serviceCL44F25281 LKD

SERVICE MANUAL
C-LINE e SERIES DISHWASHERS

CL44e ML-138101 R-L OPERATION
ML-138102 L-R OPERATION
CLPS66e ML-138103 R-L OPERATION
CLCS66e ML-138109 R-L OPERATION
- NOTICE -
This Manual is prepared for the use of trained Hobart Service
Technicians and should not be used by those not properly
qualified.
This manual is not intended to be all encompassing. If you have
not attended a Hobart Service School for this product, you should
read, in its entirety, the repair procedure you wish to perform to
determine if you have the necessary tools, instruments and skills
required to perform the procedure. Procedures for which you do
not have the necessary tools, instruments and skills should be
performed by a trained Hobart Service Technician.
The reproduction, transfer, sale or other use of this Manual,
without the express written consent of Hobart, is prohibited.
This manual has been provided to you by ITW Food Equipment
Group LLC ("ITW FEG") without charge and remains the property
of ITW FEG, and by accepting this manual you agree that you will
return it to ITW FEG promptly upon its request for such return at
any time in the future.
A product of Hobart Service 701 S. Ridge Ave Troy, OH 45374

F25281 (0512)
TABLE OF CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
MODELS COVERED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
RINSE OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CHEMICAL SANITIZING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
STANDPIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PUMP INTAKE SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DOOR-ACTIVATED DRAIN CLOSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
WASH AND RINSE ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
AUTO-POSITION™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
AUTO-FILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
AUTO-TIMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DEEP TANK DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SLOPED SCREEN & LIFTOUT BASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DOOR INTERLOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
VENT FAN CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DETERGENT DISPENSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
RINSE AID DISPENSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
MOTOR AND PUMP UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
HEATER PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
OVER-TEMPERATURE PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
THERMOMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
COMMON DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
COMMON WATER CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
VACUUM BREAKERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SINGLE-POINT ELECTRICAL CONNECTION (S.P.E.C) - THREE-PHASE ONLY . . . . . . . . . . . . . . . . . . . . 7
ENERGY SAVER MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
HARDWARE/SOFTWARE FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
WATER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
REFERENCE MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TANK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
REMOVAL AND REPLACEMENT OF PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
FRONT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
END COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
BOOSTER HEATER COMPARTMENT REAR COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
TOP COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
WASH ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
LOWER ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
UPPER ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CLEANOUT CAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CURTAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PUMP MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SINGLE TANK MACHINE LEFT - TO - RIGHT OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SINGLE TANK MACHINE LEFT - TO - RIGHT OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SINGLE TANK MACHINE RIGHT - TO - LEFT OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
WASH ARM LOCKING TAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
UPPER WASH ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
LOWER WASH ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
F25281 (0512) Page 2 of 71

STRAINER PANS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
DRAIN LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
DOOR SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
CONVEYOR START OR RINSE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
CONVEYOR START OR RINSE SWITCH ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
TRACK AND CONVEYOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
CONVEYOR SLIDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
CONVEYOR DRIVE BLOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
CONVEYOR DRIVE ARM BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
CONVEYOR DRIVE SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
CONVEYOR DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
CONVEYOR DRIVE CYCLE SWITCH AND MAGNET RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
TANK HEAT ELEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
TANK HEAT HIGH LIMIT THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
TANK UPPER FLOAT OR LOWER FLOAT SWITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
BOOSTER HEATER ELEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
BOOSTER TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
HIGH LIMIT THERMOSTAT (4TAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
HIGH LIMIT THERMOSTAT (5TAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
BOOSTER THERMISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
SOLENOID VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
REPLACING COIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
VALVE DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
FINAL RINSE THERMISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
VACUUM BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
FINAL RINSE ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
SWITCH MEMBRANE KEYPAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
SERVICE PROCEDURES AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

MACHINE PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
SERVICE PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
MENU DISPLAY PROMPTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
ENTERING THE PARAMETERS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
SECURITY LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
OPERATOR-O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
MANAGER-M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
SERVICE TECHNICIAN-ST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
PARAMETERS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
COMMUNICATIONS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
TANK SET POINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
DELIMING RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
BOOSTER DELIMING AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
ELECTRICAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
COMPONENT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
INITIAL FILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
NORMAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
RACK TRIPS TABLE LIMIT SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
NORMAL OPERATION - USER PRESSES STOP SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
OPENING DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
NORMAL OPERATION - CONVEYOR JAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
LED CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
CONTROL BOARD LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Page 3 of 71 F25281 (0512)

RELAY BOARD LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
DIAGNOSTIC ERROR CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
C-LINE TROUBLESHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
© HOBART SERVICE 2012

F25281 (0512) Page 4 of 71
C-LINE e SERIES DISHWASHERS - GENERAL
GENERAL
NOTE: Machines are not field reversible for direction. Machine must be ordered per customer's installation
requirements.
Chemical Sanitizing
INTRODUCTION
• C-Line e Models can operate with chemical
C-Line e Dishwashers are fully automatic, rack-type sanitization, (130°F wash, rinse, and 120°F final
warewashers that move the rack from one end of the rinse). Refer to Sanitizing Mode programming
machine to the other, exposing the ware to instructions.
progressive wash and rinse action. Zones in the Standpipe
machine are triggered by the passing rack to energize
the specific wash or rinse action needed. This includes • Standpipe can be pulled straight up and out for
power scrapping, washing, and a variety of final rinses ease of cleaning.
(standard and power), depending on the model. The Pump Intake Screen
E-series machines are offered with a medley of
optional lengths, sections and features that provide • Pump intake screen keeps debris out of the
the specific speeds, productivity and chemical/energy pump. The screen can be located either on the
usage necessary for customer needs. All E-Series standpipe or at the pump intake, depending on
Dishwashers have electronic controls with digital the model and tank. The standpipe with intake
temperature displays. screen attached is always on the entry tank.
Tanks and chambers are made of welded stainless Door-Activated Drain Closure
steel with stainless steel angle frames, legs, and • When you close the door(s), a lever automatically
adjustable feet. Hinged inspection door(s) provide seats the standpipe which establishes the correct
access to the interior wash and rinse chambers. tank water level. When the drain lever at the front
of each tank is pulled, the standpipe is lifted,
MODELS COVERED draining the tank.
Wash and Rinse Arms
This manual is applicable to the models and ML
numbers listed on the cover page. Procedures apply • Upper and lower prewash, wash, and final rinse
to all models unless specified otherwise. The C-LINE arms are removable.
e Series is designed so that it can be configured to
Auto-Position™
operate either as a left to right or a right to left installed
dishwasher. • The Auto-Position™ rinse arms cannot be
improperly positioned or improperly seated; this
15kW or 30kW booster sizes are available and will be
provides a consistent sanitizing rinse pattern.
utilized on gas, electric and steam dishwashers.
Separate 3 phase electrical connection for the booster Auto-Fill
is required. Single plumbing connection to fill booster
• Close the door(s), automatically seating the
and dishwasher tank. Machines are fully automatic,
standpipe, and push Power ON. The machine
rack type available with either steam, gas, or electric
begins to fill. After filling, the machine will
heat.
automatically maintain the proper water level in
the tank(s).
FEATURES
Auto-Timer
Rinse Options • The auto-timer starts the wash system when the
• Opti-Rinse™ is the final rinse system on all C- first rack enters, and shuts off the pumps and
Line machines; it is standard. Opti-Rinse™ drive motor a set amount of time after the last
reduces hot water and energy usage up to 50% rack exits. Machine can be restart by sliding a
over previous models. rack in or by pressing the START key on the
keypad.
• A 2HP power rinse tank with pump motor is
provided on two-tank models: CL64e, CLPS86e
and CLCS86e.
Page 5 of 71 F25281 (0512)

Deep Tank Design NOTE: Before placing a three-phase machine in

service, check to verify that the conveyor motor
• Deep tank design has a smaller surface area to
rotates in the correct direction. Incorrect rotation will
more easily maintain water temperature and
result in unacceptable performance.
save energy.
The conveyor motor and clutch must rotate
Sloped Screen & Liftout Basket
counterclockwise for machines with right-to-left
• Sloping screen and liftout basket collect food operation, and clockwise for machines with leftto-
debris and maintain cleaner wash water. These right operation. If correct, the conveyor dog will
lift out easily when cleaning the tank. always push slowly toward the exit end of the
machine and will retract quickly toward the
Door Interlocks
entrance end.
• Door interlock switches prevent machine
NOTE: For single-phase machines, counterclockwise
operation while an inspection door is open. If a
rotation (when facing the motor shaft) can be obtained
door is opened while the machine is operating,
by connecting L1 to the purple lead wire, L2 to both
the pumps, conveyor, and valves automatically
the yellow and black wire, and connecting the blue and
turn off. After the door is closed, the machine
red lead wires together. For clockwise rotation (when
must be restarted by pressing the START key on
facing the motor shaft) connect L1 to the purple wire,
the keypad or by inserting a rack.
L2 to both the blue and black wires, and connect the
Vent Fan Control yellow and red wires together.
• Vent fan control connection turns the vent fan on Heater Protection
with the machine.
• A float-activated switch located in each tank
Detergent Dispenser automatically turns off the appropriated tank heat
if the water level is too low. Once the water
• Detergent dispenser connection provides power
returns to the proper level, heating resumes if
to the detergent dispenser when the machine
demanded by the thermostat and control circuit.
rinse valve is energized.
Over-Temperature Protection
Rinse Aid Dispenser
• Over-temperature protection is also provided for
• Rinse aid dispenser connection turns the
electric and gas tank heat, and for the built-in
dispenser on when the rinse switch is activated.
booster, if provided. If overheating occurs, the
Motor and Pump Units heaters will turn off.
• Wash or rinse pumps are centrifugal-type cast Thermometers
stainless steel with a stainless steel impeller. The
• Temperatures for wash and final rinse are
2 HP wash and rinse motors are standard on all
indicated in °F or °C on the digital display.
models; a 2HP prewash pump motor is standard
on CLPS and CLCS models. All models have Common Drain
built in thermal overload protection with manual
• A stainless steel common drain tube connects all
reset and are provided in the following voltages:
tank drains together; only one drain connection
Volts HZ Phase is required during installation.
208 - 240 60 1 Common Water Connection
208 - 240 60 3 • A single water connection for fill and final rinse is
standard. ( Separate connection of fill and final
200 - 240 50 3
rinse is an available option).
380 - 415 50 3
Vacuum Breakers
380 60 3
• An atmospheric vacuum breaker, required by
480 60 3 plumbing codes, is provided in the incoming
600 60 3 water supply line. This prevents improper
reverse water flow from the dishwasher back into
• The conveyor drive motor is a 1/6 HP gear motor the potable water supply.
that has the same voltage and phase as the
pump motors.
F25281 (0512) Page 6 of 71

Panels • Down Arrow / Menu Switch - Down Arrow is used

to navigate through the user menus. Switch also
• Stainless steel front, rear, bottom and side
doubles as the Menu Key, which allows the user
panels conceal pumps, conveyor motor, and
menus to be entered.
plumbing.
• Conveyor Dwell Switch - Used to enter/exit the
Single-Point Electrical Connection (S.P.E.C) -
manual dwell mode. When the dwell is active and
Three-Phase Only
the machine is in the dwell state, the pumps,
• All three phase machines are prewired for single- heats, and fills will continue to operate normally.
point electrical connection for the motors, The conveyor will be stopped. The auto timer and
controls and electric tank heaters; however, conveyor jam features will be suspended until the
electric tank heat machines (three-phase only) machine exits the dwell state by either pressing
may be field wired for separate electrical the START or Conveyor Dwell keys.
connections. Refer to wiring diagram inside the
Vacuum Fluorescent Display
control box lid.
- Display will show up to four tank temperatures,
NOTE: The booster heater, when supplied, is always final rinse temperature, and other diagnostic
provided with a separate electrical connection. information during normal operation. Display is
also used to show parameters during
Single phase machines are wired for separate
programming operations.
electrical connections.
- Control Board
Energy Saver Mode
• Controls operation of machine.
• Automatically places the machine into a lower
power mode when the unit has been idle for a - Relay Board
specific period of time. This mode will disable the
• Receives outputs from Control Board to
fills, pumps, conveyor, and heaters from
operate selected components located on
operating, while still illuminating the display. User
the machine.
may exit the mode by pressing the Stop key on
the keypad at any time to resume normal - Temperature Sensors
operation.
• The electronic controls incorporate up to
seven temperature sensor inputs. Inputs are
HARDWARE/SOFTWARE used to monitor temperatures by means of
FEATURES a thermistor probe. Inputs include all tanks,
Final Rinse, and Booster.
Membrane Switch (Keypad) - Diagnostics Mode
• Power Switch - Used to turn on or off a 12VDC
latching circuit in the digital power supply. When • The control board has LED indicators for
the 12VDC supply is de-energized, unit is in most inputs and outputs. The software has
Standby Mode. When the 12VDC supply is a diagnostics mode that enables the control
energized, unit is On. board to activate several outputs and
monitor the temperature inputs.
• Start/Enter Switch - Used to start the conveyor
and pump motors when the machine is idle. - Error Codes
Switch also doubles as an ENTER key when • The control board logs errors that have
navigating through the user menus. occurred. The first file will contain the last
• Stop Switch - Used to stop the conveyor and number of errors. The log contains all of the
pump motors when the machine is running. errors that have occurred since the last time
Switch is also used to immediately exit user the log was cleared. Each error also shows
menus - which cancels any changed settings and how many occurrences there have been, up
returns display to the main screen showing to 255.
temperatures. Switch also exits Energy Saver
Mode.
• Up Arrow Switch - Used to navigate through the
user menus.
Page 7 of 71 F25281 (0512)

