Professional Documents
Culture Documents
Manual de Partes PDF
Manual de Partes PDF
Z-45/25J
DC and
Bi-Energy
Table of Contents
Notes
Item Part No. Description Qty. Item Part No. Description Qty.
46 52787 DECAL,NOTICE,CHARGER
INSTRUC.........................................2
47 52946 DECAL,NOTICE,OP
INST,PLAT,Z45D..............................1
48 52947 DECAL,OPERATING
INSTR,GROUND.............................1
49 52969 DECAL,COSMETIC,GENIE
BOOM,HORZ..................................1
50 62068 DECAL,COSMETIC,BI-ENERGY.....1
51 62070 DECAL,COSMETIC,DC POWER.....1
52A 62927 DECAL,COSMETIC,GENIE
Z-45/25............................................1
52B 62926 DECAL,COSMETIC,GENIE
Z-45/25J..........................................1
53 72444 DECAL, GROUND CONTROL
PANEL.............................................1
54 72833 DECAL,LABEL, OPEN, LATCH.......2
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
6 66717 FUSE BLOCK, ANN & ANL FUSE -- 52833 LINING KIT-AUSCO BRK (56272)
For brake 54861; check stamp on part
7 74268 CONTACTOR,AUX PUMP 24V,80A*** prior to ordering
-- 22262 CONTACT,MOVING,19549RELAY -- 52900 BEARING KIT-AUSCO(56272)
-- 22263 CONTACT,STATIONARY,19549RELAY For brake 54861; check stamp on part
prior to ordering
-- 74495 SPRING, RETURN (FOR 74268)
-- 83022 SEAL KIT, 54861
8 74267 CONTACTOR,DRIVE,24V,180A
For brake 54861; check stamp on part
-- 74468 SPRING, RETURN (FOR 74267) prior to ordering
-- 74469 FIXED CONTACT (FOR 74267) -- 94878 SEAL KIT,FAIRFIELD
-- 74470 MOVING CONTACT (FOR PN 74267) For brake 94877; check stamp on part
prior to ordering
9 94474-02 CONTROLLR,SEPEX
MOTOR,Z45DC/BE -- 94879 LINING KIT,FAIRFIELD BRAKE
For brake 94877; check stamp on part
-- 54628 RETROFIT KIT,SEPEX prior to ordering
CONTROLLER
-- 94880 BEARING KIT,FAIRFIELD***
-- 56030 TERMINAL,MOLEX 16 GAUGE For brake 94877; check stamp on part
-- 56561 TOOL,TERMINAL prior to ordering
CRIMPER,MOLEX*** -- 94878 SEAL KIT,FAIRFIELD
-- 56562 TOOL,TERMINAL For brake 101966; check stamp on
EXTRACTOR,MOLEX part prior to ordering
10 54496-S PLATE,CONTACTOR -- 94879 LINING KIT,FAIRFIELD BRAKE
MNT,W/SERT,PNT For brake 101966; check stamp on
to SN 17543 part prior to ordering
-- 70657P PLATE,CONTACTOR -- 94880 BEARING KIT,FAIRFIELD***
MOUNT,Z45,PTD For brake 101966; check stamp on
from SN 17544 part prior to ordering
11 6708 SCREW,HHC,3/8-16 X 2.25 22A 56338 TORQUE HUB,47:1 W1 "B" MOUNT**
12 6021 WASHER,LOCK,.375 to SN 13253
14 50668-S BAR, AXLE ROTATION STOP -- 21143 BEARING KIT (45553) TORQUE HUB
Item Part No. Description Qty. Item Part No. Description Qty.
-- 21142 SEAL KIT (W1B) TORQUE HUBS -- 74714 BEARING KIT-74097 TORQUE HUB**
-- 21143 BEARING KIT (45553) TORQUE HUB -- 83110 COVER END,TORQUE HUB (74097)
-- 21144 CAP,DISENGAGE-45553 TORQUE 22E 106148 WHEEL DRIVE,4HB,48:1
HUB from SN 23765
-- 21145 DISCONNECT ROD-45553 TQ.HUB -- 106121 ROD,DISCONNECT 4HP/4HB***
-- 21146 COVER CAP,TORQUE HUB*** -- 106122 CAP,DISENGAGE,4HP/4HB***
-- 21147 COVER,TORQUE HUB,45553 -- 106123 O-RING,END COVER,4HP/4HB***
-- 21148 WASHER,THRUST,TORQUE HUB -- 106508 SEAL KIT,WHEEL DRIVE,4HB
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** -- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
-- 37097 O-RING, TORQUE HUB -- 74714 BEARING KIT-74097 TORQUE HUB**
-- 72283 COVER, TORQUE HUB(DOME 23 54137 TIRE/WHL ASSY,9 ON 9.5 BC 74#
STYLE) -- 54139 WHEEL,14.5 X 7 (9/9.5BC) 29#
-- 74099 DISCONNECT ROD(56338) -- 54140 TUBELESS PNEUMATIC
22C 74097 WHEEL DRIVE,EW1,48:1"B"MOUNT TIRE,9-14LT
from SN 17093 to SN 21099 -- 54141 TIRE & WHEEL 9/9.5 FOAM
-- 21146 COVER CAP,TORQUE HUB*** -- 54234 TUBELESS TIRE,9-14.5,NON-M 47#
-- 21147 COVER,TORQUE HUB,45553 -- 54235 TIRE ASSY,9 ON 9.5,N/MARK,78#
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** -- 54236 TIRE ASSY,9 ON 9.5,N/MARK,FOAM
