Unit Jasa Pembangkitan Banten 1 Suralaya: Condensate Extraxtion Pump Assembly Clearance

UNIT JASA PEMBANGKITAN BANTEN 1 SURALAYA
UNIT BISNIS JASA PEMELIHARAAN

Jl. Aipda KS Tubun No. 8 Jakarta - 11420
Phone: 021-563666 (hunting); Facsimile: 021-5638622
PLTU BANTEN
Email:1msbu@indonesiapower.co.id
SURALAYA MEAN INSPECTION
20 JULI - 30 AGUSTUS 2015
CONDENSATE EXTRAXTION PUMP ASSEMBLY CLEARANCE
DATE : POSITION NAME SIGN

REPORTED BY UJH
APPROVED BY UJH
ACCEPTED BY UJP BSR
PLTU BANTEN
BOOSTER BFSP ASSEMBLY CLEARANCE
ROTOR CLEARANCE
MIN NEW RADIAL CLEARANCE MAX RADIAL ALLOWANCE (FINAL

(WITHOUT MACHINING TOLERANCE) - CLEARANCE) - MM
MM
REFFERENCE ACTUAL REFFERENCE ACTUAL
BETWEEN SEAL SPRING AND IMPELLER
ORIFICE
0.3 0.8
BEETWEEN SHAFT SLEEVE AND MECHANICAL
SEAL CASING 1.0 2.0
AXIAL CLEARANCE
REFFERENCE ACTUAL
BETWEEN THRUST BEARING AND THRUST 0.3 ± 0.05 MM
DISC
ADJUSTING VALUE
REFFERENCE ACTUAL
THRUST BEARING DISC RUNOUT 0.015 MM

REPORTED BY UJH
APPROVED BY UJH
ACCEPTED BY UJP BSR
PLTU BANTEN
BFSP PUMP ASSEMBLY CLEARANCE
ROTOR CLEARANCE ON DIAMETER
REDUCTIOTION OF "AS NEW" DIFFERENCES ON DIAMETER

REFFERENCES ACTUAL
UP 0.55 MM NONE
0.55 - 0.7 MM BY 0.5 MM
OVER 0.7 MM BY 0.1 MM
TO DETERMINE OF CLEARANCE ON DIAMATER AS FOLLOW :

CLEARANCE : 2XS1=dKB-Dk
CLEARANCE : 2XS2=daB-Da
CLEARANCE ON DIA : 2XS2-2XS1
CLEARANCES ON DIAMETER BETWEEN :
"AS NEW" MINIMUM CLEARANCE MAX PERMISSIBLE FINAL

(WITHOUT MACHINING TOLERANCE) CLEARANCE ON DIAMETER - MM
IN DIAMETER - MM

IMPELLER AND FIRST STAGE CASE WIRING
RING 0.5 1.0
IMPELLER AND CASE WEAR RING, SECOND
STAGE TO FINAL STAGE 0.5 1.0
IMPELLER AND STAGE BUSH 0.45 1.0
BALANCE DISC AND BALANCE DISC SEAT
(THROTLING GAP S1) 0.45 -
BALANCE DISC AND RETAINING RING
(THROTLING GAP S2) 0.5 -
RADIAL BEARING AND SHAFT 0.13 -
CLEARANCE BETWEEN :
REFFERENCE ACTUAL
BALANCE DISC AND BALANCE DISC SEAT
(AXIAL GAP SE)
0.3 ± 0.05 MM
THRUST BEARING AND THRUST BEARING 0.5 MM
PLATE
THRUST BEARING AND THRUST BEARING 0.005 MM
PLATE
TIGHTENING STRETCH OF STUD BOLTS 0.3-0.35 MM

REPORTED BY UJH
APPROVED BY UJH
ACCEPTED BY UJP BSR
PLTU BANTEN
BFSP PUMP ASSEMBLY CLEARANCE
SHAFT DEVIATION
REFFERENCE BEFORE AFTER

GAP ALLOWABLE MAIN PUMP
COUPLING AND HYDRAULIC
COUPLING 350
SHAFT DEVIATION MAIN PUMP
COUPLING AND HYDRAULIC
COUPLING -0.2
GAP ALLOWABLE HYDRAULIC
COUPLING AND DRIVEN MOTOR
14
SHAFT DEVIATION HYDRAULIC
COUPLING AND DRIVEN MOTOR
-0.2
CENTER DISTANCE INCREAMENT
ALLOWABLE MAIN PUMP COUPLING
AND HYDRAULIC COUPLING
0.15
CENTER DISTANCE INCREAMENT
ALLOWABLE HYDRAULIC COUPLING
AND DRIVEN MOTOR 0.1

REPORTED BY UJH
APPROVED BY UJH
ACCEPTED BY UJP BSR
PLTU BANTEN
BFPT PUMP ASSEMBLY CLEARANCE
RADIAL CLEARANCE
MIN ORIGINAL CLEARANCE IN MAX ALLOWABLE IN RADIAL - MM

