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Serial Number Range

Z-45/25 from SN 9996 to 26999

Z-45/25J
DC and
Bi-Energy

Part No. 52853


Rev D
July 2009
July 2009

2 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009

How to Read Your Serial Number

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 3


July 2009

Table of Contents

500 Boom Components


This manual is updated frequently. If you have a 501.1 Secondary Linkage Pins and Bearings.....................68
printed manual, you can keep it up to date by 502.1 Secondary Linkage....................................................70
downloading new figures from the Genie website at 503.1 Upper Pivot................................................................72
www.genieindustries.com. For the most up-to-date 504.1 Primary and Extension Booms..................................74
parts information, visit the Parts Lookup System on 505.1 Cable Track................................................................76
the Genie website at www.genieindustries.com. 506.1 Platform Leveling and Rotation..................................78
507.1 Platform Leveling.......................................................80
508.1 Platform Rotation.......................................................82
How to Read Your Serial Number..........................................3 509.1 Jib Detail....................................................................84
Parts Stocking List.................................................................7
How to Order Parts................................................................8 600 Platform Components
Service Parts Fax Order Form...............................................9 601.1 Platform Components................................................86
602.1 Platform Controls - View 1 (to SN 22050)..................90
603.1 Platform Controls - View 2 (to SN 22050)..................92
Electronic Version 604.1 Platform Controls (from SN 22051)...........................94
605.1 Joystick Controller, Drive/Steer Functions (to SN
Click on any page number to view the figure. 14078).................................................................................98
606.1 Joystick Controller, Drive/Steer Functions (from SN
14079)...............................................................................100
100 Decals 607.1 Rotational Controller................................................102
101.1 Decals (to SN 22050)................................................10
102.1 Word Decals (from SN 22051)...................................14 700 Pumps and Manifolds
103.1 Symbol Decals (from SN 22051)...............................16 701.1 Hydraulic Power Unit...............................................104
702.1 Function Manifold (to SN 17840).............................106
200 Drive Chassis Components 703.1 Function Manifold (from SN 17841 to 20379)..........110
201.1 Steer End...................................................................18 704.1 Function Manifold (from SN 20380 to 22565)..........114
202.1 Non-steer End...........................................................20 705.1 Function Manifold (from SN 22566).........................118
203.1 Battery Packs.............................................................24 706.1 Jib Manifold..............................................................122
204.1 Battery Charger.........................................................26
205.1 Power Cables.............................................................28 800 Hydraulic Hoses and Fittings
801.1 Drive and Steer Hoses............................................124
300 Engine Components 802.1 Turntable Components.............................................126
301.1 Engine Pivot Plate Components................................30 803.1 Boom Components..................................................128
302.1 Kubota Z482-E Engine, View 1 (to SN 26676)..........32 804.1 Boom Components..................................................130
302.2 Kubota Z482 E2B-GNI Engine, View 1 (from SN
26677).................................................................................34 900 Accessories
303.1 Kubota Z482-E Engine, View 2 (to SN 26676)..........36 901.1 Flashing Beacon......................................................132
303.2 Kubota Z482 E2B-GNI Engine, View 2 (from SN 902.1 Platform Options......................................................134
26677).................................................................................38 903.1 Half-height mesh and Swing Gate Options.............136
304.1 Kubota Z482-E Engine, View 3 (to SN 26676)..........40 904.1 Airline to Platform....................................................138
304.2 Kubota Z482 E2B-GNI Engine, View 3 (from SN 905.1 Cold Start Package..................................................140
26677).................................................................................42 906.1 Platform Overload Option........................................142

400 Turntable Components Indices


401.1 Turntable Rotator.......................................................44 Part Number Index.............................................................144
402.1 Bi-Energy Fuel Tank..................................................46 Part Description Index.......................................................149
403.1 Turntable Center Components...................................48
404.1 Turntable Components - Ground Controls Side.........50
Cross References
405.1 Ground Control Box - View 1 (to SN 22050)..............52 Fittings Cross Reference...................................................156
406.1 Ground Control Box - View 2 (to SN 22050)..............54
407.1 Ground Control Box - View 1 (from SN 22051)..........58
408.1 Ground Control Box - View 2 (from SN 22051)..........62
409.1 Engine (Non-Ground Controls) Side Turntable
Cover...................................................................................64
410.1 Ground Controls Side Turntable Cover......................66

4 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 5


July 2009

Notes

6 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009

Parts Stocking List

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 7


July 2009

How To Order Parts

8 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009

Fax Order Form

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 9


100 Decals July 2009

101.1 Decals (to SN 22050)

10 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 100 Decals

101.1 Decals (to SN 22050)

Item Part No. Description Qty. Item Part No. Description Qty.

1 27204 DECAL,ARROW BLUE....................1 25 31786 DECAL,NOTICE,BATT


2 27205 DECAL,ARROW YELLOW..............1 CONNECTION................................2

3 27206 DECAL,TRIANGLE,BLUE...............2 26 31787 DECAL,DANGER,TIP-OVER


BATTERY.........................................2
4 27207 DECAL,TRIANGLE,YELLOW..........2
27 31788 DECAL,DANGER,BATTERY
5 27564 DECAL,DANGER,ELEC.HAZ.STAY SAFETY***......................................2
CLR.................................................2
28 97890 DECAL,DANGER,GEN SAFETY
6 28157 DECAL,USE DEXRON***................1 RULES.............................................2
to SN 20925
29 33550 TAPE,WARNING,BLK/YEL, 50'
-- 82366 DECAL,LABEL-CHEVRON ROLL...............................................2
RANDO............................................1
from SN 20926 30 33952 DECAL,DANGER,TILT ALARM***....1

7 28159 DECAL,LABEL,DIESEL FUEL........1 31 38110 DECAL,LABEL,TRAVEL


ALARM***........................................1
8 28161 DECAL,WARN,CRUSH HAZARD
HAND..............................................3 32 38111 DECAL,WARNING,BRAKE
RELEASE***....................................1
9 28162 DECAL,WARNING,CRUSHING......1
33 38112 DECAL,CAUTION,BRAKE
10 97887 DECAL,INSTR,MAX SIDE RELEASE***....................................1
FRC,ANSI........................................1
34 40434 DECAL,LANYARD ANCHORAGE
11 28164 DECAL,NOTICE,HAZARDOUS POINT..............................................3
MAT'LS............................................1
35 43658 DECAL,LABEL,PWR TO CHARGR
12 28165 DECAL,INSTRUCT,FOOTSWITCH 230V................................................1
OPER..............................................1
36 43663 DECAL,NOTICE, FUNCTION
13 28171 DECAL,DANGER,NO ENABLE*.........................................1
SMOKING***...................................1
37 44980 DECAL,LABEL,PWR TO CHARGR
14 28174 DECAL,POWER TO PLATFORM 115V................................................1
230V................................................2
38 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
15 28175 DECAL,WARNING-COMPART
ACCESS..........................................1 39 44986 DECAL,INSTR,SIDE
FRC/WIND,AUS...............................1
16 28176 DECAL,LABEL,MANUAL NOT
HERE...............................................1 40 52437 DECAL,NOTICE,KUBOTA ENG
SPEC...............................................1
17 28177 DECAL,WARN,CRUSH HAZARD
PLAT................................................2 41 52597 DECAL,NOTICE,OPER INST BE.....1

18 28181 DECAL,WARN,NO STEP OR 42 52631 DECAL,PLATFORM CTRL


RIDE................................................1 PANL,BI/DC.....................................1
to SN 16867
19 28235 DECAL,POWER TO PLATFORM
115V................................................2 -- 72443 DECAL, PLATFORM CONTROL
PANEL.............................................1
20 28236 DECAL,WARN,IMPROPER from SN 16868 to 21179
OPERATION....................................1
-- 82279 DECAL,PLATFORM CONTROL
21 30080 DECAL,NOTICE,MAX LOAD 500 PANEL.............................................1
LBS..................................................1 from SN 21180
22 31060 DECAL,DANGER DO NOT ALTER 43 52632 DECAL,GROUND CONTROL
SWTC..............................................3 PANEL,BI.........................................1
23 31508 DECAL,DANGER,ELECT 44 52664 DECAL,LABEL,CONTRLR STATUS
HAZARD,PLUG...............................1 LT.....................................................1
24 31784 DECAL,NOTICE,TIRE 45 52672 DECAL,DANGER,TIPOVER
SPECS,Z34DC................................4 HAZARD***......................................4

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 11


100 Decals July 2009

101.1 Decals (to SN 22050)


(continued)

Item Part No. Description Qty.

46 52787 DECAL,NOTICE,CHARGER
INSTRUC.........................................2
47 52946 DECAL,NOTICE,OP
INST,PLAT,Z45D..............................1
48 52947 DECAL,OPERATING
INSTR,GROUND.............................1
49 52969 DECAL,COSMETIC,GENIE
BOOM,HORZ..................................1
50 62068 DECAL,COSMETIC,BI-ENERGY.....1
51 62070 DECAL,COSMETIC,DC POWER.....1
52A 62927 DECAL,COSMETIC,GENIE
Z-45/25............................................1
52B 62926 DECAL,COSMETIC,GENIE
Z-45/25J..........................................1
53 72444 DECAL, GROUND CONTROL
PANEL.............................................1
54 72833 DECAL,LABEL, OPEN, LATCH.......2

12 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 100 Decals

101.1 Decals (to SN 22050)


(continued)

This Page Intentionally Left Blank

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 13


100 Decals July 2009

102.1 Word Decals (from SN 22051)

14 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 100 Decals

102.1 Word Decals (from SN 22051)

Item Part No. Description Qty. Item Part No. Description Qty.

1 27204 DECAL,ARROW BLUE....................1 26 97890 DECAL,DANGER,GEN SAFETY


2 27205 DECAL,ARROW YELLOW..............1 RULES.............................................2

3 27206 DECAL,TRIANGLE,BLUE...............2 27 33952 DECAL,DANGER,TILT ALARM***....1

4 27207 DECAL,TRIANGLE,YELLOW..........2 28 40434 DECAL,LANYARD ANCHORAGE


POINT..............................................3
5 27564 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................2 29 43658 DECAL,LABEL,PWR TO CHARGR
230V................................................1
6 28161 DECAL,WARN,CRUSH HAZARD
HAND..............................................3 30 44980 DECAL,LABEL,PWR TO CHARGR
115V................................................1
7 28162 DECAL,WARNING,CRUSHING......1
31 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
8 97887 DECAL,INSTR,MAX SIDE
FRC,ANSI........................................1 32 44986 DECAL,INSTR,SIDE
FRC/WIND,AUS...............................1
9 28164 DECAL,NOTICE,HAZARDOUS
MAT'LS............................................1 33 52437 DECAL,NOTICE,KUBOTA ENG
SPEC...............................................1
10 28165 DECAL,INSTRUCT,FOOTSWITCH
OPER..............................................1 34 52597 DECAL,NOTICE,OPER INST BE.....1

11 28171 DECAL,DANGER,NO 35 52664 DECAL,LABEL,CONTRLR STATUS


SMOKING***...................................1 LT.....................................................1

12 28174 DECAL,POWER TO PLATFORM 36 52672 DECAL,DANGER,TIPOVER


230V................................................2 HAZARD***......................................4

13 28175 DECAL,WARNING-COMPART 37 52787 DECAL,NOTICE,CHARGER


ACCESS..........................................1 INSTRUC.........................................2

14 28176 DECAL,LABEL,MANUAL NOT 38 52946 DECAL,NOTICE,OP


HERE...............................................1 INST,PLAT,Z45D..............................1

15 28177 DECAL,WARN,CRUSH HAZARD 39 52947 DECAL,OPERATING


PLAT................................................2 INSTR,GROUND.............................1

16 28181 DECAL,WARN,NO STEP OR 40 52969 DECAL,COSMETIC,GENIE


RIDE................................................1 BOOM,HORZ..................................1

17 28235 DECAL,POWER TO PLATFORM 41 62068 DECAL,COSMETIC,BI-ENERGY.....1


115V................................................2 42 62070 DECAL,COSMETIC,DC POWER.....1
18 28236 DECAL,WARN,IMPROPER 43A 62927 DECAL,COSMETIC,GENIE
OPERATION....................................1 Z-45/25............................................1
19 30080 DECAL,NOTICE,MAX LOAD 500 43B 62926 DECAL,COSMETIC,GENIE
LBS..................................................1 Z-45/25J..........................................1
20 31060 DECAL,DANGER DO NOT ALTER 44 72444 DECAL, GROUND CONTROL
SWTC..............................................3 PANEL.............................................1
21 31508 DECAL,DANGER,ELECT 45 82279 DECAL,PLATFORM CONTROL
HAZARD,PLUG...............................1 PANEL.............................................1
22 31784 DECAL,NOTICE,TIRE 46 82366 DECAL,LABEL-CHEVRON
SPECS,Z34DC................................4 RANDO............................................1
23 31786 DECAL,NOTICE,BATT 47 82635 DECAL,LABEL,WHEEL LOAD
CONNECTION................................2 Z4525DC.........................................4
24 31787 DECAL,DANGER,TIP-OVER 48 97602 DECAL,WARNING,EXPLOSION,ETHER.2
BATTERY.........................................2
25 31788 DECAL,DANGER,BATTERY
SAFETY***......................................2

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 15


100 Decals July 2009

103.1 Symbol Decals (from SN 22051)

16 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 100 Decals

103.1 Symbol Decals (from SN 22051)

Item Part No. Description Qty. Item Part No. Description Qty.

1 97815 DECAL,LABEL,LOWER MIDRAIL....1 27 82604 DECAL,DANGER,SIDE FRC


2 27204 DECAL,ARROW BLUE....................1 400N................................................1

3 27205 DECAL,ARROW YELLOW..............1 28 82634 DECAL,LABEL,TIRE PRESS


Z45DCBI..........................................4
4 27206 DECAL,TRIANGLE,BLUE...............2
29 82635 DECAL,LABEL,WHEEL LOAD
5 27207 DECAL,TRIANGLE,YELLOW..........2 Z4525DC.........................................4
6 28159 DECAL,LABEL,DIESEL FUEL........1 30 82647 DECAL,DRIVE ENABLE PATCH.....1
7 28174 DECAL,POWER TO PLATFORM
230V................................................2
8 28235 DECAL,POWER TO PLATFORM
115V................................................2
9 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................3
10 43658 DECAL,LABEL,PWR TO CHARGR
230V................................................1
11 44980 DECAL,LABEL,PWR TO CHARGR
115V................................................1
12 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
13 52969 DECAL,COSMETIC,GENIE
BOOM,HORZ..................................1
14 62068 DECAL,COSMETIC,BI-ENERGY.....1
15 62070 DECAL,COSMETIC,DC POWER.....1
16A 62927 DECAL,COSMETIC,GENIE
Z-45/25............................................1
16B 62926 DECAL,COSMETIC,GENIE
Z-45/25J..........................................1
17 72444 DECAL, GROUND CONTROL
PANEL.............................................1
18 82279 DECAL,PLATFORM CONTROL
PANEL.............................................1
19 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................3
20 82473 DECAL,SYMBOL-COMP
ACCESS..........................................1
21 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................2
22 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
23 82544 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................3
24 82545 DECAL,DANGER,MAX LOAD 227
KG...................................................1
25 82548 DECAL,WARN,CRUSH HAZARD
PLAT................................................2
26 82602 DECAL,DANGER,MAX SIDE
FRC,667N........................................1

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 17


200 Drive Chassis Components July 2009

201.1 Steer End

18 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 200 Drive Chassis Components

201.1 Steer End

Item Part No. Description Qty. Item Part No. Description Qty.

1 77434 COVER W/DECALS,STEER,NON -- 54140 TUBELESS PNEUMATIC


OSC TIRE,9-14LT
2 Ref. Battery Charger (refer to 204.1) -- 54142 TIRE & WHEEL ASSY,8 ON 8,FOAM
3 88337 CYLINDER,STEER,Z45,#4 PORT*** -- 54234 TUBELESS TIRE,9-14.5,NON-M 47#
-- 88338 SEAL KIT,Z45 STEER CYL 88338 -- 54237 TIRE ASSY,8 ON 8.5,N/MARK,FOAM
4 1944 Clevis Pin, 1 x 1.25 inches -- 54238 TIRE ASSY,8 ON 8.5,N/MARK,79#
-- 5361 PIN,COTTER,.125 X 1.5 19B 54137 TIRE/WHL ASSY,9 ON 9.5 BC 74#
5 50397-S TIE ROD WELDMENT NARROW from SN 16128 to 26999

6 5273 Steer Yoke, Engine Side -- 54139 WHEEL,14.5 X 7 (9/9.5BC) 29#

-- 25817 BEARING,1.00IDX1.25ODX1.00L -- 54140 TUBELESS PNEUMATIC


TIRE,9-14LT
7A 45043 HUB ASSEMBLY MODEL#60-8
-- 54141 TIRE & WHEEL 9/9.5 FOAM
-- 45107 INNER CONE - MODEL 60-8
-- 54234 TUBELESS TIRE,9-14.5,NON-M 47#
-- 45108 OUTER CONE - MODEL 60-8
-- 54235 TIRE ASSY,9 ON 9.5,N/MARK,78#
-- 45110 SEAL-GREASE,MODEL 60-8
-- 54236 TIRE ASSY,9 ON 9.5,N/MARK,FOAM
-- 45111 CAP,DUST,45873 HUB KIT
20 6888 SCREW,HHC,1/4-20 X 1
7B 54840 HUB ASSEMBLY,9 BOLT
21 6356 WASHER,LOCK,.25
-- 54959 CAP, DUST - 54840 HUB ASSY
22 56912 SPRING CLIP,1/4-20,MAGNI 565
-- 54960 SEAL-GREASE,9-BOLT HUB 54840
-- 54961 BEARING,INNER & CUP,9 BOLT
HUB
-- 56962 PLATE,EXT.TUBE SIDE
8 2116 Wheel Stud, 5/8 -18
-- 54627 NUT,LUG,5/8-18 X 90 DEGREE,Z45
9 88752 PIN,1.50DIAX4.25LG,GR/H
-- 18383 SNAP RING,EXTERNAL,1.5 DIA***
10 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
11 6021 WASHER,LOCK,.375
12 45226 ROD END,.375 X 3.69
13 45074 WASHER,THRUST,1.5 X 3.5 X .187
14 45071 BEARING,1.5"ID X 1.75OD X 1.5L
15 52735 FRONT AXLE ASSY,NRRW,Z45/25
includes item 14
-- 25817 BEARING,1.00IDX1.25ODX1.00L
16 54542 PIN,1.50DIAX20.00LG,CHAMFER
-- 30255 WASHER,SHIM,1.27 X 2.13 X .062
17 6175 SCREW,HHC,3/8-16 X 1
18 46337 AMMETER, 39243/47906/66412
19A 54136 TIRE/WHL ASSY,8 ON 8 BC 72#
to SN 16127
-- 54138 WHEEL,14.5 X 7 (8 ON 8 BC) 31#

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 19


200 Drive Chassis Components July 2009

202.1 Non-steer End

20 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 200 Drive Chassis Components

202.1 Non-steer End

Item Part No. Description Qty. Item Part No. Description Qty.

1 52707-S COVR W/DECALS,NON-STEER -- 77302 AXLE ASSY,NON-STR,NARROW


Z45/25 BASE
2 6090 SCREW,HHC,1/4-20 X .75 from SN 17544

3 6638 WASHER,FLAT,USS,1/4"Y 19 19418 SCREW,SHC,5/8-11 X 1.75

4 56912 SPRING CLIP,1/4-20,MAGNI 565 20 13064 WASHER,FLAT,.625 HARDENED

5 18576 FUSE,200 AMP 21 101966 BRAKE,NEMA,1200 INLB***

6 66717 FUSE BLOCK, ANN & ANL FUSE -- 52833 LINING KIT-AUSCO BRK (56272)
For brake 54861; check stamp on part
7 74268 CONTACTOR,AUX PUMP 24V,80A*** prior to ordering
-- 22262 CONTACT,MOVING,19549RELAY -- 52900 BEARING KIT-AUSCO(56272)
-- 22263 CONTACT,STATIONARY,19549RELAY For brake 54861; check stamp on part
prior to ordering
-- 74495 SPRING, RETURN (FOR 74268)
-- 83022 SEAL KIT, 54861
8 74267 CONTACTOR,DRIVE,24V,180A
For brake 54861; check stamp on part
-- 74468 SPRING, RETURN (FOR 74267) prior to ordering
-- 74469 FIXED CONTACT (FOR 74267) -- 94878 SEAL KIT,FAIRFIELD
-- 74470 MOVING CONTACT (FOR PN 74267) For brake 94877; check stamp on part
prior to ordering
9 94474-02 CONTROLLR,SEPEX
MOTOR,Z45DC/BE -- 94879 LINING KIT,FAIRFIELD BRAKE
For brake 94877; check stamp on part
-- 54628 RETROFIT KIT,SEPEX prior to ordering
CONTROLLER
-- 94880 BEARING KIT,FAIRFIELD***
-- 56030 TERMINAL,MOLEX 16 GAUGE For brake 94877; check stamp on part
-- 56561 TOOL,TERMINAL prior to ordering
CRIMPER,MOLEX*** -- 94878 SEAL KIT,FAIRFIELD
-- 56562 TOOL,TERMINAL For brake 101966; check stamp on
EXTRACTOR,MOLEX part prior to ordering
10 54496-S PLATE,CONTACTOR -- 94879 LINING KIT,FAIRFIELD BRAKE
MNT,W/SERT,PNT For brake 101966; check stamp on
to SN 17543 part prior to ordering
-- 70657P PLATE,CONTACTOR -- 94880 BEARING KIT,FAIRFIELD***
MOUNT,Z45,PTD For brake 101966; check stamp on
from SN 17544 part prior to ordering
11 6708 SCREW,HHC,3/8-16 X 2.25 22A 56338 TORQUE HUB,47:1 W1 "B" MOUNT**
12 6021 WASHER,LOCK,.375 to SN 13253

13 5397 WASHER,FLAT,USS,5/16",Y -- 21142 SEAL KIT (W1B) TORQUE HUBS

14 50668-S BAR, AXLE ROTATION STOP -- 21143 BEARING KIT (45553) TORQUE HUB

-- 119210 SHIM,AXLE ROTATION STOP,12GA -- 21144 CAP,DISENGAGE-45553 TORQUE


HUB
-- 50669 SHIM,AXLE ROTATION STOP,22GA
-- 21145 DISCONNECT ROD-45553 TQ.HUB
15 54542 PIN,1.50DIAX20.00LG,CHAMFER
-- 21146 COVER CAP,TORQUE HUB***
16 54226 PLATE DOUBLER,MACHINED,RH
-- 21147 COVER,TORQUE HUB,45553
17 4828 NUT,NYLOCK,3/8-16
-- 21148 WASHER,THRUST,TORQUE HUB
18 52732 AXLE ASSY,NON-STR,NARROW
BASE -- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
to SN 17543 -- 37097 O-RING, TORQUE HUB
-- 45071 BEARING,1.5"ID X 1.75OD X 1.5L 22B 56338 TORQUE HUB,47:1 W1 "B" MOUNT**
from SN 21100 to SN 22501

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 21


200 Drive Chassis Components July 2009

202.1 Non-steer End


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 21142 SEAL KIT (W1B) TORQUE HUBS -- 74714 BEARING KIT-74097 TORQUE HUB**
-- 21143 BEARING KIT (45553) TORQUE HUB -- 83110 COVER END,TORQUE HUB (74097)
-- 21144 CAP,DISENGAGE-45553 TORQUE 22E 106148 WHEEL DRIVE,4HB,48:1
HUB from SN 23765
-- 21145 DISCONNECT ROD-45553 TQ.HUB -- 106121 ROD,DISCONNECT 4HP/4HB***
-- 21146 COVER CAP,TORQUE HUB*** -- 106122 CAP,DISENGAGE,4HP/4HB***
-- 21147 COVER,TORQUE HUB,45553 -- 106123 O-RING,END COVER,4HP/4HB***
-- 21148 WASHER,THRUST,TORQUE HUB -- 106508 SEAL KIT,WHEEL DRIVE,4HB
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** -- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
-- 37097 O-RING, TORQUE HUB -- 74714 BEARING KIT-74097 TORQUE HUB**
-- 72283 COVER, TORQUE HUB(DOME 23 54137 TIRE/WHL ASSY,9 ON 9.5 BC 74#
STYLE) -- 54139 WHEEL,14.5 X 7 (9/9.5BC) 29#
-- 74099 DISCONNECT ROD(56338) -- 54140 TUBELESS PNEUMATIC
22C 74097 WHEEL DRIVE,EW1,48:1"B"MOUNT TIRE,9-14LT
from SN 17093 to SN 21099 -- 54141 TIRE & WHEEL 9/9.5 FOAM
-- 21146 COVER CAP,TORQUE HUB*** -- 54234 TUBELESS TIRE,9-14.5,NON-M 47#
-- 21147 COVER,TORQUE HUB,45553 -- 54235 TIRE ASSY,9 ON 9.5,N/MARK,78#
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** -- 54236 TIRE ASSY,9 ON 9.5,N/MARK,FOAM
-- 37097 O-RING, TORQUE HUB -- 94315 BRUSH KIT,GE DRIVE MOTOR***
-- 58237 PLUG,TORQUE HUB,DRAIN for motor 56282; check stamp on part
-- 58428 DISCONNECT ROD (74097) prior to ordering

-- 72283 COVER, TORQUE HUB(DOME 24A 94197 MOTOR,SEP-EX,24V,12 INCH***


STYLE)* to SN 22250

-- 72307 SEAL KIT, TORQUE HUB(74097)* -- 147187 BRUSH KIT, DRIVE MOTOR
for motor 56282; check stamp on part
-- 74375 WASHER,THRUST,TORQUE prior to ordering
HUB,74097
-- 40175 BRUSH SPRING,TRAC.MOTOR Z30
-- 74376 ACTUATOR-DISCON.ROD-74097 for motor 56282; check stamp on part
TQHB prior to ordering
-- 74714 BEARING KIT-74097 TORQUE HUB** -- 62105 BRUSH HOLDER(56282)
22D 74097 WHEEL DRIVE,EW1,48:1"B"MOUNT for motor 56282; check stamp on part
from SN 22502 to SN 23764 prior to ordering
-- 21147 COVER,TORQUE HUB,45553 24B 94197 MOTOR,SEP-EX,24V,12 INCH***
from SN 22251
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
-- 94315 BRUSH KIT,GE DRIVE MOTOR
-- 37097 O-RING, TORQUE HUB
-- 94316 BRUSH RETAINING SPRING,DR
-- 58237 PLUG,TORQUE HUB,DRAIN
MTR
-- 58428 DISCONNECT ROD (74097)
-- 94317 BEARING KIT,GE DRIVE MOTOR
-- 72283 COVER, TORQUE HUB(DOME
25 50768-S PLATE, COVER REAR AXLE
STYLE)*
STANDAR
-- 72307 SEAL KIT, TORQUE HUB(74097)*
-- 70655 AXLE COVER, NARROW
-- 74375 WASHER,THRUST,TORQUE
-- 77024 COVER,FORMED REAR
HUB,74097
AXLE,NRRW
-- 74376 ACTUATOR-DISCON.ROD-74097
26 8915 SCREW,HHC,1/4-20 X 1.25
TQHB

22 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 200 Drive Chassis Components

202.1 Non-steer End


(continued)

Item Part No. Description Qty.

27 6091 NUT,NYLOCK,1/4-20
28 8914 SCREW,HHC,1/4-20 X .625
29 49818 SCREW,PHILLIPS,PHM,10-32 X .38
30 6607 WASHER,LOCK,#10 PLTD
31 74266 CONTACTOR,LIFT PUMP 24V 180A
-- 62695 CONTACT,STATIONARY (56434)
-- 62696 CONTACT-MOVEABLE (56434)
-- 74471 RETURN SPRING (FOR PN 74266)
32 13002 SCREW,HHC,5/16-18 X 1 GR5
33 6886 WASHER,LOCK,.313
34 18503 NUT,LOCKING-LG.FLANGE,5/16-18
35 43179 FUSE,500 AMP,VERY FAST ACTING
36 74137 SCREW,SHC,1/2-13 X 3.25
to SN 23209
-- 50576 SCREW,SHC,1/2-13 X 3.00
from SN 23210
37 56930 DIODE,PCB DRIVE
CONTACTOR..................................1

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 23


200 Drive Chassis Components July 2009

203.1 Battery Packs

24 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 200 Drive Chassis Components

203.1 Battery Packs

Item Part No. Description Qty.

1 52924-S COVER, BATTERY BOX W/DECALS


to SN 21539
-- 94001 LID-BATTERY BOX W/DECALS
from SN 21540
2 56461 BATTERY,350AH L16,WET
3A 52921 BATT.BOX W/DECALS,TANK SIDE
to SN 21539
-- 36369 BEARING,0.75IDX1.00ODX0.75L
-- 94002 BATTERY BOX ASSY,TANK SIDE
DWN
from SN 21540
3B 52920 BATT.BOX W/DECALS,CONTROL
SIDE
to SN 21539
-- 36369 BEARING,0.75IDX1.00ODX0.75L
-- 94003 BATTERY BOX ASSY,CONTRL SIDE
from SN 21540
4 36212 WASHER,THRUST,.75 X 1.38X.13
5 45209 WEAR PAD,4X2X.5 W/INSERT***
6 6888 SCREW,HHC,1/4-20 X 1
7 6638 WASHER,FLAT,USS,1/4"Y
8A 66901 LATCH,ROTARY,W/KNOB,RIGHT
8B 66900 LATCH,ROTARY, W/KNOB, LEFT
9 13000 SCREW,HHC,5/16-18 X 1.25
10 6002 NUT,LP NYLOCK,5/16-18
11 36424 THUMB SCREW W/SHOULDER
3/8-16
12 29868 SPRING CLIP,3/8-16

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 25


200 Drive Chassis Components July 2009

204.1 Battery Charger

26 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 200 Drive Chassis Components

204.1 Battery Charger

Item Part No. Description Qty.

-- 54794 OPT,CHARGER,48V,110VAC,60H,25A
-- 54795 CHARGER,48V,200-250VAC,50H,25A
-- 54796 CHARGER,48V,200-250VAC,60H,25A
-- 54797 CHARGER,48V,100-125VAC,60H,25A
-- 58494 CHARGER,48V,110/60,12A,EERATNG
1 40532 CASE COVER ONLY 18710/18720
2 52916 SCREW,10ABX.50",PNHD,ST(41896)
3 13008-3 CAPACITOR,6
MFD,660VAC-CHARGR*
4 27262 HEATSINK ASSY W/DIODES (23442)
5 52918 SCREW,HH,10-32 X 3/4"(41896)
6 6146 WASHER,FLAT,MS,#10,Y
7 6178 NUT,NYLOCK,10-32
8 119403 CONN,PLUG 120 AC/15A DOMESTIC
-- 12153 PLUG,16 AMP,3 PIN,(BRITISH)UK
-- 25388 PLUG,FUSED,250V,13AMP,U.K.
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
9 52917 SCREW,8ABX3/8",PNHD-S.T(41896)
10A 27263 TIMER (23442)(41896)(36314)
for Genie part 54794
-- 18078 RELAY,CHARGER TIMER
10B 27830 TIMER(24059,41897,41898,41899)
for Genie parts 54795, 54796, 54797
-- 19533 RELAY,CHARGER .TIMER(19531/32)
11 52919 SCREW,PHM, NO.7X0.625"(41896)
12 13008-6 FUSE ASSY-BOOM CHARGER
13 60060-S FORMING,CHARGER
PLATE,PAINTED

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 27


200 Drive Chassis Components July 2009

205.1 Power Cables

28 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 200 Drive Chassis Components

205.1 Power Cables

Item Part No. Description Qty.

1 62090-S CABLE ASSY - 100" RED (45/25)


2 62091-S CABLE ASSY - 7" BLACK (45/25)
3 62092-S CABLE ASSY/38" BLK (BI-E ONLY)
4 62093-S CABLE ASSY/100" BLK (45/25)
5 62094-S CABLE ASSY/84" RED (BI-E ONLY)
6 62095-S CABLE ASSY/100" RED (45/25)
7A 62096-S BATTERY CABLE CONNECTOR
45/25
DC
7B 62096-S BATTERY CABLE CONNECTOR
45/25
Bi-Energy
-- 128138 CONN HOUSING SBX175, BATT
-- 62097-S WIRE ASSY-PWR PAN TO ENG
HARN
8 62098-S CABLE ASSY/20" RED (45/25)
9 62099-S CABLE ASSY-13" RED (45/25)
10 62100-S CABLE ASSY-17" RED (45/25)
11 54305-S STRAP ASSEMBLY, CHASSIS
GROUND
12 62101-S CABLE ASSY-14" BLK (45/25)
13 62102-S CABLE ASSY-31" RED (45/25)

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 29


300 Engine Components July 2009

301.1 Engine Pivot Plate Components

30 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 300 Engine Components

301.1 Engine Pivot Plate Components

Item Part No. Description Qty. Item Part No. Description Qty.

