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SPE 106402 Oilfield Surfactants Improve Recovery by Imbibition
SPE 106402 Oilfield Surfactants Improve Recovery by Imbibition
Copyright 2007, Society of Petroleum Engineers water-wet state in order to produce additional oil via spontaneous
This paper was prepared for presentation at the 2007 SPE International Symposium on Oilfield imbibition. The significance of spontaneous imbibition as a recovery
Chemistry held in Houston, Texas, U.S.A., 28 February–2 March 2007. mechanism was first recognized for the naturally fractured Spraberry
field of west Texas in the early 1950s.1 Oil recovery by spontaneous
This paper was selected for presentation by an SPE Program Committee following review of 2
information contained in an abstract submitted by the author(s). Contents of the paper, as imbibition from the Spraberry field is still being promoted.
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to Surfactants have been used to alter the rock surface to a more
correction by the author(s). The material, as presented, does not necessarily reflect any water-wet state in order to promote imbibition of water into the matrix.
position of the Society of Petroleum Engineers, its officers, or members. Papers presented at 3
SPE meetings are subject to publication review by Editorial Committees of the Society of Craig showed that surfactants could alter the rock surface from oil-wet
Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper to surfactant-wet, thus allowing oil to be displaced from the pores.
for commercial purposes without the written consent of the Society of Petroleum Engineers is 4
Stone et al. improved oil recovery by altering the rock surface to oil-
prohibited. Permission to reproduce in print is restricted to an abstract of not more than 300 5
words; illustrations may not be copied. The abstract must contain conspicuous wet. Spinler et al. and Austad and coworkers have reported extensive
acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O. laboratory research on improved oil recovery from carbonate cores by
Box 833836, Richardson, Texas 75083-3836 U.S.A., fax 01-972-952-9435. 6–8
imbibition of cationic and nonionic surfactant solutions. The
surfactant interacts with and removes the adsorbed organic materials
Abstract from the rock surface, which then becomes water-wet, and imbibition is
9
Most carbonate reservoirs are naturally fractured and typically enhanced. Chen et al. reported the use of a nonionic surfactant to
produce less than 10% OOIP during primary recovery. Spontaneous stimulate oil wells in the San Andres reservoir of the Yates field. The
imbibition is an important oil recovery mechanism from these types of average oil-production rate for one well increased from 35 to 67 barrels
reservoirs. In some situations, imbibition of water can be promoted by per day for an incremental 17,000 barrels of oil at the time of
chemical stimulation with surfactants to alter the reservoir wettability publication. Improved recovery was ascribed to altering the wettability
toward water-wetness such that oil is expelled at an economic rate of the rock surface and/or gravity segregation of oil and water between
10
from the rock matrix into fractures. Here, we investigated the use of the fracture and the matrix. Hirasaki and Zhang have proposed the
chemicals to modify the wettability of reservoir rock to a more water- use of anionic surfactant with sodium carbonate. At a high pH, the
wet state in order to produce additional oil via imbibition. Five carbonate ion is the potential determinant and reverses the charge of
chemicals that effectively improved water-wetness were used in the the carbonate surface so that the problem of adsorption is mitigated.
imbibition tests: two nonionic surfactants Tomadol T91-8 and Pluronic Previous laboratory work conducted by Correlations Company
L-64, two anionic surfactants Rhodacal A-246L and Rhodapex CD 128, demonstrated that altering the wettability of core samples from the
and an amphoteric surfactant Mirataine CB. Phosphoria formation with either a non-ionic or a cationic surfactant
11–12
The San Andres formation in the Permian Basin of Texas and New produced incremental oil. One possible mechanism of improved
Mexico is a great oil-producing formation in the United States. An recovery by imbibition for surfactant solutions may be the release of
estimated 50,000 wells produce oil from this oil-wet carbonate the adsorbed organic materials from the rock surface, which then
6
reservoir. Laboratory imbibition tests were conducted on core plugs becomes more water-wet and the imbibition rate is increased. Also
and fluids from the Fuhrman Masho and Eagle Creek fields. Thin important is that surfactants lower the interfacial tension, thereby
section analysis indicated that both fields contain dolomite, calcite, and decreasing the capillary pressure The corresponding increase in the
anhydrite. The core plugs were soaked in imbibition cells containing
formation water at a reservoir temperature of 40°C (104°F). For
Bond number, N a = ρgr 2 / σ , probably contributed to improved oil
9
Fuhrman Masho cores, maximum oil recovery via water alone was less recovery through gravity segregation.