-- 37097 O-RING, TORQUE HUB -- 94315 BRUSH KIT,GE DRIVE MOTOR***
-- 58237 PLUG,TORQUE HUB,DRAIN for motor 56282; check stamp on part
-- 58428 DISCONNECT ROD (74097) prior to ordering
-- 72307 SEAL KIT, TORQUE HUB(74097)* -- 147187 BRUSH KIT, DRIVE MOTOR
for motor 56282; check stamp on part
-- 74375 WASHER,THRUST,TORQUE prior to ordering
HUB,74097
-- 40175 BRUSH SPRING,TRAC.MOTOR Z30
-- 74376 ACTUATOR-DISCON.ROD-74097 for motor 56282; check stamp on part
TQHB prior to ordering
-- 74714 BEARING KIT-74097 TORQUE HUB** -- 62105 BRUSH HOLDER(56282)
22D 74097 WHEEL DRIVE,EW1,48:1"B"MOUNT for motor 56282; check stamp on part
from SN 22502 to SN 23764 prior to ordering
-- 21147 COVER,TORQUE HUB,45553 24B 94197 MOTOR,SEP-EX,24V,12 INCH***
from SN 22251
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
-- 94315 BRUSH KIT,GE DRIVE MOTOR
-- 37097 O-RING, TORQUE HUB
-- 94316 BRUSH RETAINING SPRING,DR
-- 58237 PLUG,TORQUE HUB,DRAIN
MTR
-- 58428 DISCONNECT ROD (74097)
-- 94317 BEARING KIT,GE DRIVE MOTOR
-- 72283 COVER, TORQUE HUB(DOME
25 50768-S PLATE, COVER REAR AXLE
STYLE)*
STANDAR
-- 72307 SEAL KIT, TORQUE HUB(74097)*
-- 70655 AXLE COVER, NARROW
-- 74375 WASHER,THRUST,TORQUE
-- 77024 COVER,FORMED REAR
HUB,74097
AXLE,NRRW
-- 74376 ACTUATOR-DISCON.ROD-74097
26 8915 SCREW,HHC,1/4-20 X 1.25
TQHB
27 6091 NUT,NYLOCK,1/4-20
28 8914 SCREW,HHC,1/4-20 X .625
29 49818 SCREW,PHILLIPS,PHM,10-32 X .38
30 6607 WASHER,LOCK,#10 PLTD
31 74266 CONTACTOR,LIFT PUMP 24V 180A
-- 62695 CONTACT,STATIONARY (56434)
-- 62696 CONTACT-MOVEABLE (56434)
-- 74471 RETURN SPRING (FOR PN 74266)
32 13002 SCREW,HHC,5/16-18 X 1 GR5
33 6886 WASHER,LOCK,.313
34 18503 NUT,LOCKING-LG.FLANGE,5/16-18
35 43179 FUSE,500 AMP,VERY FAST ACTING
36 74137 SCREW,SHC,1/2-13 X 3.25
to SN 23209
-- 50576 SCREW,SHC,1/2-13 X 3.00
from SN 23210
37 56930 DIODE,PCB DRIVE
CONTACTOR..................................1
-- 54794 OPT,CHARGER,48V,110VAC,60H,25A
-- 54795 CHARGER,48V,200-250VAC,50H,25A
-- 54796 CHARGER,48V,200-250VAC,60H,25A
-- 54797 CHARGER,48V,100-125VAC,60H,25A
-- 58494 CHARGER,48V,110/60,12A,EERATNG
1 40532 CASE COVER ONLY 18710/18720
2 52916 SCREW,10ABX.50",PNHD,ST(41896)
3 13008-3 CAPACITOR,6
MFD,660VAC-CHARGR*
4 27262 HEATSINK ASSY W/DIODES (23442)
5 52918 SCREW,HH,10-32 X 3/4"(41896)
6 6146 WASHER,FLAT,MS,#10,Y
7 6178 NUT,NYLOCK,10-32
8 119403 CONN,PLUG 120 AC/15A DOMESTIC
-- 12153 PLUG,16 AMP,3 PIN,(BRITISH)UK
-- 25388 PLUG,FUSED,250V,13AMP,U.K.
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
9 52917 SCREW,8ABX3/8",PNHD-S.T(41896)
10A 27263 TIMER (23442)(41896)(36314)
for Genie part 54794
-- 18078 RELAY,CHARGER TIMER
10B 27830 TIMER(24059,41897,41898,41899)
for Genie parts 54795, 54796, 54797
-- 19533 RELAY,CHARGER .TIMER(19531/32)
11 52919 SCREW,PHM, NO.7X0.625"(41896)
12 13008-6 FUSE ASSY-BOOM CHARGER
13 60060-S FORMING,CHARGER
PLATE,PAINTED
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
6 122514 KIT,ESTOP SVC BB&SM BOOM 19 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM
-- 66812 E-STOP BUTTON
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 66818 CONTACT,NC,E-STOP
-- 128580 SWITCH TOGGLE SPDT 3P MOM
-- 66821 BASE,WITHOUT CONTACTS SHDR
7A 128205 SWITCH TOGGLE ASSY DPDT 2P -- 27246 BOOT,TOGGLE SWITCH,SHORT*
MNT
(Bi-Energy) 20 375785 CIRCUIT BREAKER,10 AMP***
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 21 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM
-- 128585 SWITCH TOGGLE DPDT 2P MNT
SHDR -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
Item Part No. Description Qty. Item Part No. Description Qty.
1 96008-S KEYSWITCH,3 POS. W/KEYS*** 10B 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 21982 KEY,SINGLE*** MOM
Item Part No. Description Qty. Item Part No. Description Qty.