1 54193 PLATE,ALTERNATOR ADJUSTMENT -- 27488 FUSE,1 AMP


2 56057 MODULE,IGNITION/START,12/24V 37 6889 NUT,LP NYLOCK,1/4-20
3 6888 SCREW,HHC,1/4-20 X 1 38 60091-S WELDMENT,ENGINE
4 6638 WASHER,FLAT,USS,1/4"Y TRAY,BI-ENERGY
to SN 25436
5 6091 NUT,NYLOCK,1/4-20
-- 107826 ASSEMBLY,ENGINE
6 62085 REGULATOR-VOLTAGE(Z482-E) TRAY,BI-ENERGY
7 56302 RELAY,24VDC,40/30A,SEALED*** from SN 25437
8 49826 SCREW,PHILLIPS,PHM,10-32 X.625 39 56050 BATTERY,450 CCA***
9 6146 WASHER,FLAT,MS,#10,Y 40 60078 BATTERY HOLD DOWN
10 6178 NUT,NYLOCK,10-32 41 6145 SCREW,HHC,1/4-20 X 1.5
11 56912 SPRING CLIP,1/4-20,MAGNI 565 42 24038 SHOCK MOUNT,SMALL
12 6090 SCREW,HHC,1/4-20 X .75 43 60092-S PLATE,ENGINE MOUNT PAINTED
13 6356 WASHER,LOCK,.25 44 14033 SCREW,HHC,3/8-16 X 2.75
14 60146 RELAY PANEL COVER 45 15086 WASHER,FLAT,.375 X 1.5 X .125
15 24018 CIRCUIT BREAKER,15 AMP*** 46 60096-S BRACKET,ALTERNATOR
includes mounting fasteners ADJ.PAINTED
16 7339 SCREW,HHC,1/4-20 X .5 47 10597 SCREW,HHC,1/2-13 X 1.25 GR5
17 60136-S PANEL,RELAY PAINTED 48 6033 WASHER,LOCK,.5 ***
18 42315 DIN RAIL,6.38" 49 13005 SCREW,HHC,1/2-13 X 6,GRD.8
19 60000-S BULKHEAD,SWING 50 54463-S ALTRNTR,48VDC 100A,SERV
CHASSIS,LH,PAIN VERS**
20 4828 NUT,NYLOCK,3/8-16 -- 54446 REGULATOR,48 VOLTAGE,BI
ENERGY
21 5397 WASHER,FLAT,USS,5/16",Y
-- 54449 KIT,REPLACE VOLTAGE
22 8516 SCREW,HHC,3/8-16 X 1.50
REGULATOR*
23 19418 SCREW,SHC,5/8-11 X 1.75............2
-- 56283 PULLEY,3.15 OD
24 6036 WASHER,LOCK,.625 PLTD
-- 56290 NUT,LOCK,5/8-18
25 13064 WASHER,FLAT,.625 HARDENED....2
-- 56291 WASHER,HARDENED,5/8
26 17712 SCREW,FHS,3/8-16 X 1.75
-- 56292 KEY,WOODRUFF,5/32X3/4 KEY #506
27 50519 LOAD PAD,ENGINE TRAY SUPPORT
51 56007 BRACKET,ALTERNATOR MOUNT
28 60100-S BRACKET,ENGINE PLATE REST
52 21604 SCREW,HHC,3/8-16 X 3.25
PTD.
53 7713 NUT,LP NYLOCK,3/8-16
29 6198 NUT,NYLOCK,1/2-13
30 6095 WASHER,FLAT,USS,1/2",Y
31 22788 SCREW,HHC,1/2-13 X 1.75
32 50782 PIN,ENGINE TRAY PIVOT%%%
33 50427-S EAR,ENGINE TRAY PIVOT,PAINTED
34 6175 SCREW,HHC,3/8-16 X 1
35 6021 WASHER,LOCK,.375
36 44586 SENSOR,LEVEL 4.5***
-- 23083 FUSE HOLDER,WATERPROOF***

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 31


300 Engine Components July 2009

302.1 Kubota Z482-E Engine, View 1 (to SN 26676)

32 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 300 Engine Components

302.1 Kubota Z482-E Engine, View 1 (to SN 26676)

Item Part No. Description Qty. Item Part No. Description Qty.

1 52806 GASKET-VALVE COVER Z482-E 29 44184 ALTERNATOR STAY,WG750***


2 22903 O-RING,OIL FILLER PLUG,KUBOTA* 30 52815 SENDING UNIT-OIL PRES. Z482-E
3 52808 PLUG,OIL FILLER Z482,Z34/22BE* 31 22106 FILTER,OIL,KUBOTA WG750,Z482**
4 52807 COVER-VALVE Z482, Z34/22BE 32 52532 PLUG,ENGINE OIL DRAIN,D-905***
5 52809 PIPE-BREATHER Z482, Z34/22BE -- 52517 GASKET-OIL DRAIN, DF750
6 56085 SENDING UNIT,WATER TEMP*** 33 32067 HOSE,WATER PUMP,KUBOTA**
7 52810 STARTER MOTOR Z482, Z34/22BE 34 32066 CLAMP,HOSE,KUBOTA WG750
-- 23457 SOLENOID,STARTER,WG750B 35 52816 BELT,V KUBOTA Z482-E
8 13000 SCREW,HHC,5/16-18 X 1.25 36 23469 PULLEY,FAN,WG750B***
9 6886 WASHER,LOCK,.313 37 52818 FAN, KUBOTA Z482-E
10 6002 NUT,LP NYLOCK,5/16-18 -- 54323 GUARD,FAN,2 CYL.KUBOTA
11 23057 SCREW,HHC,M8 X 20MM 38 52819 PUMP-WATER, KUBOTA Z482-E
12 60111 EXHAUST EXTENSION WELDMENT 39 32069 CLAMP,HOSE,KUBOTA WG750
to SN 14563 40 23472 GASKET,WATER
-- 54603 EXHAUST,KUBOTA Z482-E,Z45 BI PUMPWG750B/Z482-E
from SN 14564 41 62129 HOSE,WATER PUMP RETURN
13 62040 MUFFLER-Z482-E (Z45) (Z482)
to SN 14563 42 62130 PIPE,WATER RETURN (Z482-E)
14 62041 MUFFLER COVER (62040)***
to SN 14563
15 52424 CLAMP,MUFFLER/TAILPIPE,GS68RT*
to SN 14563
16 52927 SCREW,HHC,5/16-18 X 2.5",GR 5
to SN 14563
17 5397 WASHER,FLAT,USS,5/16",Y
18 27363 GASKET,MUFFLER,KUBOTA GAS***
19 52812 GASKET-EXHAUST MANIFOLD Z482
20 52813 EXHAUST MANIFOLD, Z482-E
21 84043 ALTERNATOR,30 A***
22 4828 NUT,NYLOCK,3/8-16
to SN 14562
-- 6782 NUT,NYLOCK,5/16-18
from SN 14563
23 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
24 6097 WASHER,FLAT,USS,3/8",Y
25 60114-S ANGLE,EXHAUST SUPPORT
PAINTED
to SN 14563
-- 54605 BRACKET,EXHAUST,Z45 BI
from SN 14564
26 7713 NUT,LP NYLOCK,3/8-16
27 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25
28 60113 TAILPIPE, EXHAUST, BI-ENERGY
to SN 14563

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 33


300 Engine Components July 2009

302.2 Kubota Z482 E2B-GNI Engine, View 1 (from SN 26677)

34 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 300 Engine Components

302.2 Kubota Z482 E2B-GNI Engine, View 1 (from SN 26677)

Item Part No. Description Qty. Item Part No. Description Qty.

1 52806 GASKET-VALVE COVER Z482-E.....1 32 23472 GASKET,WATER


2 22903 O-RING,OIL FILLER PUMPWG750B/Z482-E...................1
PLUG,KUBOTA*..............................1 33 62129 HOSE,WATER PUMP RETURN
3 52808 PLUG,OIL FILLER (Z482)..............................................1
Z482,Z34/22BE*..............................1 34 62130 PIPE,WATER RETURN (Z482-E).....1
4 52807 COVER-VALVE Z482, Z34/22BE.....1
5 54332 SWITCH,WATER TEMP..................1
6 52810 STARTER MOTOR Z482,
Z34/22BE.........................................1
-- 23457 SOLENOID,STARTER,WG750B
7 23057 SCREW,HHC,M8 X 20MM
8 49408 WASHER,LOCK,M8
9 54603 EXHAUST,KUBOTA Z482-E,Z45
BI.....................................................1
10 27363 GASKET,MUFFLER,KUBOTA
GAS***.............................................1
11 52812 GASKET-EXHAUST MANIFOLD
Z482................................................1
12 52813 EXHAUST MANIFOLD, Z482-E.......1
13 110286 ALTERNATOR,KUBOTA,Z482.........1
14 6782 NUT,NYLOCK,5/16-18
15 5397 WASHER,FLAT,USS,5/16",Y
16 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
17 6097 WASHER,FLAT,USS,3/8",Y
18 54605 BRACKET,EXHAUST,Z45 BI...........1
19 7713 NUT,LP NYLOCK,3/8-16
20 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25
21 84044 STAY,ALTERNATOR***....................1
22 22934 SWITCH,OIL,PRESSURE,KUBOTA.1
23 22106 FILTER,OIL,KUBOTA WG750,Z482**
24 52532 PLUG,ENGINE OIL
DRAIN,D-905***..............................1
-- 52517 GASKET-OIL DRAIN, DF750
25 32067 HOSE,WATER PUMP,KUBOTA**.....1
26 32066 CLAMP,HOSE,KUBOTA WG750
27 52816 BELT,V KUBOTA Z482-E.................1
28 23469 PULLEY,FAN,WG750B***................1
29 52818 FAN, KUBOTA Z482-E.....................1
-- 54323 GUARD,FAN,2 CYL.KUBOTA
30 52819 PUMP-WATER, KUBOTA Z482-E.....1
31 32069 CLAMP,HOSE,KUBOTA WG750

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 35


300 Engine Components July 2009

303.1 Kubota Z482-E Engine, View 2 (to SN 26676)

36 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 300 Engine Components

303.1 Kubota Z482-E Engine, View 2 (to SN 26676)

Item Part No. Description Qty. Item Part No. Description Qty.

1 119684 AIRCLEANER ASSEMBLY 29 22956 ROD,CHOKE (KUBOTA)


includes items 2 and 53 30 22446 SPRING,COMPRESSION .835 X 2
1 119685 BRACKET, AIRCLEANER MT. 31 6091 NUT,NYLOCK,1/4-20
2 52867 FILTER-AIR CLEANER Z482-E 32 6090 SCREW,HHC,1/4-20 X .75
3 22672 CLAMP,HOSE,1.75 33 6175 SCREW,HHC,3/8-16 X 1
4 60108 HOSE,AIR CLEANER INTAKE 34 6886 WASHER,LOCK,.313
5 60107 HOSE,AIR CLEANER TO ENGINE 35 32077 PETCOCK,DRAIN,KUBOTA WG750B
6 52941 GLOW PLUG, KUBOTA Z482-E 36 52836 DIPSTICK, KUBOTA Z482-E
7 52822 INJECTOR,KUBOTA Z482-E 37 52837 RING GEAR,KUBOTA Z482-E
8 52824 PIPE, INJECTOR 2 KUBOTA Z482-E 38 52838 ADAPTER FLANGE-PULLEY,Z482-E
9 52823 PIPE, INJECTOR 1 KUBOTA Z482-E 39 23057 SCREW,HHC,M8 X 20MM
10 62043 CLAMP-OVERFLOW PIPE(Z482-E) 40 56068 BUSHING,SH 1-1/8
11 62044 PIPE ASSY-OVERFLOW (Z482-E) 41 52840 PULLEY,FAN DRIVE,Z482/DF750
includes item number 10
42 60112 BELT,3VX-335
12 52825 PUMP-INJECTION, KUBOTA Z482-E
43 8915 SCREW,HHC,1/4-20 X 1.25
13 52826 GASKET-INJECTION PUMP, Z482-E
44 6356 WASHER,LOCK,.25
14 52949 SPEED CONTROL ASSEMBLY**
45 56086 KEY,1/4 X 1.25
15 5094 SCREW,RHM,10-32 X .5
46 13002 SCREW,HHC,5/16-18 X 1 GR5
16 6178 NUT,NYLOCK,10-32
47 5397 WASHER,FLAT,USS,5/16",Y
17 56101 BRACKET,STOP LEVER
48 6002 NUT,LP NYLOCK,5/16-18
18 56102 BRACKET,IDLE LEVER
49 42662 COOLANT RECOVERY BOTTLE1.5
19 52832 GASKET-SPEED CONTROL QT*
ASSEMBLY
50 54243-S BRKT,AIRCLEAN,COOLRES.MNT,PNTD
20 27089 HOSE,5/16 FUEL,SAE 30R7
51 62133 HOSE CLAMP-AIR
21 52834 CLAMP-HOSE, .375, FUEL PUMP CLEANER/LOWER
22 52835 PUMP ASSY-FUEL, KUBOTA Z482-E 52 32084 CLAMP,AIR CLEANER
23 27089 HOSE,5/16 FUEL,SAE 30R7 HOSE,WG750**
24 56110 ROD,ENGINE IDLE & STOP 53 52866 EVACUATOR VALVE-AIR CLEANER
25 21496 NUT,HEX,1/4-28
26 20780 SOLENOID,2 SPEED
TROMBETTA***
-- 52514 BOOT,SOLENOID, 20780
27 60105-S BRACKET,SOLENOID MOUNT
PAINTED
28 56079 FILTER ASSY-FUEL,COMPLETE
Z482
-- 52875 O-RING,FUEL FILTER,UPPER Z482E
-- 52876 O-RING,FILTER,LOWER Z482-E
-- 52877 FILTER,FUEL FILTER Z482-E
-- 52880 RING-RETAINING,FUEL FILTER
-- 52886 HOUSING,FUEL FILTER ELEMENT

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 37


300 Engine Components July 2009

303.2 Kubota Z482 E2B-GNI Engine, View 2 (from SN 26677)

38 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 300 Engine Components

303.2 Kubota Z482 E2B-GNI Engine, View 2 (from SN 26677)

Item Part No. Description Qty. Item Part No. Description Qty.

1 119684 AIRCLEANER ASSEMBLY..............1 28 56079 FILTER ASSY-FUEL,COMPLETE


includes items 2 and 53 Z482................................................1
1 119685 BRACKET, AIRCLEANER MT. -- 52875 O-RING,FUEL FILTER,UPPER Z482E
2 52867 FILTER-AIR CLEANER Z482-E.......1 -- 52876 O-RING,FILTER,LOWER Z482-E
3 22672 CLAMP,HOSE,1.75 -- 52877 FILTER,FUEL FILTER Z482-E
4 60108 HOSE,AIR CLEANER INTAKE........1 -- 52880 RING-RETAINING,FUEL FILTER
5 60107 HOSE,AIR CLEANER TO -- 52886 HOUSING,FUEL FILTER ELEMENT
ENGINE...........................................1 29 22956 ROD,CHOKE (KUBOTA)..................1
6 62115 GLOW PLUG,D905.........................1 30 22446 SPRING,COMPRESSION .835 X
7 52822 INJECTOR,KUBOTA Z482-E...........1 2.......................................................1
8 52824 PIPE, INJECTOR 2 KUBOTA 31 6091 NUT,NYLOCK,1/4-20
Z482-E.............................................1 32 6090 SCREW,HHC,1/4-20 X .75
9 52823 PIPE, INJECTOR 1 KUBOTA 33 6175 SCREW,HHC,3/8-16 X 1
Z482-E.............................................1
34 6886 WASHER,LOCK,.313
10 62043 CLAMP-OVERFLOW
PIPE(Z482-E)..................................1 35 32077 PETCOCK,DRAIN,KUBOTA
WG750B..........................................1
11 62044 PIPE ASSY-OVERFLOW
(Z482-E)..........................................1 36 52836 DIPSTICK, KUBOTA Z482-E...........1
includes item 10 37 52837 RING GEAR,KUBOTA Z482-E........1
12 52825 PUMP-INJECTION, KUBOTA 38 52838 ADAPTER
Z482-E.............................................1 FLANGE-PULLEY,Z482-E...............1
13 52826 GASKET-INJECTION PUMP, 39 23057 SCREW,HHC,M8 X 20MM
Z482-E.............................................1
40 56068 BUSHING,SH 1-1/8.........................1
14 52949 SPEED CONTROL ASSEMBLY**....1
41 52840 PULLEY,FAN DRIVE,Z482/DF750...1
15 5094 SCREW,RHM,10-32 X .5
42 60112 BELT,3VX-335.................................1
16 6178 NUT,NYLOCK,10-32
43 8915 SCREW,HHC,1/4-20 X 1.25
17 56101 BRACKET,STOP LEVER.................1
44 6356 WASHER,LOCK,.25
18 56102 BRACKET,IDLE LEVER..................1
45 56086 KEY,1/4 X 1.25
19 52832 GASKET-SPEED CONTROL
46 13002 SCREW,HHC,5/16-18 X 1 GR5
ASSEMBLY......................................1
47 5397 WASHER,FLAT,USS,5/16",Y
20 27089 HOSE,5/16 FUEL,SAE 30R7
48 6002 NUT,LP NYLOCK,5/16-18
21 52834 CLAMP-HOSE, .375, FUEL PUMP
49 42662 COOLANT RECOVERY BOTTLE1.5
22 52835 PUMP ASSY-FUEL, KUBOTA
QT*..................................................1
Z482-E.............................................1
50 54243-S BRKT,AIRCLEAN,COOLRES.MNT,PNTD.1
23 27089 HOSE,5/16 FUEL,SAE 30R7
51 62133 HOSE CLAMP-AIR
24 56110 ROD,ENGINE IDLE & STOP...........1
CLEANER/LOWER..........................1
25 21496 NUT,HEX,1/4-28
52 32084 CLAMP,AIR CLEANER
26 20780 SOLENOID,2 SPEED HOSE,WG750**..............................1
TROMBETTA***...............................1
53 52866 EVACUATOR VALVE-AIR
-- 52514 BOOT,SOLENOID, 20780 CLEANER........................................1
27 60105-S BRACKET,SOLENOID MOUNT
PAINTED.........................................1

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 39


300 Engine Components July 2009

304.1 Kubota Z482-E Engine, View 3 (to SN 26676)

40 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 300 Engine Components

304.1 Kubota Z482-E Engine, View 3 (to SN 26676)

Item Part No. Description Qty.

1 32066 CLAMP,HOSE,KUBOTA WG750


2 52841 HOSE-RADIATOR,UPPER Z482-E
3 32087 CLAMP,HOSE,KUBOTA WG750
4 119242 RADIATOR ASSY,KUBOTA Z482E
AL
5 52843 CAP-RADIATOR, 14PSI Z482-E
6 60109-S PLATE,AIR INTAKE HOSE PAINTED
7 32090 HOSE,LWR RADIATOR,KUBOTA
WG750
8 6090 SCREW,HHC,1/4-20 X .75
9 6356 WASHER,LOCK,.25
10 6091 NUT,NYLOCK,1/4-20
11 28963 RADIATOR STAY, KUBOTA 1702
12 52539 WASHER,RADIATOR
CUSHION,KUBOTA
13 28155 CUSHION,RADIATOR,KUBOTA
1702**
14 52847 BRACKET-RADIATOR
SUPRT,OUTBRD
15 28156 CUSHION,RADIATOR,KUBOTA
1702**
16 52540 SCREW,RADIATOR MOUNT,
KUBOTA
17 52541 CLIP,RADIATOR MOUNT, KUBOTA
18 22676 SCREW,HHC,M10 X 1.25 X 30MM**
19 22700 WASHER,LOCK,M10
20 60088-S BRACKET,ENGINE MNT,KUBOTA
13HP
21 8516 SCREW,HHC,3/8-16 X 1.50
22 6097 WASHER,FLAT,USS,3/8",Y
23 4828 NUT,NYLOCK,3/8-16
24 60092-S PLATE,ENGINE MOUNT PAINTED
25 23057 SCREW,HHC,M8 X 20MM
26 49408 WASHER,LOCK,M8
27 33277 WASHER,FLAT,M8,YELLOW ZINC
28 54316 COVER,FLYWHEEL,2 CYL.KUBOTA
29 52851 BRACKET-RADIATOR
SUPRT,INBOARD
30 27366 GASKET,THERMOSTAT,KUBOTA
GAS
31 23473 THERMOSTAT ASSY, WG750B
32 27367 THERMOSTAT COVER,KUBOTA
GAS

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 41


300 Engine Components July 2009

304.2 Kubota Z482 E2B-GNI Engine, View 3 (from SN 26677)

42 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 300 Engine Components

304.2 Kubota Z482 E2B-GNI Engine, View 3 (from SN 26677)

Item Part No. Description Qty. Item Part No. Description Qty.

1 32066 CLAMP,HOSE,KUBOTA WG750.....1 31 23473 THERMOSTAT ASSY, WG750B......1


2 52841 HOSE-RADIATOR,UPPER 32 27367 THERMOSTAT COVER,KUBOTA
Z482-E.............................................1 GAS.................................................1
3 32087 CLAMP,HOSE,KUBOTA WG750.....1 33 49375 SCREW,HHC,M6 X 16
4 119242 RADIATOR ASSY,KUBOTA Z482E 34 49407 WASHER,LOCK,M6
AL....................................................1 35 25926 WASHER,FLAT,M6 PLTD.
5 52843 CAP-RADIATOR, 14PSI Z482-E.....1 36 119507 KIT,Z482 RAD SUPPORT...............1
6 110749 BRACKET,AIR INTAKE....................1
7 32090 HOSE,LWR RADIATOR,KUBOTA
WG750............................................1
8 6090 SCREW,HHC,1/4-20 X .75
9 6356 WASHER,LOCK,.25
10 6091 NUT,NYLOCK,1/4-20
11 28963 RADIATOR STAY, KUBOTA 1702.....1
12 52539 WASHER,RADIATOR
CUSHION,KUBOTA
13 28155 CUSHION,RADIATOR,KUBOTA
1702**..............................................2
14 52847 BRACKET-RADIATOR
SUPRT,OUTBRD.............................1
15 28156 CUSHION,RADIATOR,KUBOTA
1702**..............................................2
16 52540 SCREW,RADIATOR MOUNT,
KUBOTA
17 52541 CLIP,RADIATOR MOUNT, KUBOTA
18 22676 SCREW,HHC,M10 X 1.25 X 30MM**
19 22700 WASHER,LOCK,M10
20 60088-S BRACKET,ENGINE MNT,KUBOTA
13HP................................................1
21 8516 SCREW,HHC,3/8-16 X 1.50
22 6097 WASHER,FLAT,USS,3/8",Y
23 4828 NUT,NYLOCK,3/8-16
24 60092-S PLATE,ENGINE MOUNT
PAINTED.........................................1
25 23057 SCREW,HHC,M8 X 20MM
26 49408 WASHER,LOCK,M8
27 33277 WASHER,FLAT,M8,YELLOW ZINC
28 54316 COVER,FLYWHEEL,2
CYL.KUBOTA..................................1
29 52851 BRACKET-RADIATOR
SUPRT,INBOARD............................1
30 27366 GASKET,THERMOSTAT,KUBOTA
GAS.................................................1

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 43


400 Turntable Components July 2009

401.1 Turntable Rotator

44 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 400 Turntable Components

401.1 Turntable Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 21175 SCREW,SHC,5/8-11 X 4.00, A574...4 25 43683 O-RING,2-042 N674-70***


-- 21175 SCREW,SHC,5/8-11 X 4.00, A574...6 26 50175 SCREW,HHC,5/16-18 X 2.75 GR5
2 13064 WASHER,FLAT,.625 27 6886 WASHER,LOCK,.313
HARDENED..................................21 28 50447 MANIFOLD,DUAL
-- 13064 WASHER,FLAT,.625 COUNTERBALANCE
HARDENED..................................36 includes item 29; to SN 18366
3 56900 SCREW,SHC,5/8-11 X 2.5 BLK.......8 -- 43018 SEAL KIT (39345)
-- 56900 SCREW,SHC,5/8-11 X 2.5 BLK.....14 29 33428 VALVE,CB.CBBC-LHN@3000***
4 50469-S SENSOR BRACKET, Z45/25 30 54177 SCREW,HHC,1/2-13 X 1.5 GRD 8...4
5 106278 HARNESS,LS,D.E. Z45BE 31 6033 WASHER,LOCK,.5 ***
6 88356-11103 SWITCH,LIMIT,W/RLR 32A 50413 MOTOR,TURNTABLE ROTATE,29.1
ARM,NO/NC**.................................1 -- 52783 SEAL KIT,TRNTBLE ROT MTR(50413
-- 19491 CONTACTOR,LIMIT SWITCH 32B 77082 MOTOR/BRAKE/PINION/MANIF/ASSY
-- 97128 ROLLER ARM,LIMIT SWITCH*** -- 128446 MANIFOLD,TURNTABLE
7 49825 SCREW,PHILLIPS,PHM,8-32 X 1.5 ROTATION***
8 6607 WASHER,LOCK,#10 PLTD
9 18605 NUT,NYLOCK,8-32
10 54145-800 RETAINING PIN, ASSY
11 50776-S PLATE,SWING LOCK,PAINTED
12 6198 NUT,NYLOCK,1/2-13
13 6095 WASHER,FLAT,USS,1/2",Y
14 50576 SCREW,SHC,1/2-13 X 3.00
-- 56680 SCREW,SHC,1/2-13 X 4.50 ZINC
15 6889 NUT,LP NYLOCK,1/4-20
16 6638 WASHER,FLAT,USS,1/4"Y
17 4266 SCREW,HHC,1/4-20 X 2
18 50411 BEARING,SWING CHASSIS
RINGGEAR.....................................1
-- 101815 BEARING,SWING CHASSIS..........1
19 25068 SCREW,SHC,5/8-11 X 4.50, A574...9
-- 25068 SCREW,SHC,5/8-11 X 4.50,
A574..............................................16
20 42079 PIN,COTTER,.156 X 2.5
21 52767 NUT-CASTLE (50414)
22 50412 PINION GEAR
23 52766 KEY-WOODRUFF (50414)
24 50414-S BRAKE,MICO,12000 IN/LB
-- 44828 SEAL KIT,BRAKE,MICO***
-- 44829 BEARING,BRK,MICO **
-- 52770 LINING KIT-MICO BRAKE (50414)
-- 52772 SPRING KIT-MICO BRAKE (50414)

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 45


400 Turntable Components July 2009

402.1 Bi-Energy Fuel Tank

46 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 400 Turntable Components

402.1 Bi-Energy Fuel Tank

Item Part No. Description Qty.

1 54694 FUEL CAP,BI-ENERGY,Z45***%%


2 62131-S FUEL TANK ASSY W/DECAL(Z45/25)
3 60103 STRAP ASSY,TANK,44"LG,5/16-18
4 54206 HOSE END,BARB,1/4 MNPTX3/16,90
5 31982 CLAMP,HOSE,1 EAR, 15/32
6 54286 HOSE,3/16,FUEL,SAE 30R7,103"
7 7713 NUT,LP NYLOCK,3/8-16
8 5397 WASHER,FLAT,USS,5/16",Y
9 54287 HOSE,5/16,FUEL,SAE 30R7,86"
10 54123 CLAMP,HOSE,1 EAR, 5/8
11 54205 HOSE END,BARB,1/4 MNPTX5/16,90
12 4828 NUT,NYLOCK,3/8-16
13 60102-S PLATE,FUEL TANK,PAINTED
14 17712 SCREW,FHS,3/8-16 X 1.75
15 60170 GAUGE,FUEL,SIDE MOUNT Z45
includes mounting fasteners

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 47


400 Turntable Components July 2009

403.1 Turntable Center Components

48 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 400 Turntable Components

403.1 Turntable Center Components

Item Part No. Description Qty. Item Part No. Description Qty.

1 13002 SCREW,HHC,5/16-18 X 1 GR5 24A 6095 WASHER,FLAT,USS,1/2",Y


2 6886 WASHER,LOCK,.313 (Z45/25)

3 6638 WASHER,FLAT,USS,1/4"Y 24B 5397 WASHER,FLAT,USS,5/16",Y


(Z45/25J)
4 8255 SCREW,HHC,3/8-16 X .75
25A 6198 NUT,NYLOCK,1/2-13
5 6021 WASHER,LOCK,.375 (Z45/25)
6 5397 WASHER,FLAT,USS,5/16",Y 25B 4828 NUT,NYLOCK,3/8-16
7 60079-S COVER,SWING CHASSIS (Z45/25J)
CENTER,PAI 26 50569-S ANGLE,PRI. BOOM REST,NON-JIB
8 36179 POWER UNIT,AUX PUMP 24VDC** 27 6272 RIVET,STL,STL,P,.125 X .25
-- 37184 MOTOR, 24V (36179) 28 13511 RECEPTICAL,SNAP-IN (1450G1)
-- 37185 PUMP ASSEMBLY (36179) to SN 22050
-- 37186 VALVE,CHECK (36179) 29 50570 WEAR PAD,PRIMARY BOOM,NON
JIB
-- 37187 SEAL KIT, 37185 PUMP
30 60005-S PLATE,FRONT COVER,PAINTED
-- 37191 GASKET, PUMP / MOTOR (36179)
31 28648 SPARK PLUG WIRE SET, LSG 423
-- 37192 COUPLER, PUMP / MOTOR (36179)
32 48885 CONNECTOR,BULKHEAD,FEMALE-4
-- 49878 NYLON WASHER,(36179)
33 54088-3438-S HOSE ASSY,1/4",100R1,FEM/FEM
9 6782 NUT,NYLOCK,5/16-18
to SN 16391
10 13000 SCREW,HHC,5/16-18 X 1.25
-- 54953-3408 HOSE ASSY,LUBE
11 81579 HORN,24VDC,SPADE RINGGEARBEARING
TERMINALS*** from SN 16392
to SN 19816
-- 81579 HORN,24VDC,SPADE
TERMINALS***
from SN 19817
12 8516 SCREW,HHC,3/8-16 X 1.50
13 4828 NUT,NYLOCK,3/8-16
14 Ref. Hydraulic Power Unit (refer to
701.1)
15 56927 PAD,BOOM
REST,2"THICK,W/STUDS*
16 54120 CONN,STRAIN REL.LP,1/2" NPT
17 62086 LOCKNUT-ELECTRIC, 1/2"(54120)
18 18963 ALARM,INTERMITTENT TONE
6-30V*
19 45462 ALARM,CHIME TONE 5-25VDC***
20 4828 NUT,NYLOCK,3/8-16
21 5397 WASHER,FLAT,USS,5/16",Y
22 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
23A 22788 SCREW,HHC,1/2-13 X 1.75
(Z45/25)
23B 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
(Z45/25J)

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 49


400 Turntable Components July 2009

404.1 Turntable Components - Ground Controls Side

50 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 400 Turntable Components

404.1 Turntable Components - Ground Controls Side

Item Part No. Description Qty. Item Part No. Description Qty.