than 4% of the original oil in place (OOIP). After the oil production
stopped, the water was replaced with a surfactant solution at a Experimental
concentration of 1500 to 3500 ppm. The imbibition process then
continued until no oil was produced. The incremental oil recovered Reservoir cores. Reservoir cores from the San Andres formation in
varied from 0 to 48% OOIP; higher permeability and bulk volume of oil two fields were used for the laboratory tests (Tables 1A, 1B, and 1C).
in the cores resulted in higher oil recovery by surfactant imbibition. No All the cores were 1.5” in diameter and about 3” in length. One batch
oil was produced by brine imbibition for some Eagle Creek cores; was from the W. Boner B and C zones, Well No. 40 of the Fuhrman-
however, others produced up to 34% of the OOIP. Surfactant Masho (FM) field in Andrew County, Texas. As shown in Fig. 1a, the
treatment did not improve oil recovery every core. The laboratory tests porosities of most cores from both the B and C zones were all around
indicated that the improved oil recovery by surfactant treatment 10%. The permeability of cores from the B zone ranged from 0.2 to 25
depended on rock mineralogy, porosity, permeability, and pore md, and those from the C zone ranged from 5 to 880 md. Another
heterogeneity. Each field must be individually evaluated. batch of cores was from the Eagle Creek (EC) field in Eddy County,
New Mexico. The porosity and permeability were in the range of 3 to
Introduction 14% and 0.1 to 26 md, respectively (Fig. 1b). EC cores were tighter
Spontaneous imbibition can be especially important to oil recovery and less permeable than FM cores.
from fractured reservoirs. However, spontaneous imbibition does not Thin sections of FM and EC rocks are shown in Fig. 2. Mineralogy
take place if rocks are oil-wet or neutral-wet. Spontaneous imbibition analysis of the rock via thin sections showed that the FM rock
only occurs when the pore surfaces are effectively water-wet so that consisted of grainstone dolomite containing minor anhydrite and calcite
water imbibes into the rock matrix, and oil is expelled into the fractures (Fig. 2a); EC rock consists of wackestones or packstones containing
where the oil can be flushed along the fractures toward the production dolomite, calcite, and some anhydrite (Fig. 2b).
wellbore. The focus of this project was to investigate the use of
chemicals for modifying the wettability of reservoir rock to a more
2 SPE 106402
Brine composition. Three brines were used in the laboratory tests: grainstone dolomite, and the sound response of the C zone cores to
synthetic reservoir brine based on FM reservoir water analysis, T91-8 was consistent with the past findings. Although the mineralogy
designated as FM brine; synthetic reservoir brine that represented the of cores from both the C and B zones was similar, the permeability of
average EC reservoir brine concentration, designated as EC brine; cores from the B zone was much less than that from the C zone (Fig.
synthetic SW based on North Sea water analysis, designated as SW 1a). Permeability might be the most important factor affecting the
13
brine. All brine compositions are listed in Table 2. amount of oil recovered by surfactants. The surfactant solution
Synthetic SW was used to avoid emulsion in surfactant solutions. imbibes more readily into a rock with high permeability and contacts
Except for T91-8, emulsion appeared in all other surfactant brine more rock surface, while the imbibition rate of low permeability rock is
solutions because of the high salinity of the FM and EC brines. much less. The permeability versus improved oil recovery with
Synthetic SW was used to make the surfactant solutions. surfactants is plotted in Fig. 5. It suggests that permeability should be
greater than 1 md to improve oil recovery.