OPTIONAL EQUIPMENT
Blower-Dryer . . . . . . . . . Dishes are dried by forced, heated air. The exhaust requirement for the vent stack on the
blower-dryer is 1400 CFM (to be provided by others).
Condenser . . . . . . . . . . . . The condenser removes excess moisture from exhaust air before returning air to the
dishroom.
Extended Hood . . . . . . . Provides a dampered vent and acts as an effective splash shield for the discharge end
of the wash chamber. The exhaust requirements at the entrance end is 200 CFM
maximum, and 400 CFM maximum at the discharge end.
Vent Hood . . . . . . . . . . . . Provides a dampered exhaust opening to control steam and water splash at the work
area with sides shorter than the extended hood. The exhaust required at the entrance
end is 200 CFM maximum, and 400 CFM maximum at the discharge end.
SL23 / SL30 Side Attaches to the mainframe of the dishmachine at the load end, providing corner entry of
Loader . . . . . . . . . . . . . . . . racks into the machine. Either 23" or 30" widths are available; they are provided without
hood.
DDU38 Unloader . . . . . . Attaches at the unload end of the machine, the 38" unloader moves racks in a 90-degree
arc onto a dish table. This allows the machine to be placed in a corner configuration when
space at the unload end is limited.
Power Scrapper (CLPS The 22" Power Scrapper is a power prewash unit using overflow wash water and no
models) . . . . . . . . . . . . . . . separate fill. The Power Scrapper provides a straight-thru configuration. PS is included
in the model number.
Corner Scrapper The 22" Corner Scrapper is a power prewash unit using overflow wash water and no
(CLCS models) . . . . . . . separate fill. The Corner Scrapper provides a corner configuration; the rack enters the
dishwasher at a right angle from the racking table. CS is included in the model number.
Table Limit Switch . . . . Automatically shuts the machine off when the unload table is full of racks.
Booster Heater . . . . . . . Built-in electric booster heater for final rinse water is available in either 15 kW (40°F rise)
or 30 kW (70°F rise). The booster is interwired, pre-plumbed, and switches on with the
machine. The set point can be adjusted from the Parameter Menu.
Rear Machine Panels . . . Rear panels are available for machines located in the middle of a room.
Separate Water Individual Fill (140°F) and Final Rinse (180°F)water connections are available on
Connection . . . . . . . . . . . hightemperature, non-booster equipped machines.
• Incoming water supply temperature required for

WATER SPECIFICATIONS 180°F final rinse at 20 psi (flowing):
• Water quality - less that 3 grains of hardness per - 110°F (min) for machines with 30 kW
gallon; Chlorides not to exceed 50ppm. booster heater.
NOTE: Water hardness above 3 grains/gallon should - 140°F (min) for machines equipped with 15
be treated by water conditioner (water softener or in- kW booster heater.
line treatment). • Booster tank capacity 5.0 gallons.
• Flowing water pressure supply 15 to 25 psi. If
flowing pressure exceeds 25 psi, a pressure
reducing valve (not supplied) must be installed in
the supply line.
F25281 (0512) Page 8 of 71

SPECIFICATIONS
CL44e CLPS66e CLCS66e CL54e

Machine Ratings (Mechanical)
Racks per hour (19 3/4" X 19 3/4") 202 202 202 245
Conveyor Speed - feet per minute 5.6 max. 5.6 max. 5.6 max. 6.8 max.
Dishes per Hour (Average 25 per rack) 5,025 5,025 5,025 6,100
Glasses per Hour (Average 45 per rack) 9,045 9,045 9,045 10,980
Floor Space - Table to Table (Inches) 44 66 66 54
Motor H.P. 2 2 2 2
Conveyor Drive H.P. 1/6 1/6 1/6 1/6
Number of Tanks 1 2 2 1
Tank Capacity - Gallons 23.0 23.0 23.0 23.0
Pump Capacity - Gallons per minute - Weir
165 165 165 165
Test
Heating Equipment - (For keeping power
wash hot) Gas Burners (with Natural Gas) - 78,000 78,000 78,000 78,000
BTU per hour.
Regulated Regulated Regulated Regulated
Electric Heating Unit - Size Used
15KW 15KW 15KW 15KW
15 KW / 15 KW / 15 KW / 15 KW /
Optional Booster Heater
30 KW 30 KW 30 KW 30 KW
Rinse - Minutes operated during hour of
60 60 60 60
maximum operation
Final Rinse Flow - Gals. per min.
At 15 PSI Flow Pressure 1.83 1.83 1.83 1.98
At 20 PSI Flow Pressure 2.13 2.13 2.13 2.30
Final Rinse Flow - Gals. per hour.
At 15 PSI Flow Pressure 110 110 119 119
At 20 PSI Flow Pressure 128 128 138 138
Hot Water Hot Water Hot Water Hot Water
Sanitizing Sanitizing Sanitizing Sanitizing
.62 - 180°F .62 - 180°F .62 - 180°F .56 - 180°F
Rinse 20 PSI Flow Pressure Gal./Rack
Chemical Chemical Chemical Chemical
Sanitizing Sanitizing Sanitizing Sanitizing
.62 - 120°F .62 - 120°F .62 - 120°F .56 - 120°F
Steam Consumption - Pounds per hour. -
MAXIMUM.
65 65 65 65
Approx. 30 lbs per hour = 1 boiler H.P. (BHP)
at 20 PSI steam.
Page 9 of 71 F25281 (0512)

CL44e CLPS66e CLCS66e CL54e

Steam Booster, if used on 20 PSI steam - 20
PSI water flowing - 130°F entering water raised 60 60 60 65
to 180°F min.
Exhaust Requirements - Cubic Feet per minute
Entrance End 200 200 200 200
Discharge End 400 400 400 400
Discharge end w/Blower Dryer 1400 1400 1400 1400
Peak rate of Drain Flow - Gallons per minute.
38 38 38 38
(Initial rate with full tank)
CLPS76e CLCS76e CL64e CLPS86e CLCS86e

Machine Ratings (Mechanical)
Racks per hour (19 3/4" X 19 3/4") 245 245 345 345 345
Conveyor Speed - feet per minute 6.8 max. 6.8 max. 9.7 max. 9.7 max. 9.7 max.
Dishes per Hour (Average 25 per
6,100 6,100 8,625 8,625 8,625
rack)
Glasses per Hour (Average 45 per
10,980 10,980 15,525 15,525 15,525
rack)
Floor Space - Table to Table (Inches) 76 76 64 86 86
Motor H.P. 2 2 2 2 2
Conveyor Drive H.P. 1/6 1/6 1/6 1/6 1/6
Number of Tanks 2 2 2 3 3
Tank Capacity - Gallons 23.0 23.0 23.0 23.0 23.0
Pump Capacity - Gallons per minute -
165 165 165 165 165
Weir Test
Heating Equipment - (For keeping power
2 Tanks at 2 Tanks at 2 Tanks at
wash hot) Gas Burners (with Natural Gas) 78,000 78,000
78,000 each 78,000 each 78,000 each
- BTU per hour.
Regulated Regulated Regulated
Regulated Regulated
Electric Heating Unit - Size Used 15KW Wash 15KW Wash 15KW Wash
15KW 15KW
10 KW Rinse 10 KW Rinse 10 KW Rinse
15 KW / 15 KW / 15 KW / 15 KW / 15 KW /
Optional Booster Heater
30 KW 30 KW 30 KW 30 KW 30 KW
Rinse - Minutes operated during hour of
60 60 60 60 60
maximum operation
Final Rinse Flow - Gals. per min.
At 15 PSI Flow Pressure 1.98 1.98 1.89 1.89 1.89
At 20 PSI Flow Pressure 2.30 2.30 2.20 2.20 2.20
Final Rinse Flow - Gals. per hour.
At 15 PSI Flow Pressure 119 119 114 114 114
At 20 PSI Flow Pressure 138 138 132 132 132
F25281 (0512) Page 10 of 71

CLPS76e CLCS76e CL64e CLPS86e CLCS86e

Hot Water Hot Water Hot Water Hot Water Hot Water
Sanitizing Sanitizing Sanitizing Sanitizing Sanitizing
.56 - 180°F .56 - 180°F .38 - 180°F .38 - 180°F .38 - 180°F
Rinse 20 PSI Flow Pressure Gal./Rack
Chemical Chemical Chemical Chemical Chemical
Sanitizing Sanitizing Sanitizing Sanitizing Sanitizing
.56 - 120°F .56 - 120°F .38 - 120°F .38 - 120°F .38 - 120°F
Steam Consumption - Pounds per hour.
- MAXIMUM.
65 65 130 130 130
Approx. 30 lbs per hour = 1 boiler H.P.
(BHP) at 20 PSI steam.
Steam Booster, if used on 20 PSI steam
- 20 PSI water flowing - 130°F entering 65 65 63 63 63
water raised to 180°F min.
Exhaust Requirements - Cubic Feet per minute
Entrance End 200 200 200 200 200
Discharge End 400 400 400 400 400
Discharge end w/Blower Dryer 1400 1400 1400 1400 1400
Peak rate of Drain Flow - Gallons per
38 38 38 38 38
minute. (Initial rate with full tank)
Component Lubrication Type

REFERENCE MATERIAL
High-Limit Thermostat
Thermal-Joint Compound
Refer to Specifications forms, for specific model 1TAS
warewasher, for all electrical, plumbing, gas, and High-Limit Thermostat
steam requirements and dimensional information. Thermal-Joint Compound
3TAS
For replacement parts, refer to the appropriate C-Line
e Series catalog of replacement parts. TOOLS
Refer to Lubrications Manual F20067 for current
values. • Standard set of hand tools.
For operation and care instructions, refer to Operator's • VOM with A/C current tester (any quality VOM
Manual F44126. with a sensitivity of at least 20K ohms per volt can
be used).
LUBRICATION • Anti Static Kit.
• Temperature Tester.
Component Lubrication Type
• Permagum Sealant Part No. 545596.
All O-Rings P 80 Rubber Lube
• Loctite 565 Pipe Thread Sealant Part No. 546292
Booster Heater Screws Never Seez
or equivalent.
Pipe Thread Sealant,
All NPT Fittings
Locktite 565
Page 11 of 71 F25281 (0512)

TANK DIAGRAMS
Fig. 1
F25281 (0512) Page 12 of 71

Fig. 2
Page 13 of 71 F25281 (0512)

C-LINE e SERIES DISHWASHERS - REMOVAL AND REPLACEMENT OF PARTS
REMOVAL AND REPLACEMENT OF PARTS

1. Remove three screws and two nuts as indicated.
COVERS
Disconnect the
electrical power to the machine and
follow lockout / tagout procedures.
There may be multiple circuits. Be sure
all circuits are disconnected.
Front Cover
1. Remove screws securing bottom cover. Support
cover to prevent cover from falling as screws are
removed.
NOTE: Center pin is used for balancing.
CL44e Shown Fig. 5

2. Assemble in reverse order. 2. Assemble in reverse order.
End Covers Top Cover
1. Remove screws securing end covers. 1. Remove screws securing cover.
CL44e Shown
2. Assemble in reverse order.
Fig. 4
Booster Heater Compartment Rear Cover
NOTE: This cover must be installed when repairs are
complete to meet UL requirements.
F25281 (0512) Page 14 of 71

2. Pivot arm downward and slide to the side to

WASH ARMS remove manifold.
3. Lift arm out of machine.
Disconnect the
Lower Arm
1. Open doors to access wash arms.
2. Pivot lower wash arm upward and slide to
disengage from manifold.
3. Lift arm out of machine.
4. Check that o-ring is in place on manifold and in
good condition. Replace if necessary.
Fig. 9
4. Check that o-ring is in place on manifold and in
good condition. Replace if necessary.
Fig. 7
5. Reverse procedure to assemble.
Upper Arm
Fig. 10
1. Raise latch to release upper arm.
5. Reverse procedure to assemble.
Cleanout Caps
1. Turn cap counterclockwise to remove.
2. Check o-ring is in place and in good condition.
Replace if necessary.
Fig. 8
Page 15 of 71 F25281 (0512)