1 50744-S BRACKET, RETURN FILTER 31 60007-S ANGLE,COVER SUPPORT,PAINTED


2 4828 NUT,NYLOCK,3/8-16 to SN 18466

3 5397 WASHER,FLAT,USS,5/16",Y -- 54456 ANGLE,COVER SUPPORT,DC/BI


from SN 18467
4 6175 SCREW,HHC,3/8-16 X 1
32A 49815 FILTER ASSY SAE12,10MIC,PARP
5 14033 SCREW,HHC,3/8-16 X 2.75 to SN 20364
6 6097 WASHER,FLAT,USS,3/8",Y -- 62087 FILTER ELEMENT 10 MIC 49815
7 7713 NUT,LP NYLOCK,3/8-16 32B 78622 FILTER ASSY,SAE8,10 MIC,PAPR
8 60004 FORMING,LOWER CNTRL BOX from SN 20365
MOUNT -- 44788 FILTER ELEMENT,10MICRON,42033
to SN 21180
33 6886 WASHER,LOCK,.313
9 6090 SCREW,HHC,1/4-20 X .75
34 88557 BRACKET,GROUND CONTROL BOX
10 6638 WASHER,FLAT,USS,1/4"Y from SN 21181
11 6091 NUT,NYLOCK,1/4-20 35 6638 WASHER,FLAT,USS,1/4"Y
12 6356 WASHER,LOCK,.25 from SN 21181
13 Ref. Ground Controls (refer to 405.1, 36 6090 SCREW,HHC,1/4-20 X .75
406.1, 407.1 or 408.1) from SN 21181
14 54231 WEAR PAD,4.88 X 1.5 X .5 37 6175 SCREW,HHC,3/8-16 X 1
from SN 21181
15 62088 WASHER/BULKHEAD***
38 5397 WASHER,FLAT,USS,5/16",Y
16 62088 WASHER/BULKHEAD***
from SN 21181
17 60065 TUBE,PLASTIC .5 NPT X 18"
39 7713 NUT,LP NYLOCK,3/8-16
18 50959-S FORMING,SWING from SN 21181
CHASSIS,RH,PAINT
19 Ref. Function Manifold (refer to 702.1,
703.1 or 704.1)
20 10597 SCREW,HHC,1/2-13 X 1.25 GR5
21 6033 WASHER,LOCK,.5 ***
22 6095 WASHER,FLAT,USS,1/2",Y
23 6021 WASHER,LOCK,.375
24 8255 SCREW,HHC,3/8-16 X .75
25 42019 TANK BREATHER,NYLON **
26 54479 STRAP ASSEMBLY,29.25LG,5/16-18
to SN 13268
-- 54479 STRAP ASSEMBLY,29.25LG,5/16-18
from SN 13269
27 50966 TANK,HYDRAULIC,8 GALLON,DC/BI
28 60131 STRAINER ASSY.PLASTIC,1.25 MPT
29 50957-S BULKHEAD,SWING
CHASSIS,RH,PAIN
to SN 18466
-- 54443 BULKHEAD,SWING CHASSIS,DC/BI
from SN 18467
30 6888 SCREW,HHC,1/4-20 X 1

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 51


400 Turntable Components July 2009

405.1 Ground Control Box - View 1 (to SN 22050)

52 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 400 Turntable Components

405.1 Ground Control Box - View 1 (to SN 22050)

Item Part No. Description Qty.

1 45384 PLUG,NYLON .50 BLACK DOMED


2 7057 CONN. SQZ,1/2NPT .39-.56 MED.
3 6935 LOCKNUT,ELEC,1/2"
4 48491 WIRE CABLE,16GA/4 TPE 33'UPIV
5 48492 WIRE CABLE,16GA/4TPE 17'4"MPIV
6 48494-3 WIRE CABLE,18GA/19 TPE61'8"#3
7 48445 Electrical Cord, 18 Gauge (0.821
mm2), 19 Conductor
8 43960 WIRE CABLE,16GA/4 CON.TPE JKT*
9 48494-1 WIRE CABLE,18GA/19 TPE 61'7"#1
10 77140 HARNESS,MANIFOLD,Z45 BI/DC
11 12960 CABLE SQUEEZE CONN.,XTRA LRG
12 14041 LOCKNUT,ELECTRIC,3/4"
13 77118 SERVICE KIT, IC GROUND BOX
includes item 14; to SN 19374
-- 77522 CONTROL,BOX ASSY-GRND Z45 IC
includes item 14; from SN 19375 to
SN 22050
14 50572 GASKET,GROUND CONTROL BOX
to SN 19374
-- 88637 GASKET,GROUND CONTROL BOX
from SN 19375 to SN 22050
15 6090 SCREW,HHC,1/4-20 X .75
16 6638 WASHER,FLAT,USS,1/4"Y
17 6091 NUT,NYLOCK,1/4-20
18 36871 DIN RAIL,14.75" **
19 7339 SCREW,HHC,1/4-20 X .5
20 25837 TERMINAL STRIP END PLATE......1
21 25836 TERMINAL
BLOCK(SINGLE),WAGO***..........50
22 25974 PLASTIC END STOP......................1
23 56298 LIGHT,INDICATOR,RED,14V***
includes mounting fastener
24 6700 WASHER,STAR,EXTERNAL,.375
25 20776 CABLE SQUEEZE CONN.
26 18665 LOCKNUT,ELECTRIC,1" NPT
27 54304 HARNESS,CHASSIS,Z45 BI ENERGY

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 53


400 Turntable Components July 2009

406.1 Ground Control Box - View 2 (to SN 22050)

54 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 400 Turntable Components

406.1 Ground Control Box - View 2 (to SN 22050)

Item Part No. Description Qty. Item Part No. Description Qty.

1 27246 BOOT,TOGGLE SWITCH,SHORT* -- 58319 RELAY SOCKET,AUTO,RETAINER


2 13471 COVER, AUXILIARY POWER 13 34057-S RELAY MOUNT BRACKET, PAINTED
SWITCH 14 56100 HOUR METER,LCD,9-60 VDC
3 128201 SWITCH TOGGLE ASSY DPDT 2P to SN 19374
MOM -- 19506 HOUR METER,10-80 VOLTS***
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 from SN 19375
-- 128581 SWITCH TOGGLE DPDT 2P MOM 15 49819 SCREW,PHILLIPS,PHM,10-32 X .5
SHDR 16 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 17A 128200 SWITCH TOGGLE ASSY SPDT 3P
4 122512 KIT,KEYSWITCH SVC BB & SM MOM
BOOM (Bi-Energy)
-- 122366 KEYSWITCH,CONTACTS LOCK -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 21982 KEY,SINGLE*** -- 128580 SWITCH TOGGLE SPDT 3P MOM
-- 37947 KEYS,10 PACK*** SHDR

-- 66811 KEYSWITCH,3POS.MNTND.DR -- 27246 BOOT,TOGGLE SWITCH,SHORT*


WKEY** 17B 45384 PLUG,NYLON .50 BLACK DOMED
includes 1 pair of keys (DC)
5 66821 BASE,WITHOUT CONTACTS 18 54525 BRACKET-PANEL-WIRE MOUNTING
-- 66816 CONTACT,N.O.*** 99

6 122514 KIT,ESTOP SVC BB&SM BOOM 19 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM
-- 66812 E-STOP BUTTON
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 66818 CONTACT,NC,E-STOP
-- 128580 SWITCH TOGGLE SPDT 3P MOM
-- 66821 BASE,WITHOUT CONTACTS SHDR
7A 128205 SWITCH TOGGLE ASSY DPDT 2P -- 27246 BOOT,TOGGLE SWITCH,SHORT*
MNT
(Bi-Energy) 20 375785 CIRCUIT BREAKER,10 AMP***

-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 21 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM
-- 128585 SWITCH TOGGLE DPDT 2P MNT
SHDR -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4

-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 128582 SWITCH TOGGLE DPDT 3P MOM


SHDR
7B 45384 PLUG,NYLON .50 BLACK DOMED
(DC) -- 27246 BOOT,TOGGLE SWITCH,SHORT*

8 49826 SCREW,PHILLIPS,PHM,10-32 X.625 -- 27246 BOOT,TOGGLE SWITCH,SHORT*

9 6146 WASHER,FLAT,MS,#10,Y 22A 45384 PLUG,NYLON .50 BLACK DOMED


(Z45/25)
10 6178 NUT,NYLOCK,10-32
22B 128202 SWITCH TOGGLE ASSY DPDT 3P
11 56302 RELAY,24VDC,40/30A,SEALED*** MOM
12 58318 RELAY SOCKET,AUTO (Z45/25J)
-- 34054 TERM,RELAY N-INSULATED 10-12 -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
G -- 128582 SWITCH TOGGLE DPDT 3P MOM
-- 34055 TERM RELAY,N-INSULATE 14-16 SHDR
GA 23 8914 SCREW,HHC,1/4-20 X .625
-- 34056 TERM,RELAY,N-INSULATE 18-20 24 6356 WASHER,LOCK,.25
GA
25 23404 NUTSERT,1/4-20,STEEL CAD PLTD

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 55


400 Turntable Components July 2009

406.1 Ground Control Box - View 2 (to SN 22050)


(continued)

Item Part No. Description Qty.

26 21858 PLUG,NYLON .38 BLACK DOMED


27 45384 PLUG,NYLON .50 BLACK DOMED
28 6090 SCREW,HHC,1/4-20 X .75
29 6638 WASHER,FLAT,USS,1/4"Y

56 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 400 Turntable Components

406.1 Ground Control Box - View 2 (to SN 22050)


(continued)

This Page Intentionally Left Blank

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 57


400 Turntable Components July 2009

407.1 Ground Control Box - View 1 (from SN 22051)

58 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 400 Turntable Components

407.1 Ground Control Box - View 1 (from SN 22051)

Item Part No. Description Qty. Item Part No. Description Qty.

1 96008-S KEYSWITCH,3 POS. W/KEYS*** 10B 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 21982 KEY,SINGLE*** MOM

-- 37949 Keys (quantity 10 of 21982) -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4

-- 83093 KEY SINGLE*** -- 128582 SWITCH TOGGLE DPDT 3P MOM


SHDR
-- 88827 GASKET,KEYSWITCH,PLASTIC
11 6090 SCREW,HHC,1/4-20 X .75
-- 94506 BASE,W/3 NC CONTACTS
12 6638 WASHER,FLAT,USS,1/4"Y
2 66812 E-STOP BUTTON
13 88691 COVER PLATE,CONNECTOR
-- 66818 CONTACT, N.C. DC models shown
-- 73805 BASE,W/2 NC CONTACTS*** -- 73749 CONN,PLUG 24 WAY,DRC SERIES
includes 2 each N.C. contacts
-- 73753 CONN,RECEP 24 WAY,W/FLANGE
3 19506 HOUR METER,10-80 VOLTS***
includes mounting bracket -- 88718 HARNESS,ENGINE,Z45BI
Bi-Energy models
4 45384 PLUG,NYLON .50 BLACK DOMED
13A 88691 COVER PLATE,CONNECTOR
5A 128200 SWITCH TOGGLE ASSY SPDT 3P DC models shown
MOM
Bi-Energy models 13B 88718 HARNESS,ENGINE,Z45BI
Bi-Energy models
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 73749 CONN,PLUG 24 WAY,DRC SERIES
-- 128580 SWITCH TOGGLE SPDT 3P MOM
SHDR -- 73753 CONN,RECEP 24 WAY,W/FLANGE

-- 27246 BOOT,TOGGLE SWITCH,SHORT* 14 73736 CONN,RECEP 48 WAY,4 X 12

5B 45384 PLUG,NYLON .50 BLACK -- 61801 SEAL DT SERIES-12W


DOMED...........................................2 15A 88722-72000 HARNESS,18/19,BOOM CABLE #2
DC models (gray and black connectors)
6 128200 SWITCH TOGGLE ASSY SPDT 3P -- 60434 CONN,PLUG 12
MOM WAY,14-18GA,GRAY
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 60435 LOCK,PLUG 12 WAY,14-18GA,BLK
-- 128580 SWITCH TOGGLE SPDT 3P MOM -- 61801 SEAL DT SERIES-12W
SHDR -- 73746 CONN,PLUG 12 WAY,BLACK
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 15B 88722-70700 HARNESS,18/19,BOOM CABLE #2
7 21858 PLUG,NYLON .38 BLACK DOMED (gray and black connectors)
8 128202 SWITCH TOGGLE ASSY DPDT 3P -- 60434 CONN,PLUG 12
MOM WAY,14-18GA,GRAY
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 60435 LOCK,PLUG 12 WAY,14-18GA,BLK
-- 128582 SWITCH TOGGLE DPDT 3P MOM -- 73746 CONN,PLUG 12 WAY,BLACK
SHDR 16A 88721-72000 HARNESS,18/19 BOOM CABLE #1
-- 27246 BOOT,TOGGLE SWITCH,SHORT* (green and brown connectors)
9 24018 CIRCUIT BREAKER,15 AMP*** -- 60435 LOCK,PLUG 12 WAY,14-18GA,BLK
includes mounting fasteners -- 61801 SEAL DT SERIES-12W
-- 56234 O-RING,ORFS,-6 -- 73747 CONN,PLUG 12 WAY,GREEN
-- 77061 BOOT,CIRCUIT BREAKER -- 73748 CONN,PLUG 12 WAY,BROWN
PROTECTOR
16B 88721-70700 HARNESS,18/19 BOOM CABLE #1
-- 27246 BOOT,TOGGLE SWITCH,SHORT* (green and brown connectors)
10A 45384 PLUG,NYLON .50 BLACK DOMED -- 60435 LOCK,PLUG 12 WAY,14-18GA,BLK

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 59


400 Turntable Components July 2009

407.1 Ground Control Box - View 1 (from SN 22051)


(continued)

Item Part No. Description Qty.

-- 61801 SEAL DT SERIES-12W


-- 73747 CONN,PLUG 12 WAY,GREEN
-- 73748 CONN,PLUG 12 WAY,BROWN
17 88719 HARNESS,FUNCTION,Z45 DC/BI
18 73751 CONN,PLUG 40 WAY,DRC SERIES
19 73754 CONN,RECEP 40 WAY,W/FLANGE
20A 88723-71000 HARNESS,12/3,12V TO PLAT
(Z45/25)
20B 88723-69700 HARNESS,12/3,12V TO PLAT
(Z45/25J)
21 60527 CONN,PLUG 4 WAY,12-14GA
-- 60528 LOCK,PLUG 4 WAY,12-14GA***
22 73754 CONN,RECEP 40 WAY,W/FLANGE
-- 60526 LOCK,RECEP 4 WAY,12-14GA
23 128201 SWITCH TOGGLE ASSY DPDT 2P
MOM
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 128581 SWITCH TOGGLE DPDT 2P MOM
SHDR
-- 27246 BOOT,TOGGLE SWITCH,SHORT*

60 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 400 Turntable Components

407.1 Ground Control Box - View 1 (from SN 22051)


(continued)

This Page Intentionally Left Blank

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 61


400 Turntable Components July 2009

408.1 Ground Control Box - View 2 (from SN 22051)

62 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 400 Turntable Components

408.1 Ground Control Box - View 2 (from SN 22051)

Item Part No. Description Qty.

1 94639 ASSY,TERMINAL RAIL,Z45DC/BE


-- 56994 DIN RAIL,11.25"
-- 74911 TERMINAL BLOCK, WIELAND
-- 74912 TERMINAL BLOCK END PLATE
2 54534 ANGLE,RELAY
MNT,W/NUTSERTS,PNT
includes nutserts
-- 23404 NUTSERT,1/4-20,STEEL CAD PLTD
3 56302 RELAY,24VDC,40/30A,SEALED***
-- 34053 ASSY,RELAY SOCKET,AUTO***
4 73736 CONN,RECEP 48 WAY,4 X 12
-- 54255 LOCK,RECEP 12 WAY, 14-18GA
5 45462 ALARM,CHIME TONE 5-25VDC***
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR ALARMS
6 56305 LIGHT,INDICATOR,RED 24V
7 73754 CONN,RECEP 40 WAY,W/FLANGE
8 73717 CONN,RECEP 4 WAY,12-14GA FL***
-- 60526 LOCK,RECEP 4 WAY,12-14GA
9 101844 GROUND CONTROL BOX ASSY
W/DEC*
-- 88637 GASKET,GROUND CONTROL BOX

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 63


400 Turntable Components July 2009

409.1 Engine (Non-Ground Controls) Side Turntable Cover

64 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 400 Turntable Components

409.1 Engine (Non-Ground Controls) Side Turntable Cover

Item Part No. Description Qty. Item Part No. Description Qty.

1A 33556 STRUT,GAS W/RETAINING 23B 62108-S COVER


SPRING...........................................2 ASSY-NONTANKSIDE(DC)Z45
to SN 24864 to SN 22049
-- 27377 RETAINER,GAS SPRING***...........2 -- 101861 COVER ASSY W/WRD DECALS,LH
1B 106069 STRUT,GAS,200 LB........................2 DC
from SN 24865 from SN 22050

-- 33555 BALL STUD**..................................2 -- 101864 COVER ASSY W/SYM DECALS,LH


from SN 22050
2 27114 BALL STUD,1/2" BALL,3/8-16X1.2
24 94077 SENSOR,LEVEL,4.5 DEG..............1
3 6638 WASHER,FLAT,USS,1/4"Y
4 4828 NUT,NYLOCK,3/8-16
5 6178 NUT,NYLOCK,10-32
6 6146 WASHER,FLAT,MS,#10,Y
7 49816 SCREW,PHILLIPS,PHM,10-32 X .75
8 50990-S FORMING,ENG.COVER
SUPPORT,PNTD
9 75073 HINGE,.375X.120THK.,SLOTTED***
10 6091 NUT,NYLOCK,1/4-20
11 12906 WASHER,FENDER,.25 X 1.25 X.062
12 8915 SCREW,HHC,1/4-20 X 1.25
13 6888 SCREW,HHC,1/4-20 X 1
14 5397 WASHER,FLAT,USS,5/16",Y
15 8516 SCREW,HHC,3/8-16 X 1.50
16 54363 BRACKET,RUBBER
BUMPER,PAINTED
17 50974 BUMPER,RUBBER,COVERS
18 45363 LATCH,FLXBLE DRAW-SRES101***
19 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................1
20 60002-S FORMING,GAS STRUT
MOUNT,PAINTE
to SN 24864
-- 107594 FORMING,GAS STRUT
MOUNT,PNTD
from SN 24865
21 50790 PLATE,COVER LATCH BACKING
22 60126-S COVER PLATE,AIR INTAKE,GRAY
23A 62107-S COVER ASSY-ENG.SIDE(BI)Z45/25
to SN 22049
-- 101863 COVER ASSY W/SYM DECLS,LH DC
from SN 22050
-- 10186 FLATBAR-HOOK
SUPT(GRAY)-12.188
from SN 22050

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 65


400 Turntable Components July 2009

410.1 Ground Controls Side Turntable Cover

66 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 400 Turntable Components

410.1 Ground Controls Side Turntable Cover

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .75


2 12906 WASHER,FENDER,.25 X 1.25 X.062
3 6638 WASHER,FLAT,USS,1/4"Y
4 6091 NUT,NYLOCK,1/4-20
5 62109-S COVER ASSY/TANKSIDE(Z45DC/BI)
to SN 22049
-- 101858 COVER ASSY W/WRD DECALS,RH
BI
from SN 22050
-- 101859 COVER ASSY W/WRD DECALS,RH
DC
from SN 22050
-- 101862 COVER ASSY W/SYM DECLS,RH
BIDC
from SN 22050
6 49816 SCREW,PHILLIPS,PHM,10-32 X .75
7 45363 LATCH,FLXBLE DRAW-SRES101***
8 50790 PLATE,COVER LATCH BACKING
9 6178 NUT,NYLOCK,10-32
10 54445-S PLATE,HINGE COVER
SUPPORT,PAIN
to SN 18466
-- 77524 TUBE,PROP ROD,18.63",W/CAP
11 6146 WASHER,FLAT,MS,#10,Y

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 67


500 Boom Components July 2009

501.1 Secondary Linkage Pins and Bearings

68 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 500 Boom Components

501.1 Secondary Linkage Pins and Bearings

Item Part No. Description Qty.

1 54331 PIN,1.75DIAX23.57LG,CHAMFER***
2 8177 SCREW,HHC,1/2-13 X 1.5
3 6033 WASHER,LOCK,.5 ***
4 30418 ROD END,0.5 X 3.75***
5 54738 PIN,1.75DIAX12.25LG,CHAMFER
6 30221 BEARING,1.75IDX2.O0ODX1.50LG
7 45071 BEARING,1.5"ID X 1.75OD X 1.5L
8 107727 PIN,1.50DIAX7.50LG,1HOLE***
9 54156 BEARING,FL 1.5ID X 1.75OD X 1
10 54302 PIN,1.75DIAX11.63LG,CHAMFER
11 4828 NUT,NYLOCK,3/8-16
12 6326 SCREW,HHC,3/8-16 X 3
13 50455 PIN,1.50DIAX13.88LG,2HOLE
14 54726 WEAR PAD,SECONDARY
CYL,NON/JIB
15 6605 SCREW,HHC,3/8-16 X 3.5
16 5397 WASHER,FLAT,USS,5/16",Y
17 7713 NUT,LP NYLOCK,3/8-16
18 88203 CYLINDER,ELEVATE,Z45/25***
for cylinder 88203; check stamp on
cylinder prior to ordering
-- 50481 VALVE,COUNTERBALANCE,3500
PSI*
for cylinders 59410, 59166 and 50302;
chcek stamp on cylinder prior to
ordering
-- 52758 SEAL KIT,50302 CYLINDER
for cylinder 50302; check stamp on
cylinder prior to ordering
-- 59444 SEAL KIT, Z45 ELEV%%
for cylinder 59410, 59166 and 59254;
check stamp on cylinder prior to
ordering
-- 77303 VALVE,CNTRBAL 3500PSI,ATM VEN
for cylinder 88203; check stamp on
cylinder prior to ordering
-- 77521 SEAL KIT, ELEVATE (88203)
for cylinder 88203; check stamp on
cylinder prior to ordering
19 50460 PIN,1.75DIAX12.13LG,CHAMFER

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 69


500 Boom Components July 2009

502.1 Secondary Linkage

70 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 500 Boom Components

502.1 Secondary Linkage

Item Part No. Description Qty. Item Part No. Description Qty.

1 6175 SCREW,HHC,3/8-16 X 1 21 6091 NUT,NYLOCK,1/4-20


2 6021 WASHER,LOCK,.375 22 50479 CONNECTING LINK,MACHINED
3 6097 WASHER,FLAT,USS,3/8",Y 23 52742 LOWER SECONDARY ARM ASSY
4 60074P COVER BRACE,UPPER 24 54239 SCREW,PHILLIPS,PHM,10-32 X 2.0
PIVOT,REAR,P 25 6178 NUT,NYLOCK,10-32
5 88356-11163 SWITCH,LIMIT,W/RLLR ARM,NO/NC* 26 7339 SCREW,HHC,1/4-20 X .5
-- 60442 CONN,RECEP 4 WAY, 14-18GA 27 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
-- 60443 LOCK,RECEP 4 WAY,14-18GA 28 50548P HOSE COVER,LOWER
-- 73713 TERM,NI PIN,S&F,16-18GA,REEL LEVEL,BOT,PAI
-- 73725 BOOT,DTSCH,DTP4-BT 29 49772 WEAR PAD,6 X 1.5 X.50,W/INSERT
-- 97128 ROLLER ARM,LIMIT SWITCH*** 30 52728 UPPER PIVOT W/BEARING-Z45/25
6 48491 WIRE CABLE,16GA/4 TPE 33'UPIV 31 77386 CLAMP,CABLE
7 52729 UPPER SECONDARY ARM (to SN 22174)
ASSY-Z45 -- 94529 CLAMPING BLOCK,HOSE
8 6889 NUT,LP NYLOCK,1/4-20 (from SN 22175)
(to SN 15073) 32 77384P BRACKET,HOSE CLAMP,PAINTED
-- 7713 NUT,LP NYLOCK,3/8-16 (to SN 22174)
(from SN 15074) -- 94531P BRACKET,HOSE CLAMP PAINTED
9 6638 WASHER,FLAT,USS,1/4"Y (from SN 22175)
(to SN 15073) 33 77385 CLAMP HOSE
-- 6097 WASHER,FLAT,USS,3/8",Y (to SN 22174)
(from SN 15074) -- 94530 CLAMPING BLOCK,CABLE
10 88370P HOSE COVER,UPPER (from SN 22175)
ARM,PAINTED 34 8179 SCREW,HHC,1/4-20 X 2.25
11 52740 UPPER LEVEL ARM ASSY,SERV (to SN 22174)

12 50517P HOSE COVER,LOWER -- 6888 SCREW,HHC,1/4-20 X 1


LEVEL,TOP,PAI (from SN 22175)

13 52741 LOWER LEVEL ARM ASSY 35 88356-11203 SWITCH,LIMIT,W/RLLR ARM,NO/NC*

14 52738 MIDPIVOT ASSY Z45IC -- 60428 CONN,PLUG 4 WAY,14-18GA


USA/Canada/Australian models -- 60429 LOCK,PLUG 4 WAY,14-18GA
-- 50266 WELDMENT,MID PIVOT,MACHINED -- 60442 CONN,RECEP 4 WAY, 14-18GA
CE/Asia/South American models -- 60443 LOCK,RECEP 4 WAY,14-18GA
15 50952 WELDMENT,BOOM REST -- 73713 TERM,NI PIN,S&F,16-18GA,REEL
16A 10587 SCREW,HHC,1/2-13 X .75 -- 73714 TERM,NI SOC,S&F,16-18GA,REEL
(Z45/25)
-- 73725 BOOT,DTSCH,DTP4-BT
16B 8177 SCREW,HHC,1/2-13 X 1.5
(Z45/25J) -- 97128 ROLLER ARM,LIMIT SWITCH***
17 6033 WASHER,LOCK,.5 ***
(Z45/25J)
18 6095 WASHER,FLAT,USS,1/2",Y
(Z45/25J)
19 54168 WEAR PAD,MID PIVOT,PERIMETER
20 4266 SCREW,HHC,1/4-20 X 2

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 71


500 Boom Components July 2009

503.1 Upper Pivot

72 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 500 Boom Components

503.1 Upper Pivot

Item Part No. Description Qty.

1 6175 SCREW,HHC,3/8-16 X 1
2 6021 WASHER,LOCK,.375
3 25284 ROD END,.375 X 2.25***
4 77362 CYLINDER,MASTER,Z45
-- 77364 SEAL KIT,MASTER & SLAVE CYL.
5 34276 PIN,1.25DIAX3.37LG,1HOLE
6 50542 PIN,1.75DIAX9.25LG,1HOLE
7 6175 SCREW,HHC,3/8-16 X 1
8 45226 ROD END,.375 X 3.69
9 30221 BEARING,1.75IDX2.O0ODX1.50LG
10A 77187 CYL,PRIM.LIFT,NON JIB,Z45***
includes item 9
-- 77014 VALVE,COUNTERBALANCE,3800
PSI
-- 77189 SEAL KIT CYL.Z45(77187&77188)
10B 77188 CYLINDER,PRIM LIFT,JIB,Z45***
includes item 9
-- 77014 VALVE,COUNTERBALANCE,3800
PSI
-- 77189 SEAL KIT CYL.Z45(77187&77188)
11 54738 PIN,1.75DIAX12.25LG,CHAMFER
12 52728 UPPER PIVOT W/BEARING-Z45/25
includes 1 of item 13
13 30370 BEARING,1.25IDX1.5ODX1.00L
14 54331 PIN,1.75DIAX23.57LG,CHAMFER***
15 Ref. Primary Boom Tube Assembly
(refer to Figure 504.1)

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 73


500 Boom Components July 2009

504.1 Primary and Extension Booms

74 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 500 Boom Components

504.1 Primary and Extension Booms

Item Part No. Description Qty. Item Part No. Description Qty.

1A 88356-11103 SWITCH,LIMIT,W/RLR 21 30217 SNAP RING,EXTERNAL,1.25 DIA.**


ARM,NO/NC**.................................1 22 30255 WASHER,SHIM,1.27 X 2.13 X .062
to SN 23764
23 50304 EXTENSION BOOM
-- 19491 CONTACTOR,LIMIT SWITCH.........1 WELDMNT,JIB,Z45
-- 97128 ROLLER ARM,LIMIT SWITCH***.....1 24 50546 PIN,1.25DIAX6.19LG,2RING
1B 88356-11203 SWITCH,LIMIT,W/RLLR 25 50552 WEAR PAD,EXTENSION BOOM
ARM,NO/NC*...................................1
from SN 23765 26 30138 WEAR PAD,5 X 1.5 X .625 W/NUTS
-- 19491 CONTACTOR,LIMIT SWITCH 27 4828 NUT,NYLOCK,3/8-16
-- 97128 ROLLER ARM,LIMIT SWITCH***.....1 28 6097 WASHER,FLAT,USS,3/8",Y
2 49775 SCREW,PHILLIPS,PHM,10-32X 1.75 29 54530 CLAMP,HOSE,ALUMINUM***
3 6178 NUT,NYLOCK,10-32 30 77106 CLAMP,CABLE & HOSE,PLASTIC
4 50584 PIN,1.25DIAX9.38LG,THREADED 31A 65633 PRIMARY BOOM ASSY,STD,Z45/25
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 31B 65634 PRIMARY BOOM ASSY,JIB,Z45/25J
6 6021 WASHER,LOCK,.375 32 38620 SHIM,PAD,5 X 1.5.............as needed
7 45226 ROD END,.375 X 3.69
8 8255 SCREW,HHC,3/8-16 X .75
9A 34125 WEAR PAD,5 X 1.5 X .75 W/NUTS
(Z45/25)
9B 54131 WEAR PAD,PRIMARY BOOM,TOP
(Z45/25J)
10 38620 SHIM,PAD,5 X 1.5
11 34125 WEAR PAD,5 X 1.5 X .75 W/NUTS
12 38620 SHIM,PAD,5 X 1.5
13 29080 SHIM,WEAR PAD,5X 1.5 16GA
14 54157 WEAR PAD,PRIMARY BOOM,JIB
15 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8
15 8516 SCREW,HHC,3/8-16 X 1.50
16A 54570 CYLINDER,EXTEND,Z45 NON JIB
-- 54063 VALVE,CB.CBBC-LHN@1000
-- 65788 SEAL KIT CYL Z45 (54570)
-- 77410 VALVE,COUNTERBALNCE,1500
PSI**
16B 54569 CYLINDER,EXTEND,Z45J***
-- 54063 VALVE,CB.CBBC-LHN@1000
-- 65788 SEAL KIT CYL.Z45(54570)
-- 77410 VALVE,COUNTERBALNCE,1500
PSI**
17 50698 WEAR PAD,EXTENSION CYLINDER
18 6091 NUT,NYLOCK,1/4-20
19 6638 WASHER,FLAT,USS,1/4"Y
20 6637 SCREW,HHC,1/4-20 X 1.75

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 75


500 Boom Components July 2009

505.1 Cable Track

76 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 500 Boom Components

505.1 Cable Track

Item Part No. Description Qty.

1 Ref. Primary Boom Tube Assembly


(refer to Figure 504.1)
2 54830 SCREW,BHSC,1/4-20 X .88,Y/ZINC
3 6638 WASHER,FLAT,USS,1/4"Y
4 18504 NUT,LOCKING-LG.FLANGE,1/4-20
5 48751-463 HOSE,1/4" HIGH PRESSURE,4.63LG
6 77036 SCREW,HHC,1/4-20 X 5.50,G5,CLZ
7 6091 NUT,NYLOCK,1/4-20
8A 54981 WELDMENT,CABLE TRACK
TRAY,NJIB
8B 54983 WLDMNT,CABLE TRACK TRAY,JIB
9 12011 SCREW,BHHS,1/4-20 X .5,Y/ZINC
10 7713 NUT,LP NYLOCK,3/8-16
11 5397 WASHER,FLAT,USS,5/16",Y
12A 54985P CHANNEL,CABLE TRACK
COV,NONJ,P
12B 54984P CHANNEL,CABLE TRK
COVER,JIB,PA
13A 50452 CABLE TRACK,PLASTIC,35 LINK
-- 58919 REPAIR LINK,7 LINKS (42763)
-- 58920 BRACKET SET,NYLATRAC,KS6-5.4
-- 58927 LINK,NYLATRAC KS6-5.4
13B 50451 CABLE TRACK,PLASTIC,26 LINK
-- 58919 REPAIR LINK,7 LINKS (42763)
-- 58920 BRACKET SET,NYLATRAC,KS6-5.4
-- 58927 LINK,NYLATRAC KS6-5.4
14A 54460 TUBE,CABLE TRACK ARM NON-JIB
14B 54461 TUBE,CABLE TRACK ARM,JIB

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 77


500 Boom Components July 2009

506.1 Platform Leveling and Rotation

78 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 500 Boom Components

506.1 Platform Leveling and Rotation

Item Part No. Description Qty.

