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Journal of Cleaner Production 171 (2018) 198e208

Contents lists available at ScienceDirect

Journal of Cleaner Production


journal homepage: www.elsevier.com/locate/jclepro

Environmental and economic impacts assessment of concrete


pavement brick and permeable brick production process - A case
study in China
Xueliang Yuan a, 1, Yuzhou Tang a, Yue Li a, Qingsong Wang a, *, 1, Jian Zuo b,
Zhanlong Song a
a
School of Energy and Power Engineering, Shandong University, Jinan 250061, China
b
School of Architecture & Built Environment, The University of Adelaide, SA 5005, Australia

a r t i c l e i n f o a b s t r a c t

Article history: Permeable brick is used gradually with the promotion of sponge city development in China in recent
Received 22 July 2017 years. It is imperative to thoroughly analyze the environmental and economic impacts of permeable brick
Received in revised form compared to widely used concrete pavement brick. This paper analyzes and compares the environmental
8 September 2017
impact and economic cost impact of concrete brick and permeable brick in the system boundary of
Accepted 4 October 2017
Available online 5 October 2017
“cradle-to-gate”, using the life cycle assessment approach. From the perspective of source tracking, the
key processes and materials are identified for their significant environmental impacts. The results show
that environmental impacts and economic cost of concrete pavement brick is lower if the water-saving
Keywords:
Sponge city
potential of permeable brick during the service stage is not considered. The key materials with most
Permeable brick significant environmental impact are basalt powder and cement for concrete pavement brick. By
Life cycle assessment contrast, cement and crushed gravel are the key materials for permeable brick that caused the most
Economic cost analysis environmental impacts. According to the process that each key material belongs to, the corresponding
Process optimization measures are proposed. Permeable brick in each function unit can form rain infiltration of 2.01 m3 during
the service stage. This would bring significant economic, environmental and social benefits in terms of
groundwater conservation, fresh water saving, preventing urban waterlogging, cost savings of drainage
system construction and maintenance, etc. The findings could provide useful reference for the devel-
opment of sponge city and evidence-based policy making process.
© 2017 Elsevier Ltd. All rights reserved.

1. Introduction ecosystem, design and transformation in the urban planning area,


rainwater utilization in buildings and reclaimed water reuse (Shao
China is facing a variety of water related issues, such as water et al., 2016). In essence, this theory is developed to make cities
shortage, water pollution, flooding, urban waterlogging, ground- resilient to environmental changes and natural disasters. The
water recession, habitat loss for aquatic life and other problems fundamental objective is, indeed, to protect the original aquatic
(Wang, 2011). Rapid urbanization is accompanied by over- ecosystems, restore damaged water ecosystem, implement low
exploitation of water resources (MWR, 2012) and water pollution impact development, reduce surface water runoff effectively
(Tang et al., 2005), and inappropriate engineering measures lead to (Rancher, 1995) and to mitigate the impact of storm on urban areas
the overall degradation of water system functions (Milliman et al., (Legret et al., 1996). As a crucial part of rainwater collection for
2000). The sponge city theory is based on the hydrological features urban planning, permeable brick can effectively alleviate the
and water problems in China. Sponge city development is through serious urban environmental issues derived from impermeable
measures such as protection and restoration of regional water pavement, such as the decline of underground water table, heat
island effect, etc. (Yu, 1999). It has been widely adopted in resi-
dential areas, roads, landscaping and other sponge city systems.
The Chinese central government has issued Technical Guidelines for
* Corresponding author.
E-mail address: wqs@sdu.edu.cn (Q. Wang). the Construction of Sponge City: Low Impact Development of Rain-
1
These authors contributed equally to this work. water System Construction (Trial) (MOHURD, 2014), The Notice of the

https://doi.org/10.1016/j.jclepro.2017.10.037
0959-6526/© 2017 Elsevier Ltd. All rights reserved.
X. Yuan et al. / Journal of Cleaner Production 171 (2018) 198e208 199