Fig. 11 Incorrect
3. To install cap, line up cut out in cap with button
on arm. Push inward and turn clockwise to stop.
CURTAINS
Disconnect the
1. Open doors to access curtains.
2. Lift curtain off hangers.
NOTE: Long curtains must be hung according to the
direction dishware goes thru machine in order to avoid
heat loss. There are three hangers with the center
Short Curtain
hanger intentionally staggered to prevent curtains
from being installed incorrectly. Likewise, the short
curtain only has two hangers and can only be installed PUMP MANIFOLD
in the proper location.
Disconnect the
Single Tank Machine Left - to - Right Operation
UPPER MANIFOLD
1. Remove wash arm.
2. Remove screws securing retaining bracket. Note
position of bracket for reassembly.
3. Remove retaining bracket.
Correct
F25281 (0512) Page 16 of 71

Fig. 15
4. Pull elbow away from manifold tee. Fig. 17
7. Slide tee off manifold tube.
Fig. 16
5. Pull manifold tee away from chamber wall and
rotate it to access tube retaining screw. Fig. 18
6. Remove screw. 8. Assemble in reverse order.
9. Check and replace o-rings as necessary.
Lubricate all o-rings during assembly.
Single Tank Machine Left - to - Right Operation
Disconnect the
LOWER MANIFOLD
1. Perform steps 1 thru 7 in Upper Manifold
procedure.
2. Remove screw securing manifold tube to lower
manifold tee.
Page 17 of 71 F25281 (0512)

Fig. 19
3. Pull tube out off lower tee.
Fig. 21
7. Pull elbow away from manifold tee.
8. Pull manifold tee away from chamber wall and
pull off pump manifold tube.
9. If pump manifold tube requires service, drain
tank, remove screw securing tube to frame and
pull tube out of pump shell. Replace o-ring inside
pump shell if needed.
Fig. 20
4. Remove screws securing bracket. Note position
of bracket for reassembly.
6. Remove screw securing elbow.
Fig. 22
10. Lubricate all o-rings on reassembly.
Single Tank Machine Right - to - Left Operation
Disconnect the
MULTIPLE TANK MACHINES
F25281 (0512) Page 18 of 71

1. Drain tank (s).

2. Remove upper and lower wash arms.
3. Remove three screws securing upper elbow
retaining bracket. Note position of bracket for
reassembly.
Fig. 25
11. Gently push both upper and lower tees out of
chamber wall.
12. Reach over top of machine and carefully lift out
upper and lower tees with tube assembled as
shown.
Fig. 23
Fig. 24
7. Remove three screws securing lower elbow
bracket. Note position of bracket for reassembly.
Page 19 of 71 F25281 (0512)

WASH ARM LOCKING TAB
Disconnect the
Upper Wash Arm
1. Remove upper wash arm.
2. Remove two screws securing locking tab to
bracket.
Fig. 27
3. Slide tab off.
Lower Wash Arm
1. Remove three screws securing bracket. Note
position of bracket for reassembly.
Fig. 26
13. Replace required parts.
3. Remove two screws securing locking tab to
14. Lubricate o-rings for easy assembly. bracket.
F25281 (0512) Page 20 of 71

4. Remove four screws securing pump to frame.
Fig. 28
4. Slide tab off. Fig. 30
5. Assemble in reverse order. 5. Pull pump assembly towards front of machine to
disengage it from the manifold tubes.
PUMP ASSEMBLY
Disconnect the
1. Drain water from tank.
2. Remove front cover.
3. Remove two screws securing motor bracket and
remove bracket.
Fig. 31
6. Lift pump assembly out of machine and set on
floor.
NOTE: Make sure motor wires are long enough to
reach floor.
7. If needed to disconnect motor leads, remove one
screw and loosen two screws to slide electrical
access cover off.
Fig. 29
Page 21 of 71 F25281 (0512)

Fig. 34
10. Pry center cap (if one is installed) off motor
endbell exposing square end of rotor shaft.
Fig. 32
8. Identify, mark and disconnect motor leads.
Fig. 35
11. Prevent rotor shaft from rotating and remove the
nut that locks the pump impeller to rotor shaft.
Fig. 33
NOTE: Motor shaft and impeller use right-hand
9. Remove four nuts securing pump shell to pump
threads.
bracket (2 of 4 nuts shown). Put alignment marks
on motor and pump pieces for reassembly.
F25281 (0512) Page 22 of 71

Fig. 36
12. Use a strap wrench and unscrew impeller from
motor shaft.
Fig. 38
14. Remove slinger from rotor shaft.
Fig. 39
Fig. 37
15. Remove pump shaft seal from pump housing and
13. Remove four screws securing pump bracket to impeller.
motor and remove bracket.
NOTE: Install a new pump shaft seal whenever
assembling the pump and motor assembly.
16. Press stationary part of a new pump shaft seal
into shaft opening of pump bracket. Be careful
not to damage the carbon surface of seal.
NOTE: Make sure seal is fully seated.
Page 23 of 71 F25281 (0512)

Fig. 40
Fig. 42
17. Press the rotating part of pump shaft seal into the
impeller so that grooved surface faces away from 24. Install electrical access cover onto motor.
carbon face of stationary seal when assembled. 25. Set motor onto frame and push pump shell
Use soap on the O-ring to aid seal installation. openings (o-rings must be lubricated for easy
assembly) onto manifold tubes. Be careful not
pinch any wires.
Fig. 41
18. Install pump bracket onto motor. Line up marks
made during removal.
19. Screw on impeller and tighten. Fig. 43
20. Screw on jam nut and tighten. 26. Reassemble remaining parts removed in reverse
order.
21. Install pump shell. Line up marks made during
removal. Lubricate all o-rings. 27. Fill machine and check for leaks.
22. Manually rotate motor shaft to make sure 28. Check machine for proper operation.
impeller does not rub.
23. Connect motor leads as marked earlier. Motor
must rotate clockwise looking at end of shaft.
F25281 (0512) Page 24 of 71

STRAINER PANS
Disconnect the
1. Open doors.
2. Pull drain lever to drain water from tank. Drain
lever must be in drain open position to remove
strainer pan.
Fig. 46
7. Make sure no debris is in drain opening.
Fig. 44
3. Remove lower wash arm.
4. Lift out strainer basket, then lift out strainer pan.
Fig. 47
DRAIN LEVER
Disconnect the
1. Open doors.
2. Pull drain lever to drain water from tank.
Fig. 45 3. Remove lower wash arm.
5. Lift standpipe out to clean screen. 4. Remove hardware securing drain lever.
6. Check o-ring and replace if necessary. 5. Remove front rack track.
6. Lift out lever and unhook it from lifting arm.
Page 25 of 71 F25281 (0512)

NOTE: Door does not need to be removed in order to

service bottom door seal or magnet.
Fig. 50
6. To install door, place door on lower hinge pin.
Fig. 48
DOORS
Disconnect the
1. Open door to be removed.
2. Support door as you remove the screws and nuts
securing the top hinge plate.
NOTE: Loosen bolt from the top. Nuts are keyed into Fig. 51
place with a locking feature on the chamber. 7. Support door as you install top hinge plate. Do
not tighten screws securing plate.
8. Close door.
9. Push in on door near top of door while tightening
screws in top hinge plate.
10. Check for proper door operation.
DOOR SWITCH
Disconnect the
Fig. 49 all circuits are disconnected.
3. Lift door off lower hinge pin. 1. Remove Front Cover to access switch to be
serviced.
4. Remove screws securing bottom door seal.
2. Remove nuts securing switch.
5. Door magnet is accessed by removing bottom
door seal.
NOTE: Replace door seal cord seal if necessary.
F25281 (0512) Page 26 of 71

Fig. 52
3. Disconnect switch from wiring harness. Fig. 53
4. Install new switch, leave nuts loose. 3. Disconnect switch from wiring harness.
5. Loosen mounting bracket nuts. 4. Install new switch, leave nuts loose.
6. Connect an ohm meter to switch leads. 5. Connect an ohm meter to switch leads.
7. With door closed, position switch so that switch 6. Position switch so that switch is open and meter
is operated (meter shows continuity). indicates switch is open.
8. Tighten all nuts. 7. Slide a dish rack to operate conveyor switch
actuator and switch should close.
9. Close door and be sure switch remains operated.
8. Slide a dish rack to operate rinse switch actuator
10. Open door and re-test switch operation.
and switch should close.
11. Remove meter leads and connect switch to
9. Tighten nuts.
wiring harness.
10. Remove meter leads and connect switch to
12. Continue to reassemble in reverse order.
wiring harness.
13. Check for proper operation.
11. Continue to reassemble in reverse order.
CONVEYOR START OR RINSE 12. Check for proper operation.
SWITCH
CONVEYOR START OR RINSE
SWITCH ACTUATOR
Disconnect the
follow lockout / tagout procedures. Disconnect the
There may be multiple circuits. Be sure electrical power to the machine and
all circuits are disconnected. follow lockout / tagout procedures.
1. Remove Front Cover to access switch to be
serviced.
1. Loosen two screws and nuts securing top of
2. Remove nuts securing switch.
actuator assembly to track.
2. Loosen two nuts securing bottom of actuator
assembly to front of machine.
Page 27 of 71 F25281 (0512)

4. Remove screws and nuts securing each end of

tracks.
Fig. 56
5. Notice position of any baffles that will be removed
Fig. 54 so they are reinstalled in same location.
3. Notice position of flat washers and lift assembly
up and out of machine.
4. Service assembly as required.
TRACK AND CONVEYOR

ASSEMBLY
NOTE: With assistance, it is possible to lift front and
rear tracks along with cradle from machine after track
mounting hardware is removed.
1. Loosen two screws and nuts securing top of Fig. 57
actuator assembly to track.
All models except CL44e
2. Loosen two nuts securing bottom of actuator • Remove screw and nut securing track to
assembly to front of machine. bracket.
Fig. 55 Fig. 58
3. Notice position of flat washers and lift assembly 6. Remove track at back of machine by lifting and
up and out of machine. pivoting to disengage it from the cradle. Lift out
of machine.
F25281 (0512) Page 28 of 71

CONVEYOR SLIDERS
Disconnect the
1. Position hole in cradle in front of slider screw to
be removed.
Fig. 59
7. Lift cradle and disengage from front track. Lift
cradle out of machine.
Fig. 61
2. After removing both screws, slide slider to
remove.
CONVEYOR DRIVE BLOCKS
Fig. 60
Disconnect the
8. Lift front track out of machine. electrical power to the machine and
9. Assemble tracks and conveyor in reverse order. follow lockout / tagout procedures.
Leave track mounting hardware snug at this time. There may be multiple circuits. Be sure
10. Place dish rack on track at one end of machine
and adjust tracks for no binding. Tighten track 1. Remove TRACK AND CONVEYOR
mounting hardware. ASSEMBLY.
11. Place dish rack at other end of machine and 2. Remove jam nut from screw securing block.
adjust tracks for no binding. Tighten track
mounting hardware.
12. Continue to assemble in reverse order.
Page 29 of 71 F25281 (0512)

Fig. 62 Fig. 64
3. Remove screw and remove block. 4. Remove jam nut and screw securing block.
Fig. 63 Fig. 65
4. Assemble in reverse order. 5. Assemble in reverse order.
5. Check for proper operation. 6. Check for proper operation.
CONVEYOR DRIVE ARM BLOCK CONVEYOR DRIVE SHAFT

ASSEMBLY
Disconnect the
electrical power to the machine and Disconnect the
follow lockout / tagout procedures. electrical power to the machine and
There may be multiple circuits. Be sure follow lockout / tagout procedures.
all circuits are disconnected. There may be multiple circuits. Be sure
1. Remove Front Cover. all circuits are disconnected.
2. Remove screw, nut and set screw securing arm 1. Remove TRACK AND CONVEYOR
to shaft. ASSEMBLY.
3. Pull arm off shaft. Watch for key. 2. Remove Front Cover.
3. Remove screw, nut and set screw securing arm
to shaft.
4. Pull arm off shaft. Watch for key.
F25281 (0512) Page 30 of 71

Fig. 66 Fig. 69
5. Remove four screws securing seal flange to front 8. Work seal flange away from front of machine.
of machine.
Fig. 70
Fig. 67
NOTE: On reassembly, drain hole in seal flange goes
6. Loosen screw in collar enough to slide collar on bottom.
away. Note that screw tightens on flat spot on
shaft.
Fig. 71
Fig. 68
9. Slide drive shaft towards front of machine.
7. Work sealing collar away from front of machine.
Page 31 of 71 F25281 (0512)