1 Ref. Primary Extension Boom (refer


to Figure 504.1)
2 8516 SCREW,HHC,3/8-16 X 1.50
3 5397 WASHER,FLAT,USS,5/16",Y
4 7713 NUT,LP NYLOCK,3/8-16
5 45226 ROD END,.375 X 3.69
6 50543 PIN,1.25DIAX8.88LG,1HOLE
7 30219 BEARING,FL,1.25ID X 1.41OD X 1
8A 94402 ROTATOR,PLAT NON-JIB...............1
includes item 7; from SN 24304
-- 107580 SEAL KIT,PLAT ROTATE***.............1
8B 54808 ROTATOR,PLAT,NON/JIB,Z45/25.....1
includes item 7; to SN 24303
-- 13852 VALVE ASSY,BLEED***...................1
-- 65842 SEAL KIT,UNIVERSAL,9K
ROTATOR*.......................................1
-- 83042 BEARING KIT,ROTATOR, 4.5K.......1
9 Ref. Counterbalance Manifold (refer
to 704.1)
10 6145 SCREW,HHC,1/4-20 X 1.5
11 6356 WASHER,LOCK,.25
12 77051 NUT,NYLOCK,3/4-10,GRD.8...........1
13 33278 WASHER,FLAT,.75 HARDENED.....1
14 54520-S WELDMNT,PLATFRM
SUPPORT,NJIB
15 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................1
16 30187 PIN,1.25DIAX5.25LG,1HOLE
17 25683 BEARING,POLYGON,20DU12
18 77363 CYLINDER,SLAVE,Z45***
includes item 17
-- 54065 VALVE,COUNTER BALANCE,3500
-- 7736 Seal Kit
19 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
20 34241 PIN,1.25DIAX7.00LG,1HOLE
21 106526 CLAMP,HOSE
ROUTE,2X#4,LOOM.......................1
22 107595 BRACKET,HOSE CLAMP
SUPPORT.......................................1
23 36294 SCREW,HHC,1/4-20 X 2.75
24 6638 WASHER,FLAT,USS,1/4"Y
25 6091 NUT,NYLOCK,1/4-20

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 79


500 Boom Components July 2009

507.1 Platform Leveling

80 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 500 Boom Components

507.1 Platform Leveling

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Primary and Extension Booms -- 13852 VALVE ASSY,BLEED***...................1


(refer to Figure 504.1) 22 30222 BEARING,FL,1.25IDX1.41ODX1.50L
2 50546 PIN,1.25DIAX6.19LG,2RING 23A 43166 MANIFOLD,ASSY DUAL
3 30255 WASHER,SHIM,1.27 X 2.13 X .062 CNTRBAL........................................1
4 30217 SNAP RING,EXTERNAL,1.25 DIA.** to SN 15944

5 50543 PIN,1.25DIAX8.88LG,1HOLE -- 39345 VALVE,COUNTERBAL.CBCA-LHN@3000.2

6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 43018 SEAL KIT (39345)...........................1

7 5397 WASHER,FLAT,USS,5/16",Y 23B 56929 MANIFOLD,ROTATOR,180 DEG......1


from SN 15945 to SN 19756
8 45226 ROD END,.375 X 3.69
-- 43018 SEAL KIT (39345)...........................1
9 4828 NUT,NYLOCK,3/8-16
-- 62506 VALVE - COUNTERBALANCE**.....2
10 34239 PIN,1.25DIAX7.88LG,1HOLE
23C 73807 MANIFOLD,ROTATOR,CB...............1
11 8516 SCREW,HHC,3/8-16 X 1.50 from SN 19757
12 27497 CLAMP,RUBBER CUSHIONED-2 -- 43018 SEAL KIT (39345)...........................1
5/32
-- 62506 VALVE - COUNTERBALANCE**.....2
13 SERVICE KIT, 5FT JIB
refer to section 509.1 for jib detail 24 8915 SCREW,HHC,1/4-20 X 1.25

14 54527P CABLE COVER,JIB PAINTED 25 6356 WASHER,LOCK,.25

15 6091 NUT,NYLOCK,1/4-20 26 81175 PIN,1.25DIAX14.25LG,2HOLE

16 6638 WASHER,FLAT,USS,1/4"Y 27 77363 CYLINDER,SLAVE,Z45***


includes item 31
17 34241 PIN,1.25DIAX7.00LG,1HOLE
-- 54065 VALVE,COUNTER BALANCE,3500
18 53341 COMPRESSION MEMBER
MACHINED*** -- 77364 SEAL KIT,MASTER & SLAVE CYL.

19 54994 CYLINDER,JIB,Z45,#4 PORTS 28 30187 PIN,1.25DIAX5.25LG,1HOLE


includes item 20 29 34245 BEARING,1.25ID X 1.5 X 1.25"LG
-- 50480 VALVE,COUNTERBALANCE,3800 30 52760 BELLCRANK ASSY,JIB,Z45/25
PSI includes item 29
-- 65789 SEAL KIT (54994) 31 25683 BEARING,POLYGON,20DU12
20 47377 BEARING,1.25 ID X 1.5 OD X .75
21A 50676 ROTATOR,PLAT,JIB,Z45/25J***.......1
includes item 22; to SN 16934
-- 13852 VALVE ASSY,BLEED***...................1
-- 31498 BEARING KIT,ROTATOR,9K***.......1
-- 65842 SEAL KIT,UNIVERSAL,9K
ROTATOR*.......................................1
21B 54368 ROTATOR,PLAT,JIB,Z45/25J...........1
includes item 22; from SN 16935 to
SN 24303
-- 13852 VALVE ASSY,BLEED***...................1
-- 62509 SEAL KIT- ROTATOR (54368).........1
-- 83042 BEARING KIT,ROTATOR, 4.5K.......1
21C 94401 ROTATOR,PLAT JIB........................1
includes item 22; from SN 24304
-- 107580 SEAL KIT,PLAT ROTATE***.............1

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 81


500 Boom Components July 2009

508.1 Platform Rotation

82 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 500 Boom Components

508.1 Platform Rotation

Item Part No. Description Qty.

1 6091 NUT,NYLOCK,1/4-20
2 6638 WASHER,FLAT,USS,1/4"Y
3 36294 SCREW,HHC,1/4-20 X 2.75
4 Ref. Jib Manifold (refer to 704.1)
5 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....8
6 6021 WASHER,LOCK,.375
7 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................1
8 33278 WASHER,FLAT,.75 HARDENED
9 77051 NUT,NYLOCK,3/4-10,GRD.8
10 94401 ROTATOR,PLAT,JIB***
-- 107580 SEAL KIT,PLAT ROTATE***
-- 30222 BEARING,FL,1.25IDX1.41ODX1.50L
-- 88516 SCREW,BLEEDER,M5X0.8
11 54510 WELDMENT,PLATFORM SUPPORT
for models with the Load Sense
option, refer to 907.1

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 83


500 Boom Components July 2009

509.1 Jib Detail

84 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 500 Boom Components

509.1 Jib Detail

Item Part No. Description Qty.

1 128513 SERVICE KIT,5FT JIB


required for first time replacement
(includes part number 128534)
-- 128534 JIB BOOM WELDMENT
W/DECAL........................................1
use ONLY if service kit 128513 has
been installed on the machine
2 8255 SCREW,HHC,3/8-16 X .75
3 6021 WASHER,LOCK,.375
4 81640 WEAR PAD,3 X 1.5 X.625
W/INSER.........................................1
5 119542 CLAMP,TWO HOSE........................1
6 56912 SPRING CLIP,1/4-20,MAGNI 565.....1
7 119536 BRACKET,HOSE CLAMP................1
8 6090 SCREW,HHC,1/4-20 X .75
9 6638 WASHER,FLAT,USS,1/4"Y
10 6091 NUT,NYLOCK,1/4-20
11 8915 SCREW,HHC,1/4-20 X 1.25
12 128482 HOSE GUIDE, JIB...........................1
13 128483 BACKING PLATE, HOSE BLOCK,
JIB...................................................2
14 128510 CLAMP,JIB HOSE/CABLE,Z45/51...2
15 128724 BOLT,CARRIAGE,1/4-20 X 2.75,G2
16 128454 COVER, JIB HOSES/CABLES........1
17 79456 BOLT,CARRIAGE,1/4-20 X 1.00,G2
18 5224 SCREW,HHC,3/8-16 X 2
19 5397 WASHER,FLAT,USS,5/16",Y
20 4828 NUT,NYLOCK,3/8-16
21 77181 CLAMP,1.63,#26 X 3/8,RUB
CUSH..............................................2

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600 Platform Components July 2009

601.1 Platform Components

86 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 600 Platform Components

601.1 Platform Components

Item Part No. Description Qty. Item Part No. Description Qty.

-- 52093 PLAT.ASSY,6FT-S40/S60-95'& S80 12 73610 STEP PLATFORM ENTRY***


USA/Canadian models: 13 60160P FLOORING,4 FT
-- 77834 PLAT.ASSY,4 FT,SERV,S80 ANSI PLATFORM,PAINTED
USA/Canadian models: -- 54247P FLOORING,5 FT
-- 77836 PLAT.ASSY,5 FT,SERV,S80 ANSI PLATFORM,PAINTED
USA/Canadian models: -- 73477P FLOORING, 6'FT PLATFORM***
-- 101385 PLAT ASSY, COMP, 4', CE/UK/UK 14A 77838 WELDMENT W/DECALS,4FT,500LB
CE models: AN
-- 101388 PLAT ASSY, COMP, 5', CE/UK/UK USA/Canada
CE models: -- 73975 PLATFORM RAIL ASSY, 6FT ANSI
-- 101391 PLAT ASSY, COMP, 6', CE/UK/UK USA/Canada
CE models: -- 77840 WELDMENT W/DECALS,5FT,500LB
-- 101386 PLAT ASSY, COMP, 4', AUSTRALIA AN
Australian models: USA/Canada
-- 101388 PLAT ASSY, COMP, 5', CE/UK/UK 14B 101373 PLATFORM ASSEMBLY,4FT,CE/UK
Australian models: CE
-- 101392 PLAT ASSY, COMP, 6', AUSTRALIA -- 101376 PLATFORM ASSEMBLY,5FT,CE/UK
Australian models: CE
-- 101387 PLAT ASSY,COMP,4',ASIA/SO. AM. -- 101379 PLATFORM RAIL ASSY,6FT,CE/UK
Asia/South American models: CE
-- 101390 PLAT ASSY,COMP,5',ASIA/SO. AM. 14C 101374 PLAT ASSEMBLY,4FT,AUSTRALIA
Asia/South American models: Australia
-- 101393 PLAT ASSY,COMP,6',ASIA/SO. AM. -- 101377 PLAT ASSEMBLY,5FT,AUSTRALIA
Asia/South American models: Australia
1 7713 NUT,LP NYLOCK,3/8-16 -- 101380 PLAT RAIL ASSY,6FT,AUSTRALIA
2 5397 WASHER,FLAT,USS,5/16",Y Australia

3 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 14D 101375 PLAT ASSEMBLY,4FT,ASIA/S AM


Asia/South America
4 Ref. Platform Controls (refer to 602.1
or 603.1) -- 101378 PLAT ASSEMBLY,5FT,ASIA/S AM
Asia/South America
5 73233 ASSEMBLY,FOOT SWITCH
-- 101381 PLAT ASSEMBLY,6FT,ASIA/S AM
-- 20262 MICROSWITCH,13482 Asia/South America
FOOTSWITCH
15 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25
-- 43960 WIRE CABLE,16GA/4 CON.TPE JKT*
16 4828 NUT,NYLOCK,3/8-16
-- 60428 CONN,PLUG 4 WAY,14-18GA
17 77844 DECAL PLATE W/DECALS,S80/85
-- 73739 BOOT,PLUG 4 WAY 2K
6 73587 SCREW,PHIL,10-24 X .75 USA/Canada/Australian models
7 73575 SPRING CLIP,10-24,ZINC -- 101578 DECAL PLATE W/ SYMBOL DECALS
CE/Asia/South American models
8 6090 SCREW,HHC,1/4-20 X .75
18 44743 MANUAL BOX W/DECALS***
9 6638 WASHER,FLAT,USS,1/4"Y
USA/Canada/Australian models
10 56912 SPRING CLIP,1/4-20,MAGNI 565
-- 24514 BOX,INSTRUCTION STORAGE
11 73931 GUARD,FOOTSWITCH,W/DECAL CE/Asia/South American models
ALUM
19 6356 WASHER,LOCK,.25
USA/Canada/Australian models
20 Ref. Platform Support (refer to 506.1
-- 63766 COVER,FOOT SWITCH***
or 508.1)
CE/Asia/South American models

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600 Platform Components July 2009

601.1 Platform Components


(continued)

Item Part No. Description Qty.

21 102992 SLIDING MIDRAIL KIT,PAINTED

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July 2009 600 Platform Components

601.1 Platform Components


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602.1 Platform Controls - View 1 (to SN 22050)

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July 2009 600 Platform Components

602.1 Platform Controls - View 1 (to SN 22050)

Item Part No. Description Qty. Item Part No. Description Qty.

1 32637 TERMINAL BLOCK,WAGO...........43 31 34053 ASSY,RELAY SOCKET,AUTO***


-- 32638 TERMINAL BLOCK,WAGO.............2 -- 34054 TERM,RELAY N-INSULATED 10-12
2 32639 END PLATE,WAGO.........................1 G

3 49820 SCREW,PHILLIPS,PHM,6-32 X .5 -- 34055 TERM RELAY,N-INSULATE 14-16


GA
4 12344 NUT,NYLOCK,6-32
-- 34056 TERM,RELAY,N-INSULATE 18-20
5 8914 SCREW,HHC,1/4-20 X .625 GA
6 6356 WASHER,LOCK,.25 32 49826 SCREW,PHILLIPS,PHM,10-32 X.625
7 23404 NUTSERT,1/4-20,STEEL CAD PLTD 33 56302 RELAY,24VDC,40/30A,SEALED***
8 49819 SCREW,PHILLIPS,PHM,10-32 X .5
9 6146 WASHER,FLAT,MS,#10,Y
10 6178 NUT,NYLOCK,10-32
11 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH
12 54122 WIRE CABLE,14GA/3 TPE 64'10"
13 6622 GROUND CONNECTOR,1/2"
14 8843 COVER,KNOCK OUT HOLE,4 PER
BAG
15 10775 T-BOX,2.75 X 4.5 X 2.0
16 13585 OUTLET,110V GFCI***
-- 33629 PLATE,UK POWER TO PLATFORM
-- 33724 KIT,GASKET,UK POWER TO PLAT.
17 43181 CAPACITOR,TIME DELAY
18 62134-S CONTROL BOX ASSY/PLAT-45/25
includes item 29
19 45437 COVER,GFCI,WEATHERPROOF
includes mounting fasteners
20 7057 CONN. SQZ,1/2NPT .39-.56 MED.
21 6935 LOCKNUT,ELEC,1/2"
22 43957-8300 WIRE CABLE,14GA/4 CON.TPE JKT
23A 15243 PLUG,NYLON .875 BLACK DOMED
(Z45/25)
23B 54122 WIRE CABLE,14GA/3 TPE 64'10"
(Z45/25J)
24 48494-1 WIRE CABLE,18GA/19 TPE 61'7"#1
(Z45/25J)
25 48494-2 WIRE CABLE,18GA/19 TPE 67'#2
26 48494-3 WIRE CABLE,18GA/19 TPE61'8"#3
27 12960 CABLE SQUEEZE CONN.,XTRA LRG
28 45383 ALARM,WARBLE TONE 5-30 VDC***
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR ALARMS
29 27115 GASKET,UPPER CONTROL BOX
30 52945-S RELAY MOUNT ASSY
includes item 7

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600 Platform Components July 2009

603.1 Platform Controls - View 2 (to SN 22050)

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July 2009 600 Platform Components

603.1 Platform Controls - View 2 (to SN 22050)

Item Part No. Description Qty. Item Part No. Description Qty.

1 122513 KIT,HORN SVC BB&SM BOOM -- 128580 SWITCH TOGGLE SPDT 3P MOM
2 27246 BOOT,TOGGLE SWITCH,SHORT* SHDR

3 13471 COVER, AUXILIARY POWER -- 27246 BOOT,TOGGLE SWITCH,SHORT*


SWITCH 13 128206 SWITCH TOGGLE ASSY DPDT 3P
4 42725 LIGHT,INDICATOR,RED 28V MNT
(includes mounting fasteners) (Bi-Energy only)

5 56298 LIGHT,INDICATOR,RED,14V*** -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4


(includes mounting fasteners) -- 128586 SWITCH TOGGLE DPDT 3P MNT
6 6700 WASHER,STAR,EXTERNAL,.375 SHDR

7 45384 PLUG,NYLON .50 BLACK DOMED -- 27246 BOOT,TOGGLE SWITCH,SHORT*

8 128201 SWITCH TOGGLE ASSY DPDT 2P 14 8914 SCREW,HHC,1/4-20 X .625


MOM 15 6638 WASHER,FLAT,USS,1/4"Y
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 16 6889 NUT,LP NYLOCK,1/4-20
-- 128581 SWITCH TOGGLE DPDT 2P MOM 17 49819 SCREW,PHILLIPS,PHM,10-32 X .5
SHDR 18 6146 WASHER,FLAT,MS,#10,Y
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 19 6178 NUT,NYLOCK,10-32
9 128200 SWITCH TOGGLE ASSY SPDT 3P 20 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH
MOM
21 54525 BRACKET-PANEL-WIRE MOUNTING
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 99
-- 128580 SWITCH TOGGLE SPDT 3P MOM 22 122514 KIT,ESTOP SVC BB&SM BOOM
SHDR
-- 66812 E-STOP BUTTON
-- 128582 SWITCH TOGGLE DPDT 3P MOM
SHDR -- 66818 CONTACT,NC,E-STOP
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 66821 BASE,WITHOUT CONTACTS
10A 45384 PLUG,NYLON .50 BLACK DOMED 23 56274 JOYSTICK,20K-0 OHM W/SPRING
(Z45/25) (refer to 605.1 or 606.1)
10B 128202 SWITCH TOGGLE ASSY DPDT 3P 24 36557 ROTATIONAL CONTROLLER,24V***
MOM (refer to 607.1)
(Z45/25J) 25 128321 INDICATOR,BATTERY CHARGE,48V
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 26 66815 BASE, W/1 N.O. CONTACTS***
-- 128582 SWITCH TOGGLE DPDT 3P MOM -- 66816 CONTACT,N.O.***
SHDR
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
11 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 128582 SWITCH TOGGLE DPDT 3P MOM
SHDR
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
12 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM
(Bi-Energy only)
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4

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600 Platform Components July 2009

604.1 Platform Controls (from SN 22051)

94 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 600 Platform Components

604.1 Platform Controls (from SN 22051)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 101579 PLAT. CONTROL BOX W/DECAL -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
1 8914 SCREW,HHC,1/4-20 X .625 -- 128582 SWITCH TOGGLE DPDT 3P MOM
2 6638 WASHER,FLAT,USS,1/4"Y SHDR

3 101423 INDICATOR,BATTERY -- 27246 BOOT,TOGGLE SWITCH,SHORT*


CHARGE,48V**...............................1 12 56298 LIGHT,INDICATOR,RED,14V***
4 66813 BUTTON,PUSH,BLACK W/SEAL*** 13 36557 ROTATIONAL CONTROLLER,24V***
-- 66815 BASE, W/1 N.O. CONTACTS*** 14 128202 SWITCH TOGGLE ASSY DPDT 3P
includes 1 N.O. Contact MOM................................................1
-- 66816 CONTACT,N.O.*** Glow Plug (Bi-Energy Models)

5 45384 PLUG,NYLON .50 BLACK -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4


DOMED...........................................3 -- 128582 SWITCH TOGGLE DPDT 3P MOM
6 128201 SWITCH TOGGLE ASSY DPDT 2P SHDR
MOM................................................1 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
Power Switch 15 JOYSTICK,5K-0 OHM**
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 Refer to 606.1
-- 128581 SWITCH TOGGLE DPDT 2P MOM 16A 128200 SWITCH TOGGLE ASSY SPDT 3P
SHDR MOM................................................1
-- 27246 BOOT,TOGGLE SWITCH,SHORT* Engine Start (Bi-Energy Models)

7 128200 SWITCH TOGGLE ASSY SPDT 3P -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
MOM................................................1 -- 128580 SWITCH TOGGLE SPDT 3P MOM
Drive Enable SHDR
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 128580 SWITCH TOGGLE SPDT 3P MOM 16B 45384 PLUG,NYLON .50 BLACK DOMED
SHDR (DC Models)
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 17 128200 SWITCH TOGGLE ASSY SPDT 3P
8 42725 LIGHT,INDICATOR,RED 28V..........1 MOM................................................1
Engine Idle Select (Bi-Energy Models)
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
9A 45384 PLUG,NYLON .50 BLACK DOMED
-- 128580 SWITCH TOGGLE SPDT 3P MOM
9B 128202 SWITCH TOGGLE ASSY DPDT 3P SHDR
MOM................................................1
Jib Up/Down -- 27246 BOOT,TOGGLE SWITCH,SHORT*

-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 18 45384 PLUG,NYLON .50 BLACK DOMED

-- 128582 SWITCH TOGGLE DPDT 3P MOM 19 122514 KIT,ESTOP SVC BB&SM BOOM
SHDR 20 45385 PLUG,NYLON 1.12 BLACK DOMED
10 128202 SWITCH TOGGLE ASSY DPDT 3P 21 45385 PLUG,NYLON 1.12 BLACK DOMED
MOM................................................1 22 43957-8300 WIRE CABLE,14GA/4 CON.TPE JKT
Platform Rotate
22 45385 PLUG,NYLON 1.12 BLACK DOMED
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
23 73723 CONN RECEPT,FLANGED
-- 128582 SWITCH TOGGLE DPDT 3P MOM
SHDR -- 54259 TERM,NI PIN, 14-16GA,BULK
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 60443 LOCK,RECEP 4 WAY,14-18GA
11 128202 SWITCH TOGGLE ASSY DPDT 3P -- 73233 ASSEMBLY,FOOT SWITCH
MOM................................................1 24 73717 CONN,RECEP 4 WAY,12-14GA FL***
Platform Level
-- 60526 LOCK,RECEP 4 WAY,12-14GA

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 95


600 Platform Components July 2009

604.1 Platform Controls (from SN 22051)


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 73711 TERM,DEUTSCH, PIN #12-14 -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4


-- 88723-71000 HARNESS,12/3,12V TO PLAT -- 128582 SWITCH TOGGLE DPDT 3P MOM
-- 88723-72700 HARNESS,12/3,12V TO PLAT SHDR

25 73736 CONN,RECEP 48 WAY,4 X 12........1 -- 27246 BOOT,TOGGLE SWITCH,SHORT*

-- 54255 LOCK,RECEP 12 WAY, 14-18GA 33 81096 BRACKET,POWER TO PLAT,


DOM................................................1
-- 73713 TERM,NI PIN,S&F,16-18GA,REEL
34 7056 CONN. SQZ,1/2NPT .38-.50,SM**...2
-- 88721-70700 HARNESS,18/19 BOOM CABLE #1
(green and brown connectors) -- 6935 LOCKNUT,ELEC,1/2"

-- 88721-72000 HARNESS,18/19 BOOM CABLE #1 35 57075 SCREW,PHIL,8-32X.50,SELF TAP


(green and brown connectors) 36 5397 WASHER,FLAT,USS,5/16",Y
-- 88722-70700 HARNESS,18/19,BOOM CABLE #2 37 4828 NUT,NYLOCK,3/8-16
(gray and black connectors) 38 10775 T-BOX,2.75 X 4.5 X 2.0....................1
-- 88722-72000 HARNESS,18/19,BOOM CABLE #2 39 74006 COVER,GFCI,HORIZONTAL,WEATHER.1
(gray and black connectors)
-- 13585 OUTLET,110V GFCI***
26 54534 ANGLE,RELAY USA/Canada
MNT,W/NUTSERTS,PNT................1
-- 80543 RECEPTACLE, 120VAC, 20A, GFCI
27 45383 ALARM,WARBLE TONE 5-30 USA/Canada
VDC***.............................................1
Does not include 72326 nut 40 81570 BRACKET,POWER TO PLAT, UK.....1
-- 72326 NUT - PLASTIC,RING FOR ALARMS 41 67506 RECEPTACLE,UK,110 VOLT..........1
Europe
28 56302 RELAY,24VDC,40/30A,SEALED***..1
-- 33724 KIT,GASKET,UK POWER TO PLAT.
29 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1 -- 81458 GASKET, UK POWER TO PLAT
Primary Boom Extend/Retract -- 96236 PLATE,AC ADAPTER,DIN/UK***
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 42 10777 COVER,BLANK...............................1
-- 128582 SWITCH TOGGLE DPDT 3P MOM -- 33724 KIT,GASKET,UK POWER TO PLAT.
SHDR
-- 81458 GASKET, UK POWER TO PLAT
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
43 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
30 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1
Primary Boom Up/Down
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 128582 SWITCH TOGGLE DPDT 3P MOM
SHDR
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
31 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1
Secondary Boom Up/Down
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 128582 SWITCH TOGGLE DPDT 3P MOM
SHDR
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
32 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1
Turntable Rotate

96 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 600 Platform Components

604.1 Platform Controls (from SN 22051)


(continued)

This Page Intentionally Left Blank

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 97


600 Platform Components July 2009

605.1 Joystick Controller, Drive/Steer Functions (to SN 14078)

98 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 600 Platform Components

605.1 Joystick Controller, Drive/Steer Functions (to SN 14078)

Item Part No. Description Qty.

-- 56274 JOYSTICK,20K-0 OHM W/SPRING


Complete to SN 14078
1 52887 HANDLE HALF (56274)
2 52525 SHAFT ASSY,JOYSTICK
3 52527 POTENTIOMETER MOUNT PLATE
4 52888 POTENTIOMETER,JOYSTICK
(56274)
5 52890 CAM-SHAFT ASSEMBLY (56274)
6 21434 SPRING & BUSHING KIT,RETURN***
7 19712 MICROSWITCH,V3L-139-D8
8 52892 SCREW,PHS,4-40 X 1.5
9 52891 WASHER-LOCK, 4-40
10 52524 TERMINAL STRIP,10 POLE,JOYSTK
11 52894 HOUSING-SHAFT ASSY (56274)
12 43042 GASKET,JOYSTK.SHAFT36867/42032
13 21427 BOOT,CONTROLLER
14 43040 NUT,JS,36867/42032/44988/40612
15 52895 SCREW,PHM,M3 X .5 X 12MM
16 52928 NUT-HEX,3M X 0.5MM
17 19722 MICROSWITCH-V319M
18 52929 POLL PIN,ROCKER ASSY (56274)
19 52930 ROCKER ASSY (56274)
20 43038 BOOT-THUMB ROCKER** BLACK
21 25882 LOCK RING

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 99


600 Platform Components July 2009

606.1 Joystick Controller, Drive/Steer Functions (from SN 14079)

100 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 600 Platform Components

606.1 Joystick Controller, Drive/Steer Functions (from SN 14079)

Item Part No. Description Qty.

-- 56773 JOYSTICK,5K-0 OHM


1 43038 BOOT-THUMB ROCKER** BLACK
2 52887 HANDLE HALF (56274)
3 52895 SCREW,PHM,M3 X .5 X 12MM
4 52928 NUT-HEX,3M X 0.5MM
5 43040 NUT,JS,36867/42032/44988/40612
6 21427 BOOT,CONTROLLER
7 49816 SCREW,PHILLIPS,PHM,10-32 X .75
8 74362 WASHER, NYLON, JOYSTICK
9 43042 GASKET,JOYSTK.SHAFT36867/42032
10 58987 CASTING 42032
11 46227 SHAFT ASSY, JOYSTICK***
includes gear
12 74368 SPACER-POT.PLATE,JOYSTICK56773
13 65546 SCREW,PHM,M3.5 X 12MM (57890)
14 74367 TERM.BUSS,10POLE,JOYSTICK56773
15 65529 COUPLING-POT,JOYSTICK (56579)
16 72298 POTENTIOMETER (56773)
17 21434 SPRING & BUSHING KIT,RETURN***
18 19731 GEAR, SLAVE, MS4,45048
19 74364 CAM ASSEMBLY, JOYSTICK(42032)
20 19712 MICROSWITCH,V3L-139-D8
21 74365 C-CLIP, SHAFT, JOYSTICK
22 74366 WASHER, FLAT, SHAFT, JOYSTICK
23 19722 MICROSWITCH-V319M
24 58986 ROCKER ASSY (42032)
-- 52929 POLL PIN,ROCKER ASSY (56274)

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 101


600 Platform Components July 2009

607.1 Rotational Controller

102 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 600 Platform Components

607.1 Rotational Controller

Item Part No. Description Qty.

-- 36557 ROTATIONAL CONTROLLER,24V***


1 35679 KNOB, 45048 CONTROLLER
2 35680 LEGEND,PLSTC,"CREEP TO 9"***
3 35678 MOUNTING PLATE, 45048
4 19731 GEAR, SLAVE, MS4,45048
5 40433 PCB,ROTATOR CONTROLLER
36557*
includes item 6
6 19729 POTENTIOMETER,56886

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 103


700 Pumps and Manifolds July 2009

701.1 Hydraulic Power Unit

104 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 700 Pumps and Manifolds

701.1 Hydraulic Power Unit

Item Part No. Description Qty.

1A 94196 MOTOR,48V-2800RPM 3.5HP***


includes items 2 through 6
-- 37190 BEARING, 36182 MOTOR
-- 44777 BEARING,MOTOR (40844) FAN END
-- 52915 BRUSH LEAD ASSEMBLY
KIT(48504)
-- 58934 BRUSH RIGGING (48504)
includes item 2
1B 94196 MOTOR,48V-2800RPM 3.5HP***
2 44750 SPRING-BRUSH,40844, SCISSORS
3 58936 BRUSH COVER -PLATE-(48504)
4 58932 BRUSH SET (4PER)(48504)
5 52913 SCREW,HH TAPETITE
THRD8-32X.50
6 52914 SCREW,HHTAPTITE
THREAD8-32X.38
7 32317 SCREW,HHC,3/8-24 X 1 GR 8 YEL
8 6021 WASHER,LOCK,.375
9 77981 PUMP,LIFT,3CC,CCW***
-- 43685 SEAL KIT,LIFT PUMP,BARNES**
for pump 39563 (check part label prior
to ordereing)
-- 77990 KIT,SEAL,3CC PUMP***

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 105


700 Pumps and Manifolds July 2009

702.1 Function Manifold (to SN 17840)

106 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 700 Pumps and Manifolds

702.1 Function Manifold (to SN 17840)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD -- 44174 NUT-COIL SHORT


-- 33994 PLUG AND CAP KIT-SERVICE,37°** -- 44229 SEAL KIT, VALVE
-- 49612 O-RING KIT (ORFS FITTINGS) -- 89863 COIL,10V DC,DEUTCH W/DIODE***
-- 49613 PLUG AND CAP 11 39346 VALVE,SOLENOID 3 POS.4
KIT-SERVICE,ORFS* WAY***.............................................1
-- 54303 HARNESS,MANIFOLD,Z45 BI/DC Turntable rotate left/right

-- 54444 MANIFOLD,FUNCTION,Z45 DC/BI*** -- 44174 NUT-COIL SHORT

1 52911 VALVE-LOAD SENSING..................1 -- 44229 SEAL KIT, VALVE


All functions -- 89863 COIL,10V DC,DEUTCH W/DIODE***
2 44997 VALVE,SOLENOID,2POS 2WAY 12 39346 VALVE,SOLENOID 3 POS.4
N.O.*................................................1 WAY***.............................................1
Brake circuit Secondary boom up/down
-- 39347 COIL,20V W/DIODE,#8 (SCI)*** -- 44174 NUT-COIL SHORT
-- 44174 NUT-COIL SHORT -- 44229 SEAL KIT, VALVE
3 52909 ORIFICE DISC,0.030*** -- 89863 COIL,10V DC,DEUTCH W/DIODE***
Brake circuit 13 39346 VALVE,SOLENOID 3 POS.4
4 52910 ORIFICE PLUG, 0.060 WAY***.............................................1
Steer circuit Primary boom up/down
5 52912 VALVE-SOLENOID,3POSITION,4WAY*.1 -- 44174 NUT-COIL SHORT
Steer left/right -- 44229 SEAL KIT, VALVE
-- 39347 COIL,20V W/DIODE,#8 (SCI)*** -- 89863 COIL,10V DC,DEUTCH W/DIODE***
-- 44174 NUT-COIL SHORT 14 52897 VALVE-SOLENOID, 2 POS/3
6 52902 VALVE-SOLENOID,2POS/2WAY.....1 WAY***.............................................1
Brake circuit Primary boom extend
-- 39347 COIL,20V W/DIODE,#8 (SCI)*** -- 39347 COIL,20V W/DIODE,#8 (SCI)***
-- 44174 NUT-COIL SHORT -- 44174 NUT-COIL SHORT
-- 44229 SEAL KIT, VALVE -- 52371 SEAL KIT, VALVE
7 52901 VALVE-PROPORTIONAL,24V-N.C...1 15 47092 ORIFICE DISC,.046",GREEN
All functions Secondary boom up
-- 52466 NUT,PROPORTNL. 16 52897 VALVE-SOLENOID, 2 POS/3
COIL,52372,GS68 WAY***.............................................1
-- 52896 COIL,24VDC,DUAL SPADE,SIZE 10 Primary boom retract

8 39346 VALVE,SOLENOID 3 POS.4 -- 39347 COIL,20V W/DIODE,#8 (SCI)***


WAY***.............................................1 -- 44174 NUT-COIL SHORT
Platform level up/down -- 52371 SEAL KIT, VALVE
-- 44229 SEAL KIT, VALVE 17 52904 VALVE-RELIEF,2300 PSI.................1
-- 89863 COIL,10V DC,DEUTCH W/DIODE*** Primary boom down
9 54065 VALVE,COUNTER 18 52905 VALVE-RELIEF,1800 PSI.................1
BALANCE,3500***...........................1 Secondary boom down
Platform level up 19 52903 VALVE-FLOW REGULATOR,0.6
10 39346 VALVE,SOLENOID 3 POS.4 GPM**..............................................1
WAY***.............................................1 Turntable rotate left/right (prevents
Platform rotate left/right and jib boom overflowing the proportional valve)
up/down (Z-45/25J)

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 107


700 Pumps and Manifolds July 2009

702.1 Function Manifold (to SN 17840)


(continued)

Item Part No. Description Qty.

