR DAIRY
WADHWAN
HAZARD ANALYSIS

DOC. No: SSD-FSP- 05 Issue No. 01 1 JAN 2019 Page 3 of 14

PRP/
STEP INGREDIENT DETAIL OF POTENSIAL HAZARD ASSEMENT SIGNIFICANT / CONTROL
TYPES OF MEASURE
NUMB /PROCESSING FOOD SAFETY CONTROLS FOR THE HAZARDS NON
HAZARDS
ER STEP HAZARDS IDENTIFED OCCUR SEVE RISK SIGNIFICANT
PRP CM
ANCE RITY RATING

Physical No Hazards

4 DEAERATION Chemical Cleaning residues EffectiveC.I.P of deaeration tank 1 5 5 Non-Significant PRP

Biological No Hazards
Glass 3 5 15 Significant
Hair 4 4 16 Significant
Hay 4 3 12 Non-Significant
Filtration reduce hazard to acceptable CM
Physical Stones 2 4 8 Non-Significant
level
Fly 1 4 4 Non-Significant
Jewellary parts etc 1 5 5 Non-Significant

Chemical Cleaning residues Effective C.I.P. of filter 1 5 5 Non-Significant PRP

5 FILTERATION Coliform 5 5 25 Significant
E.coli 5 5 25 Significant PRP
Salmonella & Shigela 5 5 25 Significant
S. Auerus Maintaining a temperature of ≤5°C by 5 5 25 Significant
Biological
Yeast & mould quick processing 5 5 25 Significant
Anaerobic spore formers 5 5 25 Significant
Listeria monocytogens 5 5 25 Significant
Other microbes 5 5 25 Significant

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 SURSAGAR DAIRY
WADHWAN
HAZARD ANALYSIS

DOC. No: SSD-FSP- 05 Issue No. 01 1 JAN 2019 Page 4 of 14

PRP/
STEP INGREDIENT DETAIL OF POTENSIAL HAZARD ASSEMENT SIGNIFICANT / CONTROL
TYPES OF MEASURE
NUMB /PROCESSING FOOD SAFETY CONTROLS FOR THE HAZARDS NON
HAZARDS
ER STEP HAZARDS IDENTIFED OCCUR SEVE RISK SIGNIFICANT
PRP CM
ANCE RITY RATING

Physical No Hazards

Chemical Cleaning residues Effective C.I.P. of chiller 1 5 5 Non-Significant PRP

Coliform 5 5 25 Significant
E.coli 5 5 25 Significant
6 CHILLING Salmonella & Shigela 5 5 25 Significant
S. Auerus Maintaining a temperature of milk 5 5 25 Significant
Biological CM
Yeast & mould ≤ 5°C 5 5 25 Significant
Anaerobic spore formers 5 5 25 Significant
Listeria monocytogens 5 5 25 Significant
Other microbes 5 5 25 Significant
Physical No Hazards
Chemical Cleaning residues Effective C.I.P. of storage tanks. 1 5 5 Non-Significant PRP
Coliform 5 5 25 Significant
E.coli 5 5 25 Significant PRP
RAW MILK Salmonella & Shigela 5 5 25 Significant
7
STORAGE S. Auerus 5 5 25 Significant
Maintaining a temperature of milk
Biological Yeast & mould ≤ 5°C 5 5 25 Significant
Anaerobic spore formers 5 5 25 Significant
Listeria monocytogens 5 5 25 Significant
Other microbes 5 5 25 Significant

