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Bansal1992 PDF
Bansal1992 PDF
Bansal1992 PDF
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Printed in the U.S.A. Copyright © 1992 Pergamon Press Ltd.
N. K. BANSAL*and D. BUDDHI~
*Centre of Energy Studies, Indian Institute of Technology, New Delhi-110 016. India, *Department of
Physics, Devi Ahilya Vishwavidyalaya,Indore-452 001, India
Abstract--A thermal analysishas been developed for a collectorcum system for quasi-steady-stateconditions
using phase change materials. Performanceequations of the Hotlel-Whillier-Blisstype for fiat-plate collector
cum storage system have been obtained. Calculations have been performed for a wide range of parameters
to investigatethe applicabilityof the developed mathematical model.
185
186 N. K. BANSALand D. BUDDHI
Ta S(tl
I
- k 6 - ~dT
- I r----~ 0T I
- ko--~'- x . A x
' ~ 1 I~ y=O
Q f ----.-' v
ht{T-Tm)6X
Tm liquid
Interface y:Xm
Ts Solid
I y=L
Insulation i//'/////////,)//////////-/-/i~ :lOom
To
(a)
To
z I
k~ dT I _kodT l
- ~'7 ..---J~..,r,--7 ~ x=x..^x
x- ~d.~t.
v -- y=O
y Interface m + . . . . . y = yml
I
I
Trn ~liquid
I
I
J.,. . . . . . . . . . y=Xmmax
Solid II
L
Insulation / / / / / / / / 1 / J / / / / / I / / ///1111/" y == L10 cm
To
(b)
Fig. 1. Energybalanceon fin elementduring the chargingand dischargingmode.
the thermal conductivity ofthe absorber, fi is the thick- coefficient between the absorber and the PCM, Tm is
hess of the absorber, Ta is the ambient temperature the melting temperature of the PCM, and T(x) is the
(°C), Uu is the top heat loss coefficient (from the ab- temperature distribution between the two tubes.
sorber plate to the ambient), h~ is the heat transfer Following Duffle and Beckmann[4], eqn ( l ) can
Performance of a collector cum storage system 187
be written in the form of the following differential The temperature distribution Ts(y, t) in the solid
equation, phase change material has to satisfy the following
boundary conditions
d2T U,, + he [ S + h,(T~ - T,)]
dx
--~ - k--T-- [ T - T,- G7 h7 ] . (2) -ks OTs = hs(Tm - Tslj,=Xm) (5)
Oy ~,=x.
The difference between the usual flat-plate collector
equation and the equation for PCM collector cure and
storage system lies in the replacement of overall heat
loss UL by ( Uu + he) which is the combined effect of
heat loss from the top and heat gain to the PCM for -k, aTs = &(T~Iy=L - ra). (6)
storage. The latter manifests itself in an increase of Xm, Oy y-L
the melting zone that assumes its time variation ac-
cording to the equation developed in the next section. We make a bold assumption that the temperature
2. 1.2 Temperature distribution in the solid PC\,~L" distribution inside the solid PCM is periodic with the
moving boundary problem. The rate at which the en- same fundamental frequency as the variation of am-
ergy hc( T - Tin) is transferred to the PCM is partially bient temperature, i.e.,
utilized in melting the solid-liquid interface (storage
or
of energy)and it is partially utilized in transferring the
Ts(y, t) = Ao + A , y + Re ~ [A.exp(a.y)
energy to the solid PCM. Mathematically
ek=15.0WIm2K hc =/.50 ic
O' Ufl=6S MIm2K ¢
09
08
oa
F07
07
o~
O6 06
oos
~0 ~o
09
09 I he =]00
h¢ =600
06
O8 r'
l ~ ~ UII-"6S I 07
d
07
06
O~ 05
16 ZO
I
8 12 16 20 4 8 12 16 K
T~be I,p,aongw(cm~ Tube SOOgrt~w(¢m)
Fig. 2. Collector efficiencyfactor F' as a function of tube spacing for 12 mm diameter tubes, h6 = 350 W/
m2K.