Fig. 72
10. Pivot and lift shaft and pull it out of hole in front
of machine.
Fig. 74
4. Remove screw, lock washer and flat washer
securing conveyor crank arm to gear box shaft.
Fig. 73
11. Replace necessary parts and lubricate o-rings
before reassembly.
12. Install drive shaft in reverse order.
CONVEYOR DRIVE MOTOR

ASSEMBLY
Disconnect the
electrical power to the machine and Fig. 75
follow lockout / tagout procedures. 5. Pull arm and clutch assembly off shaft. Watch for
There may be multiple circuits. Be sure key.
6. Remove screw securing ground wire.
1. Remove Front Cover.
7. Support motor and remove four screws securing
2. Remove screw, nut and set screw securing arm motor.
to shaft.
3. Pull arm off shaft. Watch for key.
F25281 (0512) Page 32 of 71

4. Disconnect switch from harness.

5. To remove magnet ring, press in on locking tab
to separate magnet ring halves and work ring off.
Fig. 76
8. Carefully lift motor out and place on floor.
9. Identify, mark and disconnect motor from
harness.
Fig. 78
CONVEYOR DRIVE CYCLE SWITCH
AND MAGNET RING TANK HEAT ELEMENT
Disconnect the
Disconnect the
1. Remove the Front Cover.
2. Drain tank.
2. Manually rotate crank arm to access switch if
necessary. 3. Remove lower wash arm and strainer pan.
3. Remove two nuts securing switch. 4. Identify, mark and disconnect wires from
element.
5. Remove nut, star washer, and lock washer
securing element center stud.
Fig. 77
Page 33 of 71 F25281 (0512)

Fig. 79 Fig. 81
6. Remove element from inside the tank. 4. Pull bracket off studs.
5. Remove thermostat. Thermostat may stick to
tank because of thermal compound.
NOTE: You must apply thermal compound to new
thermostat before installing.
TANK UPPER FLOAT OR LOWER

FLOAT SWITCH ASSEMBLY
Fig. 80 Disconnect the

7. Reassemble parts removed in reverse order. electrical power to the machine and
NOTE: Hold lead wires to prevent twisting. There may be multiple circuits. Be sure
NOTE: Use a wooden block to support end of heater. all circuits are disconnected.
8. Fill machine checking for leaks. 1. Remove the Front Cover.
9. Check machine for proper operation. 2. Drain tank.

3. Remove lower wash arm and strainer pan.
TANK HEAT HIGH LIMIT
4. Disconnect wires from harness.
THERMOSTAT
5. Remove nut, lock washer and flat washers.
Disconnect the
1. Remove the Front Cover.
2. Disconnect wires from thermostat.
3. Remove two nuts securing retaining bracket.
F25281 (0512) Page 34 of 71

Fig. 82
6. Remove from inside of tank.
Fig. 84
B. Place a 5 gallon container on the floor to
catch booster drain water then remove drain
plug from the tee in booster fill line.
Fig. 83
BOOSTER HEATER ELEMENTS

Fig. 85
Disconnect the 6. Identify, mark and disconnect booster heater

electrical power to the machine and lead wires.
follow lockout / tagout procedures. 7. Disconnect booster thermistor connector from
There may be multiple circuits. Be sure harness.
8. Remove booster thermistor from heater flange
Removal and retain for use during heater installation.
1. Turn water supply off. NOTE: When installing thermistor, apply pipe thread
2. Drain dishwasher. sealant to threads.
3. Remove Front Cover. 9. Remove high limit thermostat (4TAS) wire

assembly.
4. Remove side cover where booster heater is
located (if installed). 10. Remove bracket holding high limit thermostat
and pull capillary tube from thermal well. Retain
5. Drain booster tank. bracket assembly.
A. Loosen hose compression fitting at vacuum 11. Remove lead wires to high limit thermostat
breaker to allow air to enter booster heater. (5TAS). Remove thermastat.
Page 35 of 71 F25281 (0512)

NOTE: Install a new o-ring whenever installing a

heater flange.
3. Install o-ring in mounting groove on front of
booster tank.
Fig. 86
12. Remove bolts securing heater flange to tank then
pull the element assembly from tank.
Fig. 88
4. Install element assembly into tank with thermal
well on top left side.
A. Install new bolts. Tighten all bolts in an
alternating pattern to 140 in*lbs.
5. Reconnect booster heater lead wires.
6. Re-install bracket.
7. Re-install 4TAS and 5TAS.
8. Insert high limit thermostat capillary tube fully into
thermal well. Route capillary tube away from
heater terminals.
9. Re-connect 4TAS and 5TAS to wiring harness.
10. Close dishwasher drain and door.
Fig. 87 11. Turn water supply on and reconnect power to
machine.
13. Inspect the interior of booster tank for debris and
scale buildup. 12. Turn power switch on.
A. Remove all loose debris and delime as 13. Allow booster and dishwasher to fill and begin
necessary. Refer to BOOSTER DELIMING heating.
AND CLEANING. A. Check for water leaks around booster
Installation heater.
1. Tighten hose compression fitting at vacuum 14. Check for proper operation by running a wash
breaker. cycle.
2. Reinstall drain plug in booster fill line tee. 15. Install all removed covers.
F25281 (0512) Page 36 of 71

2. Disconnect high limit (4TAS) thermostat lead

BOOSTER TANK wires.
3. Pull capillary tube from thermal well.
Disconnect the
1. Remove BOOSTER HEATER ELEMENTS.
2. Remove hose fittings from tank.
3. Remove bolts securing booster tank to
dishwasher then slide forward and lift the tank
from dishwasher.
4. Note orientation of plumbing connected to
booster tank then remove plumbing.
A. Clean pipe threads and apply pipe sealant.
B. Install plumbing onto replacement booster
tank.
5. Install replacement booster tank in reverse order. Fig. 90
4. Reassemble in reverse order and check for
proper operation.
NOTE: When installing replacement high limit
thermostat, slide the insulating sleeve onto capillary
tube then insert sensing bulb fully into thermal well.
Route capillary tube away from heater terminals.
HIGH LIMIT THERMOSTAT (5TAS)

2. Disconnect high limit (5TAS) thermostat lead
wires.
3. Remove (5TAS) thermostat.
Fig. 89 4. Reassemble in reverse order.
6. Install booster heater elements. 5. Check for proper operation.
7. Continue reassembly in reverse order.
HIGH LIMIT THERMOSTAT (4TAS)
Disconnect the
Page 37 of 71 F25281 (0512)

B. Place a 5 gallon container on the floor to

catch booster drain water then remove drain
plug from the tee in booster fill line.
Fig. 91 Fig. 93
5. Disconnect booster thermistor connector from
BOOSTER THERMISTOR harness.
6. Remove booster thermistor from heater flange
and retain for use during heater installation.
Disconnect the
electrical power to the machine and NOTE: When installing thermistor, apply pipe thread
follow lockout / tagout procedures. sealant to threads.
1. Turn water supply off.
2. Drain dishwasher.
4. Drain booster tank.
A. Loosen hose compression fitting at vacuum
breaker to allow air to enter booster heater.
Fig. 94
7. Reassemble in reverse order and check for
proper operation.
Fig. 92
F25281 (0512) Page 38 of 71

SOLENOID VALVES
Disconnect the
NOTE: Most solenoid valve malfunctions can be
corrected by cleaning and/or coil replacement. A
repair kit containing the valve internal parts is
available.
Replacing Coil
NOTE: When reinstalling the solenoid valve make Fig. 96
certain that the plunger tube assembly is pointed 4. Separate coil housing to access coil.
upward.
1. Remove any COVERS needed to access valve.
2. Slide off coil electrical cover and disconnect coil
wires.
Fig. 97
5. Reassemble parts removed.
Valve Disassembly
Fig. 95
1. Shut off water supply and drain dishwasher tank.
3. Remove screw securing coil to valve plunger
tube and pull off coil. 2. Drain booster tank.
3. Remove solenoid coil from valve.
4. Unscrew plunger tube assembly.
Page 39 of 71 F25281 (0512)

8. Clean and inspect internal parts. Reassemble in

reverse order or, if parts are damaged or worn,
install repair kit.
FINAL RINSE THERMISTOR
Disconnect the
1. Turn water supply off.
Fig. 98 2. Disconnect final rinse thermistor plug.
5. Remove plunger assembly and spring from 3. Remove final rinse thermistor.
plunger tube assembly.
Fig. 101
Fig. 99 4. Apply pipe sealant to threads of final rinse
6. Lift out remaining internal parts. thermistor before reinstalling.
5. Reassemble in reverse order.
6. Check for proper operation and leaks.
VACUUM BREAKER
Disconnect the
NOTE: The vacuum breaker provides an air gap in
the rinse line to prevent backflow of gray water into the
fresh water line.
Fig. 100
1. Remove screws securing cap to vacuum breaker
7. Clean and inspect the valve body. If the valve body.
body is damaged or worn, replace the valve.
F25281 (0512) Page 40 of 71

FINAL RINSE ARMS
Disconnect the
1. Loosen screw and slide arm from under screw
head.
Fig. 102 2. Pull arm out of manifold.
2. With a wrench remove the bonnet.
Fig. 103 Fig. 105

A. Remove the float assembly. 3. To remove rinse nozzle, remove screw and lift
nozzle out of arm.
4. Install nozzle and tighten to 7 inch lbs.
NOTE: If hole in nozzle is stripped, nozzle can be
rotated 180 degrees to use other hole for screw.
NOTE: Be certain to check strainer located in final
rinse arm. Clean if required.
Fig. 104
3. Install float assembly and bonnet gasket service
kit.
4. Check machine for proper operation.
Fig. 106
Page 41 of 71 F25281 (0512)

SWITCH MEMBRANE KEYPAD
Disconnect the
Certain components in this system are

subject to damage by electrostatic discharge during
field repairs. A field service grounding kit is available
to prevent damage. The field service kit must be used
anytime the control board is handled.
Fig. 108
1. Remove Top Cover from unit.
2. Disconnect keypad and display cables.
3. Remove mounting hardware. DISPLAY
NOTE: When removing mounting hardware, be
certain to note orientation of mounting brackets.
Mounting brackets have notches that align with the Disconnect the
tabs on the bezel. electrical power to the machine and
Certain components in this system are

subject to damage by electrostatic discharge during
field repairs. A field service grounding kit is available
to prevent damage. The field service kit must be used
anytime the control board is handled.
1. Disconnect display connector.
2. Remove mounting hardware.
3. Remove display.
Fig. 107
4. Remove keypad and bezel from unit.
Fig. 109
F25281 (0512) Page 42 of 71
C-LINE e SERIES DISHWASHERS - SERVICE PROCEDURES AND ADJUSTMENTS
SERVICE PROCEDURES AND ADJUSTMENTS