PREPARED & CHECKED BY APPROVED BY

 SURSAGAR DAIRY
WADHWAN
HAZARD ANALYSIS

DOC. No: SSD-FSP- 05 Issue No. 01 1 JAN 2019 Page 5 of 14

PRP/
STEP INGREDIENT DETAIL OF POTENSIAL HAZARD ASSEMENT SIGNIFICANT / CONTROL
TYPES OF MEASURE
NUMB /PROCESSING FOOD SAFETY CONTROLS FOR THE HAZARDS NON
HAZARDS
ER STEP HAZARDS IDENTIFED OCCUR SEVE RISK SIGNIFICANT
PRP CM
ANCE RITY RATING
Physical
Foreign matters Product being filtered by cyclone filter 1 3 3 Non-Significant PRP
Chemical Cleaning residues Effective C.I.P. of balance tank. 1 5 5 Non-Significant PRP
Coliform 5 5 25 Significant
E.coli 5 5 25 Significant
FLOW Salmonella & Shigela 5 5 25 Significant
8
BALANCING S. Auerus 5 5 25 Significant
Continuously processing of milk
Biological
Yeast & mould without holding into balance tank 5 5 25 Significant
Anaerobic spore formers 5 5 25 Significant
Listeria monocytogens 5 5 25 Significant PRP
Other microbes 5 5 25 Significant
Physical Physical No Hazard
Chemical Cleaning residues Effective C.I.P. of regeneration section 1 5 5 Non-Significant PRP
Coliform 5 5 25 Significant
E.coli 5 5 25 Significant PRP
REGENERATI Salmonella & Shigela 5 5 25 Significant
9
ON 3 Continuously processing of milk
S. Auerus 5 5 25 Significant
Biological without holding into regeneration
Yeast & mould section 5 5 25 Significant
Anaerobic spore formers 5 5 25 Significant
Listeria monocytogens 5 5 25 Significant
Other microbes 5 5 25 Significant

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 SURSAGAR DAIRY
WADHWAN
HAZARD ANALYSIS

DOC. No: SSD-FSP- 05 Issue No. 01 1 JAN 2019 Page 6 of 14

PRP/
STEP INGREDIENT DETAIL OF POTENSIAL HAZARD ASSEMENT SIGNIFICANT / CONTROL
TYPES OF MEASURE
NUMB /PROCESSING FOOD SAFETY CONTROLS FOR THE HAZARDS NON
HAZARDS
ER STEP HAZARDS IDENTIFED OCCUR SEVE RISK SIGNIFICANT
PRP CM
ANCE RITY RATING
Filtration reduce hazard to acceptable
Physical Foreign matter 3 5 15 Non -significant PRP
level
Chemical Cleaning residues Effective C.I.P. of cyclone filter 1 5 5 Non-Significant PRP
Coliform 5 5 25 Significant
CYCLONE E.coli 5 5 25 Significant
10 FILTERATION Salmonella & Shigela 5 5 25 Significant
S. Auerus Maintaining a temperature of below 5 5 25 Significant
Biological PRP
5°C by quick processing
Yeast & mould 5 5 25 Significant
Anaerobic spore formers 5 5 25 Significant
Listeria monocytogens 5 5 25 Significant
Other microbes 5 5 25 Significant
Physical No Hazard
Chemical Cleaning residues Effective C.I.P. of separator 1 5 5 Non-Significant PRP
Coliform 5 5 25 Significant
E.coli 5 5 25 Significant
CLARIFICATI
11 ON/SEPARATI Salmonella & Shigela 5 5 25 Significant
ON S. Auerus Continuously processing of milk 5 5 25 Significant
Biological
Yeast & mould without holding 5 5 25 Significant
Anaerobic spore formers 5 5 25 Significant
Listeria monocytogens 5 5 25 Significant PRP
Other microbes 5 5 25 Significant

PREPARED & CHECKED BY APPROVED BY

 SURSAGAR DAIRY
WADHWAN
HAZARD ANALYSIS

DOC. No: SSD-FSP- 05 Issue No. 01 1 JAN 2019 Page 7 of 14

PRP/
STEP INGREDIENT DETAIL OF POTENSIAL HAZARD ASSEMENT SIGNIFICANT / CONTROL
TYPES OF MEASURE
NUMB /PROCESSING FOOD SAFETY CONTROLS FOR THE HAZARDS NON
HAZARDS
ER STEP HAZARDS IDENTIFED OCCUR SEVE RISK SIGNIFICANT
PRP CM
ANCE RITY RATING
Physical No Hazard

Chemical Cleaning residues Effective C.I.P. of regeneration section 1 5 5 Non-Significant PRP