188 N. K. BANSALand D. BUDDHI
fflCp OTf AZ = q . A z (8) and the total useful gain for the collector per unit of
n¢ OZ length in the flow direction is the sum of eqns (10)
and ( 11 ), i.e.,
where q, has to be obtained from the eqn (13).
q. = [ F ( w - d) + d][s + he(Tin - Ta)
2.2 Solution o f equations
-(Ut,+hc)(Tb- Ta)]. (12)
2.2.1 Heat transfer along the fin. Following Duffle
and Beckman[4] one can define the following param-
It is easy to arrive at the following equation
eters in eqn (2).
q. = wF'lS + he(Tin - T.)
m' U. + he and
kfi -(Ut,+hc)(Tf- T.)] (13)
I/( U. + h<)
Using the same analysis one can arrive at the fol- F' =
I 1 1 ]"
lowing equation for the energy collected on both sides
of the tube, i.e., (after rearranging) (U,, + h c ) [ ( w - d ) V + dl + - ~ b + r-~d~
(14)
q~, = F ( w - d ) S + [hc(Tm - Ta)
- ( U t t + h o ) ( T b - T,)]. (10) F ' is the collector efficiency factor and has lower values
than the normal fiat-plate collector because ( U, + he)
F, the fin efficiency factor, has a lower value in this is about ten times more than UL for the normal fiat-
case than the normal fiat-plate collector because m( w plate collector (Fig. 2). However, there must be a
- d ) / 2 is about three times more than the normal fiat- compromise between collection and storage. The lower
plate collector for the same tube spacing. However, the value of F' is compensated for by the stored energy
fin efficiency can be increased by keeping the tubes calculated by the magnitude of the melting zone, i.e.,
closer which ultimately affects the storage capacity. for Am. In accordance with eqn ( 13 ) the modified form
The useful gain of the collector also includes the of the HWB equation expressing the instantaneous ef-
energy collected above the tube region that is used only ficiency of a collector with PCM can be written in the
by the absorber plate. The equation is form
l OELHI
At, 2m2
80 f,,~~: o,,
~, 6o
10
%
•o t,
~E 2
8 10 12 lZ, 16 18 20 22 0 2 4 G $
Time ( hrs )
Fig. 3. Hourly variation of melted zone and stagnation (plate) temperature with and without insulating
cover.
Performance of a collector cum storage system 189
One can approximate the mean fluid temperature Tf, Again following Duffle and Beckman[4], one can
by easily get
Tfo+ T~
.= F.[I-I - ,-.)11
L (U'' +
S Y h c ( ~ - ~ - - ) ' ~ lJ (22)
h ~ h d T ~ - T~)
h I =
&(k~ + h.L) - hdh~Xm - ks) ' ( 17 ) Equations ( 15 ) and ( 22 ) are exactly analogous to
the familiar HWB equations with the solar radiation
h.T~.(hs + Iqanl)exp(-otnXm) term S replaced by the term S + he( 7"= - Ta), the
A. = ( 18 ) total energy responsible for heat transfer along the fin.
(& - / q a . ) ( / q a . - ha)
+ (h, + k~a.)(h. + Iqa.)
2.3 Discharging mode
and When the rate of useful energy gain becomes less
than the rate of thermal losses, PCM starts to freeze
Anl and the moving boundary problem can be solved ac-
cording to the geometry shown in Fig. l ( b ) in which
h.T,.(h, -/qot.)exp(a,,Xm) the melted zone is between two solidified zones of
(h~ - k~a.)(Iqa. - h.) the PCM.
+ (hs + / q a . ) ( h a +/qa.)exp(ot.(Xm - L)) 2.3.1 Temperature distribution and modified form
(19) o f l l W B equations. Considering an element of length
x and of unit width (parallel to the length and fluid
flow), one can write the following energy balance
Using the value of T from the solution of eqn (2)
equation
and Ts(y, t) from eqn (7) one gets a nonlinear differ-
ential equation for X,. [eqn (3)]. Therefore, eqn (3)
is solved by using an iterative approach and assuming ks OT~j A x = U a ( T - T,)Ax
that (lq6T,/6y)I~.=xm = h,( T m - Tslv=xm) = C is con- Oy ~,=o
stant for some small arbitrary time interval. Constants
A0, A 1, A., A .1 are first calculated by taking Xm = 0.0. 3T O( OT AXl
+ ki~ ~x - k~~x T + ox ]" (24)
The resulting expression for T~ [eqn (7)] is substituted
in eqn (3) and a value of Xm is found from eqn (3).