Certain procedures in this section require electrical test or measurements while power is applied
to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power and
follow lockout / tagout procedures, attach test equipment and reapply power to the test.
MACHINE PARAMETERS
Machine Type . . . . . . . . . Determines the specific machine family.
Machine Model . . . . . . . Determines machine model, i.e., CL44e, CL54e, CL64e, CLPS/CLCS66e, CLPS/
CLCS76e, CLPS/CLCS86e.
Sanitization Mode . . . . Sets the operating temperature parameters for regulation of the tank heaters and the
internal booster (if provided): H for high temperature sanitizing mode, or C for low
temperature, chemical sanitizing mode.
Booster Option . . . . . . . Used to select between internal or external booster heater.
Number of Tanks . . . . . Determines the number of tanks that the software can control and configure (up to four
tanks).
Tank Type (Tank 1, Used to setup each tank. Determines the set point limits and default. Determines the
Tank 2, Tank 3 and heat/fill source for the tank.
Tank D SEF Models
Only) . . . . . . . . . . . . . . . . . .
Machine Auto Timer An adjustable timer for determining when to shut down the pumps and conveyor when
Set Point . . . . . . . . . . . . . . no dishes are in the machine. Time is adjustable from 30 - 180 seconds and is preset to
45 seconds after the final rinse is turned off.
Temperature Units . . . . Sets whether temperatures and set points are displayed in °F or °C.
Temperature Temperature offset for deactivating the heat source. Heat will turn off at the set point plus
Hysteresis . . . . . . . . . . . . the hysteresis and turn on at the set point.
For example, if the hysteresis is set to +6°F and the tank point is set to 155.1°F , then
the heat will turn off when the tank’s temperature exceeds 161.1°F and will turn on when
the temperature reaches 155.1°F.
Tank Set Points (Tank Temperature set point for activating the heat source or turning on the cold water for
1, Tank 2, Tank 3, and prewash temperature control.
Tank D) . . . . . . . . . . . . . . .
Booster Set Point . . . . . Temperature set point for activating the booster tank heat source. Booster heat control
will, at all times, be activated and deactivated based on the lower float of Tank 1. This is
to ensure booster has minimum water level before heaters are engaged.
Low Final Rinse A visual alert on the display that indicates when Final Rinse water temperature is below
Temperature Alert . . . . 180°F (82°C).
Alert will not become active until 10 minutes after the machine is turned on. After 10
minute power-up delay, alert message will only appear if the Final Rinse is on for 40
consecutive seconds and the temperature does not reach 180°F.
Tank Temperature Displays a message when water temperature for wash or power rinse tanks falls below
Alert . . . . . . . . . . . . . . . . . . minimum required for at least ten minutes. After temperature increases past the
minimum, the message stops. Feature is disabled by default.
Delime Interval . . . . . . . Delime interval from 0 to 1000 hours. Notification is visual only. After a user-definable
time, notification will alternate between other messages. Message will remain on
displayed until deactivated through the menu by kitchen manager. Interval is based on
Page 43 of 71 F25281 (0512)

total time that both the fill valve and/or rinse valve(s) are on. Feature default is 0 (zero)
hours which disables feature.
Dirty Water Mode . . . . . Can be enabled to indicate that the water may be dirty and may need to be changed.
Monitors the final rinse on time (not the final rinse valve). When the final rinse time
exceeds a user-definable level, a message will display. The message will not be disabled
until a water change event occurs by draining all tanks in the machine.
There are three different modes. Disabled: Ignores dirty water. Alert Only: Displays
"Water Change Req'd" after a period of operation but does not require refilling. Alert &
Lockout: Displays "Change Water Soon" for 5 minutes after a period of operation; then
"Water Change Req’d" displays and the machine cannot run until all tanks are drained
and refilled. Feature is disabled by default.
Dirty Water Interval . . . Sets the period (in hours) of rinsing before an alert is shown. This option is only available
when Dirty Water Mode is set to "Alert Only" or to "Alert & Lockout".
Energy Saver Mode . . . After a period of machine inactivity, the control initiates Energy Saver Mode (ESM): All
warewash components are turned off, and the display on the control dims, displaying
"Energy Saver Active / Press STOP to Exit." To exit Energy Saver mode, press the STOP
key. You may press the POWER key to completely turn off the machine. The period of
machine inactivity prior to ESM can be set from 1 to 6 hours in the Parameters Menu; 2
hours is the default factory setting.
Change Manager Security level which sets a new Security Code for elevating access to the Manager Level.
Code . . . . . . . . . . . . . . . . . . Each of the four digits can be edited individually. Values can range from 0 through 8.
Edit Communications Enters the Communications Setup submenu, where settings for the NAFEM Data
Setup . . . . . . . . . . . . . . . . . Protocol can be changed. Refer to Communications Setup Menu.
NAFEM DP Baud . . . . . Adjusts the baud rate of communication between the dishwasher and a NAFEM Data
Protocol (NDP) Gateway (sold separately). This must match the setting in the NDP
gateway.
NOTE: Do not change unless instructed by Hobart Product Service.
NAFEM DP ID . . . . . . . . . Adjusts the machine - specific ID for use on a NAFEM Data Protocol network. Each device
on the network must have a unique ID. Refer to any documentation that came with other
NDP - compliant devices to verify that all Ids on the network are unique.
NOTE: Do not change unless instructed by Hobart Product Service.
Exit to Parameters . . . . Exits the Communications Setup menu and returns to the Parameter menu. Any settings
that were changed are only saved by choosing the Save Settings and Exit? option on
the Parameters menu. Changing communications values typically requires the machine
power to be cycled.
Save Settings and Exit . . .Exits the Parameters menu and returns to the main screen. Any settings that were
changed are saved and most become active immediately. If one or more settings are not
active immediately, a message will display indicating that you need to cycle power to
make them active.
Cancel Settings and Exits the Parameters menu and returns to the main screen. Any settings that were
Exit . . . . . . . . . . . . . . . . . . . changed are cancelled and revert back to the previous saved values.
• The ENTER key is used to accept a value,

SERVICE PROGRAMMING perform a specified action, or enter a submenu.
Pressing this key while in the menu will not start
Menu Display Prompts the conveyor and pumps (if not already on). To
The following display conventions are used inside the start the machine while editing a menu, allow a
menus. rack to enter the machine or exit the menu before
• The Up and DOWN keys are used to change pressing the START key.
parameter values and to navigate the menu.
F25281 (0512) Page 44 of 71
• The STOP key will always cancel what you are A. You will now be prompted with Security
doing, discard any changes you have made since Code: on the top line and a single digit and
the last save, return you to the main screen, and three asterisks (0***) on the bottom line.
stop the machine.
B. Use the UP and DOWN keys to individually
• The text just to the left or right of the circle icon change each digit of the Security Code to
on the screen shows what action or command will the appropriate value.
occur by pressing the ENTER key.
C. The default Security Code to enter Service
Technician Mode is 8934.
Fig. 110 NOTE: Do not share security code with customer(s).
• The up / down arrow icons on the display: D. Press the ENTER key to move to the next
digit to the right.
Shows the line on which the value or menu will
change when pressing the UP or DOWN key. E. Repeat steps 3B through 3D for each digit.
Solid arrows on the second line indicate that the F. After pressing ENTER on the fourth digit,
displayed value is the value stored in the control. you will immediately return to the Enter
Security Code? screen.
4. If the code has been entered correctly, the letters
ST will appear in the lower left corner. Refer to
Fig. 111 Security Levels for more details on other letters
Hollow arrows on the second line indicate that the that may appear.
value has been changed but has not been stored. A. If the letters are not ST, repeat steps 3A
through 3F.
B. If the letters are ST, continue to step 5.
Fig. 112 5. Press the UP or DOWN keys repeatedly until you
Entering the Parameters Menu reach the Edit Parameters? screen.
NOTE: The parameters can be changed anytime the A. If you do not see this screen after scrolling
display is active, (i.e. while the machine is operating all of the way through, the Security Code
or idling). was not entered properly. Repeat the steps
To enter the Parameters menu to edit options: starting from step 2.
1. Press the MENU key from the main screen. 6. Press the ENTER key.
A. You will be prompted on-screen asking if A. You are now in the Parameters edit menu;
you wish to exit the menu. the display shows the first editable
parameter.
2. Press the UP or DOWN key repeatedly until you
reach the Enter Security Code? screen.
3. Press the ENTER key to indicate that you want
to enter the code.
REPLACEMENT CONTROL BOARD PROGRAMMING

Feature CLPS/ CLPS/ CLPS/
CL44e CL54e CL64e
Description CLCS66e CLCS76e CLCS86e
Conveyor Conveyor Conveyor Conveyor Conveyor Conveyor
Machine Type
(Rack) (Rack) (Rack) (Rack) (Rack) (Rack)
CLPS / CLPS / CLPS /
Machine Model CL44e CL54e CL64e
CLCS66e CLCS76e CLCSC86e
Sanitization
High Temp. High Temp. High Temp. High Temp. High Temp. High Temp.
Mode
Booster Option Internal Internal Internal Internal Internal Internal
Page 45 of 71 F25281 (0512)

REPLACEMENT CONTROL BOARD PROGRAMMING

Feature CLPS/ CLPS/ CLPS/
CL44e CL54e CL64e
Description CLCS66e CLCS76e CLCS86e
Number of
1 1 2 2 2 3
Tanks
Tank 1 Type Wash Wash Rinse Wash Wash Rinse
Tank 2 Type Wash Prewash Prewash Wash
Tank 3 Type Prewash
Auto Timeout 45 secs. 45 secs. 45 secs. 45 secs. 45 secs. 45 secs.
Temperature
°F °F °F °F °F °F
Units
Temperature
+6 °F +6 °F +6 °F +6 °F +6 °F +6 °F
Hysteresis
Tank 1
Temperature 165.1°F 165.1°F 165.1°F 165.1°F 165.1°F 165.1°F
Set
Tank 2
Temperature 155.1°F 135.0°F 135.0°F 155.1°F
Set
Tank 3
Temperature 135.0°F
Set
Booster Set
180.1°F 180.1°F 180.1°F 180.1°F 180.0°F 180.1°F
Point
Low Final
Disabled Disabled Disabled Disabled Disabled Disabled
Rinse Alert
Tank
Temperature Disabled Disabled Disabled Disabled Disabled Disabled
Alert
Delime Interval 0 (Disabled) 0 (Disabled) 0 (Disabled) 0 (Disabled) 0 (Disabled) 0 (Disabled)
Dirty Water
Disabled Disabled Disabled Disabled Disabled Disabled
Mode
Energy Saver
2 2 2 2 2 2
Time (Hours)
Change
1001 1001 1001 1001 1001 1001
Manager Code
Edit
Communicatio
ns Setup?
Save Settings
and Exit
Cancel
Settings and
Exit
F25281 (0512) Page 46 of 71

the Start, Stop, or Power keys or buttons. All of these

SECURITY LEVELS basic functions are always available in any security
level.
The digital controls allow for several setup and
customization options. These options can affect the Operator-O
operation of the machine, therefore they are locked- This is the most basic security level and is the one that
out by default from the factory. To unlock the settings is enabled by default when the unit is powered up as
for editing, the security level must be elevated to an initially set by the factory. No security code is required
appropriate level. to enter this security level. This level only allows
entering of the Security Code to elevate the current
It is recommended to keep the dishwasher in the security level to something higher.
lowest security level possible at all times. This will
prevent options from being inadvertently or Manager-M
intentionally modified from what is expected or This security level is the highest level attainable by the
acceptable. The security level will automatically revert user. It requires the Manager Code to be entered
back to the lowest allowable level when any of the before the security level will be elevated to Manager.
following occur: It is recommended that power to the machine be
1. No keys on the keypad are pressed for 10 cycled off and on when access to the Manager level
minutes or more. options are no longer explicitly needed.
2. The machine is placed in Standby by pressing Service Technician-ST

the POWER key. This security level is the highest level which can be
achieved through entering a Security Code from the
3. An invalid Security Code is entered on the Enter front panel. This level allows unrestricted access to all
Security Code? Screen. of the menus and parameters. It is intended to be used
The following names and descriptions of the various only by trained service personnel.
security levels are listed from the lowest level to the NOTE: Do not share Service Technician - ST
highest level. A higher security level includes all of the security code with customer(s).
abilities of the lower level plus some extra abilities, as
described below. Parameters Menu
The table below lists the parameter name, a list of
NOTE: The letter(s) to the right of the name are the possible values the parameter can have, the factory
same letter(s) you will see on the lower-left of the default and the security level required to access that
Enter Security Code? Screen. parameter.
NOTE: The security level does not, by itself, affect the
operation of the machine or inhibit the use of any of
SERVICE PROGRAMMING
Parameter Programming Variables Default Value Security Required
Flight (Peg), Conveyor
Machine Type Conveyor (Rack) ST
(Rack)
CL44e
CL54e
CL64e
Machine Model CLPS66e/CLCS66e SEF ST
CLPS76e/CLCS76e
CLPS86e/CLCS86e
SEF
High Temp
Sanitization Mode High temp M
Low Temp
Page 47 of 71 F25281 (0512)

SERVICE PROGRAMMING
Internal
Booster Option Internal ST
External
Number of Tanks 1- 4 or more 4 or more ST
PreWash
Wash
Tank 1 Type Rinse ST
Rinse
Dual Rinse
PreWash
Wash
Tank 2 Type Rinse Wash ST
Dual Rinse
None
PreWash
Wash
Tank 3 Type Rinse PreWash ST
Dual Rinse
None
PreWash
Wash
Tank D Type Rinse Dual Rinse ST
Dual Rinse
None
30 -180 sec. [in 15 sec.
Auto Timeout Increments] (For “Conveyor 45 sec. ST
(Rack)” type)
Temperature Units °F or °C °F ST
Temperature Hysteresis +2 °F - +10 °F +6 °F ST
Tank 1 Set Point See Temperature Chart 165.1°F ST
Tank D Set Point See Temperature Chart 165.1°F ST
Booster Set Point 180°F - 190°F 180.1 °F ST
Low FR Temp Alert Enabled or Disabled Disabled M
Tank Temp. Alert Enabled or Disabled Disabled M
Delime Interval (hrs.) 0 - 1000 hours 0 hours (Disabled) M
F25281 (0512) Page 48 of 71

SERVICE PROGRAMMING
Disabled
Dirty Water Mode Alert Only Disabled M
Alert & Lockout
Dirty Water Time (hrs.) 1 - 6 hours 4 hours M
Energy Saver Time (hrs.) 1 - 6 hours 2 hours ST
Language Select Enabled or Disabled Disabled ST
Change Manager Code 0000 to 8888 1001 M
Edit Communications
Setup? (See
M
Communications Setup
Menu)
Save Settings and Exit M
Cancel Settings and Exit M
default value, and the security level required to access

COMMUNICATIONS MENU that parameter.
The table below lists the parameter name, a list of

possible values the parameter can have, the factory
COMMUNICATIONS SETUP MENU

Parameter Name Programming Variables Default Value Security Required
NAFEM DP Baud 9600
DO NOT change unless 19,200 9600 M
instructed by Hobart
Product Service. 38,400
NAFEM DP ID
DO NOT change unless 1 - 247 5 M
instructed by Hobart
Product Service.
Exit to Params? M
TANK SET POINT
TEMPERATURE CHART - TANK SET POINT USING HIGH-TEMPERATURE SANITIZING

Wash Tank Rinse Tank Final rinse
Single - Tank Models
CL44e, CLPS66e, 160.0°F 180.0°F
CLCS66e, CL54e,
CLPS76e, CLCS76e
Page 49 of 71 F25281 (0512)

TEMPERATURE CHART - TANK SET POINT USING HIGH-TEMPERATURE SANITIZING

Two - Tank Models
CL64e, CLPS86e, 150.0°F 160.0°F 180.0°F
CLCS86e
TEMPERATURE CHART - TANK SET POINT USING LOW-TEMPERATURE SANITIZING

Single - Tank Models
CL44e, CLPS66e, 130.0°F 120.0°F
CLCS66e, CL54e,
CLPS76e, CLCS76e
Two - Tank Models
CL64e, CLPS86e, 130.0°F 130.0°F 120.0°F
CLCS86e
1. Enter Manager (M) mode.