Central Government’s Financial Support for the Pilot Project of the fossil fuels. Giama and Papadopoulos (2015) analyzed the envi-
Sponge City Construction (MOHURD, 2016a, b) and other relevant ronmental impacts of concrete and brick by using LCA, and found
documents. The pilot projects of sponge city development have that the environmental impacts could be reduced by using efficient
been carried out in 30 cities (MOHURD, 2016a). Therefore, it is energy and raw materials. Mikul ci
c et al. (2016) suggested that
imperative to examine the environmental impact and economic mathematical modelling, simulation, optimization and process
impact of permeable pavement materials during the pilot stage of integration are increasingly important for cement plants. Souza
sponge city developments. This provides useful inputs to guide the et al. (2016) utilized LCA to compare the life cycle of 3 kinds of
large scale sponge city developments. materials, i.e. ceramic brick, concrete brick and cast-in-place rein-
Sponge city development uses permeable pavement instead of forced concrete wall. Their study found that the outer walls of
impermeable pavement. The sponge city development and the use ceramic brick had less impact on the environment than concrete
of permeable pavement help to improve the urban sustainability. brick and cast-in-place reinforced concrete wall. Kua and Kamath
Permeable pavement system enables rainwater to seep into the (2014) explored the environmental impact of brick replacing con-
ground soil because of its pore permeability (Pratt, 1999), and re- crete by means of LCA, concluding that the replacement of concrete
duces the rainwater runoff caused by urban development (Pratt, by bricks could significantly increase the environmental impact.
1995). The studies on permeable pavement structure have been Kumar et al. (2016) analyzed the life cycle stages of building bricks
undertaken in developed countries such as United States (AASHTO, for overall environmental loads and found that the use of coal had
1993), France (Legret and Colandini, 1999), Australia (Shaekel et al., the greatest impact on human health, energy consumption, and the
2003), Britain (Newman et al., 2004) and Japan (Nakayamaa and environment. The extensive literature review shows that vast ma-
Fujita, 2010). As suggested by Schluter and Jefferies (2002), the jority of previous studies focused on the LCA analysis of permeable
porosity of permeable pavement filling material can reduce the pavement, sintered brick and ceramic brick. In contrast, very few
peak runoff significantly. Benedetto (2002) used permeable pave- studies attempted to examine the production process of permeable
ment to promote infiltration and solved the waterlogging problems brick and cement brick via LCA approach. In particular, there is lack
due to heavy rain in airports. Collins and Hathaway (2007) of studies applying LCA to compare the key processes of permeable
compared the effect of various types of permeable pavement on brick and cement brick in terms of cost and environmental impacts.
water quality improvement, and Collins et al. (2006) provided a Based on the case of Jinan Shunde Cement Products Co. Ltd. this
method to investigate to what extent permeable pavement reduced study evaluated the production processes of permeable brick and
pollutants in rainwater. Permeable brick is an important part of concrete pavement brick following the LCA approach. The envi-
permeable pavement. Permeable brick originated from Holland, ronmental and economic impacts of these two processes, as well as
and it was made through a specific process using special aggregate, the key nodes in the processes that have significant impact on the
cement, cementing agent and water (Winston et al., 2016). environment and cost were analyzed. The corresponding sugges-
Permeable brick can be roughly divided into three categories ac- tions were proposed to optimize the key nodes. The improved key
cording to different cementitious materials, aggregation and pro- nodes and processes are helpful to promote the development and
duction process: concrete permeable brick, resin permeable brick utilization of permeable brick. The scenario considering the
and sintered road permeable brick (Zhu et al., 2017). The study of increased infiltration capacity of permeable brick was also designed
concrete permeable brick was carried out earlier in United States, and discussed. The life cycle inventory of permeable brick process
and a variety of permeable bricks with compressive strength were was established. This study provides managerial and practical in-
developed. The Germany government stipulates that paving brick sights for utilizing permeable brick in the sponge city development.
used for top layer must be more than 10% of the pore so that
rainwater can seep into the ground (Zhang, 2014). Brattebo and
Booth (2003) found that the permeable brick had durable struc- 2. Methodology
ture and exceptional waterproof effect, which alleviated flooding
issues in rainy days. With the development of sponge city, 2.1. Goal and scope definition
permeable brick has gained an increasingly level of application in
urban construction. Therefore, it is necessary to compare the The aim of the present study is to determine the environmental
environmental impact and economic impact of the permeable brick impact and the economic impact of concrete pavement brick and
with those of traditional paving materials. This assists the selection permeable brick production. The functional unit is 1 m2 brick. All
of pavement materials to achieve the urban sustainability. inputs of raw materials, energy consumption, transportation, waste
Life cycle assessment (LCA) considers the entire life cycle of a and wastewater discharge were calculated using functional unit as
product, from raw material extraction and acquisition, through a baseline for the two kinds of brick production processes. The
energy and material production and manufacturing (ISO 14040, potential rain infiltration capacity during the service stage of
2006), to use and end of life treatment and final disposal (ISO permeable brick was also discussed. The system boundary was set
14044, 2006). Some scholars have examined the permeable pave- using the cradle-to-gate approach, i.e. only the production phase of
ment and sintered brick by means of LCA. Flynn and Traver (2011) brick and the acquisition phase of raw materials were considered.
evaluated the environmental impact of the whole process life cycle The bricks have no material inputs and pollutant discharge in the
of green infrastructure using LCA methodology, and it was service stage. Meanwhile, permeable brick has the same waste
concluded that green infrastructure as a means of urban storm- treatment process with concrete pavement brick. Therefore, the
water management could achieve considerable environmental and phase of use and waste disposal were not included in the system
economic benefits. Kirk and EIT (2006) conducted a quantitative boundary. Fig. 1 shows the LCA system boundary of concrete
balance analysis about the environmental, economic, social cost pavement brick and permeable brick. The functional unit is the area
and benefits of permeable pavement throughout the whole process of 1 m2 brick products.
life cycle using LCA methodology, and made some suggestions to There is only one product for both brick production processes
improve the structure. Koroneos and Dompros (2007) analyzed the examined in this study. Similarly, the recycled waste bricks were
production process of bricks using LCA approach, and found that not used for production and the service stage of the bricks is not
the environmental burden caused by the operation of brick in- included in the boundary. Therefore, there is no data allocation
dustry mainly came from the exhaust emissions generated by using problem in this study. These two kinds of bricks have a number of
200 X. Yuan et al. / Journal of Cleaner Production 171 (2018) 198e208