Coliform 5 5 25 Significant
E.coli 5 5 25 Significant
REGENERATI Salmonella & Shigela 5 5 25 Significant
12
ON 2
S. Auerus Continuously processing of milk 5 5 25 Significant
Biological
Yeast & mould without holding 5 5 25 Significant
Anaerobic spore formers 5 5 25 Significant
Listeria monocytogens 5 5 25 Significant PRP
Other microbes 5 5 25 Significant
Physical No hazard
Chemical Cleaning residues Effective C.I.P. of Homogenizer 1 5 5 Non-Significant PRP
Coliform 5 5 25 Significant
E.coli 5 5 25 Significant PRP
HOMOGENIZA Salmonella & Shigela 5 5 25 Significant
13
TION S. Auerus 5 5 25 Significant
Continuously processing of milk
Biological
Yeast & mould without holding 5 5 25 Significant
Anaerobic spore formers 5 5 25 Significant
Listeria monocytogens 5 5 25 Significant
Other microbes 5 5 25 Significant

PREPARED & CHECKED BY APPROVED BY

 SURSAGAR DAIRY
WADHWAN
HAZARD ANALYSIS

DOC. No: SSD-FSP- 05 Issue No. 01 1 JAN 2019 Page 8 of 14

PRP/
STEP INGREDIENT DETAIL OF POTENSIAL HAZARD ASSEMENT SIGNIFICANT / CONTROL
TYPES OF MEASURE
NUMB /PROCESSING FOOD SAFETY CONTROLS FOR THE HAZARDS NON
HAZARDS
ER STEP HAZARDS IDENTIFED OCCUR SEVE RISK SIGNIFICANT
PRP CM
ANCE RITY RATING
Physical No Hazard
Chemical Cleaning residues Effective C.I.P. of regeneration section 1 5 5 Non-Significant PRP
Coliform 5 5 25 Significant
E.coli 5 5 25 Significant
Salmonella & Shigela 5 5 25 Significant PRP
REGENERATI
14
ON 1 S. Auerus 5 5 25 Significant
Proper cleaning and sterilization of
Biological
Yeast & mould regeneration section 5 5 25 Significant
Anaerobic spore formers 5 5 25 Significant
Listeria monocytogens 5 5 25 Significant
Other microbes 5 5 25 Significant
Physical No Hazards
Chemical Cleaning residues Effective C.I.P. of pasteurizer 1 5 5 Non-Significant PRP
Coliform 5 5 25 Significant
E.coli 5 5 25 Significant
Salmonella & Shigela Effective heating to kill pathogens and 5 5 25 Significant
PASTEURIZAT
15 other spoilage causing microbes
ION S. Auerus 5 5 25 Significant
Biological CM
Yeast & mould 5 5 25 Significant
FDV operates in case of lower
Anaerobic spore formers pasteurization temperature i.e. < 750C 5 5 25 Significant
Listeria monocytogens 5 5 25 Significant
Other microbes 5 5 25 Significant

PREPARED & CHECKED BY APPROVED BY

 SURSAGAR DAIRY
WADHWAN
HAZARD ANALYSIS

DOC. No: SSD-FSP- 05 Issue No. 01 1 JAN 2019 Page 9 of 14

PRP/
STEP INGREDIENT DETAIL OF POTENSIAL HAZARD ASSEMENT SIGNIFICANT / CONTROL
TYPES OF MEASURE
NUMB /PROCESSING FOOD SAFETY CONTROLS FOR THE HAZARDS NON
HAZARDS
ER STEP HAZARDS IDENTIFED OCCUR SEVE RISK SIGNIFICANT
PRP CM
ANCE RITY RATING

Physical No Hazards

16 CHILLING Chemical Cleaning residues Effective C.I.P. of chiller 1 5 5 Non-Significant PRP

Maintaining a temperature of milk

Biological Microbial growth 5 5 25 Non-Significant CM
≤5°C

Physical No Hazards

PASTEURIZED Effective C.I.P of pasteurized milk

Chemical Cleaning residues 1 5 5 Non-Significant PRP
17 MILK storage tank
STORAGE
Negligible microbial Temperature of milk is maintained to
Biological 5 1 5 Non-Significant PRP
growth retard the microbial growth.