RADIAL (WITHOUT MACHINING
TOLERANCE) - MM
CLEARANCE IN DIAMETER DIRECTION

BEETWEEN IMPELLER AND MID SECTION SEAL
RING OF FIRST STAGE 0.5 1.0
BEETWEEN IMPELLER AND SEAL RING FROM
THE SECOND STAGE TO THE LAST STAGE 0.45 1.0
BETWEEN IMPELLER AND GUIDE VANE SLEEVE 0.45 1.0
BETWEEN BALANCING DISC AND BALANCING
PLATE (THROTTLE CLEARANCE S1) 0.4 -
BETWEEN BALANCING DISC AND SUPPORT
RING (THROTTLE CLEARANCE S2) 0.45 -
BETWEEN RADIAL BEARING AND SHAFT 0.12 -
AXIAL CLEARANCE :
REFFERENCE ACTUAL
BETWEEN BALANCING DISC AND BALANCING
PLATE (TROTTLE CLEARANCE SE)
0.5
BETWEEN THRUST BEARING AND THRUST
BEARING DISC
0.6
RUNOUT OF THRUST BEARING DISC 0.005
SHRINK LENGTH OF STUD BOLT 0.3-0.35

REPORTED BY UJH
APPROVED BY UJH
ACCEPTED BY UJP BSR
PLTU BANTEN
BFPT PUMP ASSEMBLY CLEARANCE
ALIGNMENT :
ALIGNMENT TOLERANCE : 0.04 MM
POSITION 0 90 180 270

RADIAL
AXIAL A1
AXIAL A2
AXIAL Final reading
Coupling gap 350

REPORTED BY UJH
APPROVED BY UJH
ACCEPTED BY UJP BSR
PLTU BANTEN
BOOSTER BFPT PUMP ASSEMBLY CLEARANCE
RADIAL CLEARANCE
MIN NEW RADIAL CLEARANCE MAX ALLOWABLE RADIAL

(WITHOUT MACHINING TOLERANCE) - CLEARANCE (FINAL CLEARANCE) -
MM MM
BETWEEN SEAL RING OF PUMP BODY AND
OPEN RING OF IMPELLER
0.3 0.8
BETWEEN SHAFT SLEEVE AND MECHANICAL
SEAL CASING 1.0 2.0
AXIAL CLEARANCE
REFFERENCE ACTUAL
BETWEEN THRUST BEARING AND THRUST 0.3 ± 0.05 MM
DISC
CORRECTED VALUE
REFFERENCE ACTUAL
RUNOUT OF THRUST BEARING DISC 0.02 MM

REPORTED BY UJH
APPROVED BY UJH
ACCEPTED BY UJP BSR
PLTU BANTEN
C3W PUMP ALIGNMENT REPORT
ALIGNMENT
POSITION 0 90 180 270

RADIAL
AXIAL
Coupling gap 450
ALLOWABLE TOLRANCE :
RADIAL : 0.12 RPM : 1485 R/MIN
AXIAL : 0.08

REPORTED BY UJH
APPROVED BY UJH
ACCEPTED BY UJP BSR
PLTU BANTEN
VACUUM PUMP ALIGNMENT REPORT
ALIGNMENT
POSITION 0 90 180 270

RADIAL
AXIAL
Coupling gap REF : 4-6 MM ACT:
ALLOWABLE TOLERANCE :
RADIAL : 0.16 RPM : 590 R/MIN
AXIAL : 0.1

REPORTED BY UJH
APPROVED BY UJH
ACCEPTED BY UJP BSR
PLTU BANTEN
VACUUM PUMP ASSEMBLY CLEARANCE
TOTAL CLEARANCE, HALF CLEARANCE AND PLAY BETWEEN CONE BEARING
PLAY BETWEEN TWO CONE

TOTAL CLEARANCE HALF CLEARANCE
BEARING
PUMP MODEL (MM) (MM)
(MM)
REF ACTUAL REF ACTUAL REF ACTUAL
CBF 300,310 0.55 - 0.65 0.27 - 0.32 0.18 - 0.22
CBF 360 0.60 - 0.75 0.30 - 0.37 0.20 - 0.24
CBF 400,410, 430 0.70 - 0.90 0.35 - 0.45 0.24 - 0.28
CBF 500, 510, 530 0.80 - 1.00 0.40 - 0.50 0.26 - 0.30
CBF 600, 610, 630 0.90 - 1.10 0.45 -0.55 0.30 - 0.34
CBF 700, 710, 730 1.00 -1.20 0.50 - 0.60 0.34 - 0.40
ADJUSTMENT AXIAL CLEARANCE

REPORTED BY UJH
APPROVED BY UJH
ACCEPTED BY UJP BSR
PLTU BANTEN
CWP GAP IMPELLER TO EXTERNAL COLUMN
NO REFERENCE GAP ACTUAL

1 1.2 - 1.5 MM
2 1.2 - 1.5 MM
3 1.2 - 1.5 MM
4 1.2 - 1.5 MM

REPORTED BY UJH
APPROVED BY UJH
ACCEPTED BY UJP BSR
PLTU BANTEN
CWP ALIGNMENT REPORT
MOTOR-PUMP COUPLING ALIGNMENT
POSITION 0 90 180 270