Crude oil. The properties of the two crude oils used in the lab tests Shown in Fig. 6 is the incremental oil (%OOIP) by surfactants versus
are shown in Table 3. The reservoir temperature of the San Andres bulk volume oil (BVO) for the cores from the B and C zones. BVO is
field was 40°C. Crude oils were filtered before use to avoid any the product of porosity,φ, and oil saturation, 1− Swi ,
material particles and degassed to avoid component change during the
course of experiments. BVO = φ (1 − S wi ) * 100 .
The trend suggests that the greater the BVO (more oil available), the
Surfactants and interfacial tension measurements. According to more oil recovered.
previous laboratory and field experience, nonionic surfactants T91-8
and L-64, anionic surfactants RA-246L and CD-128, and the EC rock/crude oil/brine.
amphoteric surfactant MCB have been used as oil recovery chemicals EC crude oil/EC brine. As listed in Table 1C, EC crude oil and EC
(Table 4). The surfactant solutions were a mixture of the designated brine were used for 10 EC core samples. Because of the emulsion
synthetic reservoir brine with each surfactant at a certain problem as mentioned earlier, only T91-8 was used as the surfactant.
concentration. The specific surfactant used for each core is listed in For cores with no initial water saturation (Swi = 0), oil recovery by brine
Table 1a–c; the concentration of 3000 ppm was used for most cores imbibition ranged from 3 to 25%. For cores with initial water saturation
except for those indicated. The San Andres reservoir temperature of (Swi > 0), the oil recovery by brine imbibition was erratic. Spontaneous
40°C was used as the test temperature. Interfacial tensions between imbibition of the cores in the T91-8 solution after soaking in brine did
crude oil and surfactant solutions are listed in Table 5. not result in any extra oil recovery (Fig. 7). T91-8 had no effect on the
imbibition oil recovery of EC cores.
Laboratory procedure. Reservoir cores with different permeabilities FM crude oil/synthetic SW. Simply for the convenience of comparing
and initial water content, Swi, were tested for spontaneous imbibition, the effect of surfactants on FM rock and EC rock, FM crude oil and
both in synthetic reservoir brine and surfactant solutions. The test synthetic SW were used for some EC core samples. Again the results
procedure for systems with initial water saturation S wi > 0 is as
were erratic. For Swi = 0, some cores had oil recovery up to 34% by
SW imbibition and an additional 6% oil recovery by surfactant
follows: imbibition. But some cores had no oil recovery by imbibition either in
1) saturate the cores with brine and soak them in brine for at least 7 SW or surfactant solutions, indicating the heterogeneous nature of the
days for ion equilibrium; carbonate rocks. Using core #1388.8 as an example, oil recovery by
2) displace the brine from the core with crude oil until a certain initial SW imbibition was 13.16%, whereas additional oil recovery by
water saturation Swi is reached or no water can be displaced; imbibition in the L-64 solution was about 6%. However, for core
3) age the cores for 10 days at 40°C; #1298.1, SW imbibition produced no oil, while oil recovery was only
4) displace the aged crude oil from the aged core with fresh crude oil 1.8% via soaking in the L-64 surfactant solution (Fig. 8). For Swi > 0,
at 40°C; SW imbibition recovered oil only in cores #1352.9 and #1353.0, though
5) immerse the cores in test brine for imbibition until no oil is the recovery was very small. None of the other cores produced
produced; additional oil by either SW or surfactant imbibition. In these cases,
6) immerse the cores in surfactant brine solution for imbibition. none of the five surfactants improved oil recovery.
For the S wi = 0 cases, the cores were saturated with crude oil Core #1387.5 was used to measure the Amott index used to quantify
the rock wettability. After soaking a core in T9108, the Amott index of
directly by vacuum followed by high-pressure displacement. Then the
above procedure was followed starting from step 3). the core was I w−o = −0.49 , meaning that the core was medium oil-
wet. It seems that soaking in T91-8 did little to alter the oil-wetness of
the core. This core imbibed water while it was soaked in brine, and it
Results and Discussion behaved like it was oil-wet after soaking in the T91-8 solution.