With this value of Am, T~ is again calculated at the (Rate of heat transferred from PCM to absorber plate;
new Am. The procedure is repeated until the two con- rate of heat loss from the plate to the ambient; rate of
secutive values of Xm match within 1%. The general heat conducted to the element; rate of heat conducted
expression for X,. can be put in the following form away from the element).
The resulting differential equation now becomes
Xm(Tn) = Xm(Tn-I)
Tfo - T. - { S + he(Tin
U-77.7 ~- Ta)}
h2(]q + hlrm,)
C2 m
Tf-T'-( S+hc(Tm-~'.'7"h7 r . ) }
hll~ + h.c(hl Yml + ks) "
q~ = W F ' [ ( C , T m - C2T.) the solar radiation term S has been replaced during
the charging by the term [S + he(Tin - Ta)]. During
- (Ut2 + C 2 ) ( T r - T~)I. (26) discharging it is replaced by the term ( G T m - C2Ta),
where C~ and (72 are related to the air conductancy
2.3.2 Temperature distribution in the solid PCM:
and the heat transfer coefficient between the melting
moving boundary problem. At the solid-liquid interface
zone and the freezing zone. In PCM collector equation
for the region A - B , the energy balance equation can
(2), the overall heat loss coefficient (UL) of a normal
be written as
flat-plate collector has been replaced by ( U , + he)
which is the combined effect of heat loss from the top
0Yml and heat gain to the PCM. Fin efficiency factor F and
H p I A . - - ~ = A~hl(Tm - Tsly=r~,,)
collector efficiency factor F ' of the PCM collector have
+ U b A ~ ( T m - T~). (27) lower values than a flat-plate collector [eqns (10) and
( 14)] as shown in Fig. 2 because of the storage effect.
The temperature distribution in the solidified zone The calculations have been performed by taking stearic
is again assumed to be periodic [eqn (9)] with the acid as the PCM material; the thermodynamic prop-
constants to be determined by the following boundary erties are given in Table I. One has to compromise
conditions between the energy collection and storage. Generally
the volume ofa PCM decreases when the freezing oc-
curs and an air cavity is formed between the absorber
k~ O~T ~ , y=Y., = hi(Tin - T~l~,-Vm,), (28) and the PCM solid layer. For a collector cum storage
system using stearic acid as PCM, the performance
curves for a number of parameters are plotted. The
k~ OT~ = h,¢(T~ly=o - T). (29) parametric variation includes the air conductance be-
Oy y=o
tween the absorber plate and the PCM (during the
discharging period), the fluid flow rate, heat loss coef-
Equation (27) is solved in the same way as before, i.e., ficient, and the heat transfer coefficient. The one dis-
tinction in the behavior of these curves for a conven-
Yml(T.) = Y m l ( T . - l ) + [Achl(Tm - Tslly=Y..,) tional flat-plate collector[ 3 ]: the efficiency factor drops
+ Ut,As(7~ - T ~ ) ] / H m . (30) down much faster with the increasing fin distance. In
such systems therefore, the tubes have to be kept very
As previously, the useful collected energy is obtained close to each other even in the case of high conducting
by the usual expression mCf( Tfo - Tf.) with Tfo given material for the absorber plate.
by The system has been studied for a time period of
24 hours. The quantity of interest is therefore the time
[ CtTm - C2T,] variation of the plate temperature and the outlet fluid
temperature. The following sets of calculations have
Tr°-T'-/ ~-t2+~'2 J
been performed for the climatic variations of Delhi
_ rCITm - C2Ta] (Latitude 28°55'N); the ambient temperature and
the solar radiation data are given in Table 2.
I. Time variation of the plate temperature with no
= exp( -F'A¢(Ut2
rhCp + C2)). (30) insulating cover on the glazing during offsunshine
hours and with no air gap between the absorbing
plate and the PCM, i.e., hac --~ ~ ;
2. time variation of the plate temperature with insu-
3. RESULTS AND DISCUSSIONS
lating cover [Ut ~ 0 . 5 ( W / m 2 K)] over the glazing
A collector cum storage system using phase change during off sunshine hours and with no air gap be-
material can be analyzed in terms of equations (15) tween the absorbing plate and the PCM, i.e., h¢ --~
and (22) which are of the same type as HWB equations
for a flat-plate collector. The equivalent HWB equa- 3. time variation of plate temperature with insulating
tions depend on the melting temperature of PCM and cover over the glazing during off sunshine hours
heat transfer coefficiency (he) between the absorber and with an air gap between the absorbing plate
plate and liquid PCM. In modified HWB equations, and the PCM,/~¢ = 5 W / m 2 K.
