Signal & Display Parameters

Action Flow Display Description Options/Range Remarks

Power ON 000.00 Current Value

Press - Pro
Press - 1 - Inp Signal Input Parameter

rANGE / 0.02u 0.002u

Press - Load Cell mV o/p range
0.02u Select ‘0.002u’
Press - dECPt/0 Decimal Point 0.0000
00000
Aggregate - 00000
0/0.0/0.00/0.000
Cement – 0000.0
Water – 0000.0
Additive – 00.000

Press - round/1 Least Count 1 to 100 Select ‘1’

1, 2, 5, 10….. 1
 0.0 to 25
Press - FiLtr/1 Filter Value Select 0.5

Press - band Filter Band 0.0 to 25

Select 5
Press - Pts Scaling Points 2 to 16 Generally select 2
In the event of non linear
response selection may
Press - StYLE Calibration Style be suitably increased

Press - Apply/kEY Select – Apply

Apply-For auto calibration
Key – for Manual mV keying

Exit From Signal Input

Press - End Parameter

2
Secondary Parameters
Action Flow Display Description Options/Range Remarks
Press - Pro
Signal Input
Press - 1 - Inp Not Used
Parameters
User Input/Function
Press - 2 - Fnc Not Used
Key Parameters
Display/ Program
Press - 3 - Loc Not Used
Lock-out Parameters
Secondary
Press - 4 - Sec Not Used
Function Parameters
Max. Capture
Press - Hi - t Not Used
Delay Time
Min. Capture
Press - Lo - t Not Used
Delay Time
Press - Dsp - t
Display Update 1,2,5, 10, 20
Rate

Select 1

3
 Auto - Zero Tracking
Press - At - t Not Used
Delay Time
Press - At - b
Auto - Zero 1 to 4095
Tracking Band

Select 2
Units Label On/ Off
Press - b - Lit
Back Light Off
Press - OFFSt
Display Offset -19999 to 19999
Value

Enter 0.00
Exit From Secondary
Press - End Parameters

4
Analog Output Parameters
Action Flow Display Description Options/Range Remarks

Press - Pro
Signal Input Not Used
Press - 1 - Inp
Parameters
Not Used
Press - no
Factory Setting Not Used
Press - 9 - FCS
Parameters
Analog Output
Press - 8 - Out
Parameters
Press - type Analog Type 0-20/0-10/4-20

Select 0-10
AS In Inp/HI/LO/tot
Press - Analog Assignment Select Inp
Press - An - LO
Analog Low -19999 to 99999
Scale Value
Aggregate = -30
Cement = -10
Water = -5
Additive = -0.5

5
Press - An - Hi
Analog High -19999 to 99999
Scale Value
Enter Value equal
To Maximum
Weigher
Capacity
udt
Analog Update 0.0 to 10.0 Sec.
Press -
Time Select 0.0
Press - End Exit From Analog
Output Parameters

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Calibration
Pre Calibration Check

Load Cell & Cables:

• Ensure that all Load Cells are of Same Make, Same Capacity and of Same mv/v o/p
• Ensure that all Load Cells at same level
• Carryout cold checks for each load cell (Resistance Measurement)
• Ensure all Load Cells to be firmly bolted.
• Ensure the o/p of all Load Cells are more or less same on no load and then on load
• Trace Load Cells Cables till panel and check for joints, loose contacts, dry solder etc.

Mechanical Observations:

• Check for the hopper to be free suspending without touching any other part.

• Check for hopper to be sufficiently free from Jacks.

• The discharge chute/pipe needs to be soft and clean

• Ensure sufficient gap between hopper and mixer/inclined belt etc.

7
Action Flow Display Description Options/Range Remarks

Power ON 000.00 Current Value

Press - Pro
Press - 1 - Inp Signal Input Parameter

Not Use
Press - rANGE / 0.02u

Not Use
Press - dECPt/0

Not Use
Press - round/1

Not Use
Press - FiLtr/1

8
 Not Use 0.0 to 25
Press - band 10
Pts
Not Use 2 to 16
Press - 2
Press - Style/Key

Press - APLY Select Apply

Zero Calibration:
Input Value For
Inp 1
•Displays the current mV reading
Press -
Scaling Point 1 From load cells.
•Ensure hopper to be empty, free from
obstructions and stable reading.

Press - 2.1234
Display Value For
Press - dSP 1
Scaling Point 1

• Enter ‘0’ value

9
Span Calibration:

Press - Inp 2 •Keep Standard Weights on

Weigher upto 80% to 90% of
12.354 Weigher Capacity
• Ensure the Weigher is free from
obstructions & display reading is stable
• Note that display reading (mV) should
be greater than zero calibration value

Press - dSP 2 After ensuring stable mV reading on

Display enter the value equal to the
1200 Standard Weights on the Weigher.

Press - 1200 • Confirm the display reading to be

Equal to the standard weights value
• Remove all weights and ensure ‘0’
Value on display.

10
PC Calibration:
• Run i-batch software
• Ensure PLC is in ‘Connected’ Status
• Go to ‘Calibration Screen’ in Technical Folder, as Shown below

Enter Parameters for each Scale as below,

• Minimum value: Value equal to ‘An – LO’ (Analog Low Scale Value) Field in respective Weight Indicator.
• Maximum value: Value equal to ‘An - Hi’ (Analog High Scale Value) Field in respective Weight Indicator.
• Range: Value equal to Maximum Possible Weighment in a batch. Care should be taken not to exceed 90% of
respective ‘Maximum value’
Note:
• Image: Displays the digital equivalent of analog in put for reference only.
• Actual Value: After completion of above procedure, confirm the actual values displayed for each scales match with their
respective weight indicator values.
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Calibration Report
After Completion of weight indicator and PC calibration prepare the following calibration chart and record it.

Plant Details: Scale Type: Date:

Loading Value Unloading Value

Sr. Standard Indicator Actual Indicator PC Indicator Actual Value Indicator PC

No Weight Reading Value in Error % Error % Reading in PC Error % Error %
in Kgs. PC

1 0 0 0.00 0 0.0 0 0 0.0 0.0

2 20 20 20.00 0 0.0 20 20

3 40 40 40.00 0 0.0 40 40

.. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. ..

Up to Range of respective scale

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