Safe Work Method for chilled water piping Hydro test –

1. Work area will be inspected by engineer for free access and safe for work.
2. All equipment documents are checked related to work by concern engineer and
consultant.
3. Ensure proper illumination and work related PPE’s before starting the work.
4. Ensure appropriate power tools required for testing. It will be verified before start of the
work.
5. Ensure all tools, tackles and equipments are properly cleaned.
6. Make sure that hydro test positive displacement pump is placed on leveled surface.
7. Check all the necessary accessories are installing to hydro test skid like barrel nipple,
socket, pressure gauge etc.
8. Check power supply is available near to the pumpset position.
9. Connect the MS pipe and pumpset with rubber hose.
10. Fill the water as per requirement and during water filling ensure that there is no air trap
in piping.
11. Use air vents / ball valve at air trap position or highest position in the system.
12. Take a review with the entire flanged joints, welding joints and fitting for any leakage.
13. Give inspection call to consultant for pressurization testing.
14. Ensure that hydro test pressure in the system is 1.5 times the working pressure.
15. Disconnect the pump from system and hold the pressure as per instructions.
16. Ensure that drain valve is installed in the system to drain the water. The same valve will
be use during flushing of the systems.
17. Ensure used pipes, drums, cans will be shifted to appropriate location after pipeline
pressurization.
18. Use proper sign board for instruction and barricade respective area for movement.
19. After completion of work, all work area will be properly and neatly clean.

Aqua Chill Systems India Pvt. Ltd., Pune