DELIMING RECOMMENDATIONS
2. Find the appropriate 'Clear Delime' screen (step
If the delime interval has been selected, the machine’s 7, below).
control will display 'Delime Recommended' after the 3. Press the Enter key on the keypad to clear the
set period of operation. The set period can be reduced delime message and return to the main screen
or increased via the Parameters Menu. To delime the showing the tank temperatures (step8, below).
machine, follow instructions on the delimer chemical Clearing the message also resets the delime
container. timer back to zero.
The 'Delime Recommended' display message will
not clear itself automatically. To clear the message,
follow instructions listed below.
CLEARING THE DELIME INDICATOR MESSAGE

Key on the Keypad to be pressed # of Times Display Message
Enter Security Code?
1. Down Arrow 2
0 Yes
Security Code:
2. Enter 1
0***
Security Code:
3. Up Arrow 1
1***
Security Code:
4. Enter 3
***0
Security Code:
5. Up Arrow 1
***1
Enter Security Code?
6. Enter 1
M Yes
7. Down Arrow 2 Clear Delime Message?
F25281 (0512) Page 50 of 71

CLEARING THE DELIME INDICATOR MESSAGE

Key on the Keypad to be pressed # of Times Display Message
Yes
Tank Names
8. Enter 1
Tank Temperatures
A. With rinse arms removed, activate final rinse

BOOSTER DELIMING AND and allow to run for approximately 5 minutes
CLEANING to purge any remaining debris from the
system.
DELIMING SOLUTION, RINSE NOTE: With the rinse arms removed, pressure
AGENTS, OR ANY OTHER KIND OF ACID MUST readings will be than 20 PSI.
NOT COME IN CONTACT WITH BLEACH OR RINSE
B. Turn power switch off.
SOLUTION CONTAINING BLEACH USED IN
CHEMICAL SANITIZING MACHINES. MIXING MAY C. Reinstall rinse arms.
CAUSE HAZARDOUS GAS TO FORM. THIS
ENTIRE PROCEDURE MUST BE FOLLOWED
STEP-BY-STEP FOR SAFE AND SATISFACTORY
RESULTS.
NOTE: The booster should be delimed and cleaned
on a regular basis as required. The regularity will
depend on mineral content of the local water supply.
Deliming of the dishwasher and booster and should
be done if you can see clear signs of lime deposits (a
white chalky substance) inside the wash chamber and
on the wash or rinse arms. Refer to the Installations
manual for additional information on dishwasher water
treatment and cleaning.
1. Turn power switch off.
2. Remove rinse arms from dishwasher.
3. Drain dishwasher tank.
4. Remove Booster Heater Element as outlined
under BOOSTER HEATER Removal .
CAUTION Do not allow deliming agent to remain in
contact with heating elements longer than
recommended by the deliming agent manufacturer.
Do not allow deliming agent to contact heating
element terminals.
5. Delime heating elements following all deliming
agent manufacturer instructions.
A. Rinse heating elements with clean water.
6. Remove lime scale and debris from interior of
tank.
7. Reinstall Booster Heater Element as outlined
under BOOSTER HEATER Installation.
Page 51 of 71 F25281 (0512)

C-LINE e SERIES DISHWASHERS - ELECTRICAL OPERATION
ELECTRICAL OPERATION
COMPONENT FUNCTION
1TB . . . . . . . . . . . . . . . . . . . Terminal block (TB) provides main service connection (SPEC) for motors and control
circuits.
2TB . . . . . . . . . . . . . . . . . . . Terminal block (TB) provides service connection for contactor (2CON) and Tank 1 heater
(1HTR).
3TB . . . . . . . . . . . . . . . . . . . Terminal block (TB) provides service connection for contactor (4CON) and Tank 2
heater( 2HTR).
5TB . . . . . . . . . . . . . . . . . . . Terminal block (TB) provides connection for detergent feeder (DPS1, DPS2), rinse feeder
(RPS1, RPS2), vent fan control (VFC1, VFC), external booster option (BSTR1, BRSTR2)
and table limit switch (TLS-C, TLS-NC).
8TB . . . . . . . . . . . . . . . . . . . Terminal block (TB) provides service connection for contactors (6CON, 7CON) and
booster heaters (4HTR, 5HTR).
1CON . . . . . . . . . . . . . . . . . Conveyor motor contactor (1MTR).
2CON . . . . . . . . . . . . . . . . . 1HTR contactor (electric tank heat option).
3CON . . . . . . . . . . . . . . . . . Pump motor contactor (2 through 4MTR). Also provides power to 1CON, detergent feeder
connection points DPS1 and DPS2, and rinse feeder relay 1CR.
4CON . . . . . . . . . . . . . . . . . 2HTR contactor (electric tank heat option).
6CON . . . . . . . . . . . . . . . . . 4HTR contactor (15 kW and 30 kW booster option).
7CON . . . . . . . . . . . . . . . . . 5HTR contactor (30kW booster option).
1CR . . . . . . . . . . . . . . . . . . . Rinse feeder relay.
2CR . . . . . . . . . . . . . . . . . . . Vent fan control relay.
1FS . . . . . . . . . . . . . . . . . . . Tank 1 upper float switch. Monitors water level and controls fill valve.
2FS . . . . . . . . . . . . . . . . . . . Tank 1 lower float switch. Monitors water level, controls fill valve, and provides tank heat
low water protection.
3FS . . . . . . . . . . . . . . . . . . . Tank 2 upper float switch. Monitors water level and controls fill valve.
4FS . . . . . . . . . . . . . . . . . . . Tank 2 lower float switch. Monitors water level and controls fill valve, and provides tank
heat water protection.
5FS . . . . . . . . . . . . . . . . . . . Tank 3 lower float switch. Monitors water level and controls fill valve.
6FS . . . . . . . . . . . . . . . . . . . Tank 3 lower float switch. Monitors water level and controls fill valve.
F1 . . . . . . . . . . . . . . . . . . . . . Fuse - Provides 120 VAC control circuit protection.
F2 . . . . . . . . . . . . . . . . . . . . . Fuse - Provides 12 VDC control circuit protection.
K1 . . . . . . . . . . . . . . . . . . . . Door Interlock Relay - Provides 12VDC to "start" circuit and 120VAC to fill valves, pumps,
B/D motor and conveyor motor.
K2 . . . . . . . . . . . . . . . . . . . . Start Relay - Latching circuit for "start" circuit and provides 120VAC to pumps, conveyor,
and B/D motors.
K3 . . . . . . . . . . . . . . . . . . . . Tank 2 Heater Relay - Provides 120VAC to 4CON.
K4 . . . . . . . . . . . . . . . . . . . . Tank 1 Heater Relay - Provides 120VAC to 2CON.
K6 . . . . . . . . . . . . . . . . . . . . Auto Timer Relay - Provides 12VDC to "start" circuit and 120VAC to fill valve, pumps, B/
D motor and conveyor motor. Controls Keypad Stop and pump inhibit for initial fill.
F25281 (0512) Page 52 of 71

K7 . . . . . . . . . . . . . . . . . . . . Power On Relay - Controls 120VAC sources and enables Vent Control connection.
K8 . . . . . . . . . . . . . . . . . . . . 15kW and 30 kW Booster On Relay - Provides 120VAC to 6 CON.
K9 . . . . . . . . . . . . . . . . . . . . Table Limit Relay - Provides 120VAC to 1CON and 3CON.
K12 . . . . . . . . . . . . . . . . . . . Soft Start for Keypad Relay - Latching relay circuit when keypad "START" is pressed.
K13 . . . . . . . . . . . . . . . . . . . Conveyor Dwell Relay - Provides 120VAC to 1CON.
K15 . . . . . . . . . . . . . . . . . . . 30kW Booster On Relay - Provides 120VAC to 7CON.
1LS . . . . . . . . . . . . . . . . . . . Interlock Switch - Monitors Tank 1 LEFT door position.
2LS . . . . . . . . . . . . . . . . . . . Interlock Switch - Monitors Tank 1 RIGHT door position.
3LS . . . . . . . . . . . . . . . . . . . Interlock Switch - Monitors Tank 2 door position.
7LS . . . . . . . . . . . . . . . . . . . Rack Start Switch - Provides signal to microcontroller to turn on conveyor and pumps.
8LS . . . . . . . . . . . . . . . . . . . Interlock Switch - (Table Limit). Monitors presence of rack and turns conveyor and pump
motors off.
9LS . . . . . . . . . . . . . . . . . . . Rinse Start Switch - Provides signal to microcontroller to turn on rinse valve and rinse
feeder.
1MTR . . . . . . . . . . . . . . . . . Conveyor motor.
2MTR . . . . . . . . . . . . . . . . . Tank 1 pump motor.
1QTM . . . . . . . . . . . . . . . . . Tank 1 temperature sensor.
4QTM . . . . . . . . . . . . . . . . . Final Rinse temperature sensor.
5QTM . . . . . . . . . . . . . . . . . Booster temperature sensor.
1SOL . . . . . . . . . . . . . . . . . Rinse solenoid valve.
2SOL . . . . . . . . . . . . . . . . . Fill solenoid valve.
6TB . . . . . . . . . . . . . . . . . . . Terminal block for X2 side of 120VAC control transformer (1T).
7TB . . . . . . . . . . . . . . . . . . . Terminal block provides connection point for door interlock switches.
1T . . . . . . . . . . . . . . . . . . . . . Provides 120VAC to control circuits.
2T . . . . . . . . . . . . . . . . . . . . . Provides 16VAC for low voltage control circuits.
1TAS . . . . . . . . . . . . . . . . . . Tank 1 over temperature thermostat (electric and gas heat only).
2TAS . . . . . . . . . . . . . . . . . . Tank 2 over temperature thermostat (electric and gas heat only).
4TAS . . . . . . . . . . . . . . . . . . Booster over temperature thermostat.
5TAS . . . . . . . . . . . . . . . . . . Booster over temperature thermostat.
Auto Timer . . . . . . . . . . . . Adjustable timer for determining when to shut down the pumps and conveyor. Time is
adjustable from 30 - 180 seconds and is preset to 45 seconds after the final rinse is turned
off. When auto timer has timed out, unit will not start again until Keypad Start or Rack
Start Switch is actuated.
Control Board . . . . . . . . Controls operation of machine.
Display . . . . . . . . . . . . . . . Displays temperature, error codes, machine operating status, and programming
information.
Page 53 of 71 F25281 (0512)

Jam Clutch Sensor . . . Signals to microcontroller when jam condition exist. Conveyor and pumps are disabled
and can only be reactivated by clearing the jam and pressing the Keypad Start.
Keypad . . . . . . . . . . . . . . . Provides Power on, Start/Stop, Conveyor Dwell, and Control Board Programming
functions.
Relay Board . . . . . . . . . . Receives output from Control Board to enable/disable various functions of the machine.
I. D28 (Control PCB) illuminates indicating