1 54331 PIN,1.75DIAX23.57LG,CHAMFER***
2 8177 SCREW,HHC,1/2-13 X 1.5
3 6033 WASHER,LOCK,.5 ***
4 30418 ROD END,0.5 X 3.75***
5 54738 PIN,1.75DIAX12.25LG,CHAMFER
6 30221 BEARING,1.75IDX2.O0ODX1.50LG
7 45071 BEARING,1.5"ID X 1.75OD X 1.5L
8 107727 PIN,1.50DIAX7.50LG,1HOLE***
9 54156 BEARING,FL 1.5ID X 1.75OD X 1
10 54302 PIN,1.75DIAX11.63LG,CHAMFER
11 4828 NUT,NYLOCK,3/8-16
12 6326 SCREW,HHC,3/8-16 X 3
13 50455 PIN,1.50DIAX13.88LG,2HOLE
14 54726 WEAR PAD,SECONDARY
CYL,NON/JIB
15 6605 SCREW,HHC,3/8-16 X 3.5
16 5397 WASHER,FLAT,USS,5/16",Y
17 7713 NUT,LP NYLOCK,3/8-16
18 88203 CYLINDER,ELEVATE,Z45/25***
for cylinder 88203; check stamp on
cylinder prior to ordering
-- 50481 VALVE,COUNTERBALANCE,3500
PSI*
for cylinders 59410, 59166 and 50302;
chcek stamp on cylinder prior to
ordering
-- 52758 SEAL KIT,50302 CYLINDER
for cylinder 50302; check stamp on
cylinder prior to ordering
-- 59444 SEAL KIT, Z45 ELEV%%
for cylinder 59410, 59166 and 59254;
check stamp on cylinder prior to
ordering
-- 77303 VALVE,CNTRBAL 3500PSI,ATM VEN
for cylinder 88203; check stamp on
cylinder prior to ordering
-- 77521 SEAL KIT, ELEVATE (88203)
for cylinder 88203; check stamp on
cylinder prior to ordering
19 50460 PIN,1.75DIAX12.13LG,CHAMFER
Item Part No. Description Qty. Item Part No. Description Qty.
1 6175 SCREW,HHC,3/8-16 X 1
2 6021 WASHER,LOCK,.375
3 25284 ROD END,.375 X 2.25***
4 77362 CYLINDER,MASTER,Z45
-- 77364 SEAL KIT,MASTER & SLAVE CYL.
5 34276 PIN,1.25DIAX3.37LG,1HOLE
6 50542 PIN,1.75DIAX9.25LG,1HOLE
7 6175 SCREW,HHC,3/8-16 X 1
8 45226 ROD END,.375 X 3.69
9 30221 BEARING,1.75IDX2.O0ODX1.50LG
10A 77187 CYL,PRIM.LIFT,NON JIB,Z45***
includes item 9
-- 77014 VALVE,COUNTERBALANCE,3800
PSI
-- 77189 SEAL KIT CYL.Z45(77187&77188)
10B 77188 CYLINDER,PRIM LIFT,JIB,Z45***
includes item 9
-- 77014 VALVE,COUNTERBALANCE,3800
PSI
-- 77189 SEAL KIT CYL.Z45(77187&77188)
11 54738 PIN,1.75DIAX12.25LG,CHAMFER
12 52728 UPPER PIVOT W/BEARING-Z45/25
includes 1 of item 13
13 30370 BEARING,1.25IDX1.5ODX1.00L
14 54331 PIN,1.75DIAX23.57LG,CHAMFER***
15 Ref. Primary Boom Tube Assembly
(refer to Figure 504.1)
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
1 6091 NUT,NYLOCK,1/4-20
2 6638 WASHER,FLAT,USS,1/4"Y
3 36294 SCREW,HHC,1/4-20 X 2.75
4 Ref. Jib Manifold (refer to 704.1)
5 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....8
6 6021 WASHER,LOCK,.375
7 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................1
8 33278 WASHER,FLAT,.75 HARDENED
9 77051 NUT,NYLOCK,3/4-10,GRD.8
10 94401 ROTATOR,PLAT,JIB***
-- 107580 SEAL KIT,PLAT ROTATE***
-- 30222 BEARING,FL,1.25IDX1.41ODX1.50L
-- 88516 SCREW,BLEEDER,M5X0.8
11 54510 WELDMENT,PLATFORM SUPPORT
for models with the Load Sense
option, refer to 907.1
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
1 122513 KIT,HORN SVC BB&SM BOOM -- 128580 SWITCH TOGGLE SPDT 3P MOM
2 27246 BOOT,TOGGLE SWITCH,SHORT* SHDR
Item Part No. Description Qty. Item Part No. Description Qty.