Latent
Melting Thermal Specific heat heat of
temperature, conductivity, capacity fusion Densityp,
Tm (°C) ks (W/m K) Cp (kJ/kg K) ( k J / k g ) (kg/m3) e
4. T h e above set o f calculations were performed for the plate t e m p e r a t u r e drops steeply during the dis-
the outlet fluid t e m p e r a t u r e from the system. Some charging mode. Figure 5 shows that the water temper-
o f the results are shown in Figs. 3, 4, and 5. These ature is nearly equal to the melting t e m p e r a t u r e of the
figures also show the variation of the depth o f the PCM if the air conductance between the absorber plate
melting zone with time. a n d the solid P C M layer is infinite a n d the collector
It is seen that the plate t e m p e r a t u r e without air area is sufficient and if an insulating cover is used dur-
c o n d u c t a n c e a n d with an insulating cover during the ing the discharging period. An air gap between the so-
discharging m o d e is nearly equal to the melting tem- lidified PCM a n d the absorber, however, reduces the
perature of the PCM. For finite conductances, however, water outlet t e m p e r a t u r e by a b o u t 10°C.
DELHI
Ac =2m 2
8O
MAY C = 4W/m2K
.~ 70
lo
MAY
N AV~
JAN
[ I I I I I 1 1
8 10 12 14 16 18 20 22 0 2 4 6 8
Time (nrs)
Fig. 4. Hourly variation of melted zone and stagnation temperature with cover during discharging mode.
192 N. K. BANSALand D. BUDDHI
_J 801"-
l - -
DELHI
Ac =+'m2
I-" ,.L'""" ~--~'..,,,. ~ % C = Z, W/m2 K
I - -
+2°I
+':Iu MAY,
8 10 12 14 16 18 20 22 0 2 4 6
Time (hrs)
Fig. 5. Hourly variation of melted zone and collector outlet temperature with cover during discharging
mode.
Since in practice the water is withdrawn from the Table 3 shows the variation of efliciencies for four
system during definite time intervals, calculations have months of the year, characterizing the typical seasonal
also been performed for the daily demand pattern. variations. One of the most striking results in the table
These results are shown in Figs. 6 and 7 for infinite is that the thermal efficiency does not show any ap-
and finite conductance of the air gap and for the case preciable seasonal variations, a result that is in contrast
of night insulation respectively. to a separate collector and a separate storage system.
OELHI
=2 m 2
41 I0 12 I/. 16 18 20 7.2 0 2 /- 6
Time ( h4"$)
Fig. 6. Hourly variation of melted zone, outlet temperature, demand pattern, solar radiation, and ambient
temperature with cover during discharging mode.
Performance of a collector cum storage system 193
DELHI
MAY
A c = 2m 2
C = 4W/m2K
'~S ~
JAN
~2
4,0
| 10 12 14 16 18 20
I
22
I
O
I
2
I I 1
4 6
]
8
Time ( hrs )
Fig. 7. Hourly variation of melted zone, outlet temperature, and demand pattern with cover during discharging
mode.
T h e table also shows that the effciency o f the system equations that can be utilized to characterize such sys-
remains nearly c o n s t a n t with the withdrawal rate of tems. T h e numerical calculations performed clearly
useful energy. Therefore, this result clearly supports show that a P C M collector c u m storage system has
the conclusion that the e m p l o y m e n t of P C M as a stor- definite advantages over a system that has a separate
age media m a y be more useful for a solar system in collection a n d a separate storage unit. The system de-
which collector a n d storage are c o m b i n e d in one unit. sign needs more work to reduce the air gap that results
O n the other h a n d , for a sensible storage such a system because of the freezing of phase change material in the
(i.e., a collector c u m storage system) yields lower ef- discharging mode.
ficiencies a n d also shows more fluctuations in efficiency
a n d the fluid t e m p e r a t u r e with the fluctuations in the
NOMENCLATURE
climatic conditions.