SEQUENCE OF OPERATION final rinse switch (9LS) is open.
NOTE: For the purpose of this explanation, refer to 4. User closes doors 1LS and 2LS.
F44102 (Electrical Diagram for CL44e, Electric Heat A. K1 energizes allowing fills to come on.
with 30kW optional internal booster heater).
B. D29 (Relay PCB) illuminates. Indicating all
Initial Fill doors are closed.
1. The following conditions are assumed: C. Display will show "Tank(s) Filling...".
A. Main breaker off. 5. Tank 1 begins to fill by energizing 1SOL and 2
B. Doors open. SOL.
C. Tanks are drained. A. D2 and D4 illuminates (Relay PCB).
D. Conveyor empty. B. Tank 1 lower float switch (2FS) closes. D16

(Control PCB) illuminates.
E. Water supply on.
1) Tank temperature control begins.
2. Main breaker at wall turned ON.
a. K4 energizes.
A. Line voltage will be at 1T inputs. 1T output
will be 120VAC. b. D7 (Relay PCB) illuminates.
B. Input line voltage will be at 2T inputs. 2T c. 2CON energizes 1HTR.

output will be 16VAC. 2) Booster temperature control begins.
C. Control board 5VDC supply will be a. K8 and K15 energize.
energized. D11 (Relay PCB) illuminates.
b. D6 and D9 illuminate (Relay
D. F1 will be 120VAC. PCB).
3. Operator presses POWER button on keypad. c. 6CON energizes 4HTR.
A. 12VDC supply energizes. d. 7CON energizes 5HTR (if
B. F2 will be 12VDC. equipped with 30KW Booster).
C. D12 (Relay PCB) illuminates. C. Upper float (1FS) closes.
D. K7 closes. 1) D14(Control PCB) illuminates.
1) 2CR energizes. 2) Fill continues for a few seconds.
a. VFC outputs are enabled. a. 1SOL and 2SOL de-energized.
E. Vacuum fluorescent display turns ON. b. D2 and D4 (Relay PCB) turn off.
"HOBART" logo will be displayed for a few 6. Tanks are filled.
seconds.
A. D25 (Control PCB) illuminates and will
F. Depending on configuration of unit, display remain on until POWER button on keypad is
will either show "High Temp." or "Low pressed.
Temp." for a few seconds.
B. Display will show tank temperatures.
G. If doors are open, display will show "Door(s)
Open". C. K6 de-energizes.
H. D27(Control PCB) illuminates indicating

rack start switch (7LS) is open.
F25281 (0512) Page 54 of 71

Normal Operation 2) Conveyor (1MTR) turns off.

1. Operator presses "START" key on keypad or 3) D30 (Control PCB) stop flashing.
inserts rack.
4) D34 (Relay PCB) illuminates.
A. With "START" key being pressed, the
B. Display indicates "Dwell Mode Active".
following will occur:
C. If ware is present in Final Rinse zone.
1) Auto-timer begins counting down.
1) D2(Relay PCB) turns off.
2) D22 (Control PCB) illuminates
indicating machine is in run mode. 2) 1SOL de-energizes.
3) D26 (Control PCB) illuminates 3) 1CR de-energizes removing line
indicating table limit switch (8LS) is voltage from RPS1 and RPS2 outputs.
closed.
4) D1 turns off.
4) K12 momentarily closes energizing K2.
5) Final rinse temperature will display
5) 3CON energizes. "---".
a. Pump motor 2MTR turns on. 6) Blower Dryer (B/D) turns off.
b. Line voltage provided at terminals 3. To resume normal operation, operator presses
DPS1and DPS2. "CONVEYOR DWELL" or "START" key on
keypad.
6) 1CON energizes and turns on
conveyor motor (1MTR). A. K13 (Relay PCB) de- energizes.
7) D30 (Control PCB) flashes. 1) 1CON energizes.
B. With rack inserted, the following will occur: 2) Conveyor (1MTR) turns on.
1) D27 (Control PCB) turns off while rack 3) D30 (Control PCB) flashes.
start switch (7LS) is closed.
4) D34 (Relay PCB) turns off.
2) D24 (Control PCB) illuminates briefly if
B. Display indicates tank temperatures.
rack is detected successfully.
C. If ware is present in Final Rinse zone.
3) D22 (Control PCB) illuminates
indicating machine is in run mode. 1) D2(Relay PCB) turns ons.
4) D26 (Control PCB) illuminates 2) 1SOL energizes.
indicating table limit switch (8LS) is
3) 1CR energizes providing line voltage to
closed.
RPS1 and RPS2 outputs.
5) K12 momentarily closes energizing K2.
4) D1 turns on.
6) 3CON energizes.
5) Display indicates final rinse
a. Pump motor 2MTR turns on. temperature.
b. Line voltage provided at terminals 6) Blower Dryer (B/D) turns off.
DPS1and DPS2.
4. Rack trips final rinse switch (9LS).
7) 1CON energizes and turns on
A. Final rinse solenoid (1SOL) energizes.
conveyor motor (1MTR).
B. D2 illuminates (Relay PCB).
8) D30 (Control PCB) flashes.
C. Display will indicate final rinse temperature.
9) Auto-timer will not begin to count until
the last rack exits the final rinse zone. D. 1CR energizes providing line voltage to
RPS1 and RPS2 outputs.
2. Operator presses "CONVEYOR DWELL" key on
keypad. E. D1 illuminates (Relay PCB).
A. K13 (Relay PCB) energizes. F. Blower Dryer (B/D) turns on.
1) 1CON de-energizes. 5. Ware exits the final rinse zone.
Page 55 of 71 F25281 (0512)

A. Final rinse solenoid (1SOL) de-energizes. 3) 1CON energizes and turns on

B. D2 (Relay PCB) turns off.
a. D30 (Control PCB) flashes.
C. Final rinse temperature will display "---".
4) If ware is present in Final Rinse zone,
D. 1CR de-energizes removing line voltage
the following will occur:
from RPS1 and RPS2 outputs.
a. D2(Relay PCB) turns on.
E. D1 turns off.
b. 1SOL energizes.
F. Blower Dryer (B/D) turns off.
c. 1CR energizes providing line
Rack Trips Table Limit Switch
voltage to RPS1 and RPS2
1. Ware trips table limit switch. outputs.
A. Table limit switch (8LS) opens. d. D1 turns on.
B. D26 (Control PCB) turns off. e. Display shows final rinse
temperature.
C. K9 energizes.
f. Blower Dryer (B/D) turns on.
1) 3CON de-energizes.
5) Auto-timer resumes counting down
a. Pump motors 2MTR, 3MTR and
from suspended point in time. (NOTE:
4MTR turn off.
Auto-timer does not reset to default/
b. Line voltage is removed from factory setting).
DPS1 and DPS2 outputs.
3. With no ware present, Auto-timer expires.
2) 1CON de-energizes and turns off
A. K6 briefly opens then closes.
1) K2 de-energizes.
a. D30 (Control PCB) stop flashing.
a. 3CON de-energizes.
D. If ware is present in Final Rinse zone.
b. Pump motor 2MTR turns off.
1) D2(Relay PCB) turns off.
c. Line voltage is removed from
2) 1SOL de-energizes.
3) 1CR de-energizes removing line
d. 1CON de-energizes.
voltage from RPS1 and RPS2 outputs.
a) Conveyor motor (1MTR)
4) D1 turns off.
turns off.
b) D30 (Control PCB) stops
"---".
flashing.
6) Blower Dryer (B/D) turns off.
e. D22 (Control PCB) turns off.
7) Display shows "Unload Dishes".
f. D26 (Control PCB) turns off.
E. Auto-timer is suspended.
Normal Operation - User Presses Stop Switch
2. Remove rack from table limit switch.
1. With machine running, operator presses "STOP"
A. Table Limit switch (8LS) closes. switch on keypad.
B. D26 (Control PCB) illuminates. A. K6 briefly opens then closes.
C. After .75 seconds the following will occur: 1) K2 de-energizes.
1) K9 de-energizes. a. 3CON de-energizes.
2) 3CON energizes. b. Pump motor 2MTR turns off.
a. Pump motor 2MTR turns on. c. Line voltage is removed from
b. Line voltage is provided to DPS1
and DPS2 outputs. d. 1CON de-energizes.
F25281 (0512) Page 56 of 71

a) Conveyor motor (1MTR) b) D30 (Control PCB) stops

turns off. flashing.
b) D30 (Control PCB) stops e. D22 (Control PCB) turns off.
flashing.
2) If ware is present in Final Rinse zone,
f. D26 (Control PCB) turns off. the following will occur:
B. If rack is present in Final Rinse zone. D2 (Relay PCB) turns off.
1) D2 (Relay PCB) turns on. 3) 1SOL de-energizes.
2) 1SOL de-energizes. 4) 1CR de-energizes removing line
3) 1CR energizes removing line voltage
from RPS1 and RPS2 outputs. 5) D1 turns off.
4) D1 turns on. 6) Final rinse temperature will display
"---".
"---". 7) Blower Dryer (B/D) turns off.
6) Blower Dryer (B/D) turns off. F. Auto-timer stops and resets.
C. Auto-timer stops and resets. G. To resume normal operation of machine,
close door(s) and refer to sequence number
D. To resume normal operation of machine,
1A or 1B under Normal Operation.
refer to sequence number 1A or 1B under
Normal Operation. Normal Operation - Conveyor Jam
Opening Doors 1. With machine running, conveyor jams.
1. If any doors (1LS or 2LS) are opened, the A. Conveyor clutch will slip approximately
following will occur: three times.
A. K1 de-energizes. B. K6 briefly opens then closes.
B. Display will indicate "Door(s) Open". 1) K2 de-energizes.
C. D29 (Relay PCB) turns off. a. 3CON de-energizes.
D. During fill sequence: b. Pump motor 2MTR turns off.
1) 1SOL de-energizes. c. Line voltage is removed from
turns off.
5) Closing doors will resume fill
b) D30 (Control PCB) stops
sequence.
flashing.
E. During normal operation:
1) K2 de-energizes.
a. 3CON de-energizes.
C. If rack is present in Final Rinse zone.
b. Pump motor 2MTR turns off.
c. Line voltage is removed from
3) 1CR de-energizes removing line
4) D1 turns off.
turns off.
Page 57 of 71 F25281 (0512)

5) Final rinse temperature will display F. To resume normal operation of machine,

"---". clear jam, press the "START" key on keypad
(Refer to sequence number 1A under
6) Blower Dryer (B/D) turns off.
Normal Operation).
D. Auto-timer stops and resets.
2. At the end of the shift, Operator presses Power
E. Display indicates "Clear Conveyor Jam". button on keypad, which turns off machine.
LED CHART
LED LEGEND
LED Color Board Nomenclature Function
LIT = 12V Present at Relay Board
D1 Green Relay Final Rinse
(1CR, Rinse Feeder)
D2 Green Relay 1SOL LIT = 12V Present at Relay Board (Rinse)
D3 Green Relay PWTC
D4 Green Relay 2SOL LIT = 12V Present at Relay Board (Fill)
D5 Red Relay Tank D
D6 Red Relay Booster LIT = 12V Present at Relay Board (15kW and 30 kW)
D7 Red Relay Tank 1 Heat LIT = 12V Present at Relay Board (2CON)
D8 Red Relay Tank 2 Heat LIT = 12V Present at Relay Board (4CON)
D9 Red Relay Booster LIT = 12V Present at Relay Board (30 kW Only)
D11 Red Relay 5V LIT = 5V Power Supply Operating
D12 Red Relay 12V LIT = Power "ON", 12V Power Supply Operating
D13 Red Control Upper LIT = Tank 3 Upper Fill Float Closed (5FS)
D15 Red Control Lower LIT = Tank 3 Lower Fill Float Closed (6FS)
D16 Red Control Lower LIT = Tank 1 Lower Fill/Heat Float Closed (2FS)
D18 Red Control Lower LIT = Tank 2 Lower Fill/heat Float Closed (4FS)
D19 Red Control Upper
D20 Red Control Lower
D21 Red Control RS485 TX LIT / Flashing = Communication in Process
D22 Red Control Running LIT = Start Output Enabled
D23 Green Control Low Dish / Rinse LIT = Rack Start Switch Closed
D24 Green Control Up Dish / Rack LIT = Rinse Start Switch Closed
LIT = Tanks Filled Initially (Once) When PWR Is
D25 Green Control Initial Fill
Turned on
D26 Red Control Table Limit LIT = Switch Closed (8LS)
Up Sense / Rack
D27 Red Control LIT = No Rack Present at Rack Start Switch
Switch
Low Sense / Rinse
D28 Red Control LIT = No Rack Present at Rinse Switch
Switch
F25281 (0512) Page 58 of 71