Raw materials and energy production

Crushed
Basalt Sand gravel Sand
powder Base Fabric Cement Cement Base Fabric Cement
Cement blending blending Iron oxide Water reducing blending blending Iron oxide
pigment agent pigment
Fresh water process process process process
Electricity Fresh water Fresh water Fresh water
Electricity Electricity Electricity

Particulate matter Particulate matter


Extrusion Extrusion
Electricity Particulate matter Electricity Particulate matter
process process

Cutting Cutting
Electricity Particulate matter Electricity Particulate matter
process process

Diesel Transport Diesel Transport


Electricity process Electricity process

Curing Curing
Fresh water Fresh water
process process

Concrete pavement brick Permeable brick

Fig. 1. System boundary of bricks for LCA.

raw materials and share the characteristics of dispersed time and and permeable brick. Most data of raw materials, energy input and
scattered origin. Therefore, it is assumed that the average trans- waste discharge were collected from the site investigation of
portation distance is 50 km. In addition, the environmental impact manufacturer. Water reducer is also called water reducing agent,
of infrastructure facilities and construction of brick factory for the whose chemical constituents is the sodium salt of the sulfonate
production of 1 m2 brick products is relatively small during the formaldehyde condensation (Li, 2010).
long-term production process. Therefore, these factors are not The background data on materials and energy of two kinds of
considered in this study. bricks were derived from the database in Simapro 8.2.0.0 software
as well as literature (see Table 3).

2.2. Life-cycle inventory (LCI)


2.3. LCIA and LCC methodology
In this study, the production energy consumption of concrete
pavement brick and permeable brick as well as the relevant data of This research adopted the ReCiPe midpoint assessment model to
all kinds of raw materials and energy input and exhaust emissions undertake the life cycle impact assessment (LCIA). As a multi-
are collected from Jinan Shunde Cement Products Co. Ltd. Shan- parametric method, ReCiPe provides an integrated vision that
dong Province. takes into account various environmental aspects when calculating
Tables 1 and 2 show the data related to concrete pavement brick the impacts (De Feo and Ferrara, 2017). Compared with other

Table 1
LCI of concrete pavement brick production process.

Category Name Amount (1 m2 brick) Unit price Cost Data sources

Raw material transportation Diesel 2.22  101 L Literature (Wang, 2012)


Base blending Basalt powder 81.48 kg 0.08 RMB/kg 6.52 RMB Field investigation
Cement 14.81 kg 0.76 RMB/kg 11.18 RMB Field investigation
Fresh water 6.17 kg Field investigation
Fabric blending Sand 7.41 kg 0.06 RMB/kg 0.44 RMB Field investigation
Cement 6.17 kg 0.76 RMB/kg 4.66 RMB Field investigation
Fresh water 6.17  101 kg Field investigation
Iron oxide pigment 1.24  101 kg 5 RMB/kg 0.62 RMB Field investigation
Maintenance Fresh water 3.90 kg Field investigation
Energy consumption Electricity 8.11  101 kWhh 0.84 RMB/kWh 0.46 RMB Field investigation
Diesel 1.23  102 L 6.03 RMB/L 0.074RMB Field investigation
Exhaust emission Particulate matter 6.65  104 kg Monitoring analysis
Labor force 0.3 RMB Field investigation
Sum 24.26 RMB
X. Yuan et al. / Journal of Cleaner Production 171 (2018) 198e208 201

Table 2
LCI of permeable brick production process.

Category Name Amount (1 m2 brick) Unit price Cost Data sources

Raw material transportation Diesel 2.28  101 L Literature (Wang, 2012)


Base blending Crushed gravel 76.54 kg 0.04 RMB/kg 3.06 RMB Field investigation
Cement 20.99 kg 0.76RMB/kg 15.85 RMB Field investigation
Fresh water 6.17 kg Field investigation
Water reducer 3.09  101 kg 13 RMB/kg 4.01 RMB Field investigation
Fabric blending Sand 9.26 kg 0.05 RMB/kg 0.46 RMB Field investigation
Cement 6.17 kg 0.76 RMB/kg 4.66 RMB Field investigation
Fresh water 6.17  101 kg Field investigation
Iron oxide pigment 9.26  102 kg 5 RMB/kg 0.46 RMB Field investigation
Maintenance Fresh water 4.88 kg Field investigation
Energy consumption Electricity 9.12  101 kWhh 0.84 RMB/kWh 0.71 RMB Field investigation
Diesel 2.06  102 L 6.03 RMB/L 0.12 RMB Field investigation
Exhaust emission Particulate matter 5.88  104 kg Monitoring analysis
Labor force 0.34 RMB Field investigation
Sum 29.68 RMB

Table 3
Production background data sources.

