Quality Assurance Plan / Inspection & Test Plan
Mechanical & Piping activities
CLIENT: Petrofac india,CAIRN Oil & Gas
CONTRACTOR: Naptune Powertech Energy Services
SR. CHARCTERISTIC TO BE
INSPECTION ACTIVITY
NO. CHECKED/VERIFIED
1 Documents
a QAP / ITP Not Applicable
b Work Procedures Not Applicable
c WPS/PQR/WPQ Not Applicable
d IFC Verification Not Applicable
2 Material inspection
Visual Inspection, Marking / Heat
a Plates
No and correlation with MTC
Visual Inspection, Marking / Heat
b Pipes
No and correlation with MTC
Visual Inspection, Marking / Heat
c Flanges
No and correlation with MTC
Visual Inspection, Marking / Heat
d Fitting
No and correlation with MTC
Visual Inspection, Marking / Heat
e Gaskets
No and correlation with MTC
Visual Inspection, Marking / Heat
f Fasteners
No and correlation with MTC
Visual Inspection, Marking / Heat
g Structural materials
No and correlation with MTC
Visual Inspection, Marking / Heat
h Valves
No and correlation with MTC
Visual Inspection, Marking / Heat
i Others
No and correlation with MTC
M265SES-MPX-Q-ITP-5003 Rev-A4
Project: INTEGRATED GAS SURFACE FACILITIES FOR RDG F
Document No:M265SES-MPX-Q-ITP-5003-RevA4
REFERENCE DOCUMENT ACCEPTANCE CRITERIA
Specifications Drgs & Specifications
Specifications Drgs & Specifications
Drgs & Specifications Drgs & Specifications
Approved Drawing &
Approved Drawing & Specification Specification
Manufacturer T.C. / Lab Reports in
Drgs & Specifications
case of any check testing
Manufacturer T.C. / Lab Reports in
Drgs & Specifications
case of any check testing
Manufacturer T.C. / Lab Reports in
Drgs & Specifications
case of any check testing
Manufacturer T.C. / Lab Reports in
Drgs & Specifications
case of any check testing
Manufacturer T.C. / Lab Reports in
Drgs & Specifications
case of any check testing
Manufacturer T.C. / Lab Reports in
Drgs & Specifications
case of any check testing
Manufacturer T.C. / Lab Reports in
Drgs & Specifications
case of any check testing
Manufacturer T.C. / Lab Reports in
Drgs & Specifications
case of any check testing
Manufacturer T.C. / Lab Reports in
Drgs & Specifications
case of any check testing
Page 1 of
 3 Inspection of Pre-Fabricated / Brought out Static & Rotating Equipment including Other Fabricated items received at site

Site Visual inspection

Inspection of Pre-Fabricated / findings & receipt of Final
a Brought out Static & Rotating Visual Inspection & Document Final Inspection Report / Release Inspection Report / Release
Equipment including Other Review Note / Vendor Inspection Dossier Note / Vendor Inspection
Fabricated items received at site Dossier

M265SES-MPX-Q-ITP-5003 Rev-A4 Page 2 of

 Visual & Dimensions to include
4 Piping inspection Weld groove Geometry [Root Gap, As per WPS / Drg /
Pre weld Fit-up Inspection [Butt & Monitoring
Root Face,ofBevel
Welding Parameters
Angle, Offset CAIRN-TSG-L-SP-0009, M265SES- Specifications & Codes
As per WPS** / DrgASME
/
a including Backing of Holes
Electrodes,
Fillet Weld] Straddling of Bolt (as MPX-L-PRO-5001
CAIRN-TSG-L-SP-0009, M265SES- B 31.3 /
SpecificationsAWS
& D1.1
Codes as
ASME
b Welding Monitoring Interpass Temperature
Applicable), Parallelisms&& As perapplicable
WPS** / Drg /
Weld Visual Inspection totoinclude MPX-L-PRO-5001
CAIRN-TSG-L-SP-0009, M265SES- B 31.3 / AWS
Specifications D1.1 as
& Codes ASME
c Final Inspection after Welding Temporary attachment
Perpendicularity avoid
Weld bead Height, cleaning, etc. CAIRN-TSG-L-SP-0009,
MPX-L-PRO-5001M265SES- B 31.3applicable
/ AWS D1.1 as
Heat Distortion,
Treatment etc.
Chart and PWHT As per ASME B 31.3 / CAIRN-
d PWHT of Weld Joints for T>38 mm MPX-L-PRO-5001, CAIRN-TSG-Q- applicable
parameters TSG-L-SP-0009
PRO-0007

e NDT-MPT / LPT / RT as applicable Imperfection in Weld and HAZ M265SES-MPX-L-PRO-5001 ASME B 31.3

f Support Inspection Dimension & Visual Drawings & Specifications Drawings & Specifications

M265SES-MPX-Q-ITP-5003 Rev-A4 Page 3 of

 5 Final Inspection
Completion of above activities of
a Mechanical Clearance Relevant Inspection Reports Relevant Inspection Reports
this QAP

1. No Pressure drop.
Strength verification/ Leak-
b Hydrostatic / Pneumatic Test M265SES-MPX-L-PRO-5003 2. No Leakage.
proofness 3. No Physical deformation.