LED LEGEND
LED Color Board Nomenclature Function
D29 Red Relay Doors Closed LIT = All Door Switches Closed
D30 Red Control FLASHING = Conveyor Running
D33 Red Relay
D34 Red Relay LIT = Conveyor Dwell on
Page 59 of 71 F25281 (0512)

WIRING DIAGRAM
Fig. 113
F25281 (0512) Page 60 of 71

Fig. 114
Page 61 of 71 F25281 (0512)

Fig. 115
F25281 (0512) Page 62 of 71

Fig. 116
Page 63 of 71 F25281 (0512)

CONTROL BOARD LAYOUT
Fig. 117
NOTE: Some components have been removed from
the illustration to aid in locating connections and
service related points of interest.
F25281 (0512) Page 64 of 71

RELAY BOARD LAYOUT
Fig. 118
NOTE: All components shown in the illustration may
not be used on certain machines.
Page 65 of 71 F25281 (0512)

C-LINE e SERIES DISHWASHERS - TROUBLESHOOTING
TROUBLESHOOTING
DIAGNOSTIC ERROR CODES
SEVERITY KEY
E = Error i = Information N = None W = Warning
Error
Description Severity On-Screen Text Logged Comments
Code
Control has entered
i 101 Factory Test
Factory Test mode.
One or more of the
i 201 Door(s) Open Check/Close doors.
doors are open.
Remove rack/check Table Limit
Table Limit is tripped. W 202 Unload Dishes
switch.
Control has not
received a transition
E 203 Clear Conveyor Jam Yes Check conveyor.
on the Conveyor Jam
input.
User enabled Dwell
i 302 Dwell Mode Active Dwell Activated.
feature.
Tank 1 temperature Active when temperature is less
E 501 Probe Err - TankName Yes
probe is open circuit than 32°F.
Tank 1 temperature is Active when temperature is less
W 502 Tank1 Temp. Low Yes
too low. than 160°F.
Tank 1 temperature is Active when temperature is
W 503 Probe Err - TankName Yes
too hot. greater than 195°F.
Tank 1 temperature Active when temperature is
probe is short circuit. greater than 220°F.
probe is open circuit. than 32°F.
too hot. greater than 150°F (PW only).
F25281 (0512) Page 66 of 71

Error
Code
Tank D temperature Active when temperature is less
Tank D temperature is Active when temperature is less
W 514 TankD Temp. Low Yes
Tank D temperature is Active when temperature is
Tank D temperature Active when temperature is
probe is short circuit. greater than 220EF.
Final rinse
Active when temperature is less
temperature probe is E 517 Probe Err - FnlRns Yes
than 32°F.
open circuit.
Final rinse
Active when temperature is less
temperature is too W 518 FnlRinse Temp Low Yes
than 180°F.
low.
Final rinse
Active when temperature is
temperature is too W 519 FnlRinse Temp High Yes
greater than 210°F.
hot.
Final rinse
Active when temperature is
temperature probe is E 520 Probe Err - FnlRns Yes
greater than 220°F.
short circuit.
Booster temperature Active when booster temperature
E 521 Probe Err - Bstr Yes
probe is open circuit. is less than 32°F.
W 522 Probe Err - Bstr Yes
is too hot. is greater than 195°F.
E 523 Probe Err - Bstr Yes
probe is short circuit. is greater than 220°F.
Tanks going through
N 601 Tank(s) Filling... Active in Initial Fill sequence.
Initial Fill sequence.
Upper & lower floats
statuses in Tank 1 are Active when upper float closed &
W 602 Float Err - TankName Yes
in an inconsistent lower float open.
state.
state.
state.
statuses in Tank D are Active when upper float closed &
state.
Page 67 of 71 F25281 (0512)

Error
Code
12 minutes has
passed since the last
W 606 Check Water Level Yes Active in Initial Fill sequence only.
float closed during
Initial Fill.
Cannot detect
E 701 No Display Detected Yes
display.
Settings successfully Only seen when exiting Service
i 903 Parameters Saved
saved to EEPROM. and Manager Modes.
Settings NOT saved
Only seen when exiting Service
to EEPROM and old i 904 Parameters Reset
and Manager Modes.
values are restored.
Control must be
powered off and back Only seen when exiting Service
i 905 Reset Required
on for machine and Manager Modes.
settings to take effect.
Delime counter
expired and a delime Only seen if Delime alarm is
i 907 Delime recommended
procedure should be activated.
followed.
5-minute warning
before disabling Only seen if Dirty Water alert is
i 909 Change Water Soon
machine due to dirty set to Alert & Lockout.
water alert.
Indicates a water
Opt. If Dirty Water alert is set to
change should/must
i 910 Water Change Req’d Alert; Mandatory if set to Alert &
occur due to dirty
Lockout.
water.
NOTE: "TankName" will be replaced with the tank Name is equivalent to the Short Name. Temperature
name as displayed on the tank temperature screen. Display Names vary for different models.
NOTE: Table below shows the possible temperature
names that may appear on the display. The Long
Indicated Temperature Long Name Short Name

Power Scrapper Tank Scrapper PS
Wash Tank Wash Wsh
Power Rinse Tank Rinse Rns
Final Rinse FinalRinse FnlRns
F25281 (0512) Page 68 of 71

C-LINE TROUBLESHOOTING CHART
SYMPTOM POSSIBLE CAUSE

1. Blown fuse or tripped circuit breaker at power supply.
2. Inspection door(s) not closed.
3. Conveyor jammed.
No Machine Operation. 4. The Auto Timer may have timed out.
5. If table limit switch is used, switch may be tripped.
6. Manual overload protector tripped on pump motors or conveyor motor.
7. Machine in Energy Saver Mode.
1. Insufficient wash water due to drain obstruction preventing proper drain
closing.
2. Worn or torn drain O-ring allowing wash water to drain.
3. Missing end plug from wash arm.
4. Wash arm nozzle obstruction.
5. Water leaking past manifold O-ring.
6. Loss of water pressure due to pump obstruction.
7. Incorrect water temperature. Check circuit breaker to electric heat supply,
Dishes Not Clean. or main steam valve, or gas supply. Make certain valve is completely
open.
8. Incorrect detergent dispensing. Contact detergent sales representative.
9. Strainer pans/buckets need to be emptied and/or cleaned.
10. Over temperature protection tripped.
11. Steam trap stuck or steam line strainer is clogged.
12. Supply temperatures are too low.
13. Curtains missing or out of place.
14. Rinse not working.
1. Check for foreign material which may prevent proper valve operation.
Leaking Solenoid Valve. Unscrew and lift out bonnet from valve body. Clean valve and
reassemble.
Page 69 of 71 F25281 (0512)

SYMPTOM POSSIBLE CAUSE

1. Improperly loaded racks.
2. Incorrect final rinse water temperature (180°F min.).
3. Loss of water pressure due to pump obstruction.
4. Clogged wash arm nozzles.
Spotting of Silverware, Glasses and 5. Improper water hardness (3 grains per gallon or less is the recommended
Dishes. range).
6. Incorrect detergent for water type.
7. Clogged rinse nozzle(s).
8. Curtains missing or out of place.
9. No rinse aid.
1. Dirty line strainer causing reduced water flow.
2. Low supply line pressure.
Inadequate Rinse.
3. Clogged rinse nozzle(s).
4. Debris in rinse arm filter.
1. Rinse actuator not moving freely. Check for foreign object in mechanism.
Continuous Rinse Operation. 2. Rinse valve failed or jammed open.
3. Rinse is on during fill.
1. Door(s) are open.
2. Main fill (water supply valve) could be closed.
3. Upper and / or lower fill floats do not move freely.
No or Slow fill. 4. Dirty line strainer, causing reduced water flow.
5. Problem with solenoid valve.
6. Low incoming water supply pressure.
7. Drain(s) open.
1. Foreign material or corrosion could be preventing proper valve operation.
Leaking Vacuum Breaker. Shut off all incoming water supply lines(s). Unscrew and lift bonnet from
valve body. Clean valve and reassemble.
Display Reads Possible Resolution

1. Conveyor jammed.
2. Dwell Mode active.
3. Machine in Energy Saver Mode.
Conveyor Not Moving 4. Dirty Water Alert and Lockout have been triggered.
5. Conveyor Motor reset tripped.
6. 1CON failure.
7. Jam Sensor misaligned or failed.
Door(s) Open Close all inspection doors.
Unload Dishes Remove all racks from unload tabling of the machine.
F25281 (0512) Page 70 of 71

Display Reads Possible Resolution

Ensure lower float assembly in indicated tank is not visibly damaged and
Probe Err - [Tank Name]
sufficient water is in the tank to cover the lower float.
1. Check that the final rinse booster tank circuit breaker is on and not
tripped (if equipped).
2. Check that the final rinse booster tank overtemp circuit is not tripped (if
FnlRinse Temp Low
equipped).
3. Ensure that the building supply water to the final rinse booster tank is at
least the minimum specified by the booster manufacturer.
Probe Err - FnlRns Ensure that the supply water valve to the final rinse booster is open.
1. Ensure all drains are closed and free of debris.
2. Check that the water supply valve is open.
Check Water Level
3. Open inspection doors and check water level of all tanks. Water level
should be about one inch down from top of stainer pan or higher.
Place machine in Standby by pressing the Power key. Wait at least 60
Reset Required
seconds before powering on the machine.
Clear Conveyor Jam Open doors, remove jam, close doors, and press START.
1. Press START.
Dwell Mode Active
2. Press CONVEYOR DWELL.
Change Water Soon Drain tanks and refill machine with clear water.
Water Change Req'd Drain tanks and refill machine with clean water.
Energy Saver Active 1. Press STOP to resume normal operation of the machine.
...Press STOP to Exit 2. Press POWER to power off the machine.
Perform a delime operation. Enter Manager mode and choose "Clear Delime
Delime Recommended
Message?" to clear the message.
1. Check that the final rinse booster tank circuit breaker is on and not
tripped (if equipped).
2. Check that the final rinse booster tank overtemp circuit is not tripped (if
Probe Err - Bstr
equipped).
3. Ensure that the building supply water to the final rinse booster tank is at
least the minimum specified by the booster manufacturer.
Page 71 of 71 F25281 (0512)

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SERVICE MANUAL

C-LINE e SERIES DISHWASHERS

A product of Hobart Service 701 S. Ridge Ave Troy, OH 45374

REMOVAL AND REPLACEMENT OF PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

F25281 (0512) Page 2 of 71

SERVICE PROCEDURES AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Page 3 of 71 F25281 (0512)

RELAY BOARD LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

© HOBART SERVICE 2012

Page 5 of 71 F25281 (0512)

Deep Tank Design NOTE: Before placing a three-phase machine in

F25281 (0512) Page 6 of 71

Panels • Down Arrow / Menu Switch - Down Arrow is used

Page 7 of 71 F25281 (0512)

• Incoming water supply temperature required for

F25281 (0512) Page 8 of 71

CL44e CLPS66e CLCS66e CL54e

Page 9 of 71 F25281 (0512)

CL44e CLPS66e CLCS66e CL54e

CLPS76e CLCS76e CL64e CLPS86e CLCS86e

F25281 (0512) Page 10 of 71

CLPS76e CLCS76e CL64e CLPS86e CLCS86e

Component Lubrication Type

Page 11 of 71 F25281 (0512)

F25281 (0512) Page 12 of 71

Page 13 of 71 F25281 (0512)

REMOVAL AND REPLACEMENT OF PARTS

CL44e Shown Fig. 5

F25281 (0512) Page 14 of 71

2. Pivot arm downward and slide to the side to

Page 15 of 71 F25281 (0512)

F25281 (0512) Page 16 of 71

Page 17 of 71 F25281 (0512)

F25281 (0512) Page 18 of 71

1. Drain tank (s).

Page 19 of 71 F25281 (0512)

WASH ARM LOCKING TAB

F25281 (0512) Page 20 of 71

4. Remove four screws securing pump to frame.

Page 21 of 71 F25281 (0512)

F25281 (0512) Page 22 of 71

Page 23 of 71 F25281 (0512)

F25281 (0512) Page 24 of 71

Page 25 of 71 F25281 (0512)

NOTE: Door does not need to be removed in order to

F25281 (0512) Page 26 of 71

Page 27 of 71 F25281 (0512)

4. Remove screws and nuts securing each end of

TRACK AND CONVEYOR

F25281 (0512) Page 28 of 71

CONVEYOR DRIVE BLOCKS

Page 29 of 71 F25281 (0512)

CONVEYOR DRIVE ARM BLOCK CONVEYOR DRIVE SHAFT

F25281 (0512) Page 30 of 71

Page 31 of 71 F25281 (0512)

CONVEYOR DRIVE MOTOR

F25281 (0512) Page 32 of 71

4. Disconnect switch from harness.