Therefore, improving oil recovery from EC cores by the surfactants
FM rock/crude oil/FM brine and/or synthetic SW. Oil recovery tested was not effective. The heterogeneity of the rock increased the
versus spontaneous imbibition time was recorded for FM cores soaked complexity of the problem. Lithologically, the EC rock consisted of
in brine and surfactant solutions. The oil recovery by imbibition from wackestones or packstones containing dolomite, calcite, and some
brine for most cores was below 10%. The cores responded differently anhydrite (Fig. 2b). One possible reason for the ineffectiveness of the
when soaked in different surfactant solutions. The improved oil surfactants is that the relatively large surface area of the rock minerals
recovery varied from 0 to 48%, as listed in the right column of Tables adsorbed and consumed all the surfactants, while the wettability of the
1A and B. No difference in oil recovery was observed for FM brine or rocks remained unchanged. The low permeability of the rock also
synthetic SW. contributed to the poor performance of the surfactants.
Some examples of oil recovery versus spontaneous imbibition time
were plotted in Figs. 3 and 4. Imbibition curves for cores from the C Summary
zone are plotted in Fig. 3, and those from the B zone are plotted in Fig. Oil recovery by brine imbibition from FM cores was in the range of 0
4. Fig. 3a shows the oil recovery of C zone cores in brine and in T91-8 to 4% of the OOIP, indicating that the cores were very weakly water-
brine solution. Additional oil was produced from those cores after wet. The laboratory results imply that the C zone is a good candidate
soaking in T91-8 solution, indicating sound response to stimulation for surfactant stimulation. The nonionic surfactant T91-8 and the
with the nonionic surfactant T91-8. Other surfactants generally did not amphoteric surfactant MCB improved oil recovery in the FM C zone
affect improved oil recovery except for MCB (Fig. 3b). It gave mixed systems. Oil recovery was increased up to 38%. More oil was
results for improved oil recovery by 26% for core #4378.3 and 2.4% for produced for cores with a higher bulk volume of oil and permeability.
core #4379.8. Most of the core samples from the B zone did not respond to surfactant
However, the effect of the surfactants on cores from the B zone was soaking, indicating that the B zone is not an ideal candidate for
much different. Almost no oil was produced after the cores from the B stimulation with the surfactants evaluated. The anionic surfactants
zone were soaked in any surfactant solutions (Fig. 4). RA246 and CD128 did not improve oil recovery from the FM cores.
Previous studies indicate that T91-8 effectively enhanced oil
11
recovery from dolomite rocks. FM rock mainly consisted of
SPE 106402 3
60
Core # Swi, % T91-8 concentration
4390.3 0 C = 3500 ppm
50 4389.9 0 C = 1500 ppm
4385.4a 0 C = 3000 ppm
4390b 31.9 C = 3500 ppm
4390a 25.4 C = 1500 ppm
40 4377.8 17.3 C = 3000 ppm
R, %OOIP
30
20
10
0
0 10 20 30 40 50 60 70 80
Imbibition time, day
Fig. 3a—Spontaneous imbibition of cores from C zone in brine and T91-8 solution.
35
Core # Swi, % Surfactant (C = 3000 ppm)
4378.3 19.6 MCB
30 4379.3 21.1 MCB
4379.7 17.8 CD-128
4379.1 20.2 RA246
25
20
R, %OOIP
15
10
0
0 10 20 30 40 50 60 70 80
Imbibition time, day
20
10
0
0 20 40 60 80
Imbibition time, day
50
C zone cores
B zone cores
40
R by surfactant, %OOIP
30
20
10
0
0.1 1.0 10.0 100.0 1000.0
C ore perm eability, m d
50
C zone cores
B zone cores
40
R by surfactants, %OOIP
30
20
10
0
0 5 10 15 20 25
BVO, %
Fig. 6—Improved oil recovery by surfactants versus bulk volume of oil in the
cores.
20
10
0
0 10 20 30 40 50
Imbibition time, days
50
Core# Surfactant (C = 3000 ppm)
1351.1 T91-8
1388.8 L-64
1299.0 CD-128
40
1299.2 MCB
1304.5 RA246
Swi = 0%
30
R, %OOIP
20
10
0
0 10 20 30 40 50 60
Imbibition time, days