Bricks Category of materials or energy Production background data source

Concrete pavement brick Cement Literature (Xu, 2013)


Basalt powder Ecoinvent 3 database
Sand Ecoinvent 3 database
Iron oxide pigment Ecoinvent 3 database
Diesel Literature (Xing et al., 2010)
Fresh water Ecoinvent 3 database
Permeable brick Cement Literature (Xu, 2013)
Crushed gravel Ecoinvent 3 database
Sand Ecoinvent 3 database
Iron oxide pigment Ecoinvent 3 database
Diesel Literature (Xing et al., 2010)
Fresh water Ecoinvent 3 database
Water reducer Literature (Li, 2010)

model, ReCiPe is the most widely used model in the field of LCA disposal. Fig. 1 shows that raw materials and energy input are
analysis (Goedkoop et al., 2009), and the most reliable intermediate purchased. These include basalt powder, crushed gravel, water
point impact assessment method (Schryver et al., 2009). Sohn et al. reducer, sand, cement, sand, iron oxide pigment, diesel, electricity
(2017) evaluated the life cycle environmental impact of the building and so on. These belong to the cost sources and need to be taken
insulation level using the ReCiPe methodology. Bories et al. (2016) into account.
analyzed the life cycle environmental impact of porous fired clay
bricks by ReCiPe. In this study, ReCiPe is more comprehensive and 2.4. Life cycle interpretation
can reflect the life cycle environmental impact of the two bricks
more accurately. The ReCiPe model includes 18 kinds of interme- The interpretation in LCA was used to evaluate the findings of
diate point impact categories, i.e. climate change, ozone depletion, either the inventory analysis or the impact assessment, or both, in
human toxicity, photochemical oxidant formation, particulate relation to the defined goal and scope in order to reach conclusions
matter formation, ionising radiation, terrestrial acidification, and recommendations (ISO 14040, 2006). To identify the priority
freshwater eutrophication, marine eutrophication, terrestrial eco- for the optimization of key processes, variation of the results of the
toxicity, freshwater ecotoxicity, marine ecotoxicity, agricultural LCIA in two brick production processes were analyzed. The sensi-
land occupation, urban land occupation, natural land trans- tivity analysis was carried out according to the principle of several
formation, water depletion, metal depletion and fossil depletion. In percent variation for input and output in the change of key pro-
ReCiPe endpoint (H) model, most of these midpoint impact cate- cesses. Piao et al. (2016) changed the value of each inventory datum
gories are multiplied by damage factors and aggregated into 3 by 10% of the raw values to calculate the sensitivity. Hence, a
endpoint categories: human health, ecosystems and resource sur- sensitivity analysis following a one-at-a-time approach (Groen
plus costs (Lamnatou et al., 2016). The endpoint categories are easy et al., 2014) was conducted by varying beet sugar content by
to understand, however the results are too general for detailed ±15% in order to understand its importance on the carbon foot-
comparisons. The end point method is also associated with higher prints of beet fermentable sugars and ethanol. In this research, the
level of uncertainty (Blankendaal et al., 2014). Therefore, ReCiPe sensitivity analysis was carried out according to the principle of 5%
midpoint (H) model is applied in this study. variation for input and output in the change of key processes.
The economic impact of these two kinds of bricks production
processes is evaluated using the Life Cycle Cost (LCC) approach. LCC
2.5. Optimization method
is similar to LCA, but considers economic factors rather than envi-
ronmental factors in the whole life cycle analysis (Hong et al., 2015).
This study used the “3R” (reduce, reuse and recycle) principle,
All the potential costs were taken into account including raw ma-
which is generated from the circular economy theory, for the
terial purchase, power consumption, worker salaries, and waste
optimization of two kinds of brick production processes. “Reduce”
202 X. Yuan et al. / Journal of Cleaner Production 171 (2018) 198e208

requires less raw materials and energy inputs to achieve estab- Table 5
lished production goals or consumption goals. “Reuse” requires that Midpoint results of the LCIA normalization.