RADIAL
RADIAL : 0.05 MM
REMARK :

REPORTED BY UJH
APPROVED BY UJH
ACCEPTED BY UJP BSR
PLTU BANTEN
GEN STATOR COOLING ALIGNMENT REPORT
PUMP 1 : 10MKFAP001
POSITION 0 90 180 270
RADIAL
1
AXIAL 2
GAP
PUMP 2: 11MKFAP001
POSITION 0 90 180 270
RADIAL
1
AXIAL 2
GAP
REMARK :

REPORTED BY UJH
APPROVED BY UJH
ACCEPTED BY UJP BSR
PLTU BANTEN
SEAL OIL GENERATOR ALIGNMENT REPORT
PUMP 1 : MKW 11-AP001

POSITION 0 90 180 270 REMARK
RADIAL
AXIAL
GAP
NOTE :
RADIAL : 0.06 MM RPM : 1460 R/MIN
AXIAL : 0.04 MM
PUMP 2 : MKW 13-AP001 (DC)

RADIAL
AXIAL
GAP
NOTE :
AXIAL : 0.04 MM

RADIAL
AXIAL
GAP
NOTE :
AXIAL : 0.04 MM

RADIAL
AXIAL
GAP
NOTE :
AXIAL : 0.04 MM
DATE POSITIONNAME SIGN

REPORTED BY UJH DATE : POSITION NAME SIGN
APPROVED BY UJH REPORTED BY UJH
WITNESS BY PLN JMK APPROVED BY UJH
ACCEPTED BY UJP BSR ACCEPTED BY UJP BSR

Unit Jasa Pembangkitan Banten 1 Suralaya: Condensate Extraxtion Pump Assembly Clearance

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Unit Jasa Pembangkitan Banten 1 Suralaya: Condensate Extraxtion Pump Assembly Clearance

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UNIT JASA PEMBANGKITAN BANTEN 1 SURALAYA

UNIT BISNIS JASA PEMELIHARAAN

CONDENSATE EXTRAXTION PUMP ASSEMBLY CLEARANCE

DATE : POSITION NAME SIGN

BOOSTER BFSP ASSEMBLY CLEARANCE

MIN NEW RADIAL CLEARANCE MAX RADIAL ALLOWANCE (FINAL

DATE : POSITION NAME SIGN

BFSP PUMP ASSEMBLY CLEARANCE

ROTOR CLEARANCE ON DIAMETER

REDUCTIOTION OF "AS NEW" DIFFERENCES ON DIAMETER

TO DETERMINE OF CLEARANCE ON DIAMATER AS FOLLOW :

CLEARANCES ON DIAMETER BETWEEN :

"AS NEW" MINIMUM CLEARANCE MAX PERMISSIBLE FINAL

REFFERENCE ACTUAL REFFERENCE ACTUAL

DATE : POSITION NAME SIGN

BFSP PUMP ASSEMBLY CLEARANCE

REFFERENCE BEFORE AFTER

DATE : POSITION NAME SIGN

BFPT PUMP ASSEMBLY CLEARANCE

MIN ORIGINAL CLEARANCE IN MAX ALLOWABLE IN RADIAL - MM

REFFERENCE ACTUAL REFFERENCE ACTUAL

DATE : POSITION NAME SIGN

BFPT PUMP ASSEMBLY CLEARANCE

ALIGNMENT TOLERANCE : 0.04 MM

POSITION 0 90 180 270

DATE : POSITION NAME SIGN

BOOSTER BFPT PUMP ASSEMBLY CLEARANCE

MIN NEW RADIAL CLEARANCE MAX ALLOWABLE RADIAL

DATE : POSITION NAME SIGN

C3W PUMP ALIGNMENT REPORT

POSITION 0 90 180 270

DATE : POSITION NAME SIGN

VACUUM PUMP ALIGNMENT REPORT

POSITION 0 90 180 270

DATE : POSITION NAME SIGN

VACUUM PUMP ASSEMBLY CLEARANCE

TOTAL CLEARANCE, HALF CLEARANCE AND PLAY BETWEEN CONE BEARING

PLAY BETWEEN TWO CONE

ADJUSTMENT AXIAL CLEARANCE

DATE : POSITION NAME SIGN

CWP GAP IMPELLER TO EXTERNAL COLUMN

NO REFERENCE GAP ACTUAL

DATE : POSITION NAME SIGN

CWP ALIGNMENT REPORT

MOTOR-PUMP COUPLING ALIGNMENT

POSITION 0 90 180 270

DATE : POSITION NAME SIGN

GEN STATOR COOLING ALIGNMENT REPORT

MOTOR-PUMP COUPLING ALIGNMENT

DATE : POSITION NAME SIGN

SEAL OIL GENERATOR ALIGNMENT REPORT

MOTOR-PUMP COUPLING ALIGNMENT

PUMP 1 : MKW 11-AP001

PUMP 2 : MKW 13-AP001 (DC)

PUMP 3 : MKW 15-AP001

PUMP 3 : MKW 16-AP001

DATE POSITIONNAME SIGN

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