20 52903 VALVE-FLOW REGULATOR,0.6


GPM**..............................................1
Platform rotate left/right and jib boom
up/down (Z-45/25J)
21 54065 VALVE,COUNTER
BALANCE,3500***...........................1
Platform level up/down
22 52906 VALVE-RELIEF,3200 PSI.................1
System relief
23 48880 CAP,DIAGNOSTIC NIPPLE
24 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
Testing
-- 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
25 52907 VALVE-CHECK, #4 SAE, 5 PSI*.....1
Pressure switch circuit
26 56820 SWITCH,PRESS,#6SAE,600 PSI
F**....................................................1
Brake circuit

108 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 700 Pumps and Manifolds

702.1 Function Manifold (to SN 17840)


(continued)

This Page Intentionally Left Blank

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 109


700 Pumps and Manifolds July 2009

703.1 Function Manifold (from SN 17841 to 20379)

110 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 700 Pumps and Manifolds

703.1 Function Manifold (from SN 17841 to 20379)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD -- 89863 COIL,10V DC,DEUTCH W/DIODE***


-- 33994 PLUG AND CAP KIT-SERVICE,37°** 9 52912 VALVE-SOLENOID,3POSITION,4WAY*.1
-- 49612 O-RING KIT (ORFS FITTINGS) Steer left/right

-- 49613 PLUG AND CAP -- 44229 SEAL KIT, VALVE


KIT-SERVICE,ORFS* -- 52594 COIL,20V DS W/DIODE..................1
-- 77007 MANIFOLD,FUNC,DC/BI,DS,ADJ**** 10 52901 VALVE-SOLENOID, 2 POS/3
-- 77140 HARNESS,MANIFOLD,Z45 BI/DC WAY***.............................................1
Controls flow to functions
1 52897 VALVE-SOLENOID, 2 POS/3
WAY***.............................................1 -- 101933 COIL,DUAL SPADE,24V DC
Primary boom retract 11 52911 VALVE-FLOW REGULATOR,0.6
-- 52371 SEAL KIT, VALVE GPM**..............................................1
All functions
-- 52594 COIL,20V DS W/DIODE
12 101934 VALVE,SOLENOID,2 POS 2 WAY....1
2 52897 VALVE-SOLENOID, 2 POS/3 Brake circuit
WAY***.............................................1
Primary boom extend -- 52594 COIL,20V DS W/DIODE

-- 52371 SEAL KIT, VALVE 13 52905 VALVE,NEEDLE/CHECK,FINE


THRD...............................................1
-- 52594 COIL,20V DS W/DIODE Secondary boom down
3 39346 VALVE,SOLENOID 3 POS.4 14 52903 VALVE-RELIEF,3200 PSI.................1
WAY***.............................................1 Platform rotate, turntable rotate and
Primary boom up/down jib boom circuits (Z-45/25J)
-- 52594 COIL,20V DS W/DIODE -- 44228
-- 89863 COIL,10V DC,DEUTCH W/DIODE*** 15 77053 VALVE,FLOW
4 39346 VALVE,SOLENOID 3 POS.4 CONTROL,0.1GPM,ADJ.................1
WAY***.............................................1 Platform level circuit
Secondary boom up/down 16 54839 CAP,DUST,DIAGNOSTIC NIPPLE***
-- 52594 COIL,20V DS W/DIODE Platform level down
-- 89863 COIL,10V DC,DEUTCH W/DIODE*** 17 52906 VALVE-RELIEF,3200 PSI.................1
System relief
5 39346 VALVE,SOLENOID 3 POS.4
WAY***.............................................1 18 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
Turntable rotate left/right Testing
-- 52594 COIL,20V DS W/DIODE -- 45643 CAP,DUST,DIAGNOSTIC NIPPLE***
-- 89863 COIL,10V DC,DEUTCH W/DIODE*** -- 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
6 39346 VALVE,SOLENOID 3 POS.4 19 52907 VALVE-CHECK, #4 SAE, 5 PSI*.....1
WAY***.............................................1 Brake circuit
Platform rotate left/right and jib boom -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
up/down (Z-45/25J)
20 52910 ORIFICE PLUG, 0.060
-- 52594 COIL,20V DS W/DIODE Steer circuit
-- 89863 COIL,10V DC,DEUTCH W/DIODE*** 21 56820 SWITCH,PRESS,#6SAE,600 PSI
7 54839 VALVE,COUNTERBALANCE,3500 F**....................................................1
PSI...................................................1 Brake circuit
Platform level up 22 52909 ORIFICE DISC,0.030***
8 39346 VALVE,SOLENOID 3 POS.4 Brake circuit
WAY***.............................................1 -- 44997 VALVE,SOLENOID,2POS 2WAY
Platform level up/down N.O.*................................................1
-- 52594 COIL,20V DS W/DIODE

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 111


700 Pumps and Manifolds July 2009

703.1 Function Manifold (from SN 17841 to 20379)


(continued)

Item Part No. Description Qty.

-- 52594 COIL,20V DS W/DIODE


23 47092 ORIFICE DISC,.046",GREEN
Secondary boom up

112 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 700 Pumps and Manifolds

703.1 Function Manifold (from SN 17841 to 20379)


(continued)

This Page Intentionally Left Blank

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 113


700 Pumps and Manifolds July 2009

704.1 Function Manifold (from SN 20380 to 22565)

114 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 700 Pumps and Manifolds

704.1 Function Manifold (from SN 20380 to 22565)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD -- 44229 SEAL KIT, VALVE


-- 33994 PLUG AND CAP KIT-SERVICE,37°** -- 77709 COILS,#8 20VDC,DEUTSCH
-- 49612 O-RING KIT (ORFS FITTINGS) W/DIOD*

-- 49613 PLUG AND CAP 8 52901 VALVE-PROPORTIONAL,24V-N.C...1


KIT-SERVICE,ORFS* Controls flow to functions

-- 77140 HARNESS,MANIFOLD,Z45 BI/DC -- 101933 COIL,DUAL SPADE,24V DC

-- 88699 MANIFOLD,FUNCTION DC/BI*** 9 101934 VALVE,SOLENOID,2 POS 2 WAY....1


Brake circuit
1 52897 VALVE-SOLENOID, 2 POS/3
WAY***.............................................1 -- 77709 COILS,#8 20VDC,DEUTSCH
Primary boom retract W/DIOD*

-- 52371 SEAL KIT, VALVE 10 52897 VALVE-SOLENOID, 2 POS/3


WAY***.............................................1
-- 77709 COILS,#8 20VDC,DEUTSCH Primary boom extend
W/DIOD*
-- 52371 SEAL KIT, VALVE
2 39346 VALVE,SOLENOID 3 POS.4
WAY***.............................................1 -- 77709 COILS,#8 20VDC,DEUTSCH
Primary boom up/down W/DIOD*

-- 44229 SEAL KIT, VALVE 11 52903 VALVE-FLOW REGULATOR,0.6


GPM**..............................................1
-- 77709 COILS,#8 20VDC,DEUTSCH Platform rotate and turntable rotate
W/DIOD* circuits
3 39346 VALVE,SOLENOID 3 POS.4 -- 44228
WAY***.............................................1
Secondary boom up/down 12 77303 VALVE,CNTRBAL 3500PSI,ATM
VEN*................................................1
-- 44229 SEAL KIT, VALVE Platform level down
-- 77709 COILS,#8 20VDC,DEUTSCH 13 77231 VALVE,NEEDLE/CHECK,FINE
W/DIOD* THRD...............................................1
4 39346 VALVE,SOLENOID 3 POS.4 Platform level circuit
WAY***.............................................1 14 52906 VALVE-RELIEF,3200 PSI.................1
Turntable rotate left/right System relief
-- 44229 SEAL KIT, VALVE 15 48997 NIPPLE,DIAGNOSTIC,#4
-- 77709 COILS,#8 20VDC,DEUTSCH PORT***..........................................1
W/DIOD* Testing
5 39346 VALVE,SOLENOID 3 POS.4 -- 45643 CAP,DUST,DIAGNOSTIC NIPPLE***
WAY***.............................................1 -- 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
Platform rotate left/right and jib boom
up/down (Z-45/25J) 16 52907 VALVE-CHECK, #4 SAE, 5 PSI*.....1
Brake circuit
-- 44229 SEAL KIT, VALVE
-- 52341 PARKING BRAKE SYSTEM
-- 77709 COILS,#8 20VDC,DEUTSCH
W/DIOD* 17 52910 ORIFICE PLUG, 0.060....................1
Steer circuit
6 39346 VALVE,SOLENOID 3 POS.4
WAY***.............................................1 18 52911 VALVE-LOAD SENSING..................1
Platform level up/down All functions

-- 44229 SEAL KIT, VALVE 19 56820 SWITCH,PRESS,#6SAE,600 PSI


F**....................................................1
-- 77709 COILS,#8 20VDC,DEUTSCH Brake circuit
W/DIOD*
20 44997 VALVE,SOLENOID,2POS 2WAY
7 52912 VALVE-SOLENOID,3POSITION,4WAY*.1 N.O.*................................................1
Steer left/right Brake circuit

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 115


700 Pumps and Manifolds July 2009

704.1 Function Manifold (from SN 20380 to 22565)


(continued)

Item Part No. Description Qty.

-- 52909 ORIFICE DISC,0.030***


21 47092 ORIFICE DISC,.046",GREEN.........1
Secondary boom up
22 52909 ORIFICE DISC,0.030***..................1
Platform level up
23 52905 VALVE-RELIEF,1800 PSI.................1
Secondary boom down

116 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 700 Pumps and Manifolds

704.1 Function Manifold (from SN 20380 to 22565)


(continued)

This Page Intentionally Left Blank

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 117


700 Pumps and Manifolds July 2009

705.1 Function Manifold (from SN 22566)

118 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 700 Pumps and Manifolds

705.1 Function Manifold (from SN 22566)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 101914 MANIFOLD,FUNCTION W/O 8 52912 VALVE-SOLENOID,3POSITION,4WAY*.1


ORIFICE* Steer left/right
(from SN 22629 to 23235) -- 44229 SEAL KIT, VALVE
-- 94860 MANIFOLD,FUNCTION DC/BI*** -- 77709 COILS,#8 20VDC,DEUTSCH
(from SN 22566 thru 22628 and from W/DIOD*
23236)
9 101057 VALVE,PRESS COMP,PROP
1 52897 VALVE-SOLENOID, 2 POS/3 DIRECT...........................................1
WAY***.............................................1 Controls flow to functions
Primary boom retract
-- 101058 COIL,24 VDC DUAL SPADE,#8
-- 52371 SEAL KIT, VALVE
10 56820 SWITCH,PRESS,#6SAE,600 PSI
-- 77709 COILS,#8 20VDC,DEUTSCH F**....................................................1
W/DIOD* Brake circuit
2 39346 VALVE,SOLENOID 3 POS.4 11 52897 VALVE-SOLENOID, 2 POS/3
WAY***.............................................1 WAY***.............................................1
Primary boom up/down Primary boom extend
-- 44229 SEAL KIT, VALVE -- 52897 VALVE-SOLENOID, 2 POS/3 WAY***
-- 77709 COILS,#8 20VDC,DEUTSCH -- 77709 COILS,#8 20VDC,DEUTSCH
W/DIOD* W/DIOD*
3 39346 VALVE,SOLENOID 3 POS.4 12 94618 VALVE,FLOW CONTROL,.4 GPM....1
WAY***.............................................1 Platform rotate, turntable rotate and
Secondary boom up/down jib boom circuits (Z-45/25J)
-- 44229 SEAL KIT, VALVE 13 101055 VALVE,NEEDLE,FINE
-- 77709 COILS,#8 20VDC,DEUTSCH ADJUSTMENT**..............................1
W/DIOD* Platform level circuit
4 39346 VALVE,SOLENOID 3 POS.4 14 101114 VALVE
WAY***.............................................1 RELIEF,2500PSI(88513)**...............1
Turntable rotate left/right Platform level circuit
-- 44229 SEAL KIT, VALVE 15 52906 VALVE-RELIEF,3200 PSI.................1
-- 77709 COILS,#8 20VDC,DEUTSCH System relief
W/DIOD* 16 52907 VALVE-CHECK, #4 SAE, 5 PSI*.....1
5 39346 VALVE,SOLENOID 3 POS.4 Brake circuit
WAY***.............................................1 -- 52341 PARKING BRAKE SYSTEM
Platform rotate left/right and jib boom 17 52910 ORIFICE PLUG, 0.060....................1
up/down (Z-45/25J) Steer circuit
-- 44229 SEAL KIT, VALVE 18 101067 ORIFICE PLUG,030,1/16-27 NPT....1
-- 77709 COILS,#8 20VDC,DEUTSCH Proportional valve circuit
W/DIOD* 19 101056 VALVE,DIRECTIONAL,2-WAY,3
6 39346 VALVE,SOLENOID 3 POS.4 POS.................................................1
WAY***.............................................1 Brake circuit
Platform level up/down -- 101069 ORIFICE DISK,.030
-- 44229 SEAL KIT, VALVE -- 84385 COIL,20VDC DEUTCSH W/DIODE
-- 77709 COILS,#8 20VDC,DEUTSCH 20 52907 VALVE-CHECK, #4 SAE, 5 PSI*
W/DIOD*
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
7 44216 VALVE,SHUTTLE............................1
Platform level circuit 21 75453 VALVE,CHECK,DUAL PILOT***......1
Platform level circuit
-- 44235 SEAL KIT-FOR PN.44216
-- 44229 SEAL KIT, VALVE

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 119


700 Pumps and Manifolds July 2009

705.1 Function Manifold (from SN 22566)


(continued)

Item Part No. Description Qty.

22 101277 VALVE,RELIEF,2100 PSI***.............1


Secondary boom down

120 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 700 Pumps and Manifolds

705.1 Function Manifold (from SN 22566)


(continued)

This Page Intentionally Left Blank

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 121


700 Pumps and Manifolds July 2009

706.1 Jib Manifold

122 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 700 Pumps and Manifolds

706.1 Jib Manifold

Item Part No. Description Qty.

1 54702 MANIFOLD,JIB,ROTATE 20V W/FITT


(before SN 16963)
2 44998 VALVE,SOLENOID,2POS 2WAY
N.O.*
Jib boom platform rotate select
-- 77264 COIL,SOLENOID,8 DSD 20V,W/DIOD
3 44998 VALVE,SOLENOID,2POS 2WAY
N.O.*
Jib boom platform rotate select
-- 77264 COIL,SOLENOID,8 DSD 20V,W/DIOD
4 77009 MANIFOLD,JIB,ROTATE 20V,W/FIT*
(from SN 16963 to 19575)
-- 77251 MANIFOLD,JIB,ROTATE 20V,W/FIT*
(from SN 19576 to 22566)
5 44998 VALVE,SOLENOID,2POS 2WAY
N.O.*
-- 77264 COIL,SOLENOID,8 DSD 20V,W/DIOD
Jib boom platform rotate select
6 83111 VALVE,SOLENOID (77009)
-- 77264 COIL,SOLENOID,8 DSD 20V,W/DIOD
Jib boom platform rotate select
7 94859 MANIFOLD,JIB SELECT,20V***
(from SN 22566)
8 89862 VALVE-SOLENOID,2POS
3WAY,JIB**
Jib boom / platform rotate select
-- 77709 COILS,#8 20VDC,DEUTSCH
W/DIOD*

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 123


800 Hydraulic Hoses and Fittings July 2009

801.1 Drive and Steer Hoses

124 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 800 Hydraulic Hoses and Fittings

801.1 Drive and Steer Hoses

Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD


-- 33994 PLUG AND CAP KIT-SERVICE,37°**
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48904 ELBOW,90D,520220-4-4
2 48906 TEE,RUN,520428-4
3 49119-2078 HOSE ASSY,1/4,STR FEM,STR FEM*
4 49117-11091 HOSE ASSY,1/4,90 FEM,STR FEM
5 49117-9991 HOSE ASSY,1/4,90 FEM,STR FEM
6 48890 FITTING,TEE,BRANCH,520429-4***
7 49117-4691 HOSE ASSY,1/4,90 FEM,STR FEMM
8 48904 ELBOW,90D,520220-4-4

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 125


800 Hydraulic Hoses and Fittings July 2009

802.1 Turntable Components

126 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 800 Hydraulic Hoses and Fittings

802.1 Turntable Components

Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD


-- 33994 PLUG AND CAP KIT-SERVICE,37°**
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48944 CONN,520102-8-8
2 49143-2535 HOSE ASSY,1/2,90 FEM,STR FEM
3 48947 ELBOW,90D,520220-8-12
4 48948 CONN,520120-8-12
5 77059-2986 HOSE ASSY,MULTI USE***
6 60131 STRAINER ASSY.PLASTIC,1.25 MPT
7 48916 FITTING,CONN,520120-6
8 48911 ELBOW,90D,520220-4-6***
9 49164-2043 HOSE ASSY 1/4,90 DEG FEM,STR
F
10 77059-4086 HOSE ASSY,LIFT PUMP/F.MANIF***
11 48975 CONN,520120-12-10
12 48999 VALVE,CHK,#8PORT-#8MALEORFS
13 48939 TEE,BRANCH,520433-8
14 49119-3378 HOSE ASSY,1/4,STR FEM,STR FEM
15 77059-2986 HOSE ASSY,MULTI USE***
16 49143-2135 HOSE ASSY,1/2,90 FEM,STR FEMD
17 48905 CONN,520120-4***
18 54319-1404-S HOSE ASSY,1/4",100R1,90F/90F
component part of swing motor after
SN 18265
19 48912 CONN,520120-4-6***
20 48942 ELBOW,90D,520220-8-6

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 127


800 Hydraulic Hoses and Fittings July 2009

803.1 Boom Components

128 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 800 Hydraulic Hoses and Fittings

803.1 Boom Components

Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD


-- 33994 PLUG AND CAP KIT-SERVICE,37°**
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48904 ELBOW,90D,520220-4-4
2 49119-27978 HOSE ASSY,1/4,STR FEM,STR
FEMM
3 48912 CONN,520120-4-6***
4 48917 CONN,LONG,520122-6
5 49119-21978 HOSE ASSY,1/4,STR FEM,STR FEM
6 49119-23478 HOSE ASSY,1/4,STR FEM,STR FEM
7 48919 TEE,BRANCH,520429-6
8 49120-33381 HOSE ASSY 1/4, STR FEM,STR FEM
9 49119-2078 HOSE ASSY,1/4,STR FEM,STR FEM*
10 49119-37978 HOSE ASSY 1/4,STR FEM,STR FEM
11 49119-34378 HOSE ASSY 1/4, STR FEM,STR FEM
12 48916 FITTING,CONN,520120-6
13 48923 PLUG,090109A-6
14 49119-13978 HOSE ASSY,1/4,STR FEM,STR FEM
15 49119-36378 HOSE ASSY,1/4,STR FEM,STR FEM
16 49119-35678 HOSE ASSY,1/4,STR FEM,STR FEM
17 Ref Hose Assembly (refer to 801.1)
18 48942 ELBOW,90D,520220-8-6

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 129


800 Hydraulic Hoses and Fittings July 2009

804.1 Boom Components

130 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 800 Hydraulic Hoses and Fittings

804.1 Boom Components

Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD


-- 33994 PLUG AND CAP KIT-SERVICE,37°**
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 49119-2078 HOSE ASSY,1/4,STR FEM,STR FEM*
2 48904 ELBOW,90D,520220-4-4
3 48905 CONN,520120-4***
4 49119-27978 HOSE ASSY,1/4,STR FEM,STR
FEMM
5 49119-3878 HOSE ASSY,1/4,STR FEM,STR FEM
6 48912 CONN,520120-4-6***
7 49121-2088 HOSE ASSY 1/4,STR FEM,STR
MALE
8 48917 CONN,LONG,520122-6
9 49119-21978 HOSE ASSY,1/4,STR FEM,STR FEM
10 49119-23478 HOSE ASSY,1/4,STR FEM,STR FEM
11 48919 TEE,BRANCH,520429-6
12 49119-13978 HOSE ASSY,1/4,STR FEM,STR FEM
13 49119-2078 HOSE ASSY,1/4,STR FEM,STR FEM*
14 49119-37978 HOSE ASSY 1/4,STR FEM,STR FEM
15 49119-34378 HOSE ASSY 1/4, STR FEM,STR FEM
16 48923 PLUG,090109A-6
17 48916 FITTING,CONN,520120-6
18 49119-13978 HOSE ASSY,1/4,STR FEM,STR FEM
19 49119-35678 HOSE ASSY,1/4,STR FEM,STR FEM
20 49119-36378 HOSE ASSY,1/4,STR FEM,STR FEM
21 Ref Hose Assembly (refer to 801.1)
22 48942 ELBOW,90D,520220-8-6

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 131


900 Accessories July 2009

901.1 Flashing Beacon

132 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 900 Accessories

901.1 Flashing Beacon

Item Part No. Description Qty.

1 49821 SCREW,PHILLIPS,PHM,8-32 X 1.25


2 20189 STROBE,FIREBOLT12-72VDC,AMB***
3 35461 WASHER,FLAT,MS,#8,Y
4 18605 NUT,NYLOCK,8-32

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 133


900 Accessories July 2009

902.1 Platform Options

134 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 900 Accessories

902.1 Platform Options

Item Part No. Description Qty.

-- 28321 OPTION,PLAT.PINCH GUARD,6 FT.


-- 28322 OPTION,PLAT.PINCH GUARD,5 FT.
-- 28323 OPTION,PLAT.PINCH GUARD,4 FT.
-- 29888 OPTION,SWING GATE,BOOMS
-- 88609 PLAT. CONTROL BOX COVER
1 7339 SCREW,HHC,1/4-20 X .5
2 6091 NUT,NYLOCK,1/4-20
3 9599 TOOL TRAY.....................................1
4 28329 RAILING,PINCH GAURD,4 FT........1
-- 28327 RAILING,PINCH GUARD,6 FT.
-- 28328 RAILING,PINCH GAURD,5 FT.
5 28807 SUPPORT,RAILING........................6
6 4266 SCREW,HHC,1/4-20 X 2
7 6889 NUT,LP NYLOCK,1/4-20
8 31120 PLUG,NYLON 1.187 BLACK
DOMED...........................................2
9 7265 RIVET,STL,P,.25 X .375
10 128368 KIT,SWING GATE W/SPRING.........1
11 1487 GATE LATCH
CASTING--DRILLED.......................1
12 12161 SNAP PIN,(RD.NOSE)-GATE
LATCH.............................................1
13 1488 RAILING CATCH
CASTING--DRILLED.......................1
14 54817P-S TOEBOARD,PLTFM ENTRY
EUR,PNTD*.....................................1
15 35958 WORKLIGHT HOUSING.................2
-- 35959 LAMP,PAR 36 48 VOLT (35958)***
16 6035 WASHER,FLAT,USS,5/8",Y
17 35956 BRACKET,WORK LIGHT MOUNT
5/16"................................................2
18 6145 SCREW,HHC,1/4-20 X 1.5
19 6356 WASHER,LOCK,.25
20 55753 BUMPER, PLASTIC, 1.25 O.D.***....2
21 54276-S COVER
KIT,PLAT.CONT.BOX-BLUE**..........2
22 6584 SCREW,SHS,10-24 X .625
23 5365 NUT,NYLOCK,10-24
24 32993P FOLDING
PANEL-PLAT.CONT.BOX**..............1

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 135


900 Accessories July 2009

903.1 Half-height mesh and Swing Gate Options

136 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 900 Accessories

903.1 Half-height mesh and Swing Gate Options

Item Part No. Description Qty.

-- 107610 KIT,HALF SWING GATE***


1 8914 SCREW,HHC,1/4-20 X .625
2 6638 WASHER,FLAT,USS,1/4"Y
3 54932 CLAMP,1.25,#20 X 1/4,RUB CUSH
4 6091 NUT,NYLOCK,1/4-20
5 54458 MESH,HALF,LH,6'PLATFORM
-- 101852 MESH,HALF,LH 5' PLATFORM
6 54465 MESH,HALF,RH,6'PLATFORM
-- 101853 MESH,HALF,RH 5' PLATFORM
7 55753 BUMPER, PLASTIC, 1.25 O.D.***
8 52752 PLAT.ASSY,6FT,1/2 MESH,ANSI
-- 52753 PLAT.ASSY,6FT,1/2 MESH, CE
9 54165 PLATE,FOOT SWITCH COVER
10 54457 MESH,HALF,SWING GATE***
11 107610 KIT,HALF SWING GATE***
12 7265 RIVET,STL,P,.25 X .375
13 1487 GATE LATCH CASTING--DRILLED
14 1488 RAILING CATCH
CASTING--DRILLED
15 63311 SNAP PIN

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 137


900 Accessories July 2009

904.1 Airline to Platform

138 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 900 Accessories

904.1 Airline to Platform

Item Part No. Description Qty.

-- 27887 OPTION,AIRLINE TO PLATFORM


1 106142 HOSE,AIRLINE TO PLATFORM
Z45..................................................1
-- 16073 CLAMP,0.63,#10 X 1/4,RUB CUSH
2 27900 BULKHEAD,FEMALE X 6 X 6.........2
3 27895 COUPLER,1/4"SERIES 3/8 MPT.....1
4 60886 FORMING,AIR FIT/WELD STUD
PLAT................................................1
5 27894 PLUG,1/4"SERIES,3/8 MPT............1

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 139


900 Accessories July 2009

905.1 Cold Start Package

140 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 900 Accessories

905.1 Cold Start Package

Item Part No. Description Qty.

-- 42488 OPTION,COLD START,Z34DSL


-- 70707 OPTION,COLD START,Z45 KUBOTA
1 28853 BLANKET,BATTERY........................1
2 70683 FREEZE PLUG HEATER,Z482

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 141


900 Accessories July 2009

906.1 Platform Overload Option

142 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009 900 Accessories

906.1 Platform Overload Option

Item Part No. Description Qty.

-- 128045 MODULE,LOAD SENSE 2007


-- 94482 OPT,PLAT SPT,LOAD SENSE,NJ
-- 94483 OPT,PLAT SPT,LOAD SENSE,JIB
1 98154 WELDMENT,PLAT SUPPORT,LS.....1
2 4266 SCREW,HHC,1/4-20 X 2
3 6091 NUT,NYLOCK,1/4-20
4 94492P PANEL,ACCESS PAINTED.............1
5 6090 SCREW,HHC,1/4-20 X .75
6 6638 WASHER,FLAT,USS,1/4"Y
7 56912 SPRING CLIP,1/4-20,MAGNI 565
8 61998P WELDMENT,PLATFORM
SUPPORT.......................................1
9 6888 SCREW,HHC,1/4-20 X 1
10 45748 ROD END,.250 X 2.75 LG
11 61726 PIN,0.75DIAX5.75LG,CHAMFER.....4
-- 94643 ZERK,GREASE,5/16-24,STRAIT
12 25685 BEARING,GARLOCK,12FDU12.....4
13 73634 SCREW,PHIL,PHM,10-24X1.5 ZINC
14 6146 WASHER,FLAT,MS,#10,Y
15 4828 NUT,NYLOCK,3/8-16
16 61975 RETAINER,SPRING,1.21 X .375
17 61974 SPRING,COMP,1" OD,232 LB/IN
18 101512 LOAD SUPPORT WITH
BEARINGS......................................1
includes item 12
19 94549 SWITCH,LOAD LIMIT
19 94642 SWITCH,LOAD LIMIT
20 6097 WASHER,FLAT,USS,3/8",Y
21 61972 MOUNT,SWITCH.............................1
22 34619 BUMPER,RUBBER***.....................2
23 15086 WASHER,FLAT,.375 X 1.5 X .125
24 21604 SCREW,HHC,3/8-16 X 3.25
25 61987 WELDMENT,ROTATOR MOUNT.....1
26 99174 PIN,0.75DIAX8.75LG,CHAMFER.....2
-- 94643 ZERK,GREASE,5/16-24,STRAIT
27 110789 WASHER,SHIM .0151 THK......as
n e e d e d
28 5365 NUT,NYLOCK,10-24

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 143


July 2009

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

101055 ......................119–120 119684 ......................37, 39 19533 ........................27 27564 ........................11–12, 15