manufacturing products and packaging containers be reused in an Category Concrete pavement brick Permeable brick
initial form. “Recycle” requires that the product being produced can Climate change 2.80  103 3.65  103
be turned into a usable resource after completion of its use. Chiang Ozone depletion 1.04  105 1.35  105
et al. (2017) used the “3R” principle to optimize the results of the Terrestrial acidification 1.15  103 1.43  103
performance LCA of the hybrid car. Li et al. (2013) optimized the Freshwater eutrophication 1.43  103 2.41  103
Marine eutrophication 3.50  104 4.20  104
LCA in the study of the carbon efficiency of residential building
Human toxicity 3.70  103 5.40  103
during its life cycle. Based on “3R” principle, the corresponding Photochemical oxidant formation 1.14  103 1.36  103
suggestions for the process optimization of concrete brick and Particulate matter formation 1.56  103 1.60  103
permeable brick are proposed. Terrestrial ecotoxicity 5.91  105 7.02  105
Freshwater ecotoxicity 6.27  103 9.90  103
Marine ecotoxicity 1.05  102 1.61  102
3. Results Ionising radiation 1.80  104 2.28  104
Agricultural land occupation 9.42  106 1.41  105
Urban land occupation 9.04  104 1.19  104
3.1. LCIA results
Natural land transformation 3.31  103 1.82  104
Metal depletion 2.24  104 4.58  104
The result of midpoint impact assessment characterization is Fossil depletion 1.48  103 1.99  103
shown in Table 4. It shows that 18 environmental impact categories
of the ReCiPe model varied for both kinds of bricks. The influence of
permeable brick production process has the largest value for all 70.31%, 74.50%, 75.65%, 77.21% and 98.90% in the five major envi-
categories of environmental impact except urban land occupation ronmental impact categories of climate change: human toxicity,
and natural land transformation. freshwater ecotoxicity, marine ecotoxicity and natural land trans-
It is necessary to further analyze the contribution degree of each formation respectively. All the impacts were the biggest. For the
midpoint environmental impact category in order to examine the production process of permeable brick, the key processes that
overall environmental impact. Therefore, results of the midpoint influenced the environment most were base blending process and
environmental impact were normalized. The calculation results are fabric blending process, contributing to 82.90% and 13.97% of the
shown in Table 5 and Fig. 2. overall environmental impact load. The key process that had the
As shown in Fig. 2, the environmental impact of permeable brick largest environment impact is base blending process, which
production process was greater than that of concrete pavement accounted for 76.02%, 81.34%, 85.09%, 85.50% and 80.83% in the five
brick. The impact of two kinds of brick on environment was mainly major environmental impact categories.
concentrated on five environmental impact categories, i.e. climate
change, human toxicity, freshwater ecotoxicity, marine ecotoxicity 3.3. Identification of key materials
and natural land transformation. Permeable brick had a significant
impact on the other four environmental categories except natural In order to identify the key materials that cause the environ-
land transformation. Therefore, permeable brick had higher overall mental impacts in two kinds of brick production process, this study
environmental impacts than concrete pavement brick. analyzed the key materials of the overall environmental impact
load and the key process environment impact load, respectively.
3.2. Identification of key processes Tables 6 and 7 showed the analysis result of the key materials in the
overall environmental impact load and the key materials of each
As shown in Fig. 3, the key processes were base blending process key process, respectively.
and fabric blending process for concrete pavement brick. Their As shown in Table 6, basalt powder and cement in concrete
overall environmental impact load accounted for 78.13% and pavement brick accounted for a large proportion of the overall
18.01%, respectively. The key process that had the largest environ- environmental impact load, i.e., 46.65% and 44.20% respectively.
ment impact was base blending process, which accounted for The proportion of basalt powder in environmental impact load of

Table 4
Midpoint results of the LCIA characterization.

Category Unit Concrete pavement brick Permeable brick

Climate change kg CO2 eq 19.35 25.23


Ozone depletion kg CFC-11 eq 2.25  107 3.64  107
Terrestrial acidification kg SO2 eq 4.29  102 5.37  102
Freshwater eutrophication kg P eq 3.99  104 6.85  104
Marine eutrophication kg N eq 2.57  103 3.09  103
Human toxicity kg 1,4-DB eq 1.18 1.74
Photochemical oxidant formation kg NMVOC 6.41  102 7.66  102
Particulate matter formation kg PM10 eq 2.17  102 2.23  102
Terrestrial ecotoxicity kg 1,4-DB eq 3.36  104 4.05  104
Freshwater ecotoxicity kg 1,4-DB eq 2.62  102 4.19  102
Marine ecotoxicity kg 1,4-DB eq 2.50  102 3.91  102
Ionising radiation kBq U235 eq 1.76  101 2.48  101
Agricultural land occupation m2a 4.94  102 7.49  102
Urban land occupation m2a 6.99  101 9.06  102
Natural land transformation m2 3.95  102 1.89  103
Water depletion m3 3.15  102 7.04  102
Metal depletion kg Fe eq 9.56  102 2.00  101
Fossil depletion kg oil eq 1.84 2.56
X. Yuan et al. / Journal of Cleaner Production 171 (2018) 198e208 203

0.018
0.016
0.014
0.012
0.01
0.008
0.006
0.004
0.002
0

Concrete pavement brick Permeable brick


Fig. 2. Normalization results at mid point.

Climate Human Freshwater Marine Natural land


change toxicity ecotoxicity ecotoxicity transformation
100%
90%
80%
70%
60% Raw material trasportation
50% Curing
40% Transportation
30% Cutting
20%
Extrusion
10%
Fabric blending
0%
Base blending

Fig. 3. Key process in terms of environmental impact.

Table 6
The proportion of environmental impact caused by different main materials of concrete pavement brick and permeable brick.

Impact category Unit Concrete pavement brick Permeable brick

Climate change kg CO2 eq Cement 88.97% þ basalt powder 6.84% Cement 88.38% þ crushed gravel 5.43%
Human toxicity kg 1,4-DB eq Cement 62.70% þ basalt powder 29.57% Cement 55.70% þ crushed gravel 27.46% þ water reducer 10.08%
Freshwater ecotoxicity kg 1,4-DB eq Basalt powder 45.15% þ cement 43.21% Crushed gravel 42.17% þ cement 35.43% þ water reducer 15.53%
Marine ecotoxicity kg 1,4-DB eq Basalt powder 49.41% þ cement 39.32% Crushed gravel 44.77% þ cement 33.02% þ water reducer 15.16%
Natural land transformation m2 Basalt powder 98.84% Crushed gravel 64.11% þ water reducer 15.21% þ diesel 13.59%
Normalized environmental impact load Basalt powder 46.65% þ cement 44.20% Cement 44.21% þ crushed gravel 35.81% þ water reducer 12.57%

five key environmental impact categories was high and cement climate change, human toxicity, freshwater ecotoxicity and marine
accounted for a high ratio in the environmental impact load of ecotoxicity. Therefore, basalt powder and cement were the key
204 X. Yuan et al. / Journal of Cleaner Production 171 (2018) 198e208

Table 7
The proportion of key materials in the key processes of environmental impact.