6 Inspection Activity before Erection

Visual Inspection & Surface CAIRN-TSG-L-SP-0005, M265SES-
a Grid Blasting CAIRN-TSG-L-SP-0005
VisualRoughness
Inspectioncheck
& Dry Film MPX-M-PRO-5004
CAIRN-TSG-L-SP-0005, M265SES-
b Painting (at Yard and field joints) CAIRN-TSG-L-SP-0005
Thickness Measurement of Paint MPX-M-PRO-5004
CAIRN-TSG-L-SP-0006, M265SES-
c Insulation Visual inspection CAIRN-TSG-L-SP-0006
MPX-L-PRO-5002
7 Erection of Piping/Sructure
Dimension, Position, Location - CAIRN-TSG-L-SP-0003, M265SES-
a Erection Isometric, GAD & P&ID
Alignment, etc. MPX-L-PRO-5003
CAIRN-TSG-L-SP-0003, M265SES-
b As Built & Final Dossier Test pack and mark up Drws. Isometric, GAD & P&ID
MPX-L-PRO-5003

Legend: P- Perform, H- Hold, R- Review, W- Witness, RW- 10% Random Witness, V- Verification, MTC - Manufacturer Test Certificate(S),
Party Inspection Agency, T - Thickness, NDT - Non Destructive tests, RT - Radiography, MPT - Magnetic Particle Testing, DPT - D
weld Heat Treatment, HAZ - Heat Affected Zone, GAD - General Arrangement Drg, P&ID - Process & Instrumentation Diagram

Note; Refferecne documents shall be latest revisions

** Ensure that appropriate WPS / PQR has been selected and used to follow GTAW full welding for Dia up to 2 Inch and having Thickness less than equal to 5.5
below), for Dia 2 Inch and above as well as thicknesses higher than 5.54 mm, Root & hot pass will be done by GTAW and sub sequent passes by SMAW.

For Naptune Powertech Energy Services

M265SES-MPX-Q-ITP-5003 Rev-A4 Page 4 of

 Project: INTEGRATED GAS SURFACE FACILITIES FOR RDG FIELD
Document No:M265SES-MPX-Q-ITP-5003-RevA4

RECORD SESI Cairn REMARKS

Approved QAP / ITP H R

Approved procedures H R
Approved H R
WPS/PQR/WPQ
IFC drawing H R

MTCs / TPI RN as H R
applicable/IMIR
MTCs / TPI RN as H RW
applicable/IMIR
MTCs / TPI RN as H RW
applicable/IMIR
MTCs / TPI RN as H RW
applicable/IMIR
MTCs / TPI RN as H RW
applicable/IMIR
MTCs / TPI RN as H RW
applicable/IMIR
MTCs / TPI RN as H R
applicable/IMIR
MTCs / TPI RN as H RW
applicable/IMIR
MTCs / TPI RN as H RW
applicable/IMIR

M265SES-MPX-Q-ITP-5003 Rev-A4 Page 5 of

including Other Fabricated items received at site

Final Inspection
Report / Release
Note / Vendor H R
Inspection
Dossier/IMIR

M265SES-MPX-Q-ITP-5003 Rev-A4 Page 6 of

 M265SES-MPX-L-FOR-
5015-Fit-up Inspection H RW
Report
…………. H R
M265SES-MPX-L-FOR-
5016-Weld Visual
M265SES-MPX-L-FOR- H RW
Inspection report
5023-PWHT Report& H W
Chart
1.M265SES-MPX-L-
FOR-5019-DP report. H RW
2. M265SES-MPX-L-
FOR-5018 - RT report
M265SES-MPX-L-FOR-
5021, M265SES-MPX- H RW
L-FOR-5022- Support
Inspection Reports

M265SES-MPX-Q-ITP-5003 Rev-A4 Page 7 of

 M265SES-MPX-L-FOR-
5003-ISO Clearance H H
sheet
M265SES-MPX-L-FOR-
5008 - Pressure Test H W
Reports

M265SES-MPX-L-FOR-
5012 - Painting
M265SES-MPX-L-FOR- H RW
Inspection Report
5012 - Painting H RW
M265SES-MPX-L-FOR-
Inspection Report
5013- Insulation H RW
Inspection Report

As- built Drawing H W

Test Packs H R

itness, RW- 10% Random Witness, V- Verification, MTC - Manufacturer Test Certificate(S), RN: Release Note, TPI - Third
s, NDT - Non Destructive tests, RT - Radiography, MPT - Magnetic Particle Testing, DPT - Dye Penetrant Testing, PWHT - Post
ected Zone, GAD - General Arrangement Drg, P&ID - Process & Instrumentation Diagram

ollow GTAW full welding for Dia up to 2 Inch and having Thickness less than equal to 5.54 mm (i.e. 2 Inch Sch 80 and
4 mm, Root & hot pass will be done by GTAW and sub sequent passes by SMAW.

M265SES-MPX-Q-ITP-5003 Rev-A4 Page 8 of