-- 101579 PLAT. CONTROL BOX W/DECAL -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
1 8914 SCREW,HHC,1/4-20 X .625 -- 128582 SWITCH TOGGLE DPDT 3P MOM
2 6638 WASHER,FLAT,USS,1/4"Y SHDR
7 128200 SWITCH TOGGLE ASSY SPDT 3P -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
MOM................................................1 -- 128580 SWITCH TOGGLE SPDT 3P MOM
Drive Enable SHDR
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 128580 SWITCH TOGGLE SPDT 3P MOM 16B 45384 PLUG,NYLON .50 BLACK DOMED
SHDR (DC Models)
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 17 128200 SWITCH TOGGLE ASSY SPDT 3P
8 42725 LIGHT,INDICATOR,RED 28V..........1 MOM................................................1
Engine Idle Select (Bi-Energy Models)
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
9A 45384 PLUG,NYLON .50 BLACK DOMED
-- 128580 SWITCH TOGGLE SPDT 3P MOM
9B 128202 SWITCH TOGGLE ASSY DPDT 3P SHDR
MOM................................................1
Jib Up/Down -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 18 45384 PLUG,NYLON .50 BLACK DOMED
-- 128582 SWITCH TOGGLE DPDT 3P MOM 19 122514 KIT,ESTOP SVC BB&SM BOOM
SHDR 20 45385 PLUG,NYLON 1.12 BLACK DOMED
10 128202 SWITCH TOGGLE ASSY DPDT 3P 21 45385 PLUG,NYLON 1.12 BLACK DOMED
MOM................................................1 22 43957-8300 WIRE CABLE,14GA/4 CON.TPE JKT
Platform Rotate
22 45385 PLUG,NYLON 1.12 BLACK DOMED
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
23 73723 CONN RECEPT,FLANGED
-- 128582 SWITCH TOGGLE DPDT 3P MOM
SHDR -- 54259 TERM,NI PIN, 14-16GA,BULK
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 60443 LOCK,RECEP 4 WAY,14-18GA
11 128202 SWITCH TOGGLE ASSY DPDT 3P -- 73233 ASSEMBLY,FOOT SWITCH
MOM................................................1 24 73717 CONN,RECEP 4 WAY,12-14GA FL***
Platform Level
-- 60526 LOCK,RECEP 4 WAY,12-14GA
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
Part Number Page Part Number Page Part Number Page Part Number Page
Part Number Page Part Number Page Part Number Page Part Number Page
Part Number Page Part Number Page Part Number Page Part Number Page
6146 ..........................27, 31, 55–56, 6622 ..........................91 74266 ........................23 81570 ........................96
65, 67, 91, 93, 6637 ..........................75 74267 ........................21–23 81579 ........................49
143 6638 ..........................21–23, 25, 31, 74268 ........................21–23 81640 ........................85
61726 ........................143 45, 49, 51, 53, 74362 ........................101 8177 ..........................69, 71
6175 ..........................19, 31, 37, 39, 56, 59–60, 65, 74364 ........................101 8179 ..........................71
51, 71, 73 67, 71, 75, 77, 74365 ........................101 82279 ........................11–12, 15, 17
6178 ..........................27, 31, 37, 39, 79, 81, 83, 85, 74366 ........................101 82366 ........................11–12, 15
55–56, 65, 67, 87–88, 93, 95– 74367 ........................101 82472 ........................17
71, 75, 91, 93 96, 137, 143 74368 ........................101 82473 ........................17
61801 ........................59–60 6666 ..........................27 74375 ........................22–23 82481 ........................17
61972 ........................143 66717 ........................21–23 74376 ........................22–23 82487 ........................17
61974 ........................143 66811 ........................55–56 74468 ........................21–23 82544 ........................17
61975 ........................143 66812 ........................55–56, 59–60, 93 74469 ........................21–23 82545 ........................17
6198 ..........................31, 45, 49 66813 ........................95–96 74470 ........................21–23 82548 ........................17
61987 ........................143 66815 ........................93, 95–96 74471 ........................23 8255 ..........................49, 51, 75, 85
61998P ......................143 66816 ........................55–56, 93, 95–96 74495 ........................21–23 82602 ........................17
62040 ........................33 66818 ........................55–56, 59–60, 93 74714 ........................22–23 82604 ........................17
62041 ........................33 66821 ........................55–56, 93 74911 ........................63 82634 ........................17
62043 ........................37, 39 66900 ........................25 74912 ........................63 82635 ........................15, 17
62044 ........................37, 39 66901 ........................25 75073 ........................65 82647 ........................17
62068 ........................12, 15, 17 6700 ..........................53, 93 75453 ........................119–120 83022 ........................21–23