Concrete pavement brick Base blending process Fabric blending process

Environmental impact load Basalt powder 59.71% þ cement 39.93% Cement 72.22% þ sand 13.88% þ iron oxide pigment 13.47%

Permeable brick Base blending process Fabric blending process

Environmental impact load Crushed gravel 43.19% þ cement 41.21% þ water reducer 15.16% Cement 71.91% þ sand 17.28% þ iron oxide pigment 10.10%

materials that cause the environmental impact of concrete pave- 29.68 RMB respectively. The production cost of permeable brick
ment brick production process. was 22.34% higher than concrete pavement brick.
Cement, crushed gravel and water reducer in permeable brick Figs. 4 and 5 showed that the processes with maximal economic
accounted for 44.21%, 35.81% and 12.57% in the overall environ- cost for both concrete pavement brick and permeable brick were
mental impact, respectively. Cement and crushed gravel accounted base blending process, which accounted for 72.74% and 77.69%
for a high proportion in environmental impact load of five key respectively. The processes with the second largest economic cost
environmental impact categories. It can be observed that cement for both concrete pavement brick and permeable brick were fabric
and crushed gravel were the key material in terms of the envi- blending process, which accounted for 23.49% and 18.95%,
ronmental impact of permeable brick production process. respectively. Labor force and energy consumption had insignificant
Table 7 shows that basalt powder and cement were the key impact on economic cost. The material with maximal economic
materials that caused the environmental impact of base blending cost for both concrete pavement brick and permeable brick was
process in concrete pavement brick production process, with the cement, which accounted for 65.30% and 68.99%, respectively. In
environmental impact load of 59.71% and 39.93% respectively. For the material economic cost of concrete pavement brick production
the fabric blending process, the key materials were cement, sand process, the proportion of basalt powder consumed in base
and iron oxide pigment, with the environmental impact load of blending process took the second place by 26.88%. In the material
72.22%, 13.88% and 13.47% respectively. Crushed gravel, cement and economic cost of permeable brick production process, the propor-
water reducer were the key materials that cause the environmental tion of crushed gravel and water reducer consumed in the base
impact of base blending process in permeable brick production blending process accounted for 10.29% and 13.49% of the LCC,
process, the proportion was 43.19%, 41.21% and 15.16%, respectively. respectively.
Cement, sand and iron oxide pigment were also the key materials
that cause the environmental impact in fabric blending process,
and the proportion was 72.22%, 13.88% and 13.47% respectively. 3.5. Integrated analysis of LCIA and LCC

It is necessary to analyze the LCIA and LCC comprehensively of


3.4. LCC results these two kinds of bricks. The integrated analysis results are shown
in Fig. 6. It showed that the process with the largest environmental
The cost associated with the production processes of concrete and economic costs was the base blending process in the produc-
pavement brick and permeable brick mainly included two units: tion process of concrete pavement brick. Similarly, the fabric
base blending and fabric blending. As the fresh water used by Jinan blending process had noticeable impact on environment and eco-
Shunde Cement Products Co. Ltd. was groundwater, there is no cost nomic cost. The impact of extrusion production, crop, transport and
for water extraction. However, electricity consumed to pump water maintenance on the environmental and economic cost was small,
to ground was included in the cost of energy consumption. and labor force has less impact on economic cost. Therefore, the
The monthly salary was about 4500 RMB and 4000 RMB per impact on environment and economic cost can be reduced effec-
person for concrete pavement brick production and permeable tively by optimizing the base blending process. Improving fabric
brick production. According to the production capacity, the labor blending process could also reduce the impact on environment and
cost for producing 1 m2 concrete pavement brick and permeable economic cost, but the effect was not obvious compared with base
brick was about 0.3 RMB and 0.34 RMB, respectively. blending process. Base blending process had the most significant
As shown in Tables 1 and 2, the economic cost of producing 1 m2 impact for environment and economic cost among all the processes
concrete pavement brick and permeable brick was 24.26 RMB and for permeable brick production. The fabric blending process also

35 35
30
30
25
25
20
20 15

15 10
5
10
0
5 Concrete pavement brick Permeable brick

0 Basalt powder Cement Sand


Concrete pavement brick Permeable brick Iron oxide pigment Electricity Diesel
Base blending Fabric blending Energy consumption Labor force Labor force Crushed gravel Water reducer

Fig. 4. The economic cost of each unit of two kinds of brick. Fig. 5. The economic cost of each material of two kinds of brick.
X. Yuan et al. / Journal of Cleaner Production 171 (2018) 198e208 205

29.7
35
Labor force
Permeable brick 29.4
Others Transportation
30
Concrete pavement brick
29.1
Fabric blending process Extrusion
25
28.8
Maintenance
Economic cost RMB

Cutting
20 Bass blending process Others 28.5
0.736 0.738 0.74 0.742 0.744 0.746 0.748 0.75

