Induction Heaters: Devices and Systems For Industrial Equipment Maintenance and Repair

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THE INDUCTION HEATERS FOR HEATING OF BEARINGS, SLEEVES, GEARS AND OTHER METAL PARTS WHICH ENSURES A RELIABLE

INTERFERENCE FIT

I NDUC T ION H E AT E R S

DEVICES AND SYSTEMS FOR INDUSTRIAL


EQUIPMENT MAINTENANCE AND REPAIR
BALTECH HI INDUCTION

BALTECH HI-1612
Delivery set of the BALTECH
(2 yokes)
Induction heater
A new unique development has Temperature sensor
no analogues in the world. The
induction heater Baltech HI – Yokes – (see table)
1612 is a modification of Baltech
Thermal-resistant gloves
HI – 1610 induction heater with
two yokes, which allows heating
two parts simultaneously, thus
saving time required for heating.
The technical characteristics are
similar to those of the Baltech HI
– 1610 induction heater.

Delivery set of BALTECH HI-1604 BALTECH HI-1604


Hot plate Hot plate
Temperature sensor

Thermal-resistant gloves A lightweight electrical hot plate Baltech HI-1604 for heating of bearings and parts assists you in
Operation manual equipment repair and assembly. The heating temperature is up to 200º. A built-in temperature sensor
controls a heating process. The electrical plate has an ergonomic cover that protects the plate against
Package contamination.

BALTECH HI-1633
(3 yokes)
A new induction heater with three yokes and
electronic control has no analogues in the
world. Heating of half-couplings, rings and
parts can be performed both in a horizontal and
vertical direction on three yokes simultaneously.
The technical characteristics are similar to those
of the Baltech HI – 1630 induction heater.

R E L I A B I L I T Y T E C H NO L O G I E S

DEVICE AND EQUIPMENT SUPPLY


TECHNICAL STAFF TRAINING
INDUSTRIAL EQUIPMENT MAINTENANCE
HEATERS BALTECH HI

H HI Series induction heaters

BALTECH HI-1610
Operation manual

Package

Lubricant (option) A compact induction heater HI -1610 with an electronic


control is a small size and low weight, high performance and
Transportation trolley - upon request cost effective device. The induction heating can be conducted
both in a vertical and horizontal direction. Maximum weight
of a heated part is 12 kg. The induction heater performs an
automatic demagnetization of bearings after their heating
to a defined temperature. The Baltech HI- 1610 induction
heater is equipped with an automatic overheating protection.
It is easy to use.

BALTECH HI-1630
A universal induction heater HI -1630 with an electronic control is a small size and
low weight, high performance and cost effective device. The induction heating
can be conducted both in a vertical and horizontal direction. Maximum weight of a
heated part is 55 kg. The induction heater performs an automatic demagnetization
of bearings after their heating to a defined temperature. Baltech HI- 1630 induction
heater is equipped with an automatic overheating protection. It is easy to use.

BALTECH HI-1650
The induction heater Baltech HI-1650 performs heating of bearings up to 210 kg. It has
a heating temperature control system within the range 0-240º. The yoke moves along
the guides and perfectly fits a bearing bore. The Baltech HI-1650 induction heater has an
electronic timer 0-99 minutes. The induction heater maximum power is 10 kW. Automatic
overheating protection, automatic demagnetization, modern electronics.

BALTECH HI-1670
The Baltech HI-1670 induction heater is intended to heat large-size
bearings up to 560 kg with a minimum inner diameter 60 mm and
a maximum outer diameter 1020 mm. The induction heating can
be conducted both in a vertical and horizontal direction. Electronic
temperature control system. The induction heater is easy to use and
ensures high reliability operation.

R E L I A B I L I T Y T EC H NO L O G I E S
BALTECH GmbH
Kronsforder Allee 45, 23560 Lübeck Germany
Tel: +49 (0) 451-370-87-700 E-mail: info@baltech.biz, www.baltech.biz
BALTECH HI
TECHNICAL DATA OF THE BALTECH HI INDUCTION HEATERS
BALTECH HI-1610 BALTECH HI-1630 BALTECH HI-1650 BALTECH HI-1660 BALTECH HI-1670
ELECTRICAL SYSTEM
Nominal power, kW 2,5 3,6 10 10 12
Voltage, V/Current, A 220/10 220/16 380/25 380/25 380/32
Frequency, Hz 50 50 50 50 50
Yoke Removable Removable Rotatable Rotatable Rotatable
HEATED PART
Max. bearing weight, kg 12 50 210 350 600
d,mm (min inner diameter) 14 20 45 45 60
D,mm (max outer diameter) 210 480 720 860 1020
Width, mm 70 120 195 295 380
Length, mm 100 175 200 305 300
YOKE SIZE
Width, mm 10;14;20;30;40 14;20;30;45 30;40;50;65 30;40;50;60;75 40;60;85
Length, mm 150 250 370 450 600
CONTROL PANEL
Temperature setting, ºC 250 250 250 250 250
Maximum temperature without sensor, ºC 250 250 400 400 400
Automatic demagnetization Yes Yes Yes Yes Yes
DIMENSIONS
Dimensions, mm 240х200х230 470х210х260 470х440х330 920х450х930 1450х700х1100
Weight of the heater without yokes, kg 10 25 50 180 220

Technical characteristics can be changed without notice. By ordering you can choose a color of the device case: grey, blue, green or deep red.
This quotation is valid for wholesale buyers.

OPERATION PRINCIPLE OF THE INDUCTION HEATER


The induction heater is a special transformer with a primary winding with a big number of turns and a secondary
short-circuited winding, the role of which is performed by a bearing and a heated metal part with a bore, through
which a magnet core passes. Current ratio is inversely proportional to the ratio of the number of winding turns. Thus,
large AC current that is flowing in the secondary winding, in bearing rings, causes their even heating up to a required
temperature. The primary winding and a transformer core are not heated.
When the induction heater switches off, bearings can have residual magnetization, which attracts metal particles
and causes damage to the bearings. BALTECH HI Series induction heaters automatically demagnetize bearings after
heating to a defined temperature.
The use of the BALTECH HI Series induction heaters excludes smoke, strong smells and oil pollutions, it is harmless
for staff health.

!
BALTECH HI-1660 NE
W
The induction heater Baltech HI-1660 allows heating bearings up to 350 kg. It has a
heating temperature control system within the range 0-250º. The yoke moves along the
guides and perfectly fits a bearing bore. The Baltech HI-1660 induction heater has an
electronic timer 0-99 minutes. The induction heater maximum power is 10 kW. Automatic
overheating protection, automatic demagnetization, modern electronics.

Delivery set of the BALTECH HI Series induction heaters


Induction heater Operation manual

Temperature sensor Package

Yokes – (see table) Lubricant (option)

Thermal-resistant gloves Transportation trolley - upon request

WARRANTY MAINTENANCE AND SERVICE For the bearing mounting without prior
• Electronics warranty - 36 months heating we recommend using a special tool set
• Complete equipment warranty - 12 months BALTECH TOOLS which contains 36 shock rings.

BALTECH GmbH
Kronsforder Allee 45 23560 Lübeck Germany
+49 (0) 451-370-87-700 info@baltech.biz www.baltech.biz
YOUR REGIONAL REPRESENTATIVE

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