62070 ........................12, 15, 17 6708 ..........................21–23 77007 ........................111–112 83042 ........................79, 81
62085 ........................31 67506 ........................96 77009 ........................123 83093 ........................59–60
62086 ........................49 6782 ..........................33, 35, 49 77014 ........................73 83110 ........................22–23
62087 ........................51 6833 ..........................71 77024 ........................22–23 83111 ........................123
62088 ........................51 6886 ..........................23, 33, 37, 39, 77036 ........................77 84043 ........................33
62090-S .....................29 45, 49, 51 77051 ........................79, 83 84044 ........................35
62091-S .....................29 6888 ..........................19, 25, 31, 51, 77053 ........................111–112 84385 ........................119–120
62092-S .....................29 65, 71, 143 77059-2986 ...............127 8516 ..........................31, 41, 43, 49,
62093-S .....................29 6889 ..........................31, 45, 71, 93, 77059-4086 ...............127 65, 75, 79, 81
62094-S .....................29 135 77061 ........................59–60 88203 ........................69
62095-S .....................29 6935 ..........................53, 91, 96 77082 ........................45 88337 ........................19
62096-S .....................29 7056 ..........................96 77106 ........................75 88338 ........................19
62097-S .....................29 7057 ..........................53, 91 77118 ........................53 88356-11103 .............45, 75
62098-S .....................29 70655 ........................22–23 7713 ..........................31, 33, 35, 47, 88356-11163 .............71
62099-S .....................29 70657P ......................21–23 51, 69, 71, 77, 88356-11203 .............71, 75
62100-S .....................29 70683 ........................141 79, 87–88 88370P ......................71
62101-S .....................29 70707 ........................141 77140 ........................53, 111–112, 8843 ..........................91
62102-S .....................29 72283 ........................22–23 115–116 88516 ........................83
62105 ........................22–23 72298 ........................101 77181 ........................85 88557 ........................51
62107-S .....................65 72307 ........................22–23 77187 ........................73 88609 ........................135
62108-S .....................65 72326 ........................63, 91, 96 77188 ........................73 88637 ........................53, 63
62109-S .....................67 72443 ........................11–12 77189 ........................73 88691 ........................59–60
62115 ........................39 72444 ........................12, 15, 17 77231 ........................115–116 88699 ........................115–116
62129 ........................33, 35 7265 ..........................135, 137 77251 ........................123 88718 ........................59–60
62130 ........................33, 35 72833 ........................12 77264 ........................123 88719 ........................60
62131-S .....................47 73233 ........................87–88, 95–96 77302 ........................21–23 88721-70700 .............59–60, 96
62133 ........................37, 39 7339 ..........................31, 53, 71, 135 77303 ........................69, 115–116 88721-72000 .............59–60, 96
62134-S .....................91 73477P ......................87–88 7736 ..........................79 88722-70700 .............59–60, 96
62341 ........................111–112, 119– 73575 ........................87–88 77362 ........................73 88722-72000 .............59–60, 96
120 73587 ........................87–88 77363 ........................79, 81 88723-69700 .............60
62506 ........................81 73610 ........................87–88 77364 ........................73, 81 88723-71000 .............60, 96
62509 ........................81 73634 ........................143 77384P ......................71 88723-72700 .............96
62695 ........................23 73711 ........................96 77385 ........................71 88752 ........................19
62696 ........................23 73713 ........................71, 96 77386 ........................71 88827 ........................59–60
6272 ..........................49 73714 ........................71 77410 ........................75 8914 ..........................23, 55–56, 91,
62926 ........................12, 15, 17 73717 ........................63, 95–96 77434 ........................19 93, 95–96, 137