15 Fabric blending process


Labor force
24.4
Transportation
10

24.1
Extrusion
5
Bass blending process 23.8
Maintenance
0
Cutting
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
23.5
Environmental impact 0.682 0.684 0.686 0.688 0.69 0.692

Fig. 6. Integrated analysis of LCIA and LCC of concrete pavement brick and permeable brick.

had significant impacts on environment and economic cost for about the input and output data in the base blending process led to
brick production. Other processes led to less environmental and the biggest change of five key environmental impact categories and
economic costs. Therefore, improving the base blending process the overall environmental impact load. The changes were 0.96 kg
would be an effective approach in minimizing the environmental CO2 eq, 7.14  102 kg 1,4-DB eq, 1.82  103 kg 1,4-DB eq,
and economic costs for production processes of both concrete 1.7  103 kg 1,4-DB eq, 8.85  105 m2 and 1.88  10e3 for climate
pavement brick and permeable brick. change, human toxicity, freshwater ecotoxicity, marine ecotoxicity,
natural land transformation and the overall environmental impact
load, respectively. A 5% variation about the input and output data in
3.6. Sensitivity analysis the fabric blending process resulted in the overall environmental
impact of load variation 3.17  104. Therefore, the priority should
Table 8 showed the results of sensitivity analysis of the main be assigned to base blending process and fabric blending process
contributors. In the production process of concrete pavement brick, for the optimization of key processes in permeable brick
a 5% variation for the input and output data in the base blending production.
process caused the biggest change of five key environmental
impact categories and the overall environmental impact. The
changes were 0.68 kg CO2 eq, 4.5  102 kg 1,4-DB eq, 4. Discussion
1.02  103 kg 1,4-DB eq, 9.94  104 kg 1,4-DB eq, 1.97  103 m2
and 1.37  103 for climate change, human toxicity, freshwater 4.1. Suggestions for concrete pavement brick
ecotoxicity, marine ecotoxicity natural land transformation and the
overall environmental impact load, respectively. A 5% variation Sensitivity analysis for the key process of concrete pavement
about the input and output data in fabric blending process resulted brick showed that priority should be assigned to base blending
in the overall environmental impact of load variation 3.16  104. process and fabric blending process (see Fig. 7). As shown in Fig. 7,
Therefore, the priority should be assigned to base blending process the key material was basalt powder which caused the most envi-
and fabric blending process for the optimization of key processes in ronmental impacts on the base blending process (see Fig. 7). Basalt
concrete pavement brick production. powder was the material input of base blending process. Its con-
During the permeable brick production process, a 5% variation sumption could be reduced by recycling discarded raw materials.

Table 8
Sensitivity analysis of key processes.

Concrete pavement brick Unit Base blending process (5% variation) Fabric blending process (5% variation)

Climate change kg CO2 eq 0.68 0.26


Human toxicity kg1,4-DB eq 4.5  102 1.3  102
Freshwater ecotoxicity kg1,4-DB eq 1.02  103 1.93  104
Marine ecotoxicity kg1,4-DB eq 9.94  104 2.56  104
Natural land Transformation m2 1.97  103 4.38  106
Overall Environmental impact load / 1.37  103 3.16  104

Permeable brick Unit Base blending processes (5% variation) Fabric blending process (5% variation)

Climate change kg CO2 eq 0.96 0.26


Human toxicity kg1,4-DB eq 7.14  102 1.33  102
Freshwater ecotoxicity kg1,4-DB eq 1.82  103 2.79  104
Marine ecotoxicity kg1,4-DB eq 1.7  103 2.54  104
Natural land Transformation m2 8.85  105 5.36  106
Overall Environmental impact load / 1.88  103 3.17  104
206 X. Yuan et al. / Journal of Cleaner Production 171 (2018) 198e208

Basalt powder Cement Comprehensive utilization of waste


Fresh
water
Reduce
Fresh water
Base blending

Concrete
Extrusion Cutting Transport Curing
pavement brick

Fabric blending

Reduce
Sand Fresh Iron oxide
water pigment
Cement

Key process Key material Optimization scheme

Fig. 7. Optimization suggestion of concrete pavement brick production process.

The calculation result showed that if basalt powder consumption permeable brick showed that the priority should be assigned to
was reduced by 5%, the overall environmental impact would be base blending process and fabric blending process. Fig. 8 showed
reduced by about 2.33%, and the production cost would be reduced that cement was the key material caused the major environmental
by 3.26  101 RMB. Cement was the key material caused the major impact in base blending process and fabric blending process.
environmental impact in base blending process and fabric blending Cement was material input of base blending process, which could
process (see Fig. 7). It was the material input in base blending be optimized by reducing consumptions. The result of calculation
process which could be optimized by reducing the amount of use. showed if cement consumption was reduced by 5%, the overall
According to the calculation result, if cement consumption was environmental impact would be reduced about 2.21%, and the
reduced by 5%, the overall environmental impact would be reduced production cost would be reduced by 1.02 RMB. Crushed gravel was
about 2.21%, and the production cost would be reduced by the key material which caused the most environmental impact in
7.95  101 RMB. If the comprehensive utilization rate of waste base blending process. Crushed gravel could be optimized by the
concrete pavement brick was improved, the amount of the raw recycling of raw materials since it belonged to the material input of
materials consumption would be reduced significantly (Ferreira base blending process. The calculation results suggested that if the
et al., 2015). The environment impact of concrete pavement brick crushed gravel consumption was reduced by 5%, the overall envi-
production process would be further reduced with environmental ronmental impact would be reduced by 1.79%, and the production
friendly material to replace the basalt powder and deceased con- cost would be reduced by 0.15 RMB. If the comprehensive utiliza-
sumption of cement. tion rate of waste permeable brick was improved, the amount of the
crushed gravel use would be reduced. In the existing production
process, the addition of water reducing agent has reduced the
4.2. Suggestions for permeable brick amount of cement consumption (Li, 2010). It is an effective
approach to reduce the consumption of raw materials by increasing
The results of sensitivity analysis for the key processes of