Physical No Hazards

Chemical Cleaning residues Effective C.I.P. of balancing tank 1 5 5 Non-Significant PRP

18 BALANCING

Negligible microbial Temperature of milk is maintained to

Biological 5 1 5 Non-Significant PRP
growth retard the microbial growth.

PREPARED & CHECKED BY APPROVED BY

 SURSAGAR DAIRY
WADHWAN
HAZARD ANALYSIS

DOC. No: SSD-FSP- 05 Issue No. 01 1 JAN 2019 Page 10 of 14

PRP/
STEP INGREDIENT DETAIL OF POTENSIAL HAZARD ASSEMENT SIGNIFICANT / CONTROL
TYPES OF MEASURE
NUMB /PROCESSING FOOD SAFETY CONTROLS FOR THE HAZARDS NON
HAZARDS
ER STEP HAZARDS IDENTIFED OCCUR SEVE RISK SIGNIFICANT
PRP CM
ANCE RITY RATING

Physical No Hazards

CHILLING Chemical Cleaning residues Effective C.I.P. of chiller 1 5 5 Non-Significant PRP

19 BEFORE
PACKING
Negligible microbial Temperature of milk is maintained to
Biological 5 5 25 Non-Significant CM
growth retard the microbial growth.

Filtration reduce hazard to acceptable

Physical Foreign matter 3 5 15 Significant CM
level

20 FILTERATION Chemical Cleaning residues Effective C.I.P. of filter 1 5 5 Non-Significant PRP

Negligible microbial Temperature of milk is maintained to

Biological 5 1 5 Non-Significant PRP
growth retard the microbial growth.

Physical No Hazards

PREPACK Chemical Cleaning residues Effective C.I.P. of balance tank 1 5 5 Non-Significant PRP
21 MACHINE
BALANCING
Negligible microbial Temperature of milk is maintained to
Biological 5 1 10 Non-Significant PRP
growth retard the microbial growth.

PREPARED & CHECKED BY APPROVED BY

 SURSAGAR DAIRY
WADHWAN
HAZARD ANALYSIS

DOC. No: SSD-FSP- 05 Issue No. 01 1 JAN 2019 Page 11 of 14

PRP/
STEP INGREDIENT DETAIL OF POTENSIAL HAZARD ASSEMENT SIGNIFICANT / CONTROL
TYPES OF MEASURE
NUMB /PROCESSING FOOD SAFETY CONTROLS FOR THE HAZARDS NON
HAZARDS
ER STEP HAZARDS IDENTIFED OCCUR SEVE RISK SIGNIFICANT
PRP CM
ANCE RITY RATING

Physical No hazard
PACKING
MATERIAL Chemical No hazard
STERILIZATION
Biological Other microbes Film Sterilization by UV light 1 5 5 Non-Significant PRP

Filtration reduce hazard to acceptable

Physical Foreign matter 3 5 15 Significant CM
level
FINAL
22 Chemical Cleaning residues Effective C.I.P. of nylon filter 1 5 5 Non-Significant PRP
FILTERATION
Negligible microbial Temperature of milk is maintained to
Biological 5 1 5 Non-Significant PRP
growth retard the microbial growth.
Physical No Hazards

Effective C.I.P. of pouch packing

POUCH Chemical Cleaning residues 1 5 5 Non-Significant PRP
23 machine.
PACKING
Negligible microbial UV light in milk packaging machine
Biological 5 1 5 Non-Significant PRP
growth ensures sterilization of milk film

Effective cleaning of crate and visual Non-

Physical Foreign matter 1 5 5 PRP
inspection Significant
24 CRATING Chemical No Hazard

Biological No Hazards

PREPARED & CHECKED BY APPROVED BY

 SURSAGAR DAIRY
WADHWAN
HAZARD ANALYSIS

DOC. No: SSD-FSP- 05 Issue No. 01 1 JAN 2019 Page 12 of 14

PRP/
STEP INGREDIENT DETAIL OF POTENSIAL HAZARD ASSEMENT SIGNIFICANT / CONTROL
TYPES OF MEASURE
NUMB /PROCESSING FOOD SAFETY CONTROLS FOR THE HAZARDS NON
HAZARDS
ER STEP HAZARDS IDENTIFED OCCUR SEVE RISK SIGNIFICANT
PRP CM
ANCE RITY RATING