62927 ........................12, 15, 17 73723 ........................95–96 77521 ........................69 8915 ..........................22–23, 37, 39,
6326 ..........................69 73725 ........................71 77522 ........................53 65, 81, 85
63311 ........................137 73736 ........................59–60, 63, 96 77524 ........................67 89862 ........................123
6356 ..........................19, 31, 37, 39, 73739 ........................87–88 77692 ........................83 89863 ........................107–108, 111–
41, 43, 51, 55– 73746 ........................59–60 77709 ........................115–116, 119– 112
56, 79, 81, 87– 73747 ........................59–60 120, 123 94001 ........................25
88, 91, 135 73748 ........................59–60 77834 ........................87–88 94002 ........................25
63766 ........................87–88 73749 ........................59–60 77836 ........................87–88 94003 ........................25
6550 ..........................33, 35, 87–88 73751 ........................60 77838 ........................87–88 94077 ........................65
65529 ........................101 73753 ........................59–60 77840 ........................87–88 94196 ........................105
65546 ........................101 73754 ........................60, 63 77844 ........................87–88 94197 ........................22–23
65633 ........................75 73805 ........................59–60 77981 ........................105 94315 ........................22–23
65634 ........................75 73807 ........................81 77990 ........................105 94316 ........................22–23
65788 ........................75 73931 ........................87–88 78622 ........................51 94317 ........................22–23
65789 ........................81 73975 ........................87–88 79456 ........................85 94401 ........................81, 83
6584 ..........................135 74006 ........................96 80543 ........................96 94402 ........................79
65842 ........................79, 81 74097 ........................22–23 81096 ........................96 94474-02 ...................21–23
6605 ..........................69 74099 ........................22–23 81175 ........................81 94482 ........................143
6607 ..........................23, 45 74137 ........................23 81458 ........................96 94483 ........................143
94492P ......................143
94506 ........................59–60
94529 ........................71
94530 ........................71
94531P ......................71
94549 ........................143
94618 ........................119–120
94639 ........................63
94642 ........................143
94643 ........................143
94859 ........................123
94860 ........................119–120
94878 ........................21–23
94879 ........................21–23
94880 ........................21–23
9599 ..........................135
96008-S .....................59–60
96236 ........................96
97128 ........................45, 71, 75
97602 ........................15
97815 ........................17
97887 ........................11–12, 15
97890 ........................11–12, 15
98154 ........................143
99174 ........................143
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BEARING,GARLOCK,12FDU12.....143 BULKHEAD,SWING CHASSIS,DC/BI.....51
A BEARING,INNER & CUP,9 BOLT HUB.....19 BULKHEAD,SWING CHASSIS,LH,PAIN.....31
BEARING,MOTOR (40844) FAN END.....105 BULKHEAD,SWING CHASSIS,RH,PAIN.....51
ACTUATOR-DISCON.ROD-74097 TQHB....22–
BEARING,POLYGON,20DU12.....79, 81 BUMPER, PLASTIC, 1.25 O.D.***.....135, 137
23
BEARING,SWING CHASSIS.....45 BUMPER,RUBBER***.....143
ADAPTER FLANGE-PULLEY,Z482-E.....37, 39
BEARING,SWING CHASSIS RINGGEAR....45 BUMPER,RUBBER,COVERS.....65
AIRCLEANER ASSEMBLY.....37, 39
BELLCRANK ASSY,JIB,Z45/25.....81 BUSHING,SH 1-1/8.....37, 39
ALARM,CHIME TONE 5-25VDC***.....49, 63
BELT,3VX-335.....37, 39 BUTTON,PUSH,BLACK W/SEAL***.....95–96
ALARM,INTERMITTENT TONE 6-30V*.....49
BELT,V KUBOTA Z482-E.....33, 35
ALARM,WARBLE TONE 5-30 VDC***.....91, 96
BLANKET,BATTERY.....141 C
ALTERNATOR STAY,WG750***.....33
BOLT,CARRIAGE,1/4-20 X 1.00,G2.....85
ALTERNATOR,30 A***.....33 C-CLIP, SHAFT, JOYSTICK.....101
BOLT,CARRIAGE,1/4-20 X 2.75,G2.....85
ALTERNATOR,KUBOTA,Z482.....35 CABLE ASSY - 100" RED (45/25).....29
B O O T, C I R C U I T BREAKER
ALTRNTR,48VDC 100A,SERV VERS**.....31 CABLE ASSY - 7" BLACK (45/25).....29
PROTECTOR.....59–60
AMMETER, 39243/47906/66412.....19 CABLE ASSY-13" RED (45/25).....29
BOOT,CONTROLLER.....99, 101
ANGLE,COVER SUPPORT,DC/BI.....51 CABLE ASSY-14" BLK (45/25).....29
BOOT,DTSCH,DTP4-BT.....71