A¢ absorber area of the flat-plate collector (m 2)
4. CONCLUSIONS A, area ofthe melted zone in contact with the side (m 2)
Cb bond conductance ( W / m 2 K)
This chapter presents the analysis of a P C M collec- cp specific heat capacity of the collector fluid (J/kg K)
tor c u m storage system resulting in the H W B type d diameter of the tube (m)
Table 3. Efficiency and useful energy calculated for the PCM collector
cum storage system during various months of the year*
Mass flow rate 15 L/h Area Mass flow rate 40 L/h Area
of collector 2.0 m 2 of collector 4.0 m 2
di internal diameter of the tube (m) Ut2 heat loss coefficient from the top to the ambient in
H latent heat of fusion ofphase change material (J/kg) the discharging mode ( W / m 2 K)
h, heat loss coefficient from the bottom of the flat-plate W fin width (m)
collector to the ambient ( W / m 2 K) Xm thickness of the melted zone during the charging
h~ air conductance between the absorber and the solid mode (m)
PCM during the discharging mode ( W / m 2 K) Y~,~ thickness of the solidified zone during the discharging
hc heat transfer coefficient between the absorber and the mode (m)
liquid PCM ( W / m 2 K) x, .v, z space coordinate (m)
h~ heat transfer coefficient between the fluid and the
tube wall ( W / m 2 K)
Greek
hi heat transfer coefficient from the melted zone of the
PCM to the solidified zone in the discharging mode thickness of the absorber (m)
(W/m 2 K) pj density of the liquid PCM (kg/m 3)
hs heat transfer coefficient at the liquid-solid interface p, density of the solid PCM (kg/m 3)
( W / m 2 K) 71 collector efficiency (dimensionless)
k thermal conductivity of the absorber ( W / m 2 K) frequency corresponding to 24 hours periodicity, 2 r / 2 4
/q thermal conductivity of the solid PCM ( W / m 2 K) (h -j )
L total thickness of the PCM (m)
1 length of the tube of the fiat-plate collector (m)
m flow rate of the fluid (kg/s) REFERENCES
n number of harmonics(dimensionless)
n~ total number of tubes (dimensionless) I. D. Buddhi, J. K. Kishore, and N. K. Bansla, An experi-
qu useful heating power ( W / m 2) mental study of a solar collector cure storage system with
T temperature of the absorber plate between the two phase change material, Energy options for the 90~. NSEC-
fluid tubes (°C) 87, Tara McGraw-Hill, New Delhi, pp. 51-58 (1987).
T, ambient temperature (°C) 2. H.C. Hottel and B. B. Woertz, The performance of fiat
T,, nth harmonic in the Fourier series expansion of the plate solar heat collectors, ASME Transactions. 64-91
ambient temperature (°C) (1942).
T,o average value of the ambient temperature (°C) 3. H. C. Hottel and A. Whillier, Evaluation of fiat plate
Tb temperature of the pond (°C) collector performance, Transactions of the conference on
T~ temperature of the collector fluid at the inlet of the the use of Solar Energy, vol. 2, part 1, University of Ar-
fiat-plate collector (°C) izona Press, Tucson, AZ, p. 74 (1950).
Tfo temperature of the collector fluid at the outlet of the 4. J. A. Duffle and W. A. Beckman, Solar engineering of
fiat-plate collector (°C) thermal processes. Wiley, New York (1980).
T~ melting temperature of the PCM (°C) 5. D. Buddhi. R. L. Sawhney, P. N. Sehgal, and N. K. Bansal,
Ts temperature of the solid PCM (°C) A simplification of DTA method to determine the latent
T,i temperature of the solid PCM (°C) heat of fusion of phase change materials, J. Phys. D: Appl.
t time (s) Phys. 20, 1601-1605 (1987).
Ub overall heat loss coefficient from the side to the am- 6. D. V. Hale, M. J. Hoover, and M. J. O'Neill, Phase change
bient ( W / m 2 K) materials hand book, Report No. HREC-5193-2 LMSC-
Ut~ overall heat loss coefficient from the top to the am- HREC D225138, NASA, Marshal Space Flight Center,
bient in the charging mode ( W / m : K) Hunstville, AL ( 1971 ).