Physical No Hazards
STORAGE IN
Chemical No Hazards
25 COLD
STORAGE
Temperature of milk is maintained to
Biological Microbial growth 3 5 15 Significant CM
retard the microbial growth.
Physical
26 SORTING Chemical No Hazards
Biological
Physical No Hazards
POUCH WASH Chemical No Hazards
WITH
27
CHILLED Temperature of chilled water is
WATER Negligible microbial
Biological maintained to retard the microbial 2 4 8 Non-Significant PRP
growth
growth.
G.M.P. in place , dump tank is covered
Hair 3 3 9 Non-Significant PRP
with proper filter
Physical Cutting blade Dump tank is covered with proper filter 2 5 10 Non-Significant PRP
CUTTING IN Polyfilm Dump tank is covered with proper filter 3 4 12 Non-Significant PRP
28
DUMP TANK
Chemical Cleaning residues Effective C.I.P. of dump tank. 1 5 5 Non-Significant PRP
Ensure proper cutting at desired
Biological Microbial growth 2 4 8 Non-Significant PRP
frequency

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 SURSAGAR DAIRY
WADHWAN
HAZARD ANALYSIS

DOC. No: SSD-FSP- 05 Issue No. 01 1 JAN 2019 Page 13 of 14

PRP/
STEP INGREDIENT DETAIL OF POTENSIAL HAZARD ASSEMENT SIGNIFICANT / CONTROL
TYPES OF MEASURE
NUMB /PROCESSING FOOD SAFETY CONTROLS FOR THE HAZARDS NON
HAZARDS
ER STEP HAZARDS IDENTIFED OCCUR SEVE RISK SIGNIFICANT
PRP CM
ANCE RITY RATING
Hair 3 3 9 Non-Significant CM
Product being filtered by SS filter
Physical Cutting blade 2 5 10 Non-Significant
&.in- line filter for removing hazards
Polyfilm 4 4 16 Significant
29 FILTERATION
Chemical Cleaning residues Effective C.I.P. of filter 1 5 5 Non-Significant PRP

Biological No Hazards

Physical No Hazards

30 CHILLING Chemical Cleaning residue Effective C.I.P. of chiller 1 5 5 Non-Significant PRP

Temperature of milk is maintained to
Biological Microbial growth 1 5 5 Non-Significant PRP
retard the microbial growth.

Physical No Hazards

Effective C.I.P of pasteurized milk

RINSE MILK Chemical Cleaning residues 1 5 5 Non-Significant PRP
31 storage tank
STORAGE
Temperature of milk is maintained to
Biological Microbial growth 1 5 5 Non-Significant PRP
retard the microbial growth.

Physical

32 LOADING Chemical No Hazards

Biological

PREPARED & CHECKED BY APPROVED BY

 SURSAGAR DAIRY
WADHWAN
HAZARD ANALYSIS

DOC. No: SSD-FSP- 05 Issue No. 01 1 JAN 2019 Page 14 of 14

PRP/
STEP INGREDIENT DETAIL OF POTENSIAL HAZARD ASSEMENT SIGNIFICANT / CONTROL
TYPES OF MEASURE
NUMB /PROCESSING FOOD SAFETY CONTROLS FOR THE HAZARDS NON
HAZARDS
ER STEP HAZARDS IDENTIFED OCCUR SEVE RISK SIGNIFICANT
PRP CM
ANCE RITY RATING
Physical No Hazards
33 DISPATCH Chemical No Hazards
Negligible microbial Temperature of milk is maintained to
Biological 1 5 5 Non-Significant PRP
growth retard the microbial growth.
NOTE: * Foreign matter includes glass pieces, hair, hay, stones, fly, jewellary parts, dirt, dust, etc.
* Pathogenic bacteria includes Coliforms, E.Coli, Salmonella & Shigella, S. Auerus, Yeast & Mold, Listeria Monocytogenes, Other Microbes

PREPARED & CHECKED BY APPROVED BY