101056 ......................119–120 119685 ......................37, 39 19712 ........................99, 101 27830 ........................27
101057 ......................119–120 12011 ........................77 19722 ........................99, 101 27887 ........................139
101058 ......................119–120 12153 ........................27 19729 ........................103 27894 ........................139
101067 ......................119–120 12161 ........................135 19731 ........................101, 103 27895 ........................139
101069 ......................119–120 122366 ......................55–56 20189 ........................133 27900 ........................139
101114 ......................119–120 122512 ......................55–56 20262 ........................87–88 28155 ........................41, 43
101277 ......................120 122513 ......................93 20776 ........................53 28156 ........................41, 43
101373 ......................87–88 122514 ......................55–56, 93, 95–96 20780 ........................37, 39 28157 ........................11–12
101374 ......................87–88 12344 ........................91 21142 ........................21–23 28159 ........................11–12, 17
101375 ......................87–88 128045 ......................143 21143 ........................21–23 28161 ........................11–12, 15
101376 ......................87–88 128138 ......................29 21144 ........................21–23 28162 ........................11–12, 15
101377 ......................87–88 128200 ......................55–56, 59–60, 21145 ........................21–23 28164 ........................11–12, 15
101378 ......................87–88 93, 95–96 21146 ........................21–23 28165 ........................11–12, 15
101379 ......................87–88 128201 ......................55–56, 60, 93, 21147 ........................21–23 28171 ........................11–12, 15
101380 ......................87–88 95–96 21148 ........................21–23 28174 ........................11–12, 15, 17
101381 ......................87–88 128202 ......................55–56, 59–60, 21149 ........................21–23 28175 ........................11–12, 15
101385 ......................87–88 93, 95–96 2116 ..........................19 28176 ........................11–12, 15
101386 ......................87–88 128205 ......................55–56 21175 ........................45 28177 ........................11–12, 15
101387 ......................87–88 128206 ......................93 21427 ........................99, 101 28181 ........................11–12, 15
101388 ......................87–88 128321 ......................93 21434 ........................99, 101 28235 ........................11–12, 15, 17
101390 ......................87–88 128368 ......................135 21496 ........................37, 39 28236 ........................11–12, 15
101391 ......................87–88 128446 ......................45 21604 ........................31, 143 28321 ........................135
101392 ......................87–88 128454 ......................85 21858 ........................56, 59–60 28322 ........................135
101393 ......................87–88 128482 ......................85 21982 ........................55–56, 59–60 28323 ........................135
101423 ......................95–96 128483 ......................85 22106 ........................33, 35 28327 ........................135
101512 ......................143 128510 ......................85 22262 ........................21–23 28328 ........................135
101578 ......................87–88 128513 ......................85 22263 ........................21–23 28329 ........................135
101579 ......................95–96 128534 ......................85 22446 ........................37, 39 28648 ........................49
101815 ......................45 128578 ......................55–56, 59–60, 22672 ........................37, 39 28750 ........................107–108, 111–
101844 ......................63 93, 95–96 22676 ........................41, 43 112, 115–116,
101852 ......................137 128580 ......................55–56, 59–60, 22700 ........................41, 43 125, 127, 129,
101853 ......................137 93, 95–96 22788 ........................31, 49 131
101858 ......................67 128581 ......................55–56, 60, 93, 22903 ........................33, 35 28807 ........................135
101859 ......................67 95–96 22934 ........................35 28853 ........................141
10186 ........................65 128582 ......................55–56, 59–60, 22956 ........................37, 39 28963 ........................41, 43
101861 ......................65 93, 95–96 23057 ........................33, 35, 37, 39, 29080 ........................75
101862 ......................67 128585 ......................55–56 41, 43 29868 ........................25
101863 ......................65 128586 ......................93 23083 ........................31 29888 ........................135
101864 ......................65 128724 ......................85 23404 ........................55–56, 63, 91 30080 ........................11–12, 15
101914 ......................119–120 12906 ........................65, 67 23457 ........................33, 35 30138 ........................75
101933 ......................111–112, 115– 12960 ........................53, 91 23469 ........................33, 35 30187 ........................79, 81
116 13000 ........................25, 33, 49 23472 ........................33, 35 30217 ........................75, 81
101934 ......................111–112, 115– 13002 ........................23, 37, 39, 49 23473 ........................41, 43 30219 ........................79
116 13005 ........................31 24018 ........................31, 59–60 30221 ........................69, 73
101966 ......................21–23 13008-3 .....................27 24038 ........................31 30222 ........................81, 83
102992 ......................88 13008-6 .....................27 24514 ........................87–88 30255 ........................19, 75, 81
10587 ........................71 13064 ........................21–23, 31, 45 25068 ........................45 30370 ........................73
10597 ........................31, 51 13268 ........................55–56, 91, 93 25284 ........................73 30418 ........................69
106069 ......................65 13471 ........................55–56, 93 25388 ........................27 31060 ........................11–12, 15
106121 ......................22–23 13511 ........................49 25683 ........................79, 81 31120 ........................135
106122 ......................22–23 13585 ........................91, 96 25685 ........................143 31498 ........................81
106123 ......................22–23 13852 ........................79, 81 25817 ........................19 31508 ........................11–12, 15
106142 ......................139 13918 ........................65, 75 25836 ........................53 31784 ........................11–12, 15
106148 ......................22–23 14033 ........................31, 51 25837 ........................53 31786 ........................11–12, 15
106278 ......................45 14041 ........................53 25882 ........................99 31787 ........................11–12, 15
106508 ......................22–23 147187 ......................22–23 25926 ........................43 31788 ........................11–12, 15
106526 ......................79 1487 ..........................135, 137 25974 ........................53 31982 ........................47
107580 ......................79, 81, 83 1488 ..........................135, 137 27089 ........................37, 39 32066 ........................33, 35, 41, 43
107594 ......................65 15086 ........................31, 143 27114 ........................65 32067 ........................33, 35
107595 ......................79 15243 ........................91 27115 ........................91 32069 ........................33, 35
107610 ......................137 16073 ........................139 27204 ........................11–12, 15, 17 32077 ........................37, 39
107727 ......................69 17712 ........................31, 47 27205 ........................11–12, 15, 17 32084 ........................37, 39
10775 ........................91, 96 18078 ........................27 27206 ........................11–12, 15, 17 32087 ........................41, 43
10777 ........................96 18383 ........................19 27207 ........................11–12, 15, 17 32090 ........................41, 43
107826 ......................31 18503 ........................23 27246 ........................55–56, 59–60, 32317 ........................105
110286 ......................35 18504 ........................77 93, 95–96 32637 ........................91
110749 ......................43 18576 ........................21–23 27262 ........................27 32638 ........................91
110789 ......................143 18605 ........................45, 133 27263 ........................27 32639 ........................91
119210 ......................21–23 18665 ........................53 27363 ........................33, 35 32993P ......................135
119242 ......................41, 43 18963 ........................49 27366 ........................41, 43 33277 ........................41, 43
119403 ......................27 19418 ........................21–23, 31 27367 ........................41, 43 33278 ........................79, 83
119507 ......................43 1944 ..........................19 27377 ........................65 33428 ........................45
119536 ......................85 19491 ........................45, 75 27488 ........................31 33550 ........................11–12
119542 ......................85 19506 ........................55–56, 59–60 27497 ........................81 33555 ........................65

144 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

33556 ........................65 43960 ........................53, 87–88 48975 ........................127 50669 ........................21–23


33629 ........................91 44174 ........................107–108 48997 ........................108, 111–112, 50676 ........................81
33724 ........................91, 96 44184 ........................33 115–116 50698 ........................75
33952 ........................11–12, 15 44216 ........................119–120 48999 ........................127 50744-S .....................51
33994 ........................107–108, 111– 44228 ........................111–112, 115– 49117-11091 .............125 50768-S .....................22–23
112, 115–116, 116 49117-4691 ...............125 50776-S .....................45
125, 127, 129, 44229 ........................107–108, 111– 49117-9991 ...............125 50782 ........................31
131 112, 115–116, 49119-13978 .............129, 131 50790 ........................65, 67
34053 ........................63, 91 119–120 49119-2078 ...............125, 129, 131 5094 ..........................37, 39
34054 ........................55–56, 91 44235 ........................119–120 49119-21978 .............129, 131 50952 ........................71
34055 ........................55–56, 91 44586 ........................31 49119-23478 .............129, 131 50957-S .....................51
34056 ........................55–56, 91 44743 ........................87–88 49119-27978 .............129, 131 50959-S .....................51
34057-S .....................55–56 44750 ........................105 49119-3378 ...............127 50966 ........................51
34125 ........................75 44777 ........................105 49119-34378 .............129, 131 50974 ........................65
34239 ........................81 44788 ........................51 49119-35678 .............129, 131 50990-S .....................65
34241 ........................79, 81 44828 ........................45 49119-36378 .............129, 131 52093 ........................87–88
34245 ........................81 44829 ........................45 49119-37978 .............129, 131 5224 ..........................85
34276 ........................73 44980 ........................11–12, 15, 17 49119-3878 ...............131 52341 ........................115–116, 119–
34619 ........................143 44981 ........................11–12, 15, 17 49120-33381 .............129 120
35461 ........................133 44986 ........................11–12, 15 49121-2088 ...............131 52371 ........................107–108, 111–
35678 ........................103 44997 ........................107–108, 111– 49143-2135 ...............127 112, 115–116,
35679 ........................103 112, 115–116 49143-2535 ...............127 119–120
35680 ........................103 44998 ........................123 49164-2043 ...............127 52424 ........................33
35956 ........................135 45043 ........................19 49375 ........................43 52437 ........................11–12, 15
35958 ........................135 45071 ........................19, 21–23, 69 49407 ........................43 52466 ........................107–108
35959 ........................135 45074 ........................19 49408 ........................35, 41, 43 52514 ........................37, 39
36179 ........................49 45107 ........................19 49612 ........................107–108, 111– 52517 ........................33, 35
36212 ........................25 45108 ........................19 112, 115–116, 52524 ........................99
36294 ........................79, 83 45110 ........................19 125, 127, 129, 52525 ........................99
36369 ........................25 45111 ........................19 131 52527 ........................99
36424 ........................25 45209 ........................25 49613 ........................107–108, 111– 52532 ........................33, 35
36557 ........................93, 95–96, 103 45226 ........................19, 73, 75, 79, 81 112, 115–116, 52539 ........................41, 43
36871 ........................53 45363 ........................65, 67 125, 127, 129, 52540 ........................41, 43
37097 ........................21–23 45383 ........................91, 96 131 52541 ........................41, 43
37184 ........................49 45384 ........................53, 55–56, 59– 49772 ........................71 52594 ........................111–112
37185 ........................49 60, 93, 95–96 49775 ........................75 52597 ........................11–12, 15
37186 ........................49 45385 ........................95–96 49815 ........................51 52631 ........................11–12
37187 ........................49 45437 ........................91 49816 ........................65, 67, 101 52632 ........................11–12
37190 ........................105 45462 ........................49, 63 49818 ........................23 52664 ........................11–12, 15
37191 ........................49 45643 ........................111–112, 115– 49819 ........................55–56, 91, 93 52672 ........................11–12, 15
37192 ........................49 116 49820 ........................91 52707-S .....................21–23
375785 ......................55–56 45748 ........................143 49821 ........................133 52728 ........................71, 73
37947 ........................55–56 46227 ........................101 49825 ........................45 52729 ........................71
37949 ........................59–60 46337 ........................19 49826 ........................31, 55–56, 91 5273 ..........................19
38110 ........................11–12 47092 ........................107–108, 112, 49878 ........................49 52732 ........................21–23
38111 ........................11–12 116 50175 ........................45 52735 ........................19
38112 ........................11–12 47377 ........................81 50266 ........................71 52738 ........................71
38620 ........................75 4828 ..........................21–23, 31, 33, 50304 ........................75 52740 ........................71
39345 ........................81 41, 43, 47, 49, 50397-S .....................19 52741 ........................71
39346 ........................107–108, 111– 51, 65, 69, 75, 50411 ........................45 52742 ........................71
112, 115–116, 81, 85, 87–88, 50412 ........................45 52752 ........................137
119–120 96, 143 50413 ........................45 52753 ........................137
39347 ........................107–108 48445 ........................53 50414-S .....................45 52758 ........................69
40175 ........................22–23 48491 ........................53, 71 50427-S .....................31 52760 ........................81
40433 ........................103 48492 ........................53 50447 ........................45 52766 ........................45
40434 ........................11–12, 15, 17 48494-1 .....................53, 91 50451 ........................77 52767 ........................45
40532 ........................27 48494-2 .....................91 50452 ........................77 52770 ........................45
42019 ........................51 48494-3 .....................53, 91 50455 ........................69 52772 ........................45
42079 ........................45 48751-463 .................77 50460 ........................69 52783 ........................45
42315 ........................31 48880 ........................108 50469-S .....................45 52787 ........................12, 15
42488 ........................141 48885 ........................49 50479 ........................71 52806 ........................33, 35
4266 ..........................45, 71, 135, 143 48890 ........................125 50480 ........................81 52807 ........................33, 35
42662 ........................37, 39 48904 ........................125, 129, 131 50481 ........................69 52808 ........................33, 35
42725 ........................93, 95–96 48905 ........................127, 131 50517P ......................71 52809 ........................33
43018 ........................45, 81 48906 ........................125 50519 ........................31 52810 ........................33, 35
43038 ........................99, 101 48911 ........................127 50542 ........................73 52812 ........................33, 35
43040 ........................99, 101 48912 ........................127, 129, 131 50543 ........................79, 81 52813 ........................33, 35
43042 ........................99, 101 48916 ........................127, 129, 131 50546 ........................75, 81 52815 ........................33
43166 ........................81 48917 ........................129, 131 50548P ......................71 52816 ........................33, 35
43179 ........................23 48919 ........................129, 131 50552 ........................75 52818 ........................33, 35
43181 ........................91 48923 ........................129, 131 50569-S .....................49 52819 ........................33, 35
43658 ........................11–12, 15, 17 48939 ........................127 50570 ........................49 52822 ........................37, 39
43663 ........................11–12 48942 ........................127, 129, 131 50572 ........................53 52823 ........................37, 39
43683 ........................45 48944 ........................127 50576 ........................23, 45 52824 ........................37, 39
43685 ........................105 48947 ........................127 50584 ........................75 52825 ........................37, 39
43957-8300 ...............91, 95–96 48948 ........................127 50668-S .....................21–23 52826 ........................37, 39

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 145


July 2009

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

52832 ........................37, 39 5361 ..........................19 54542 ........................19, 21–23 58494 ........................27


52833 ........................21–23 5365 ..........................135, 143 54569 ........................75 58919 ........................77
52834 ........................37, 39 5397 ..........................21–23, 31, 33, 54570 ........................75 58920 ........................77
52835 ........................37, 39 35, 37, 39, 47, 54603 ........................33, 35 58927 ........................77
52836 ........................37, 39 49, 51, 65, 69, 54605 ........................33, 35 58932 ........................105
52837 ........................37, 39 77, 79, 81, 85, 54627 ........................19 58934 ........................105
52838 ........................37, 39 87–88, 96 54628 ........................21–23 58936 ........................105
52840 ........................37, 39 54063 ........................75 54694 ........................47 58986 ........................101
52841 ........................41, 43 54065 ........................79, 81, 107–108 54702 ........................123 58987 ........................101
52843 ........................41, 43 54088-3438-S ............49 54726 ........................69 59444 ........................69
52847 ........................41, 43 54120 ........................49 54738 ........................69, 73 60000-S .....................31
52851 ........................41, 43 54122 ........................91 54794 ........................27 60002-S .....................65
52866 ........................37, 39 54123 ........................47 54795 ........................27 60004 ........................51
52867 ........................37, 39 54131 ........................75 54796 ........................27 60005-S .....................49
52875 ........................37, 39 54136 ........................19 54797 ........................27 60007-S .....................51
52876 ........................37, 39 54137 ........................19, 22–23 54808 ........................79 6002 ..........................25, 33, 37, 39
52877 ........................37, 39 54138 ........................19 54817P-S ..................135 60060-S .....................27
52880 ........................37, 39 54139 ........................19, 22–23 54830 ........................77 60065 ........................51
52886 ........................37, 39 54140 ........................19, 22–23 54839 ........................111–112 60074P ......................71
52887 ........................99, 101 54141 ........................19, 22–23 54840 ........................19 60078 ........................31
52888 ........................99 54142 ........................19 54932 ........................137 60079-S .....................49
52890 ........................99 54145-800 .................45 54953-3408 ...............49 60088-S .....................41, 43
52891 ........................99 54156 ........................69 54959 ........................19 60091-S .....................31
52892 ........................99 54157 ........................75 54960 ........................19 60092-S .....................31, 41, 43
52894 ........................99 54165 ........................137 54961 ........................19 60096-S .....................31
52895 ........................99, 101 54168 ........................71 54981 ........................77 60100-S .....................31
52896 ........................107–108 54177 ........................45 54983 ........................77 60102-S .....................47
52897 ........................107–108, 111– 54193 ........................31 54984P ......................77 60103 ........................47
112, 115–116, 54205 ........................47 54985P ......................77 60105-S .....................37, 39
119–120 54206 ........................47 54994 ........................81 60107 ........................37, 39
52900 ........................21–23 54226 ........................21–23 55753 ........................135, 137 60108 ........................37, 39
52901 ........................107–108, 111– 54231 ........................51 56007 ........................31 60109-S .....................41
112, 115–116 54234 ........................19, 22–23 56030 ........................21–23 60111 ........................33
52902 ........................107–108 54235 ........................19, 22–23 56050 ........................31 60112 ........................37, 39
52903 ........................107–108, 111– 54236 ........................19, 22–23 56057 ........................31 60113 ........................33
112, 115–116 54237 ........................19 56068 ........................37, 39 60114-S .....................33
52904 ........................107–108 54238 ........................19 56079 ........................37, 39 60126-S .....................65
52905 ........................107–108, 111– 54239 ........................71 56085 ........................33 60131 ........................51, 127
112, 116 54243-S .....................37, 39 56086 ........................37, 39 60136-S .....................31
52906 ........................108, 111–112, 54247P ......................87–88 56100 ........................55–56 60146 ........................31
115–116, 119– 54255 ........................63, 96 56101 ........................37, 39 60160P ......................87–88
120 54259 ........................95–96 56102 ........................37, 39 60170 ........................47
52907 ........................108, 111–112, 54276-S .....................135 56110 ........................37, 39 6019 ..........................19, 33, 35, 49,
115–116, 119– 54286 ........................47 56234 ........................59–60 75, 79, 81, 87–
120 54287 ........................47 56274 ........................93, 99 88, 96
52909 ........................107–108, 111– 54302 ........................69 56283 ........................31 6021 ..........................19, 21–23, 31,
112, 116 54303 ........................107–108 56290 ........................31 49, 51, 71, 73,
52910 ........................107–108, 111– 54304 ........................53 56291 ........................31 75, 83, 85, 105
112, 115–116, 54305-S .....................29 56292 ........................31 6033 ..........................31, 45, 51, 69, 71
119–120 54316 ........................41, 43 56298 ........................53, 93, 95–96 6035 ..........................135
52911 ........................107–108, 111– 54319-1404-S ............127 56302 ........................31, 55–56, 63, 6036 ..........................31
112, 115–116 54323 ........................33, 35 91, 96 60428 ........................71, 87–88
52912 ........................107–108, 111– 54331 ........................69, 73 56305 ........................63 60429 ........................71
112, 115–116, 54332 ........................35 56338 ........................21–23 60434 ........................59–60
119–120 54363 ........................65 56461 ........................25 60435 ........................59–60
52913 ........................105 54368 ........................81 56561 ........................21–23 60442 ........................71
52914 ........................105 54443 ........................51 56562 ........................21–23 60443 ........................71, 95–96
52915 ........................105 54444 ........................107–108 56680 ........................45 60526 ........................60, 63, 95–96
52916 ........................27 54445-S .....................67 56773 ........................101 60527 ........................60
52917 ........................27 54446 ........................31 56820 ........................108, 111–112, 60528 ........................60
52918 ........................27 54449 ........................31 115–116, 119– 60886 ........................139
52919 ........................27 54456 ........................51 120 6090 ..........................21–23, 31, 37,
52920 ........................25 54457 ........................137 56900 ........................45 39, 41, 43, 51,
52921 ........................25 54458 ........................137 56912 ........................19, 21–23, 31, 53, 56, 59–60,
52924-S .....................25 54460 ........................77 85, 87–88, 143 67, 85, 87–88,
52927 ........................33 54461 ........................77 56925 ........................79, 83 143
52928 ........................99, 101 54463-S .....................31 56927 ........................49 6091 ..........................23, 31, 37, 39,
52929 ........................99, 101 54465 ........................137 56929 ........................81 41, 43, 51, 53,
52930 ........................99 54479 ........................51 56930 ........................23 65, 67, 71, 75,
52941 ........................37 54496-S .....................21–23 56962 ........................19 77, 79, 81, 83,
52945-S .....................91 54510 ........................83 56994 ........................63 85, 135, 137, 143
52946 ........................12, 15 54520-S .....................79 57075 ........................96 6095 ..........................31, 45, 49, 51, 71
52947 ........................12, 15 54525 ........................55–56, 93 58237 ........................22–23 6097 ..........................33, 35, 41, 43,
52949 ........................37, 39 54527P ......................81 58318 ........................55–56 51, 71, 75, 143
52969 ........................12, 15, 17 54530 ........................75 58319 ........................55–56 6145 ..........................31, 79, 135
53341 ........................81 54534 ........................63, 96 58428 ........................22–23

146 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

6146 ..........................27, 31, 55–56, 6622 ..........................91 74266 ........................23 81570 ........................96
65, 67, 91, 93, 6637 ..........................75 74267 ........................21–23 81579 ........................49
143 6638 ..........................21–23, 25, 31, 74268 ........................21–23 81640 ........................85
61726 ........................143 45, 49, 51, 53, 74362 ........................101 8177 ..........................69, 71
6175 ..........................19, 31, 37, 39, 56, 59–60, 65, 74364 ........................101 8179 ..........................71
51, 71, 73 67, 71, 75, 77, 74365 ........................101 82279 ........................11–12, 15, 17
6178 ..........................27, 31, 37, 39, 79, 81, 83, 85, 74366 ........................101 82366 ........................11–12, 15
55–56, 65, 67, 87–88, 93, 95– 74367 ........................101 82472 ........................17
71, 75, 91, 93 96, 137, 143 74368 ........................101 82473 ........................17
61801 ........................59–60 6666 ..........................27 74375 ........................22–23 82481 ........................17
61972 ........................143 66717 ........................21–23 74376 ........................22–23 82487 ........................17
61974 ........................143 66811 ........................55–56 74468 ........................21–23 82544 ........................17
61975 ........................143 66812 ........................55–56, 59–60, 93 74469 ........................21–23 82545 ........................17
6198 ..........................31, 45, 49 66813 ........................95–96 74470 ........................21–23 82548 ........................17
61987 ........................143 66815 ........................93, 95–96 74471 ........................23 8255 ..........................49, 51, 75, 85
61998P ......................143 66816 ........................55–56, 93, 95–96 74495 ........................21–23 82602 ........................17
62040 ........................33 66818 ........................55–56, 59–60, 93 74714 ........................22–23 82604 ........................17
62041 ........................33 66821 ........................55–56, 93 74911 ........................63 82634 ........................17
62043 ........................37, 39 66900 ........................25 74912 ........................63 82635 ........................15, 17
62044 ........................37, 39 66901 ........................25 75073 ........................65 82647 ........................17
62068 ........................12, 15, 17 6700 ..........................53, 93 75453 ........................119–120 83022 ........................21–23
62070 ........................12, 15, 17 6708 ..........................21–23 77007 ........................111–112 83042 ........................79, 81
62085 ........................31 67506 ........................96 77009 ........................123 83093 ........................59–60
62086 ........................49 6782 ..........................33, 35, 49 77014 ........................73 83110 ........................22–23
62087 ........................51 6833 ..........................71 77024 ........................22–23 83111 ........................123
62088 ........................51 6886 ..........................23, 33, 37, 39, 77036 ........................77 84043 ........................33
62090-S .....................29 45, 49, 51 77051 ........................79, 83 84044 ........................35
62091-S .....................29 6888 ..........................19, 25, 31, 51, 77053 ........................111–112 84385 ........................119–120
62092-S .....................29 65, 71, 143 77059-2986 ...............127 8516 ..........................31, 41, 43, 49,
62093-S .....................29 6889 ..........................31, 45, 71, 93, 77059-4086 ...............127 65, 75, 79, 81
62094-S .....................29 135 77061 ........................59–60 88203 ........................69
62095-S .....................29 6935 ..........................53, 91, 96 77082 ........................45 88337 ........................19
62096-S .....................29 7056 ..........................96 77106 ........................75 88338 ........................19
62097-S .....................29 7057 ..........................53, 91 77118 ........................53 88356-11103 .............45, 75
62098-S .....................29 70655 ........................22–23 7713 ..........................31, 33, 35, 47, 88356-11163 .............71
62099-S .....................29 70657P ......................21–23 51, 69, 71, 77, 88356-11203 .............71, 75
62100-S .....................29 70683 ........................141 79, 87–88 88370P ......................71
62101-S .....................29 70707 ........................141 77140 ........................53, 111–112, 8843 ..........................91
62102-S .....................29 72283 ........................22–23 115–116 88516 ........................83
62105 ........................22–23 72298 ........................101 77181 ........................85 88557 ........................51
62107-S .....................65 72307 ........................22–23 77187 ........................73 88609 ........................135
62108-S .....................65 72326 ........................63, 91, 96 77188 ........................73 88637 ........................53, 63
62109-S .....................67 72443 ........................11–12 77189 ........................73 88691 ........................59–60
62115 ........................39 72444 ........................12, 15, 17 77231 ........................115–116 88699 ........................115–116
62129 ........................33, 35 7265 ..........................135, 137 77251 ........................123 88718 ........................59–60
62130 ........................33, 35 72833 ........................12 77264 ........................123 88719 ........................60
62131-S .....................47 73233 ........................87–88, 95–96 77302 ........................21–23 88721-70700 .............59–60, 96
62133 ........................37, 39 7339 ..........................31, 53, 71, 135 77303 ........................69, 115–116 88721-72000 .............59–60, 96
62134-S .....................91 73477P ......................87–88 7736 ..........................79 88722-70700 .............59–60, 96
62341 ........................111–112, 119– 73575 ........................87–88 77362 ........................73 88722-72000 .............59–60, 96
120 73587 ........................87–88 77363 ........................79, 81 88723-69700 .............60
62506 ........................81 73610 ........................87–88 77364 ........................73, 81 88723-71000 .............60, 96
62509 ........................81 73634 ........................143 77384P ......................71 88723-72700 .............96
62695 ........................23 73711 ........................96 77385 ........................71 88752 ........................19
62696 ........................23 73713 ........................71, 96 77386 ........................71 88827 ........................59–60
6272 ..........................49 73714 ........................71 77410 ........................75 8914 ..........................23, 55–56, 91,
62926 ........................12, 15, 17 73717 ........................63, 95–96 77434 ........................19 93, 95–96, 137
62927 ........................12, 15, 17 73723 ........................95–96 77521 ........................69 8915 ..........................22–23, 37, 39,
6326 ..........................69 73725 ........................71 77522 ........................53 65, 81, 85
63311 ........................137 73736 ........................59–60, 63, 96 77524 ........................67 89862 ........................123
6356 ..........................19, 31, 37, 39, 73739 ........................87–88 77692 ........................83 89863 ........................107–108, 111–
41, 43, 51, 55– 73746 ........................59–60 77709 ........................115–116, 119– 112
56, 79, 81, 87– 73747 ........................59–60 120, 123 94001 ........................25
88, 91, 135 73748 ........................59–60 77834 ........................87–88 94002 ........................25
63766 ........................87–88 73749 ........................59–60 77836 ........................87–88 94003 ........................25
6550 ..........................33, 35, 87–88 73751 ........................60 77838 ........................87–88 94077 ........................65
65529 ........................101 73753 ........................59–60 77840 ........................87–88 94196 ........................105
65546 ........................101 73754 ........................60, 63 77844 ........................87–88 94197 ........................22–23
65633 ........................75 73805 ........................59–60 77981 ........................105 94315 ........................22–23
65634 ........................75 73807 ........................81 77990 ........................105 94316 ........................22–23
65788 ........................75 73931 ........................87–88 78622 ........................51 94317 ........................22–23
65789 ........................81 73975 ........................87–88 79456 ........................85 94401 ........................81, 83
6584 ..........................135 74006 ........................96 80543 ........................96 94402 ........................79
65842 ........................79, 81 74097 ........................22–23 81096 ........................96 94474-02 ...................21–23
6605 ..........................69 74099 ........................22–23 81175 ........................81 94482 ........................143
6607 ..........................23, 45 74137 ........................23 81458 ........................96 94483 ........................143

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 147


July 2009

Part Number Index (continued)

Part Number Page

94492P ......................143
94506 ........................59–60
94529 ........................71
94530 ........................71
94531P ......................71
94549 ........................143
94618 ........................119–120
94639 ........................63
94642 ........................143
94643 ........................143
94859 ........................123
94860 ........................119–120
94878 ........................21–23
94879 ........................21–23
94880 ........................21–23
9599 ..........................135
96008-S .....................59–60
96236 ........................96
97128 ........................45, 71, 75
97602 ........................15
97815 ........................17
97887 ........................11–12, 15
97890 ........................11–12, 15
98154 ........................143
99174 ........................143

148 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BEARING,GARLOCK,12FDU12.....143 BULKHEAD,SWING CHASSIS,DC/BI.....51
A BEARING,INNER & CUP,9 BOLT HUB.....19 BULKHEAD,SWING CHASSIS,LH,PAIN.....31
BEARING,MOTOR (40844) FAN END.....105 BULKHEAD,SWING CHASSIS,RH,PAIN.....51
ACTUATOR-DISCON.ROD-74097 TQHB....22–
BEARING,POLYGON,20DU12.....79, 81 BUMPER, PLASTIC, 1.25 O.D.***.....135, 137
23
BEARING,SWING CHASSIS.....45 BUMPER,RUBBER***.....143
ADAPTER FLANGE-PULLEY,Z482-E.....37, 39
BEARING,SWING CHASSIS RINGGEAR....45 BUMPER,RUBBER,COVERS.....65
AIRCLEANER ASSEMBLY.....37, 39
BELLCRANK ASSY,JIB,Z45/25.....81 BUSHING,SH 1-1/8.....37, 39
ALARM,CHIME TONE 5-25VDC***.....49, 63
BELT,3VX-335.....37, 39 BUTTON,PUSH,BLACK W/SEAL***.....95–96
ALARM,INTERMITTENT TONE 6-30V*.....49
BELT,V KUBOTA Z482-E.....33, 35
ALARM,WARBLE TONE 5-30 VDC***.....91, 96
BLANKET,BATTERY.....141 C
ALTERNATOR STAY,WG750***.....33
BOLT,CARRIAGE,1/4-20 X 1.00,G2.....85
ALTERNATOR,30 A***.....33 C-CLIP, SHAFT, JOYSTICK.....101
BOLT,CARRIAGE,1/4-20 X 2.75,G2.....85
ALTERNATOR,KUBOTA,Z482.....35 CABLE ASSY - 100" RED (45/25).....29
B O O T, C I R C U I T BREAKER
ALTRNTR,48VDC 100A,SERV VERS**.....31 CABLE ASSY - 7" BLACK (45/25).....29
PROTECTOR.....59–60
AMMETER, 39243/47906/66412.....19 CABLE ASSY-13" RED (45/25).....29
BOOT,CONTROLLER.....99, 101
ANGLE,COVER SUPPORT,DC/BI.....51 CABLE ASSY-14" BLK (45/25).....29
BOOT,DTSCH,DTP4-BT.....71
ANGLE,COVER SUPPORT,PAINTED.....51 CABLE ASSY-17" RED (45/25).....29
BOOT,PLUG 4 WAY.....87–88
ANGLE,EXHAUST SUPPORT PAINTED.....33 CABLE ASSY-31" RED (45/25).....29
BOOT,SOLENOID, 20780.....37, 39
ANGLE,PRI. BOOM REST,NON-JIB.....49 CABLE ASSY/100" BLK (45/25).....29
BOOT,TOGGLE SWITCH,SHORT*......55–56,
ANGLE,RELAY MNT,W/NUTSERTS,PNT...63, CABLE ASSY/100" RED (45/25).....29
59–60, 93, 95–96
96 CABLE ASSY/20" RED (45/25).....29
BOOT-THUMB ROCKER** BLACK.....99, 101
ASSEMBLY,ENGINE TRAY,BI-ENERGY.....31 CABLE ASSY/38" BLK (BI-E ONLY).....29
BOX,INSTRUCTION STORAGE.....87–88
ASSEMBLY,FOOT SWITCH.....87–88, 95–96 CABLE ASSY/84" RED (BI-E ONLY).....29
BRACKET SET,NYLATRAC,KS6-5.4.....77
ASSY,RELAY SOCKET,AUTO***.....63, 91 CABLE COVER,JIB PAINTED.....81
BRACKET, AIRCLEANER MT......37, 39
ASSY,TERMINAL RAIL,Z45DC/BE.....63 CABLE SQUEEZE CONN......53
BRACKET, RETURN FILTER.....51
AXLE ASSY,NON-STR,NARROW BASE....21– CABLE SQUEEZE CONN.,XTRA LRG......53,
BRACKET,AIR INTAKE.....43
23 91
BRACKET,ALTERNATOR ADJ.PAINTED.....31
AXLE COVER, NARROW.....22–23 CABLE TRACK,PLASTIC,26 LINK.....77
BRACKET,ALTERNATOR MOUNT.....31
CABLE TRACK,PLASTIC,35 LINK.....77
BRACKET,ENGINE MNT,KUBOTA 13HP....41,
B CAM ASSEMBLY, JOYSTICK(42032).....101
43
CAM-SHAFT ASSEMBLY (56274).....99
BACKING PLATE, HOSE BLOCK, JIB.....85 BRACKET,ENGINE PLATE REST PTD......31
CAP, DUST - 54840 HUB ASSY.....19
BALL STUD**.....65 BRACKET,EXHAUST,Z45 BI.....33, 35
CAP,DIAGNOSTIC NIPPLE.....108
BALL STUD,1/2" BALL,3/8-16X1.2.....65 BRACKET,GROUND CONTROL BOX.....51
CAP,DISENGAGE,4HP/4HB***.....22–23
BAR, AXLE ROTATION STOP.....21–23 BRACKET,HOSE CLAMP.....85
CAP,DISENGAGE-45553 TORQUE HUB....21–
BASE, W/1 N.O. CONTACTS***.....93, 95–96 BRACKET,HOSE CLAMP PAINTED.....71
23
BASE,W/2 NC CONTACTS***.....59–60 BRACKET,HOSE CLAMP SUPPORT.....79
CAP,DUST,45873 HUB KIT.....19
BASE,W/3 NC CONTACTS.....59–60 BRACKET,HOSE CLAMP,PAINTED.....71
CAP,DUST,DIAGNOSTIC NIPPLE***.......111–
BASE,WITHOUT CONTACTS.....55–56, 93 BRACKET,IDLE LEVER.....37, 39
112, 115–116
BATT.BOX W/DECALS,CONTROL SIDE.....25 BRACKET,POWER TO PLAT, DOM......96
CAP-RADIATOR, 14PSI Z482-E.....41, 43
BATT.BOX W/DECALS,TANK SIDE.....25 BRACKET,POWER TO PLAT, UK.....96
CAPACITOR,6 MFD,660VAC-CHARGR*.....27
BATTERY BOX ASSY,CONTRL SIDE.....25 BRACKET,RUBBER BUMPER,PAINTED.....65
CAPACITOR,TIME DELAY.....91
BATTERY BOX ASSY,TANK SIDE DWN.....25 BRACKET,SOLENOID MOUNT
CASE COVER ONLY 18710/18720.....27
BATTERY CABLE CONNECTOR 45/25.....29 PAINTED.....37, 39
CASTING 42032.....101
BATTERY HOLD DOWN.....31 BRACKET,STOP LEVER.....37, 39
CHANNEL,CABLE TRACK COV,NONJ,P.....77
BATTERY,350AH L16,WET.....25 BRACKET,WORK LIGHT MOUNT 5/16".....135
CHANNEL,CABLE TRK COVER,JIB,PA.....77
BATTERY,450 CCA***.....31 BRACKET-PANEL-WIRE MOUNTING 99....55–
CHARGER,48V,100-125VAC,60H,25A.....27
BEARING KIT (45553) TORQUE HUB....21–23 56, 93
CHARGER,48V,110/60,12A,EERATNG.....27
BEARING KIT,FAIRFIELD***.....21–23 B R A C K E T - R A D I A T O R
CHARGER,48V,200-250VAC,50H,25A.....27
BEARING KIT,GE DRIVE MOTOR.....22–23 SUPRT,INBOARD.....41, 43
CHARGER,48V,200-250VAC,60H,25A.....27
BEARING KIT,ROTATOR, 4.5K.....79, 81 BRACKET-RADIATOR SUPRT,OUTBRD....41,
CIRCUIT BREAKER,10 AMP***.....55–56
BEARING KIT,ROTATOR,9K***.....81 43
CIRCUIT BREAKER,15 AMP***.....31, 59–60
BEARING KIT-74097 TORQUE HUB**.......22– BRAKE,MICO,12000 IN/LB.....45
CLAMP HOSE.....71
23 BRAKE,NEMA,1200 INLB***.....21–23
CLAMP,0.50,#8 X 1/4,RUB CUSH.....71
BEARING KIT-AUSCO(56272).....21–23 BRKT,AIRCLEAN,COOLRES.MNT,PNTD...37,
CLAMP,0.63,#10 X 1/4,RUB CUSH.....139
BEARING, 36182 MOTOR.....105 39
CLAMP,0.75,#12 X 1/4,RUB CUSH......55–56,
BEARING,0.75IDX1.00ODX0.75L.....25 BRUSH COVER -PLATE-(48504).....105
91, 93
BEARING,1.00IDX1.25ODX1.00L.....19 BRUSH HOLDER(56282).....22–23
CLAMP,1.25,#20 X 1/4,RUB CUSH.....137
BEARING,1.25 ID X 1.5 OD X .75.....81 BRUSH KIT, DRIVE MOTOR.....22–23
CLAMP,1.63,#26 X 3/8,RUB CUSH.....85
BEARING,1.25ID X 1.5 X 1.25"LG.....81 BRUSH KIT,GE DRIVE MOTOR.....22–23
CLAMP,AIR CLEANER HOSE,WG750**.....37,
BEARING,1.25IDX1.5ODX1.00L.....73 BRUSH KIT,GE DRIVE MOTOR***.....22–23
39
BEARING,1.5"ID X 1.75OD X 1.5L.......19, 21– BRUSH LEAD ASSEMBLY KIT(48504).....105
CLAMP,CABLE.....71
23, 69 BRUSH RETAINING SPRING,DR MTR.....22–
CLAMP,CABLE & HOSE,PLASTIC.....75
BEARING,1.75IDX2.O0ODX1.50LG.....69, 73 23
CLAMP,HOSE ROUTE,2X#4,LOOM.....79
BEARING,BRK,MICO **.....45 BRUSH RIGGING (48504).....105
CLAMP,HOSE,1 EAR, 15/32.....47
BEARING,FL 1.5ID X 1.75OD X 1.....69 BRUSH SET (4PER)(48504).....105
CLAMP,HOSE,1 EAR, 5/8.....47
BEARING,FL,1.25ID X 1.41OD X 1.....79 BRUSH SPRING,TRAC.MOTOR Z30.....22–23
CLAMP,HOSE,1.75.....37, 39
BEARING,FL,1.25IDX1.41ODX1.50L.....81, 83 BULKHEAD,FEMALE X 6 X 6.....139