Crushed gravel Cement Comprehensive utilization of waste


Water Fresh
reducer water
Reduce
Fresh water
Base blending

Concrete
Extrusion Cutting Transport Curing
pavement brick

Fabric blending

Reduce
Sand Fresh Iron oxide
water pigment
Cement

Key process Key material Optimization scheme

Fig. 8. Optimization suggestion of permeable brick production process.


X. Yuan et al. / Journal of Cleaner Production 171 (2018) 198e208 207

the utilization of waste permeable bricks (Ferreira et al., 2015). materials in concrete pavement brick were basalt powder and
cement, whilst the key materials in permeable brick were found to
4.3. The benefits of permeable brick during the operation stage be cement and crushed gravel. The result of LCC showed that the
base blending process in permeable brick and concrete pavement
System boundary of this study was cradle-to-gate. The envi- brick occupied the highest proportion in the cost, which accounted
ronmental impact in the service stage and waste treatment stage of for 78.13% and 82.90%, respectively. Less consumption of cement,
concrete pavement brick and permeable brick were not considered. higher recycle rate of basalt powder and crushed gravel could
However, compared with concrete pavement brick, permeable reduce the environmental impacts and production cost of the
brick had comprehensive benefits in the service stage. whole process effectively. In concrete pavement brick, if basalt
The surface hardening construction of facilities on roof, road and powder consumption and cement consumption was reduced by 5%,
ground resulted in 70%e80% rainfall formed the runoff and less the overall environmental impact would be reduced by 2.33% and
rainfall could seep into the underground (Wu et al., 2016). Via 2.21%, and the production cost would be reduced by 3.26  101
enhanced permeability function, permeable brick help rainwater RMB and 7.95  101 RMB, respectively. In permeable brick, if the
seeping into underground and recharge groundwater. The perme- consumption of cement and crushed gravel was reduced by 5%, the
able coefficient of permeable brick in this research was 1.8  102. overall environmental impact would be reduced about 2.21% and
The annual average precipitation in Jinan City is 671.1 mm (China 1.79%, and the production cost would be reduced by 1.02 RMB and
Weather Net, 2017). During 3 years’ service period of permeable 0.15 RMB, respectively.
brick, a rainfall infiltration capacity of 2.01 m3 can be formed by Through the integrated analysis of LCA and LCC, the base
1 m2 permeable brick. According to the Technical Guidelines for the blending process contributed to most economic costs and envi-
Construction of Sponge City (MOHURD, 2016b), permeable brick ronmental impact for both kinds of bricks. The detailed analysis of
would make rainwater infiltrate to underground as much as permeable brick and concrete pavement brick production process
possible. Alternatively the rainwater would be stored in water showed that massive amount of cement was used in the current
reservoirs. The pavement of permeable brick could increase processes and the material recycle rate was very low. From this
groundwater recharge, reduce fresh water consumption, reduce perspective, it is an important approach to reduce the environ-
rivers water pollution caused by stormwater runoff and relieve the mental impact by increasing the material recycle rate. In addition,
load impact of sewage treatment plant caused by the rainwater by using additives to reduce the amount of cement it’s expected to
flowing into the sewage pipe. The use of permeable brick could also reduce the economic costs and environmental impact. Further-
reduce rainwater emissions to the municipal pipe network, reduce more, considering the permeability function of permeable brick, it
the pressure of drainage and the maintenance cost of municipal would form a rainfall infiltration capacity of 2.01 m3 in its life cycle.
pipe network. Furthermore, there are a number of benefits by using The case study was carried out in the “Spring City” of Jinan.
permeable brick such as reducing rainwater discharge flow in the Compared with concrete pavement brick, the pavement of
catchment area, reducing the pressure of flood discharge in river permeable brick would bring extra benefits for protecting the
courses, and saving the cost of river treatment and management. springs.
The brick factory examined in this study is located in Jinan,
Shandong Province. Jinan is known as the City of Spring. There are Acknowledgments
808 springs in total, and 72 famous springs. In recent years,
groundwater recharge reduced gradually in Jinan. There is growing This research is supported by the National Key R&D Plan
level of pressure to save water so that springs can be protected. (2017YFC0703100), National Natural Science Foundation
Paving permeable brick in Jinan could play the role in promoting (41471461), and the Fundamental Research Funds of Shandong
infiltration and protecting springs. This has special significance in University (2015JC056).
maintaining the urban landscape and the spring culture. Jinan city
is featured with high density. Urban waterlogging is easy to take
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