ANGLE,COVER SUPPORT,PAINTED.....51 CABLE ASSY-17" RED (45/25).....29
BOOT,PLUG 4 WAY.....87–88
ANGLE,EXHAUST SUPPORT PAINTED.....33 CABLE ASSY-31" RED (45/25).....29
BOOT,SOLENOID, 20780.....37, 39
ANGLE,PRI. BOOM REST,NON-JIB.....49 CABLE ASSY/100" BLK (45/25).....29
BOOT,TOGGLE SWITCH,SHORT*......55–56,
ANGLE,RELAY MNT,W/NUTSERTS,PNT...63, CABLE ASSY/100" RED (45/25).....29
59–60, 93, 95–96
96 CABLE ASSY/20" RED (45/25).....29
BOOT-THUMB ROCKER** BLACK.....99, 101
ASSEMBLY,ENGINE TRAY,BI-ENERGY.....31 CABLE ASSY/38" BLK (BI-E ONLY).....29
BOX,INSTRUCTION STORAGE.....87–88
ASSEMBLY,FOOT SWITCH.....87–88, 95–96 CABLE ASSY/84" RED (BI-E ONLY).....29
BRACKET SET,NYLATRAC,KS6-5.4.....77
ASSY,RELAY SOCKET,AUTO***.....63, 91 CABLE COVER,JIB PAINTED.....81
BRACKET, AIRCLEANER MT......37, 39
ASSY,TERMINAL RAIL,Z45DC/BE.....63 CABLE SQUEEZE CONN......53
BRACKET, RETURN FILTER.....51
AXLE ASSY,NON-STR,NARROW BASE....21– CABLE SQUEEZE CONN.,XTRA LRG......53,
BRACKET,AIR INTAKE.....43
23 91
BRACKET,ALTERNATOR ADJ.PAINTED.....31
AXLE COVER, NARROW.....22–23 CABLE TRACK,PLASTIC,26 LINK.....77
BRACKET,ALTERNATOR MOUNT.....31
CABLE TRACK,PLASTIC,35 LINK.....77
BRACKET,ENGINE MNT,KUBOTA 13HP....41,
B CAM ASSEMBLY, JOYSTICK(42032).....101
43
CAM-SHAFT ASSEMBLY (56274).....99
BACKING PLATE, HOSE BLOCK, JIB.....85 BRACKET,ENGINE PLATE REST PTD......31
CAP, DUST - 54840 HUB ASSY.....19
BALL STUD**.....65 BRACKET,EXHAUST,Z45 BI.....33, 35
CAP,DIAGNOSTIC NIPPLE.....108
BALL STUD,1/2" BALL,3/8-16X1.2.....65 BRACKET,GROUND CONTROL BOX.....51
CAP,DISENGAGE,4HP/4HB***.....22–23
BAR, AXLE ROTATION STOP.....21–23 BRACKET,HOSE CLAMP.....85
CAP,DISENGAGE-45553 TORQUE HUB....21–
BASE, W/1 N.O. CONTACTS***.....93, 95–96 BRACKET,HOSE CLAMP PAINTED.....71
23
BASE,W/2 NC CONTACTS***.....59–60 BRACKET,HOSE CLAMP SUPPORT.....79
CAP,DUST,45873 HUB KIT.....19
BASE,W/3 NC CONTACTS.....59–60 BRACKET,HOSE CLAMP,PAINTED.....71
CAP,DUST,DIAGNOSTIC NIPPLE***.......111–
BASE,WITHOUT CONTACTS.....55–56, 93 BRACKET,IDLE LEVER.....37, 39
112, 115–116
BATT.BOX W/DECALS,CONTROL SIDE.....25 BRACKET,POWER TO PLAT, DOM......96
CAP-RADIATOR, 14PSI Z482-E.....41, 43
BATT.BOX W/DECALS,TANK SIDE.....25 BRACKET,POWER TO PLAT, UK.....96
CAPACITOR,6 MFD,660VAC-CHARGR*.....27
BATTERY BOX ASSY,CONTRL SIDE.....25 BRACKET,RUBBER BUMPER,PAINTED.....65
CAPACITOR,TIME DELAY.....91
BATTERY BOX ASSY,TANK SIDE DWN.....25 BRACKET,SOLENOID MOUNT
CASE COVER ONLY 18710/18720.....27
BATTERY CABLE CONNECTOR 45/25.....29 PAINTED.....37, 39
CASTING 42032.....101
BATTERY HOLD DOWN.....31 BRACKET,STOP LEVER.....37, 39
CHANNEL,CABLE TRACK COV,NONJ,P.....77
BATTERY,350AH L16,WET.....25 BRACKET,WORK LIGHT MOUNT 5/16".....135
CHANNEL,CABLE TRK COVER,JIB,PA.....77
BATTERY,450 CCA***.....31 BRACKET-PANEL-WIRE MOUNTING 99....55–
CHARGER,48V,100-125VAC,60H,25A.....27
BEARING KIT (45553) TORQUE HUB....21–23 56, 93
CHARGER,48V,110/60,12A,EERATNG.....27
BEARING KIT,FAIRFIELD***.....21–23 B R A C K E T - R A D I A T O R
CHARGER,48V,200-250VAC,50H,25A.....27
BEARING KIT,GE DRIVE MOTOR.....22–23 SUPRT,INBOARD.....41, 43
CHARGER,48V,200-250VAC,60H,25A.....27
BEARING KIT,ROTATOR, 4.5K.....79, 81 BRACKET-RADIATOR SUPRT,OUTBRD....41,
CIRCUIT BREAKER,10 AMP***.....55–56
BEARING KIT,ROTATOR,9K***.....81 43
CIRCUIT BREAKER,15 AMP***.....31, 59–60
BEARING KIT-74097 TORQUE HUB**.......22– BRAKE,MICO,12000 IN/LB.....45
CLAMP HOSE.....71
23 BRAKE,NEMA,1200 INLB***.....21–23
CLAMP,0.50,#8 X 1/4,RUB CUSH.....71
BEARING KIT-AUSCO(56272).....21–23 BRKT,AIRCLEAN,COOLRES.MNT,PNTD...37,
CLAMP,0.63,#10 X 1/4,RUB CUSH.....139
BEARING, 36182 MOTOR.....105 39
CLAMP,0.75,#12 X 1/4,RUB CUSH......55–56,
BEARING,0.75IDX1.00ODX0.75L.....25 BRUSH COVER -PLATE-(48504).....105
91, 93
BEARING,1.00IDX1.25ODX1.00L.....19 BRUSH HOLDER(56282).....22–23
CLAMP,1.25,#20 X 1/4,RUB CUSH.....137
BEARING,1.25 ID X 1.5 OD X .75.....81 BRUSH KIT, DRIVE MOTOR.....22–23
CLAMP,1.63,#26 X 3/8,RUB CUSH.....85
BEARING,1.25ID X 1.5 X 1.25"LG.....81 BRUSH KIT,GE DRIVE MOTOR.....22–23
CLAMP,AIR CLEANER HOSE,WG750**.....37,
BEARING,1.25IDX1.5ODX1.00L.....73 BRUSH KIT,GE DRIVE MOTOR***.....22–23
39
BEARING,1.5"ID X 1.75OD X 1.5L.......19, 21– BRUSH LEAD ASSEMBLY KIT(48504).....105
CLAMP,CABLE.....71
23, 69 BRUSH RETAINING SPRING,DR MTR.....22–
CLAMP,CABLE & HOSE,PLASTIC.....75
BEARING,1.75IDX2.O0ODX1.50LG.....69, 73 23
CLAMP,HOSE ROUTE,2X#4,LOOM.....79
BEARING,BRK,MICO **.....45 BRUSH RIGGING (48504).....105
CLAMP,HOSE,1 EAR, 15/32.....47
BEARING,FL 1.5ID X 1.75OD X 1.....69 BRUSH SET (4PER)(48504).....105
CLAMP,HOSE,1 EAR, 5/8.....47
BEARING,FL,1.25ID X 1.41OD X 1.....79 BRUSH SPRING,TRAC.MOTOR Z30.....22–23
CLAMP,HOSE,1.75.....37, 39
BEARING,FL,1.25IDX1.41ODX1.50L.....81, 83 BULKHEAD,FEMALE X 6 X 6.....139
U W WELDMENT,ENGINE TRAY,BI-ENERGY.....31
WELDMENT,MID PIVOT,MACHINED.....71