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 149


July 2009

Part Description Index (continued)

CLAMP,HOSE,ALUMINUM***.....75 CONTACTOR,LIMIT SWITCH.....45, 75 DECAL,CAUTION,BRAKE RELEASE***.....11–


CLAMP,HOSE,KUBOTA WG750.....33, 35, 41, CONTROL BOX ASSY/PLAT-45/25.....91 12
43 CONTROL,BOX ASSY-GRND Z45 IC.....53 DECAL,COSMETIC,BI-ENERGY.....12, 15, 17
CLAMP,JIB HOSE/CABLE,Z45/51.....85 C O N T R O L L R , S E P E X DECAL,COSMETIC,DC POWER.....12, 15, 17
CLAMP,MUFFLER/TAILPIPE,GS68RT*.....33 MOTOR,Z45DC/BE.....21–23 D E C A L , C O S M E T I C , G E N I E
CLAMP,RUBBER CUSHIONED-2 5/32.....81 COOLANT RECOVERY BOTTLE1.5 QT*...37, BOOM,HORZ.....12, 15, 17
CLAMP,TWO HOSE.....85 39 DECAL,COSMETIC,GENIE Z-45/25.....12, 15,
CLAMP-HOSE, .375, FUEL PUMP.....37, 39 COUPLER, PUMP / MOTOR (36179).....49 17
CLAMP-OVERFLOW PIPE(Z482-E).....37, 39 COUPLER,1/4"SERIES 3/8 MPT.....139 DECAL,COSMETIC,GENIE Z-45/25J....12, 15,
CLAMPING BLOCK,CABLE.....71 COUPLING-POT,JOYSTICK (56579).....101 17
CLAMPING BLOCK,HOSE.....71 COVER ASSY W/SYM DECALS,LH.....65 DECAL,DANGER DO NOT ALTER
Clevis Pin, 1 x 1.25 inches.....19 COVER ASSY W/SYM DECLS,LH DC.....65 SWTC.....11–12, 15
CLIP,RADIATOR MOUNT, KUBOTA.....41, 43 COVER ASSY W/SYM DECLS,RH BIDC.....67 DECAL,DANGER,BATTERY SAFETY***....11–
COIL,10V DC,DEUTCH W/DIODE***.......107– COVER ASSY W/WRD DECALS,LH DC.....65 12, 15
108, 111–112 COVER ASSY W/WRD DECALS,RH BI.....67 DECAL,DANGER,ELEC.HAZ.STAY CLR....11–
COIL,20V DS W/DIODE.....111–112 COVER ASSY W/WRD DECALS,RH DC.....67 12, 15, 17
COIL,20V W/DIODE,#8 (SCI)***.....107–108 COVER ASSY-ENG.SIDE(BI)Z45/25.....65 D E C A L , D A N G E R , E L E C T
COIL,20VDC DEUTCSH W/DIODE.....119–120 COVER ASSY-NONTANKSIDE(DC)Z45.....65 HAZARD,PLUG.....11–12, 15
COIL,24 VDC DUAL SPADE,#8.....119–120 COVER ASSY/TANKSIDE(Z45DC/BI).....67 DECAL,DANGER,GEN SAFETY RULES....11–
COIL,24VDC,DUAL SPADE,SIZE 10........107– COVER BRACE,UPPER PIVOT,REAR,P.....71 12, 15
108 COVER CAP,TORQUE HUB***.....21–23 DECAL,DANGER,MAX LOAD 227 KG.....17
COIL,DUAL SPADE,24V DC.....111–112, 115– COVER END,TORQUE HUB (74097).....22–23 DECAL,DANGER,MAX SIDE FRC,667N.....17
116 COVER KIT,PLAT.CONT.BOX-BLUE**.....135 DECAL,DANGER,NO SMOKING***.....11–12,
COIL,SOLENOID,8 DSD 20V,W/DIOD.....123 COVER PLATE,AIR INTAKE,GRAY.....65 15
COILS,#8 20VDC,DEUTSCH W/DIOD*.....115– COVER PLATE,CONNECTOR.....59–60 DECAL,DANGER,SIDE FRC 400N.....17
116, 119–120, 123 COVER W/DECALS,STEER,NON OSC.....19 DECAL,DANGER,TILT ALARM***.....11–12, 15
COMPRESSION MEMBER MACHINED***...81 COVER, AUXILIARY POWER SWITCH.....55– DECAL,DANGER,TIP-OVER BATTERY.....11–
CONN HOUSING SBX175, BATT.....29 56, 93 12, 15
CONN RECEPT,FLANGED.....95–96 COVER, BATTERY BOX W/DECALS.....25 DECAL,DANGER,TIPOVER HAZARD***....11–
CONN,520102-8-8.....127 COVER, JIB HOSES/CABLES.....85 12, 15
CONN,520120-12-10.....127 COVER, TORQUE HUB(DOME STYLE).....22– DECAL,DRIVE ENABLE PATCH.....17
CONN,520120-4***.....127, 131 23 DECAL,GROUND CONTROL PANEL,BI.....11–
CONN,520120-4-6***.....127, 129, 131 COVER, TORQUE HUB(DOME STYLE)*....22– 12
CONN,520120-8-12.....127 23 DECAL,INSTR,MAX SIDE FRC,ANSI...11–12,
CONN,LONG,520122-6.....129, 131 COVER,BLANK.....96 15
CONN,PLUG 12 WAY,14-18GA,GRAY.......59– COVER,FLYWHEEL,2 CYL.KUBOTA.....41, 43 DECAL,INSTR,SIDE FRC/WIND,AUS........11–
60 COVER,FOOT SWITCH***.....87–88 12, 15
CONN,PLUG 12 WAY,BLACK.....59–60 COVER,FORMED REAR AXLE,NRRW.....22– D E C A L , I N S T R U C T, F O O T S W I T C H
CONN,PLUG 12 WAY,BROWN.....59–60 23 OPER.....11–12, 15
CONN,PLUG 12 WAY,GREEN.....59–60 COVER,GFCI,HORIZONTAL,WEATHER.....96 DECAL,LABEL, OPEN, LATCH.....12
CONN,PLUG 120 AC/15A DOMESTIC.....27 COVER,GFCI,WEATHERPROOF.....91 DECAL,LABEL,AIRLINE 110 PSI....11–12, 15,
CONN,PLUG 24 WAY,DRC SERIES.....59–60 COVER,KNOCK OUT HOLE,4 PER BAG.....91 17
CONN,PLUG 4 WAY,12-14GA.....60 COVER,SWING CHASSIS CENTER,PAI.....49 DECAL,LABEL,CONTRLR STATUS LT......11–
CONN,PLUG 4 WAY,14-18GA.....71, 87–88 COVER,TORQUE HUB,45553.....21–23 12, 15
CONN,PLUG 40 WAY,DRC SERIES.....60 COVER-VALVE Z482, Z34/22BE.....33, 35 DECAL,LABEL,DIESEL FUEL.....11–12, 17
CONN,RECEP 24 WAY,W/FLANGE.....59–60 COVR W/DECALS,NON-STEER Z45/25.....21– DECAL,LABEL,LOWER MIDRAIL.....17
CONN,RECEP 4 WAY, 14-18GA.....71 23 DECAL,LABEL,MANUAL NOT HERE...11–12,
CONN,RECEP 4 WAY,12-14GA FL***........63, CUSHION,RADIATOR,KUBOTA 1702**.....41, 15
95–96 43 DECAL,LABEL,PWR TO CHARGR 115V....11–
CONN,RECEP 40 WAY,W/FLANGE.....60, 63 CYL,PRIM.LIFT,NON JIB,Z45***.....73 12, 15, 17
CONN,RECEP 48 WAY,4 X 12.......59–60, 63, CYLINDER,ELEVATE,Z45/25***.....69 DECAL,LABEL,PWR TO CHARGR 230V....11–
96 CYLINDER,EXTEND,Z45 NON JIB.....75 12, 15, 17
CONN,STRAIN REL.LP,1/2" NPT.....49 CYLINDER,EXTEND,Z45J***.....75 DECAL,LABEL,TIRE PRESS Z45DCBI.....17
CONN. SQZ,1/2NPT .38-.50,SM**.....96 CYLINDER,JIB,Z45,#4 PORTS.....81 DECAL,LABEL,TRAVEL ALARM***.....11–12
CONN. SQZ,1/2NPT .39-.56 MED......53, 91 CYLINDER,MASTER,Z45.....73 DECAL,LABEL,WHEEL LOAD Z4525DC....15,
CONNECTING LINK,MACHINED.....71 CYLINDER,PRIM LIFT,JIB,Z45***.....73 17
CONNECTOR,BULKHEAD,FEMALE-4.....49 CYLINDER,SLAVE,Z45***.....79, 81 DECAL,LABEL-CHEVRON RANDO.....11–12,
CONTACT, N.C......59–60 CYLINDER,STEER,Z45,#4 PORT***.....19 15
CONTACT,MOVING,19549RELAY.....21–23 DECAL,LANYARD ANCHORAGE POINT...11–
CONTACT,N.O.***.....55–56, 93, 95–96 D 12, 15, 17
CONTACT,NC,E-STOP.....55–56, 93 DECAL,NOTICE, FUNCTION ENABLE*.....11–
DECAL PLATE W/ SYMBOL DECALS....87–88
CONTACT,STATIONARY (56434).....23 12
DECAL PLATE W/DECALS,S80/85 2K.......87–
CONTACT,STATIONARY,19549RELAY.......21– DECAL,NOTICE,BATT CONNECTION......11–
88
23 12, 15
DECAL, GROUND CONTROL PANEL.......12,
CONTACT-MOVEABLE (56434).....23 DECAL,NOTICE,CHARGER INSTRUC......12,
15, 17
CONTACTOR,AUX PUMP 24V,80A***........21– 15
DECAL, PLATFORM CONTROL PANEL.....11–
23 DECAL,NOTICE,HAZARDOUS MAT'LS.....11–
12
CONTACTOR,DRIVE,24V,180A.....21–23 12, 15
DECAL,ARROW BLUE.....11–12, 15, 17
CONTACTOR,LIFT PUMP 24V 180A.....23
DECAL,ARROW YELLOW.....11–12, 15, 17

150 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009

Part Description Index (continued)

DECAL,NOTICE,KUBOTA ENG SPEC.......11– FILTER ASSY,SAE8,10 MIC,PAPR.....51 H


12, 15 FILTER ASSY-FUEL,COMPLETE Z482.....37,
HANDLE HALF (56274).....99, 101
DECAL,NOTICE,MAX LOAD 500 LBS.......11– 39
HARNESS,12/3,12V TO PLAT.....60, 96
12, 15 FILTER ELEMENT 10 MIC 49815.....51
HARNESS,18/19 BOOM CABLE #1.....59–60,
DECAL,NOTICE,OP INST,PLAT,Z45D........12, FILTER ELEMENT,10MICRON,42033.....51
96
15 FILTER,FUEL FILTER Z482-E.....37, 39
HARNESS,18/19,BOOM CABLE #2.....59–60,
DECAL,NOTICE,OPER INST BE.....11–12, 15 FILTER,OIL,KUBOTA WG750,Z482**.....33, 35
96
DECAL,NOTICE,TIRE SPECS,Z34DC.......11– FILTER-AIR CLEANER Z482-E.....37, 39
HARNESS,CHASSIS,Z45 BI ENERGY.....53
12, 15 FITTING,CONN,520120-6.....127, 129, 131
HARNESS,ENGINE,Z45BI.....59–60
DECAL,OPERATING INSTR,GROUND.....12, FITTING,TEE,BRANCH,520429-4***.....125
HARNESS,FUNCTION,Z45 DC/BI.....60
15 FIXED CONTACT (FOR 74267).....21–23
HARNESS,LS,D.E. Z45BE.....45
DECAL,PLATFORM CONTROL PANEL.....11– FLATBAR-HOOK SUPT(GRAY)-12.188.....65
HARNESS,MANIFOLD,Z45 BI/DC.....53, 107–
12, 15, 17 FLOORING, 6'FT PLATFORM***.....87–88
108, 111–112, 115–116
DECAL,PLATFORM CTRL PANL,BI/DC.....11– FLOORING,4 FT PLATFORM,PAINTED.....87–
HEATSINK ASSY W/DIODES (23442).....27
12 88
HINGE,.375X.120THK.,SLOTTED***.....65
DECAL,POWER TO PLATFORM 115V......11– FLOORING,5 FT PLATFORM,PAINTED.....87–
HORN,24VDC,SPADE TERMINALS***.....49
12, 15, 17 88
HOSE ASSY 1/4, STR FEM,STR FEM.....129,
DECAL,POWER TO PLATFORM 230V......11– FOLDING PANEL-PLAT.CONT.BOX**.....135
131
12, 15, 17 FORMING,AIR FIT/WELD STUD PLAT.....139
HOSE ASSY 1/4,90 DEG FEM,STR F.....127
DECAL,SYMBOL-BATTERY SAFETY.....17 FORMING,CHARGER PLATE,PAINTED.....27
HOSE ASSY 1/4,STR FEM,STR FEM.....129,
DECAL,SYMBOL-COMP ACCESS.....17 FORMING,ENG.COVER SUPPORT,PNTD...65
131
DECAL,SYMBOL-READ THE MANUAL.....17 FORMING,GAS STRUT MOUNT,PAINTE.....65
HOSE ASSY 1/4,STR FEM,STR MALE.....131
DECAL,TRIANGLE,BLUE.....11–12, 15, 17 FORMING,GAS STRUT MOUNT,PNTD.....65
HOSE ASSY,1/2,90 FEM,STR FEM.....127
DECAL,TRIANGLE,YELLOW.....11–12, 15, 17 FORMING,LOWER CNTRL BOX MOUNT....51
HOSE ASSY,1/2,90 FEM,STR FEMD.....127
DECAL,USE DEXRON***.....11–12 FORMING,SWING CHASSIS,RH,PAINT.....51
HOSE ASSY,1/4",100R1,90F/90F.....127
DECAL,WARN,CRUSH HAZARD HAND....11– FREEZE PLUG HEATER,Z482.....141
HOSE ASSY,1/4",100R1,FEM/FEM.....49
12, 15 FRONT AXLE ASSY,NRRW,Z45/25.....19
HOSE ASSY,1/4,90 FEM,STR FEM.....125
DECAL,WARN,CRUSH HAZARD PLAT.....11– FUEL CAP,BI-ENERGY,Z45***%%.....47
HOSE ASSY,1/4,90 FEM,STR FEMM.....125
12, 15, 17 FUEL TANK ASSY W/DECAL(Z45/25).....47
HOSE ASSY,1/4,STR FEM,STR FEM......127,
DECAL,WARN,IMPROPER OPERATION...11– FUSE ASSY-BOOM CHARGER.....27
129, 131
12, 15 FUSE BLOCK, ANN & ANL FUSE.....21–23
HOSE ASSY,1/4,STR FEM,STR FEM*.....125,
DECAL,WARN,NO STEP OR RIDE.....11–12, FUSE HOLDER,WATERPROOF***.....31
129, 131
15 FUSE,1 AMP.....31
HOSE ASSY,1/4,STR FEM,STR FEMM....129,
DECAL,WARNING,BRAKE RELEASE***....11– FUSE,200 AMP.....21–23
131
12 FUSE,500 AMP,VERY FAST ACTING.....23
HOSE ASSY,LIFT PUMP/F.MANIF***.....127
DECAL,WARNING,CRUSHING.....11–12, 15
HOSE ASSY,LUBE RINGGEARBEARING....49
DECAL,WARNING,CRUSHING HAZARD.....17 G HOSE ASSY,MULTI USE***.....127
DECAL,WARNING,EXPLOSION,ETHER.....15
GASKET, PUMP / MOTOR (36179).....49 HOSE CLAMP-AIR CLEANER/LOWER.....37,
DECAL,WARNING-COMPART ACCESS....11–
GASKET, UK POWER TO PLAT.....96 39
12, 15
GASKET,GROUND CONTROL BOX.....53, 63 HOSE COVER,LOWER LEVEL,BOT,PAI.....71
DIN RAIL,11.25".....63
GASKET,JOYSTK.SHAFT36867/42032.....99, HOSE COVER,LOWER LEVEL,TOP,PAI.....71
DIN RAIL,14.75" **.....53
101 HOSE COVER,UPPER ARM,PAINTED.....71
DIN RAIL,6.38".....31
GASKET,KEYSWITCH,PLASTIC.....59–60 HOSE END,BARB,1/4 MNPTX3/16,90.....47
DIODE,PCB DRIVE CONTACTOR.....23
GASKET,MUFFLER,KUBOTA GAS***.....33, 35 HOSE END,BARB,1/4 MNPTX5/16,90.....47
DIPSTICK, KUBOTA Z482-E.....37, 39
GASKET,THERMOSTAT,KUBOTA GAS.....41, HOSE GUIDE, JIB.....85
DISCONNECT ROD (74097).....22–23
43 HOSE,1/4" HIGH PRESSURE,4.63LG.....77
DISCONNECT ROD(56338).....22–23
GASKET,UPPER CONTROL BOX.....91 HOSE,3/16,FUEL,SAE 30R7,103".....47
DISCONNECT ROD-45553 TQ.HUB.....21–23
G A S K E T , W A T E R HOSE,5/16 FUEL,SAE 30R7.....37, 39
PUMPWG750B/Z482-E.....33, 35 HOSE,5/16,FUEL,SAE 30R7,86".....47
E GASKET-EXHAUST MANIFOLD Z482.......33, HOSE,AIR CLEANER INTAKE.....37, 39
E-STOP BUTTON.....55–56, 59–60, 93 35 HOSE,AIR CLEANER TO ENGINE.....37, 39
EAR,ENGINE TRAY PIVOT,PAINTED.....31 GASKET-INJECTION PUMP, Z482-E.....37, 39 HOSE,AIRLINE TO PLATFORM Z45.....139
ELBOW,90D,520220-4-4.....125, 129, 131 GASKET-OIL DRAIN, DF750.....33, 35 HOSE,LWR RADIATOR,KUBOTA
ELBOW,90D,520220-4-6***.....127 GASKET-SPEED CONTROL ASSEMBLY...37, WG750.....41, 43
ELBOW,90D,520220-8-12.....127 39 HOSE,WATER PUMP RETURN (Z482).....33,
ELBOW,90D,520220-8-6.....127, 129, 131 GASKET-VALVE COVER Z482-E.....33, 35 35
Electrical Cord, 18 Gauge (0.821 mm2), 19 GATE LATCH CASTING--DRILLED.....135, 137 HOSE,WATER PUMP,KUBOTA**.....33, 35
Conductor.....53 GAUGE,FUEL,SIDE MOUNT Z45.....47 HOSE-RADIATOR,UPPER Z482-E.....41, 43
END PLATE,WAGO.....91 GEAR, SLAVE, MS4,45048.....101, 103 HOUR METER,10-80 VOLTS***.....55–56, 59–
EVACUATOR VALVE-AIR CLEANER.....37, 39 GLOW PLUG, KUBOTA Z482-E.....37 60
EXHAUST EXTENSION WELDMENT.....33 GLOW PLUG,D905.....39 HOUR METER,LCD,9-60 VDC.....55–56
EXHAUST MANIFOLD, Z482-E.....33, 35 GROUND CONNECTOR,1/2".....91 HOUSING,FUEL FILTER ELEMENT.....37, 39
EXHAUST,KUBOTA Z482-E,Z45 BI.....33, 35 GROUND CONTROL BOX ASSY W/DEC*...63 HOUSING-SHAFT ASSY (56274).....99
EXTENSION BOOM WELDMNT,JIB,Z45.....75 GUARD,FAN,2 CYL.KUBOTA.....33, 35 HUB ASSEMBLY MODEL#60-8.....19
GUARD,FOOTSWITCH,W/DECAL ALUM...87– HUB ASSEMBLY,9 BOLT.....19
F 88
FAN, KUBOTA Z482-E.....33, 35 I
FILTER ASSY SAE12,10MIC,PARP.....51 INDICATOR,BATTERY CHARGE,48V.....93

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 151


July 2009

Part Description Index (continued)

INDICATOR,BATTERY CHARGE,48V**.....95– M NUT,NYLOCK,8-32.....45, 133


96 NUT,PROPORTNL. COIL,52372,GS68.....107–
MANIFOLD,ASSY DUAL CNTRBAL......81
INJECTOR,KUBOTA Z482-E.....37, 39 108
MANIFOLD,DUAL COUNTERBALANCE.....45
INNER CONE - MODEL 60-8.....19 NUT-CASTLE (50414).....45
MANIFOLD,FUNC,DC/BI,DS,ADJ****.......111–
NUT-COIL SHORT.....107–108
112
J NUT-HEX,3M X 0.5MM.....99, 101
MANIFOLD,FUNCTION DC/BI***.....115–116,
NUTSERT,1/4-20,STEEL CAD PLTD....55–56,
JIB BOOM WELDMENT W/DECAL.....85 119–120
63, 91
JOYSTICK,20K-0 OHM W/SPRING.....93, 99 MANIFOLD,FUNCTION W/O ORIFICE*....119–
NYLON WASHER,(36179).....49
JOYSTICK,5K-0 OHM.....101 120
JOYSTICK,5K-0 OHM**.....95–96 MANIFOLD,FUNCTION,Z45 DC/BI***......107–
108 O
MANIFOLD,JIB SELECT,20V***.....123 O-RING KIT (ORFS FITTINGS).......107–108,
K MANIFOLD,JIB,ROTATE 20V W/FITT.....123 111–112, 115–116, 125, 127, 129, 131
KEY SINGLE***.....59–60 MANIFOLD,JIB,ROTATE 20V,W/FIT*.....123 O-RING KIT,FIELD SVC,ALL PROD........107–
KEY,1/4 X 1.25.....37, 39 MANIFOLD,ROTATOR,180 DEG......81 108, 111–112, 115–116, 125, 127, 129, 131
KEY,SINGLE***.....55–56, 59–60 MANIFOLD,ROTATOR,CB.....81 O-RING, TORQUE HUB.....21–23
KEY,WOODRUFF,5/32X3/4 KEY #506.....31 MANIFOLD,TURNTABLE ROTATION***.....45 O-RING,2-042 N674-70***.....45
KEY-WOODRUFF (50414).....45 MANUAL BOX W/DECALS***.....87–88 O-RING,END COVER,4HP/4HB***.....22–23
Keys (quantity 10 of 21982).....59–60 MESH,HALF,LH 5' PLATFORM.....137 O-RING,FILTER,LOWER Z482-E.....37, 39
KEYS,10 PACK***.....55–56 MESH,HALF,LH,6'PLATFORM.....137 O-RING,FUEL FILTER,UPPER Z482E.......37,
KEYSWITCH,3 POS. W/KEYS***.....59–60 MESH,HALF,RH 5' PLATFORM.....137 39
KEYSWITCH,3POS.MNTND.DR WKEY**...55– MESH,HALF,RH,6'PLATFORM.....137
O-RING,OIL FILLER PLUG,KUBOTA*....33, 35
56 MESH,HALF,SWING GATE***.....137 O-RING,ORFS,-6.....59–60
KEYSWITCH,CONTACTS LOCK.....55–56 MICROSWITCH,13482 FOOTSWITCH......87– OPT,CHARGER,48V,110VAC,60H,25A.....27
KIT,ESTOP SVC BB&SM BOOM.....55–56, 93, 88
OPT,PLAT SPT,LOAD SENSE,JIB.....143
95–96 MICROSWITCH,V3L-139-D8.....99, 101 OPT,PLAT SPT,LOAD SENSE,NJ.....143
KIT,GASKET,UK POWER TO PLAT......91, 96 MICROSWITCH-V319M.....99, 101 OPTION,AIRLINE TO PLATFORM.....139
KIT,HALF SWING GATE***.....137 MIDPIVOT ASSY Z45IC.....71 OPTION,COLD START,Z34DSL.....141
KIT,HORN SVC BB&SM BOOM.....93 MODULE,IGNITION/START,12/24V.....31 OPTION,COLD START,Z45 KUBOTA.....141
KIT,KEYSWITCH SVC BB & SM BOOM.....55– MODULE,LOAD SENSE 2007.....143
OPTION,PLAT.PINCH GUARD,4 FT......135
56 MOTOR, 24V (36179).....49 OPTION,PLAT.PINCH GUARD,5 FT......135
KIT,REPLACE VOLTAGE REGULATOR*.....31 MOTOR,48V-2800RPM 3.5HP***.....105
OPTION,PLAT.PINCH GUARD,6 FT......135
KIT,SEAL,3CC PUMP***.....105 MOTOR,SEP-EX,24V,12 INCH***.....22–23 OPTION,SWING GATE,BOOMS.....135
KIT,SWING GATE W/SPRING.....135 MOTOR,TURNTABLE ROTATE,29.1.....45 ORIFICE DISC,.046",GREEN....107–108, 112,
KIT,Z482 RAD SUPPORT.....43 MOTOR/BRAKE/PINION/MANIF/ASSY.....45 116
KNOB, 45048 CONTROLLER.....103 MOUNT,SWITCH.....143 ORIFICE DISC,0.030***.....107–108, 111–112,
MOUNTING PLATE, 45048.....103 116
L MOVING CONTACT (FOR PN 74267).....21–23 ORIFICE DISK,.030.....119–120
LAMP,PAR 36 48 VOLT (35958)***.....135 MUFFLER COVER (62040)***.....33 ORIFICE PLUG, 0.060.....107–108, 111–112,
LATCH,FLXBLE DRAW-SRES101***.....65, 67 MUFFLER-Z482-E (Z45).....33 115–116, 119–120
LATCH,ROTARY, W/KNOB, LEFT.....25 ORIFICE PLUG,030,1/16-27 NPT.....119–120
LATCH,ROTARY,W/KNOB,RIGHT.....25 N OUTER CONE - MODEL 60-8.....19
LEGEND,PLSTC,"CREEP TO 9"***.....103 OUTLET,110V GFCI***.....91, 96
NIPPLE,DIAGNOSTIC,#4 PORT***...108, 111–
LID-BATTERY BOX W/DECALS.....25 112, 115–116
LIGHT,INDICATOR,RED 24V.....63 P
NUT - PLASTIC,RING FOR ALARMS...63, 91,
LIGHT,INDICATOR,RED 28V.....93, 95–96 96 PAD,BOOM REST,2"THICK,W/STUDS*.....49
LIGHT,INDICATOR,RED,14V***......53, 93, 95– NUT,HEX,1/4-28.....37, 39
PANEL,ACCESS PAINTED.....143
96 NUT,JS,36867/42032/44988/40612.....99, 101 PANEL,RELAY PAINTED.....31
LINING KIT,FAIRFIELD BRAKE.....21–23 NUT,LOCK,5/8-18.....31 PARKING BRAKE SYSTEM.....115–116, 119–
LINING KIT-AUSCO BRK (56272).....21–23 NUT,LOCKING-LG.FLANGE,1/4-20.....77 120
LINING KIT-MICO BRAKE (50414).....45 NUT,LOCKING-LG.FLANGE,5/16-18.....23 PCB,ROTATOR CONTROLLER 36557*.....103
LINK,NYLATRAC KS6-5.4.....77 NUT,LP NYLOCK,1/4-20.....31, 45, 71, 93, 135 PETCOCK,DRAIN,KUBOTA WG750B.....37, 39
LOAD PAD,ENGINE TRAY SUPPORT.....31 NUT,LP NYLOCK,3/8-16.....31, 33, 35, 47, 51, PIN,0.75DIAX5.75LG,CHAMFER.....143
LOAD SUPPORT WITH BEARINGS.....143 69, 71, 77, 79, 87–88 PIN,0.75DIAX8.75LG,CHAMFER.....143
LOCK RING.....99 NUT,LP NYLOCK,5/16-18.....25, 33, 37, 39 PIN,1.25DIAX14.25LG,2HOLE.....81
LOCK,PLUG 12 WAY,14-18GA,BLK.....59–60 NUT,LUG,5/8-18 X 90 DEGREE,Z45.....19
PIN,1.25DIAX3.37LG,1HOLE.....73
LOCK,PLUG 4 WAY,12-14GA***.....60 NUT,NYLOCK,1/2-13.....31, 45, 49 PIN,1.25DIAX5.25LG,1HOLE.....79, 81
LOCK,PLUG 4 WAY,14-18GA.....71 NUT,NYLOCK,1/4-20.....23, 31, 37, 39, 41, 43, PIN,1.25DIAX6.19LG,2RING.....75, 81
LOCK,RECEP 12 WAY, 14-18GA.....63, 96 51, 53, 65, 67, 71, 75, 77, 79, 81, 83, 85, 135, PIN,1.25DIAX7.00LG,1HOLE.....79, 81
LOCK,RECEP 4 WAY,12-14GA......60, 63, 95– 137, 143
PIN,1.25DIAX7.88LG,1HOLE.....81
96 NUT,NYLOCK,10-24.....135, 143 PIN,1.25DIAX8.88LG,1HOLE.....79, 81
LOCK,RECEP 4 WAY,14-18GA.....71, 95–96 NUT,NYLOCK,10-32.....27, 31, 37, 39, 55–56, PIN,1.25DIAX9.38LG,THREADED.....75
LOCKNUT,ELEC,1/2".....53, 91, 96 65, 67, 71, 75, 91, 93 PIN,1.50DIAX13.88LG,2HOLE.....69
LOCKNUT,ELECTRIC,1" NPT.....53 NUT,NYLOCK,3/4-10,GRD.8.....79, 83 PIN,1.50DIAX20.00LG,CHAMFER....19, 21–23
LOCKNUT,ELECTRIC,3/4".....53 NUT,NYLOCK,3/8-16.....21–23, 31, 33, 41, 43, PIN,1.50DIAX4.25LG,GR/H.....19
LOCKNUT-ELECTRIC, 1/2"(54120).....49 47, 49, 51, 65, 69, 75, 81, 85, 87–88, 96, 143 PIN,1.50DIAX7.50LG,1HOLE***.....69
LOWER LEVEL ARM ASSY.....71 NUT,NYLOCK,5/16-18.....33, 35, 49 PIN,1.75DIAX11.63LG,CHAMFER.....69
LOWER SECONDARY ARM ASSY.....71 NUT,NYLOCK,6-32.....91 PIN,1.75DIAX12.13LG,CHAMFER.....69
LUG,WHEEL STUD,5/8-18,W1/4HB**.....21–23

