FORM U-DR-1 USER’S DESIGN REQUIREMENTS FOR SINGLE CHAMBER PRESSURE VESSELS

Country of Installation: State/Province of City of Installation:

Owner: PRPC Refinery & Operator: Tecnicas Reunidas
Malaysia Installation: Johor Johor Malaysia

Diesel Product Dryer [non-lethal] Liquid Level: Full 1220-V-014

Service: Item No.:
Specific Gravity: 0.8222

Diameter (in.): 3400 mm I.D Length, Tangent-to-Tangent: 10300 mm Type:

Vertical Horizontal ✔ Sphere
National Board Canadian Special Service: Overpressure Protection:
Registration Required: Registration Required: Lethal (L) Direct Firing (DF) Valve ✔ Rupture Disk
Yes No ✔ Yes No ✔ Unfired Steam Boiler (UB) Other System Design
OPERATING CONDITIONS: Minimum Pressure Maximum Pressure Minimum Temperature Maximum Temperature

Case 1 9.1 bar g 40

Case 2
DESIGN CONDITIONS: Pressure Temperature
Internal Design Pressure: 29.4 bar g 100 C
External Design Pressure: Full Vacuum [ 1.03421 bar g ] 150 C
MAWP Internal: Same as Design Pressure Calculated by Manufacturer: ✔
MAWP External: Same as Design Pressure ✔ Calculated by Manufacturer:
Minimum Design Metal Temperature Deg @ Due to: Process Other
15 C MAWP Ambient Temperature
(MDMT) – Case 1
Minimum Design Metal Temperature Deg @ Due to: Process Other
(MDMT) – Case 2 Ambient Temperature
Corrosion Allowance: Shell Heads Nozzles Jacket Coil Supports Internals Corrosive
saddle Service?
Int. Ext. Int. Ext. Int. Ext. Int. Ext. Int. Ext. Int. Ext. beam/seat/rin Yes No
3.0 nil 3.0 nil 3.0 nil ✔
Cyclic Service: Yes No ✔ Cycles per Design Life years Fatigue Analysis? Yes No ✔
Wind Loading: ASCE 7 ✔ Wind Speed Classification Exposure Topographic Elevation
UBC IBC Category Category Factor
Other None 117 km/h D
Seismic Loading: ASCE 7 ✔ Soil Profile Classification: PWHT: Other Loadings per UG-22:
UBC IBC Per Code ✔ Temp. Gradients Deflagration
Simplified Spectrum
Other None Process Required Diff. Thermal Exp.
Insulated: Yes No ✔ Type Thickness Density Coating Specification MR
By Manufacturer By Others External
Internal Permitted Prior to Pressure Test
Yes No ✔
Vessel Support: Legs Skirt Lugs Saddles ✔ Fireproofing: Type: Concrete-50 thk. Rating (hr):
Yes ✔ No
MATERIALS
Component Specification Component Specification
Shell SA-516M Gr. 485 N Ellipsoidal Head SA-516 Gr. 485 N
Hemispherical Head Torispherical Head
Toriconical Head Conical Head
Nozzles SA-333M Gr.6 ( Size upto DN300 ) Flanges SA-350M Gr. LF2 CL.1
Stiffener Rings Pressure Retaining Bolts SA-193GrB7/SA-194 Gr.2H (Fluorocarbon Coated
Attachments Direct: SA-516 Gr. 485 N Internals
Reinforcing Pads SA-516 Gr. 485 N Other Saddle SA-IS2062 Gr.B

NOZZLE SCHEDULE
Description Number Size Flange Class Description Number Size Flange Class
Required Type Required Type
A-Feed Inlet 1 DN500 WNRF 300# LT1-2: Level Transmitter 2 DN40 WNRF 300#
T-Oil Outlet 1 DN500 WNRF 300# RD-Relief Device 1 DN100* WNRF 300#*
D-Drain 1 DN80 WNRF 300# V1-2: Steam Connction 2 DN80 WNRF 300#
E-Vent 1 DN80 WNRF 300# M1-2: Manhole 2 DN600 WNRF 300#
F-Feed Water Outlet 1 DN50 WNRF 300#
LG1-2 Level gauge 2 DN40 WNRF 300#

07/10

PRINT SAVE
 FORM U-DR-1 (Back)

WELDED PRESSURE JOINT REQUIREMENTS

DESIGN BASIS: SHELL AND CONE THICKNESS BASED ON: HEAD THICKNESS BASED ON:
ASME Section VIII Div.2,2013 JOINT EFFICIENCY E = 1.0 JOINT EFFICIENCY E = 1.0
Edition

JOINT LOCATION TYPE OF JOINT NDE WITH COMMENTS

UW-3 (Use Types as Described in UW-12)

Category A Type-1 Visual+D.P+RT1

Category B Head-to-Shell Type-1 Visual+D.P+RT1

Other

Category C Body Flanges

Nozzle Flanges Type-1 Visual+D.P+RT1

Category D Type-7 Visual+D.P

BODY FLANGE REQUIREMENTS

Description Type Facing/Surface Finish Gasket Style Joint Assembly
(See ASME PCC-1)

SKETCH

GENERAL NOTES
2.) Vessel Shall be designed for liquid full condition. 3.) Vessel to be designed for steam-out at 150 C & 0.5 bar a.

CERTIFICATION
We certify that the statements made in this form are accurate and represent all details of design as per the user or his designated agent
[see U-2(a), Footnote 4]

Date:

User:

Signed:
(Representative)

Registration Identification:
(Optional)
Registration Seal (Optional)
03/08

PRINT SAVE