U-BOLT,3/8-16X 1.5 X2.5 X1.25.....33, 35, 87– WASHER, FLAT, SHAFT, JOYSTICK.....101
WELDMENT,PLAT SUPPORT,LS.....143
88 WASHER, NYLON, JOYSTICK.....101
WELDMENT,PLATFORM SUPPORT....83, 143
UPPER LEVEL ARM ASSY,SERV.....71 WASHER,FENDER,.25 X 1.25 X.062.....65, 67
WELDMENT,ROTATOR MOUNT.....143
UPPER PIVOT W/BEARING-Z45/25.....71, 73 WASHER,FLAT,.375 X 1.5 X .125.....31, 143
WELDMNT,PLATFRM SUPPORT,NJIB.....79
UPPER SECONDARY ARM ASSY-Z45.....71 WASHER,FLAT,.625 HARDENED........21–23,
WHEEL DRIVE,4HB,48:1.....22–23
31, 45
WHEEL DRIVE,EW1,48:1"B"MOUNT.....22–23
V WASHER,FLAT,.75 HARDENED.....79, 83
Wheel Stud, 5/8 -18.....19
WASHER,FLAT,M6 PLTD......43
VALVE - COUNTERBALANCE**.....81 WHEEL,14.5 X 7 (8 ON 8 BC) 31#.....19
WASHER,FLAT,M8,YELLOW ZINC.....41, 43
VALVE ASSY,BLEED***.....79, 81 WHEEL,14.5 X 7 (9/9.5BC) 29#.....19, 22–23
WASHER,FLAT,MS,#10,Y.........27, 31, 55–56,
VALVE RELIEF,2500PSI(88513)**.....119–120 WIRE ASSY-PWR PAN TO ENG HARN.....29
65, 67, 91, 93, 143
VALVE,CB.CBBC-LHN@1000.....75 WIRE CABLE,14GA/3 TPE 64'10".....91
WASHER,FLAT,MS,#8,Y.....133
VALVE,CB.CBBC-LHN@3000***.....45 WIRE CABLE,14GA/4 CON.TPE JKT...91, 95–
WASHER,FLAT,USS,1/2",Y......31, 45, 49, 51,
VALVE,CHECK (36179).....49 96
71
VALVE,CHECK,DUAL PILOT***.....119–120 WIRE CABLE,16GA/4 CON.TPE JKT*.......53,
WASHER,FLAT,USS,1/4"Y.......21–23, 25, 31,
VALVE,CHK,#8PORT-#8MALEORFS.....127 87–88
45, 49, 51, 53, 56, 59–60, 65, 67, 71, 75, 77,
VALVE,CNTRBAL 3500PSI,ATM VEN.....69 WIRE CABLE,16GA/4 TPE 33'UPIV.....53, 71
79, 81, 83, 85, 87–88, 93, 95–96, 137, 143
VALVE,CNTRBAL 3500PSI,ATM VEN*.....115– WIRE CABLE,16GA/4TPE 17'4"MPIV.....53
WASHER,FLAT,USS,3/8",Y......33, 35, 41, 43,
116 WIRE CABLE,18GA/19 TPE 61'7"#1.....53, 91
51, 71, 75, 143
VALVE,COUNTER BALANCE,3500.....79, 81 WIRE CABLE,18GA/19 TPE 67'#2.....91
WASHER,FLAT,USS,5/16",Y.....21–23, 31, 33,
VALVE,COUNTER BALANCE,3500***.....107– WIRE CABLE,18GA/19 TPE61'8"#3.....53, 91
35, 37, 39, 47, 49, 51, 65, 69, 77, 79, 81, 85,
108 WLDMNT,CABLE TRACK TRAY,JIB.....77
87–88, 96
VALVE,COUNTERBAL.CBCA-LHN@3000...81 WORKLIGHT HOUSING.....135
WASHER,FLAT,USS,5/8",Y.....135
VALVE,COUNTERBALANCE,3500 PSI.....111–
WASHER,HARDENED,5/8.....31
112 Z
WASHER,LOCK,#10 PLTD.....23, 45
VALVE,COUNTERBALANCE,3500 PSI*.....69
WASHER,LOCK,.25.....19, 31, 37, 39, 41, 43, ZERK,GREASE,5/16-24,STRAIT.....143
VALVE,COUNTERBALANCE,3800 PSI......73,
51, 55–56, 79, 81, 87–88, 91, 135
81
WASHER,LOCK,.313....23, 33, 37, 39, 45, 49,
VALVE,COUNTERBALNCE,1500 PSI**.....75
51
VALVE,DIRECTIONAL,2-WAY,3 POS.......119–
WASHER,LOCK,.375....19, 21–23, 31, 49, 51,
120
71, 73, 75, 83, 85, 105
VALVE,FLOW CONTROL,.4 GPM.....119–120
WASHER,LOCK,.5 ***.....31, 45, 51, 69, 71
VALVE,FLOW CONTROL,0.1GPM,ADJ....111–
WASHER,LOCK,.625 PLTD.....31
112
WASHER,LOCK,M10.....41, 43
VALVE,NEEDLE,FINE ADJUSTMENT**...119–
WASHER,LOCK,M6.....43
120
WASHER,LOCK,M8.....35, 41, 43
VALVE,NEEDLE/CHECK,FINE THRD......111–
W A S H E R , R A D I A T O R
112, 115–116
CUSHION,KUBOTA.....41, 43
VALVE,PRESS COMP,PROP DIRECT.....119–
WASHER,SHIM .0151 THK......143
120
WASHER,SHIM,1.27 X 2.13 X .062.....19, 75,
VALVE,RELIEF,2100 PSI***.....120
81
VALVE,SHUTTLE.....119–120
WASHER,STAR,EXTERNAL,.375.....53, 93
VALVE,SOLENOID (77009).....123
WASHER,THRUST,.75 X 1.38X.13.....25
VALVE,SOLENOID 3 POS.4 WAY***........107–
WASHER,THRUST,1.5 X 3.5 X .187.....19
108, 111–112, 115–116, 119–120
WASHER,THRUST,TORQUE HUB.....21–23
VALVE,SOLENOID,2 POS 2 WAY.....111–112,
WA S H E R , T H RU S T, TO R Q U E
115–116
HUB,74097.....22–23
VALVE,SOLENOID,2POS 2WAY N.O.*.....107–
WASHER-LOCK, 4-40.....99
108, 111–112, 115–116, 123
WASHER/BULKHEAD***.....51
VALVE-CHECK, #4 SAE, 5 PSI*.......108, 111–
WEAR PAD,3 X 1.5 X.625 W/INSER.....85
112, 115–116, 119–120
WEAR PAD,4.88 X 1.5 X .5.....51
VALVE-FLOW REGULATOR,0.6 GPM**....107–
WEAR PAD,4X2X.5 W/INSERT***.....25
108, 111–112, 115–116
WEAR PAD,5 X 1.5 X .625 W/NUTS.....75
VALVE-LOAD SENSING.....107–108, 115–116
WEAR PAD,5 X 1.5 X .75 W/NUTS.....75
VALVE-PROPORTIONAL,24V-N.C...........107–
WEAR PAD,6 X 1.5 X.50,W/INSERT.....71
108, 115–116
WEAR PAD,EXTENSION BOOM.....75
VALVE-RELIEF,1800 PSI.....107–108, 116
WEAR PAD,EXTENSION CYLINDER.....75
VALVE-RELIEF,2300 PSI.....107–108
WEAR PAD,MID PIVOT,PERIMETER.....71
VALVE-RELIEF,3200 PSI..........108, 111–112,
WEAR PAD,PRIMARY BOOM,JIB.....75
115–116, 119–120
WEAR PAD,PRIMARY BOOM,NON JIB.....49
VALVE-SOLENOID, 2 POS/3 WAY***.......107–
WEAR PAD,PRIMARY BOOM,TOP.....75
108, 111–112, 115–116, 119–120
WEAR PAD,SECONDARY CYL,NON/JIB.....69
VALVE-SOLENOID,2POS 3WAY,JIB**.....123
WELDMENT W/DECALS,4FT,500LB AN....87–
VALVE-SOLENOID,2POS/2WAY.....107–108
88
VALVE-SOLENOID,3POSITION,4WAY*....107–
WELDMENT W/DECALS,5FT,500LB AN....87–
108, 111–112, 115–116, 119–120
88
WELDMENT,BOOM REST.....71
WELDMENT,CABLE TRACK TRAY,NJIB.....77
Part No.
52853
Rev D
Z-45/25, Z-45/25J from SN 9996 to 26999
DC and Bi-Energy