152 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009

Part Description Index (continued)

PIN,1.75DIAX12.25LG,CHAMFER.....69, 73 PLUG,NYLON .38 BLACK DOMED......56, 59– ROD,DISCONNECT 4HP/4HB***.....22–23


PIN,1.75DIAX23.57LG,CHAMFER***.....69, 73 60 ROD,ENGINE IDLE & STOP.....37, 39
PIN,1.75DIAX9.25LG,1HOLE.....73 PLUG,NYLON .50 BLACK DOMED......53, 55– ROLLER ARM,LIMIT SWITCH***.....45, 71, 75
PIN,COTTER,.125 X 1.5.....19 56, 59–60, 93, 95–96 ROTATIONAL CONTROLLER,24V***....93, 95–
PIN,COTTER,.156 X 2.5.....45 PLUG,NYLON .875 BLACK DOMED.....91 96, 103
PIN,ENGINE TRAY PIVOT%%%.....31 PLUG,NYLON 1.12 BLACK DOMED.....95–96 ROTATOR,PLAT JIB.....81
PINION GEAR.....45 PLUG,NYLON 1.187 BLACK DOMED.....135 ROTATOR,PLAT NON-JIB.....79
PIPE ASSY-OVERFLOW (Z482-E).....37, 39 PLUG,OIL FILLER Z482,Z34/22BE*.....33, 35 ROTATOR,PLAT,JIB***.....83
PIPE, INJECTOR 1 KUBOTA Z482-E.....37, 39 PLUG,TORQUE HUB,DRAIN.....22–23 ROTATOR,PLAT,JIB,Z45/25J.....81
PIPE, INJECTOR 2 KUBOTA Z482-E.....37, 39 POLL PIN,ROCKER ASSY (56274).....99, 101 ROTATOR,PLAT,JIB,Z45/25J***.....81
PIPE,WATER RETURN (Z482-E).....33, 35 POTENTIOMETER (56773).....101 ROTATOR,PLAT,NON/JIB,Z45/25.....79
PIPE-BREATHER Z482, Z34/22BE.....33 POTENTIOMETER MOUNT PLATE.....99
PLASTIC END STOP.....53 POTENTIOMETER,56886.....103 S
PLAT ASSEMBLY,4FT,ASIA/S AM.....87–88 POTENTIOMETER,JOYSTICK (56274).....99
SCREW T-SWITCH PH/PH 6-32X1/4....55–56,
PLAT ASSEMBLY,4FT,AUSTRALIA.....87–88 POWER UNIT,AUX PUMP 24VDC**.....49
59–60, 93, 95–96
PLAT ASSEMBLY,5FT,ASIA/S AM.....87–88 PRIMARY BOOM ASSY,JIB,Z45/25J.....75
SCREW,10ABX.50",PNHD,ST(41896).....27
PLAT ASSEMBLY,5FT,AUSTRALIA.....87–88 PRIMARY BOOM ASSY,STD,Z45/25.....75
SCREW,8ABX3/8",PNHD-S.T(41896).....27
PLAT ASSEMBLY,6FT,ASIA/S AM.....87–88 PULLEY,3.15 OD.....31
SCREW,BHHS,1/4-20 X .5,Y/ZINC.....77
PLAT ASSY, COMP, 4', AUSTRALIA.....87–88 PULLEY,FAN DRIVE,Z482/DF750.....37, 39
SCREW,BHSC,1/4-20 X .88,Y/ZINC.....77
PLAT ASSY, COMP, 4', CE/UK/UK.....87–88 PULLEY,FAN,WG750B***.....33, 35
SCREW,BLEEDER,M5X0.8.....83
PLAT ASSY, COMP, 5', CE/UK/UK.....87–88 PUMP ASSEMBLY (36179).....49
SCREW,FHS,3/8-16 X 1.75.....31, 47
PLAT ASSY, COMP, 6', AUSTRALIA.....87–88 PUMP ASSY-FUEL, KUBOTA Z482-E.....37, 39
SCREW,HH TAPETITE THRD8-32X.50.....105
PLAT ASSY, COMP, 6', CE/UK/UK.....87–88 PUMP,LIFT,3CC,CCW***.....105
SCREW,HH,10-32 X 3/4"(41896).....27
PLAT ASSY,COMP,4',ASIA/SO. AM......87–88 PUMP-INJECTION, KUBOTA Z482-E.....37, 39
SCREW,HHC,1/2-13 X .75.....71
PLAT ASSY,COMP,5',ASIA/SO. AM......87–88 PUMP-WATER, KUBOTA Z482-E.....33, 35
SCREW,HHC,1/2-13 X 1.25 GR5.....31, 51
PLAT ASSY,COMP,6',ASIA/SO. AM......87–88
SCREW,HHC,1/2-13 X 1.5.....69, 71
PLAT RAIL ASSY,6FT,AUSTRALIA.....87–88 R SCREW,HHC,1/2-13 X 1.5 GRD 8.....45
PLAT. CONTROL BOX COVER.....135
RADIATOR ASSY,KUBOTA Z482E AL........41, SCREW,HHC,1/2-13 X 1.75.....31, 49
PLAT. CONTROL BOX W/DECAL.....95–96
43 SCREW,HHC,1/2-13 X 6,GRD.8.....31
PLAT.ASSY,4 FT,SERV,S80 ANSI.....87–88
RADIATOR STAY, KUBOTA 1702.....41, 43 SCREW,HHC,1/4-20 X .5.....31, 53, 71, 135
PLAT.ASSY,5 FT,SERV,S80 ANSI.....87–88
RAILING CATCH CASTING--DRILLED.....135, SCREW,HHC,1/4-20 X .625.....23, 55–56, 91,
PLAT.ASSY,6FT,1/2 MESH, CE.....137
137 93, 95–96, 137
PLAT.ASSY,6FT,1/2 MESH,ANSI.....137
RAILING,PINCH GAURD,4 FT......135 SCREW,HHC,1/4-20 X .75.......21–23, 31, 37,
PLAT.ASSY,6FT-S40/S60-95'& S80.....87–88
RAILING,PINCH GAURD,5 FT......135 39, 41, 43, 51, 53, 56, 59–60, 67, 85, 87–88,
PLATE DOUBLER,MACHINED,RH.....21–23
RAILING,PINCH GUARD,6 FT......135 143
PLATE, COVER REAR AXLE STANDAR....22–
RECEPTACLE, 120VAC, 20A, GFCI.....96 SCREW,HHC,1/4-20 X 1.....19, 25, 31, 51, 65,
23
RECEPTACLE,UK,110 VOLT.....96 71, 143
PLATE,AC ADAPTER,DIN/UK***.....96
RECEPTICAL,SNAP-IN (1450G1).....49 SCREW,HHC,1/4-20 X 1.25.....22–23, 37, 39,
PLATE,AIR INTAKE HOSE PAINTED.....41
Ref Hose Assembly (refer to 801.1).....129, 131 65, 81, 85
PLATE,ALTERNATOR ADJUSTMENT.....31
REGULATOR,48 VOLTAGE,BI ENERGY.....31 SCREW,HHC,1/4-20 X 1.5.....31, 79, 135
P L A T E , C O N T A C T O R
REGULATOR-VOLTAGE(Z482-E).....31 SCREW,HHC,1/4-20 X 1.75.....75
MNT,W/SERT,PNT.....21–23
RELAY MOUNT ASSY.....91 SCREW,HHC,1/4-20 X 2.....45, 71, 135, 143
PLATE,CONTACTOR MOUNT,Z45,PTD.....21–
RELAY MOUNT BRACKET, PAINTED........55– SCREW,HHC,1/4-20 X 2.25.....71
23
56 SCREW,HHC,1/4-20 X 2.75.....79, 83
PLATE,COVER LATCH BACKING.....65, 67
RELAY PANEL COVER.....31 SCREW,HHC,1/4-20 X 5.50,G5,CLZ.....77
PLATE,ENGINE MOUNT PAINTED......31, 41,
RELAY SOCKET,AUTO.....55–56 SCREW,HHC,3/4-10 X 9.5 GR 8 YE.....79, 83
43
RELAY SOCKET,AUTO,RETAINER.....55–56 SCREW,HHC,3/8-16 X .75.....49, 51, 75, 85
PLATE,EXT.TUBE SIDE.....19
RELAY,24VDC,40/30A,SEALED***.......31, 55– SCREW,HHC,3/8-16 X 1.....19, 31, 37, 39, 51,
PLATE,FOOT SWITCH COVER.....137
56, 63, 91, 96 71, 73
PLATE,FRONT COVER,PAINTED.....49
RELAY,CHARGER .TIMER(19531/32).....27 SCREW,HHC,3/8-16 X 1 GRD 8.....83
PLATE,FUEL TANK,PAINTED.....47
RELAY,CHARGER TIMER.....27 SCREW,HHC,3/8-16 X 1.25 GRD 5.....19, 33,
PLATE,HINGE COVER SUPPORT,PAIN.....67
REPAIR LINK,7 LINKS (42763).....77 35, 49, 75, 79, 81, 87–88, 96
PLATE,SWING LOCK,PAINTED.....45
RETAINER,GAS SPRING***.....65 SCREW,HHC,3/8-16 X 1.50.....31, 41, 43, 49,
PLATE,UK POWER TO PLATFORM.....91
RETAINER,SPRING,1.21 X .375.....143 65, 75, 79, 81
PLATFORM ASSEMBLY,4FT,CE/UK.....87–88
RETAINING PIN, ASSY.....45 SCREW,HHC,3/8-16 X 1.75,GRD.8.....65, 75
PLATFORM ASSEMBLY,5FT,CE/UK.....87–88
RETROFIT KIT,SEPEX CONTROLLER.....21– SCREW,HHC,3/8-16 X 2.....85
PLATFORM RAIL ASSY, 6FT ANSI.....87–88
23 SCREW,HHC,3/8-16 X 2.25.....21–23
PLATFORM RAIL ASSY,6FT,CE/UK.....87–88
RETURN SPRING (FOR PN 74266).....23 SCREW,HHC,3/8-16 X 2.75.....31, 51
PLUG AND CAP KIT-SERVICE,37°**.......107–
RING GEAR,KUBOTA Z482-E.....37, 39 SCREW,HHC,3/8-16 X 3.....69
108, 111–112, 115–116, 125, 127, 129, 131
RING-RETAINING,FUEL FILTER.....37, 39 SCREW,HHC,3/8-16 X 3.25.....31, 143
PLUG AND CAP KIT-SERVICE,ORFS*.....107–
RIVET,STL,P,.25 X .375.....135, 137 SCREW,HHC,3/8-16 X 3.5.....69
108, 111–112, 115–116, 125, 127, 129, 131
RIVET,STL,STL,P,.125 X .25.....49 SCREW,HHC,3/8-24 X 1 GR 8 YEL.....105
PLUG,090109A-6.....129, 131
ROCKER ASSY (42032).....101 SCREW,HHC,5/16-18 X 1 GR5......23, 37, 39,
PLUG,1/4"SERIES,3/8 MPT.....139
ROCKER ASSY (56274).....99 49
PLUG,16 AMP,3 PIN,(BRITISH)UK.....27
ROD END,.250 X 2.75 LG.....143 SCREW,HHC,5/16-18 X 1.25.....25, 33, 49
PLUG,ELECTRICAL,220/50,NOVON.....27
ROD END,.375 X 2.25***.....73 SCREW,HHC,5/16-18 X 2.5",GR 5.....33
PLUG,ENGINE OIL DRAIN,D-905***.....33, 35
ROD END,.375 X 3.69.....19, 73, 75, 79, 81 SCREW,HHC,5/16-18 X 2.75 GR5.....45
PLUG,FUSED,250V,13AMP,U.K......27
ROD END,0.5 X 3.75***.....69 SCREW,HHC,M10 X 1.25 X 30MM**.....41, 43
ROD,CHOKE (KUBOTA).....37, 39 SCREW,HHC,M6 X 16.....43

Part No. 52853 Z-45/25, Z-45/25J, DC and Bi-Energy 153


July 2009

Part Description Index (continued)

SCREW,HHC,M8 X 20MM........33, 35, 37, 39, SENSOR,LEVEL,4.5 DEG.....65 SWITCH,LOAD LIMIT.....143


41, 43 SERVICE KIT, 5FT JIB.....81 SWITCH,OIL,PRESSURE,KUBOTA.....35
SCREW,HHTAPTITE THREAD8-32X.38.....105 SERVICE KIT, IC GROUND BOX.....53 SWITCH,PRESS,#6SAE,600 PSI F**.......108,
SCREW,PHIL,10-24 X .75.....87–88 SERVICE KIT,5FT JIB.....85 111–112, 115–116, 119–120
SCREW,PHIL,8-32X.50,SELF TAP.....96 SHAFT ASSY, JOYSTICK***.....101 SWITCH,WATER TEMP.....35
SCREW,PHIL,PHM,10-24X1.5 ZINC.....143 SHAFT ASSY,JOYSTICK.....99
SCREW,PHILLIPS,PHM,10-32 X .38.....23 SHIM,AXLE ROTATION STOP,12GA.....21–23 T
SCREW,PHILLIPS,PHM,10-32 X .5.....55–56, SHIM,AXLE ROTATION STOP,22GA.....21–23
T-BOX,2.75 X 4.5 X 2.0.....91, 96
91, 93 SHIM,PAD,5 X 1.5.....75
TAILPIPE, EXHAUST, BI-ENERGY.....33
SCREW,PHILLIPS,PHM,10-32 X .75....65, 67, SHIM,WEAR PAD,5X 1.5 16GA.....75
TANK BREATHER,NYLON **.....51
101 SHOCK MOUNT,SMALL.....31
TANK,HYDRAULIC,8 GALLON,DC/BI.....51
SCREW,PHILLIPS,PHM,10-32 X 2.0.....71 SLIDING MIDRAIL KIT,PAINTED.....88
TAPE,WARNING,BLK/YEL, 50' ROLL.....11–12
SCREW,PHILLIPS,PHM,10-32 X.625...31, 55– SNAP PIN.....137
TEE,BRANCH,520429-6.....129, 131
56, 91 SNAP PIN,(RD.NOSE)-GATE LATCH.....135
TEE,BRANCH,520433-8.....127
SCREW,PHILLIPS,PHM,10-32X 1.75.....75 SNAP RING,EXTERNAL,1.25 DIA.**.....75, 81
TEE,RUN,520428-4.....125
SCREW,PHILLIPS,PHM,6-32 X .5.....91 SNAP RING,EXTERNAL,1.5 DIA***.....19
TERM RELAY,N-INSULATE 14-16 GA.......55–
SCREW,PHILLIPS,PHM,8-32 X 1.25.....133 SOLENOID,2 SPEED TROMBETTA***.......37,
56, 91
SCREW,PHILLIPS,PHM,8-32 X 1.5.....45 39
TERM,DEUTSCH, PIN #12-14.....96
SCREW,PHM, NO.7X0.625"(41896).....27 SOLENOID,STARTER,WG750B.....33, 35
TERM,NI PIN, 14-16GA,BULK.....95–96
SCREW,PHM,M3 X .5 X 12MM.....99, 101 SPACER-POT.PLATE,JOYSTICK56773.....101
TERM,NI PIN,S&F,16-18GA,REEL.....71, 96
SCREW,PHM,M3.5 X 12MM (57890).....101 SPARK PLUG WIRE SET, LSG 423.....49
TERM,NI SOC,S&F,16-18GA,REEL.....71
SCREW,PHS,4-40 X 1.5.....99 SPEED CONTROL ASSEMBLY**.....37, 39
TERM,RELAY N-INSULATED 10-12 G.......55–
SCREW,RADIATOR MOUNT, KUBOTA......41, SPRING & BUSHING KIT,RETURN***.......99,
56, 91
43 101
TERM,RELAY,N-INSULATE 18-20 GA.......55–
SCREW,RHM,10-32 X .5.....37, 39 SPRING CLIP,1/4-20,MAGNI 565....19, 21–23,
56, 91
SCREW,SHC,1/2-13 X 3.00.....23, 45 31, 85, 87–88, 143
TERM.BUSS,10POLE,JOYSTICK56773.....101
SCREW,SHC,1/2-13 X 3.25.....23 SPRING CLIP,10-24,ZINC.....87–88
TERMINAL BLOCK END PLATE.....63
SCREW,SHC,1/2-13 X 4.50 ZINC.....45 SPRING CLIP,3/8-16.....25
TERMINAL BLOCK(SINGLE),WAGO***.....53
SCREW,SHC,5/8-11 X 1.75.....21–23, 31 SPRING KIT-MICO BRAKE (50414).....45
TERMINAL BLOCK, WIELAND.....63
SCREW,SHC,5/8-11 X 2.5 BLK.....45 SPRING, RETURN (FOR 74267).....21–23
TERMINAL BLOCK,WAGO.....91
SCREW,SHC,5/8-11 X 4.00, A574.....45 SPRING, RETURN (FOR 74268).....21–23
TERMINAL STRIP END PLATE.....53
SCREW,SHC,5/8-11 X 4.50, A574.....45 SPRING,COMP,1" OD,232 LB/IN.....143
TERMINAL STRIP,10 POLE,JOYSTK.....99
SCREW,SHS,10-24 X .625.....135 SPRING,COMPRESSION .835 X 2.....37, 39
TERMINAL,MOLEX 16 GAUGE.....21–23
SEAL DT SERIES-12W.....59–60 SPRING-BRUSH,40844, SCISSORS.....105
THERMOSTAT ASSY, WG750B.....41, 43
Seal Kit.....79 STARTER MOTOR Z482, Z34/22BE.....33, 35
THERMOSTAT COVER,KUBOTA GAS......41,
SEAL KIT (39345).....45, 81 STAY,ALTERNATOR***.....35
43
SEAL KIT (54994).....81 Steer Yoke, Engine Side.....19
THUMB SCREW W/SHOULDER 3/8-16.....25
SEAL KIT (W1B) TORQUE HUBS.....21–23 STEP PLATFORM ENTRY***.....87–88
TIE ROD WELDMENT NARROW.....19
SEAL KIT CYL Z45 (54570).....75 STRAINER ASSY.PLASTIC,1.25 MPT.......51,
TIMER (23442)(41896)(36314).....27
SEAL KIT CYL.Z45(54570).....75 127
TIMER(24059,41897,41898,41899).....27
SEAL KIT CYL.Z45(77187&77188).....73 STRAP ASSEMBLY, CHASSIS GROUND.....29
TIRE & WHEEL 9/9.5 FOAM.....19, 22–23
SEAL KIT, 37185 PUMP.....49 STRAP ASSEMBLY,29.25LG,5/16-18.....51
TIRE & WHEEL ASSY,8 ON 8,FOAM.....19
SEAL KIT, 54861.....21–23 STRAP ASSY,TANK,44"LG,5/16-18.....47
TIRE ASSY,8 ON 8.5,N/MARK,79#.....19
SEAL KIT, ELEVATE (88203).....69 STROBE,FIREBOLT12-72VDC,AMB***.....133
TIRE ASSY,8 ON 8.5,N/MARK,FOAM.....19
SEAL KIT, TORQUE HUB(74097)*.....22–23 STRUT,GAS W/RETAINING SPRING.....65
TIRE ASSY,9 ON 9.5,N/MARK,78#......19, 22–
SEAL KIT, VALVE......107–108, 111–112, 115– STRUT,GAS,200 LB.....65
23
116, 119–120 SUPPORT,RAILING.....135
TIRE ASSY,9 ON 9.5,N/MARK,FOAM........19,
SEAL KIT, Z45 ELEV%%.....69 SWITCH TOGGLE ASSY DPDT 2P MNT...55–
22–23
SEAL KIT,50302 CYLINDER.....69 56
TIRE/WHL ASSY,8 ON 8 BC 72#.....19
SEAL KIT,52907,SIZE 4, 2 WAY.......111–112, SWITCH TOGGLE ASSY DPDT 2P MOM..55–
TIRE/WHL ASSY,9 ON 9.5 BC 74#......19, 22–
119–120 56, 60, 93, 95–96
23
SEAL KIT,BRAKE,MICO***.....45 SWITCH TOGGLE ASSY DPDT 3P MNT.....93
TOEBOARD,PLTFM ENTRY EUR,PNTD*...135
SEAL KIT,FAIRFIELD.....21–23 SWITCH TOGGLE ASSY DPDT 3P MOM..55–
TOOL TRAY.....135
SEAL KIT,LIFT PUMP,BARNES**.....105 56, 59–60, 93, 95–96
TOOL,TERMINAL CRIMPER,MOLEX***.....21–
SEAL KIT,MASTER & SLAVE CYL......73, 81 SWITCH TOGGLE ASSY SPDT 3P MOM...55–
23
SEAL KIT,PLAT ROTATE***.....79, 81, 83 56, 59–60, 93, 95–96
TOOL,TERMINAL EXTRACTOR,MOLEX...21–
SEAL KIT,TRNTBLE ROT MTR(50413.....45 SWITCH TOGGLE DPDT 2P MNT SHDR...55–
23
SEAL KIT,UNIVERSAL,9K ROTATOR*.......79, 56
TORQUE HUB,47:1 W1 "B" MOUNT**....21–23
81 SWITCH TOGGLE DPDT 2P MOM
TUBE,CABLE TRACK ARM NON-JIB.....77
SEAL KIT,WHEEL DRIVE,4HB.....22–23 SHDR.....55–56, 60, 93, 95–96
TUBE,CABLE TRACK ARM,JIB.....77
SEAL KIT,Z45 STEER CYL 88338.....19 SWITCH TOGGLE DPDT 3P MNT SHDR.....93
TUBE,PLASTIC .5 NPT X 18".....51
SEAL KIT- ROTATOR (54368).....81 SWITCH TOGGLE DPDT 3P MOM
TUBE,PROP ROD,18.63",W/CAP.....67
SEAL KIT-FOR PN.44216.....119–120 SHDR.....55–56, 59–60, 93, 95–96
TUBELESS PNEUMATIC TIRE,9-14LT......19,
SEAL-GREASE,9-BOLT HUB 54840.....19 SWITCH TOGGLE SPDT 3P MOM
22–23
SEAL-GREASE,MODEL 60-8.....19 SHDR.....55–56, 59–60, 93, 95–96
TUBELESS TIRE,9-14.5,NON-M 47#....19, 22–
SENDING UNIT,WATER TEMP***.....33 SWITCH,LIMIT,W/RLLR ARM,NO/NC*......71,
23
SENDING UNIT-OIL PRES. Z482-E.....33 75
SENSOR BRACKET, Z45/25.....45 SWITCH,LIMIT,W/RLR ARM,NO/NC**.......45,
SENSOR,LEVEL 4.5***.....31 75

154 Z-45/25, Z-45/25J, DC and Bi-Energy Part No. 52853


July 2009

Part Description Index (continued)

U W WELDMENT,ENGINE TRAY,BI-ENERGY.....31
WELDMENT,MID PIVOT,MACHINED.....71
U-BOLT,3/8-16X 1.5 X2.5 X1.25.....33, 35, 87– WASHER, FLAT, SHAFT, JOYSTICK.....101
WELDMENT,PLAT SUPPORT,LS.....143
88 WASHER, NYLON, JOYSTICK.....101
WELDMENT,PLATFORM SUPPORT....83, 143
UPPER LEVEL ARM ASSY,SERV.....71 WASHER,FENDER,.25 X 1.25 X.062.....65, 67
WELDMENT,ROTATOR MOUNT.....143
UPPER PIVOT W/BEARING-Z45/25.....71, 73 WASHER,FLAT,.375 X 1.5 X .125.....31, 143
WELDMNT,PLATFRM SUPPORT,NJIB.....79
UPPER SECONDARY ARM ASSY-Z45.....71 WASHER,FLAT,.625 HARDENED........21–23,
WHEEL DRIVE,4HB,48:1.....22–23
31, 45
WHEEL DRIVE,EW1,48:1"B"MOUNT.....22–23
V WASHER,FLAT,.75 HARDENED.....79, 83
Wheel Stud, 5/8 -18.....19
WASHER,FLAT,M6 PLTD......43
VALVE - COUNTERBALANCE**.....81 WHEEL,14.5 X 7 (8 ON 8 BC) 31#.....19
WASHER,FLAT,M8,YELLOW ZINC.....41, 43
VALVE ASSY,BLEED***.....79, 81 WHEEL,14.5 X 7 (9/9.5BC) 29#.....19, 22–23
WASHER,FLAT,MS,#10,Y.........27, 31, 55–56,
VALVE RELIEF,2500PSI(88513)**.....119–120 WIRE ASSY-PWR PAN TO ENG HARN.....29
65, 67, 91, 93, 143
VALVE,CB.CBBC-LHN@1000.....75 WIRE CABLE,14GA/3 TPE 64'10".....91
WASHER,FLAT,MS,#8,Y.....133
VALVE,CB.CBBC-LHN@3000***.....45 WIRE CABLE,14GA/4 CON.TPE JKT...91, 95–
WASHER,FLAT,USS,1/2",Y......31, 45, 49, 51,
VALVE,CHECK (36179).....49 96
71
VALVE,CHECK,DUAL PILOT***.....119–120 WIRE CABLE,16GA/4 CON.TPE JKT*.......53,
WASHER,FLAT,USS,1/4"Y.......21–23, 25, 31,
VALVE,CHK,#8PORT-#8MALEORFS.....127 87–88
45, 49, 51, 53, 56, 59–60, 65, 67, 71, 75, 77,
VALVE,CNTRBAL 3500PSI,ATM VEN.....69 WIRE CABLE,16GA/4 TPE 33'UPIV.....53, 71
79, 81, 83, 85, 87–88, 93, 95–96, 137, 143
VALVE,CNTRBAL 3500PSI,ATM VEN*.....115– WIRE CABLE,16GA/4TPE 17'4"MPIV.....53
WASHER,FLAT,USS,3/8",Y......33, 35, 41, 43,
116 WIRE CABLE,18GA/19 TPE 61'7"#1.....53, 91
51, 71, 75, 143
VALVE,COUNTER BALANCE,3500.....79, 81 WIRE CABLE,18GA/19 TPE 67'#2.....91
WASHER,FLAT,USS,5/16",Y.....21–23, 31, 33,
VALVE,COUNTER BALANCE,3500***.....107– WIRE CABLE,18GA/19 TPE61'8"#3.....53, 91
35, 37, 39, 47, 49, 51, 65, 69, 77, 79, 81, 85,
108 WLDMNT,CABLE TRACK TRAY,JIB.....77
87–88, 96
VALVE,COUNTERBAL.CBCA-LHN@3000...81 WORKLIGHT HOUSING.....135
WASHER,FLAT,USS,5/8",Y.....135
VALVE,COUNTERBALANCE,3500 PSI.....111–
WASHER,HARDENED,5/8.....31
112 Z
WASHER,LOCK,#10 PLTD.....23, 45
VALVE,COUNTERBALANCE,3500 PSI*.....69
WASHER,LOCK,.25.....19, 31, 37, 39, 41, 43, ZERK,GREASE,5/16-24,STRAIT.....143
VALVE,COUNTERBALANCE,3800 PSI......73,
51, 55–56, 79, 81, 87–88, 91, 135
81
WASHER,LOCK,.313....23, 33, 37, 39, 45, 49,
VALVE,COUNTERBALNCE,1500 PSI**.....75
51
VALVE,DIRECTIONAL,2-WAY,3 POS.......119–
WASHER,LOCK,.375....19, 21–23, 31, 49, 51,
120
71, 73, 75, 83, 85, 105
VALVE,FLOW CONTROL,.4 GPM.....119–120
WASHER,LOCK,.5 ***.....31, 45, 51, 69, 71
VALVE,FLOW CONTROL,0.1GPM,ADJ....111–
WASHER,LOCK,.625 PLTD.....31
112
WASHER,LOCK,M10.....41, 43
VALVE,NEEDLE,FINE ADJUSTMENT**...119–
WASHER,LOCK,M6.....43
120
WASHER,LOCK,M8.....35, 41, 43
VALVE,NEEDLE/CHECK,FINE THRD......111–
W A S H E R , R A D I A T O R
112, 115–116
CUSHION,KUBOTA.....41, 43
VALVE,PRESS COMP,PROP DIRECT.....119–
WASHER,SHIM .0151 THK......143
120
WASHER,SHIM,1.27 X 2.13 X .062.....19, 75,
VALVE,RELIEF,2100 PSI***.....120
81
VALVE,SHUTTLE.....119–120
WASHER,STAR,EXTERNAL,.375.....53, 93
VALVE,SOLENOID (77009).....123
WASHER,THRUST,.75 X 1.38X.13.....25
VALVE,SOLENOID 3 POS.4 WAY***........107–
WASHER,THRUST,1.5 X 3.5 X .187.....19
108, 111–112, 115–116, 119–120
WASHER,THRUST,TORQUE HUB.....21–23
VALVE,SOLENOID,2 POS 2 WAY.....111–112,
WA S H E R , T H RU S T, TO R Q U E
115–116
HUB,74097.....22–23
VALVE,SOLENOID,2POS 2WAY N.O.*.....107–
WASHER-LOCK, 4-40.....99
108, 111–112, 115–116, 123
WASHER/BULKHEAD***.....51
VALVE-CHECK, #4 SAE, 5 PSI*.......108, 111–
WEAR PAD,3 X 1.5 X.625 W/INSER.....85
112, 115–116, 119–120
WEAR PAD,4.88 X 1.5 X .5.....51
VALVE-FLOW REGULATOR,0.6 GPM**....107–
WEAR PAD,4X2X.5 W/INSERT***.....25
108, 111–112, 115–116
WEAR PAD,5 X 1.5 X .625 W/NUTS.....75
VALVE-LOAD SENSING.....107–108, 115–116
WEAR PAD,5 X 1.5 X .75 W/NUTS.....75
VALVE-PROPORTIONAL,24V-N.C...........107–
WEAR PAD,6 X 1.5 X.50,W/INSERT.....71
108, 115–116
WEAR PAD,EXTENSION BOOM.....75
VALVE-RELIEF,1800 PSI.....107–108, 116
WEAR PAD,EXTENSION CYLINDER.....75
VALVE-RELIEF,2300 PSI.....107–108
WEAR PAD,MID PIVOT,PERIMETER.....71
VALVE-RELIEF,3200 PSI..........108, 111–112,
WEAR PAD,PRIMARY BOOM,JIB.....75
115–116, 119–120
WEAR PAD,PRIMARY BOOM,NON JIB.....49
VALVE-SOLENOID, 2 POS/3 WAY***.......107–
WEAR PAD,PRIMARY BOOM,TOP.....75
108, 111–112, 115–116, 119–120
WEAR PAD,SECONDARY CYL,NON/JIB.....69
VALVE-SOLENOID,2POS 3WAY,JIB**.....123
WELDMENT W/DECALS,4FT,500LB AN....87–
VALVE-SOLENOID,2POS/2WAY.....107–108
88
VALVE-SOLENOID,3POSITION,4WAY*....107–
WELDMENT W/DECALS,5FT,500LB AN....87–
108, 111–112, 115–116, 119–120
88
WELDMENT,BOOM REST.....71
WELDMENT,CABLE TRACK TRAY,NJIB.....77

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Fitting Cross References (Continued)

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Fitting Cross References (Continued)

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Fitting Cross References (Continued)

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Parts Manual

Part No.
52853

Rev D
Z-45/25, Z-45/25J from SN 9996 to 26999
DC and Bi-Energy

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