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    This document provides operating conditions and mass/heat balance data for an electric heater process from HYSYS. Key details include: - Inlet pressures of 499.7 Psia and outlet pressures of 34.7 Psia - Inlet temperatures of 11.73F and outlet temperatures of -59.33F - Total mass flow rates to the trap of 0.0940 MMSCFD and outlet of 0.0892 MMSCFD - Total heat flow rates to the trap of -3.80E+05 Btu/hr and outlet of -3.57E+05 Btu/hr - Methane, ethane and propane make up the majority of the mass

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    PRS Trial

    Uploaded by

    mochfarid
    36 views12 pages
    This document provides operating conditions and mass/heat balance data for an electric heater process from HYSYS. Key details include: - Inlet pressures of 499.7 Psia and outlet pressures of 34.7 Psia - Inlet temperatures of 11.73F and outlet temperatures of -59.33F - Total mass flow rates to the trap of 0.0940 MMSCFD and outlet of 0.0892 MMSCFD - Total heat flow rates to the trap of -3.80E+05 Btu/hr and outlet of -3.57E+05 Btu/hr - Methane, ethane and propane make up the majority of the mass

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    This document provides operating conditions and mass/heat balance data for an electric heater process from HYSYS. Key details include: - Inlet pressures of 499.7 Psia and outlet pressures of 34.7 Psia - Inlet temperatures of 11.73F and outlet temperatures of -59.33F - Total mass flow rates to the trap of 0.0940 MMSCFD and outlet of 0.0892 MMSCFD - Total heat flow rates to the trap of -3.80E+05 Btu/hr and outlet of -3.57E+05 Btu/hr - Methane, ethane and propane make up the majority of the mass

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    36 views12 pages

    PRS Trial

    Uploaded by

    mochfarid
    This document provides operating conditions and mass/heat balance data for an electric heater process from HYSYS. Key details include: - Inlet pressures of 499.7 Psia and outlet pressures of 34.7 Psia - Inlet temperatures of 11.73F and outlet temperatures of -59.33F - Total mass flow rates to the trap of 0.0940 MMSCFD and outlet of 0.0892 MMSCFD - Total heat flow rates to the trap of -3.80E+05 Btu/hr and outlet of -3.57E+05 Btu/hr - Methane, ethane and propane make up the majority of the mass

    Copyright:

    © All Rights Reserved
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    of 12

    OPERATING CONDITION

    Pressure
    - To trap = 499.7 Psia
    - Metering = 34.7 Psia
    - Condenstae = 34.7 Psia

    Temperature
    - To trap = 11.73 Fahrenheit
    - Metering = -59.33 Fahrenheit
    - Condenstae = -14.88 Fahrenheit

    MASS BALANCE ELECTRIC HEATER PRS (FROM HYSYS)

    Output
    To Trap
    Material Metering
    Flow (MMSCFD) Fract Flow (MMSCFD) % Fract
    Methane 0.0729 0.7756 0.0728 0.816
    Ethane 0.0063 0.0668 0.0061 0.069
    Propane 0.0097 0.1033 0.0082 0.092
    n-Butane 0.0028 0.0302 0.0012 0.014
    i-Butane 0.0000 0.0000 0.0000 0.000
    n-Pentane 0.0000 0.0000 0.0000 0.000
    i-Pentane 0.0000 0.0000 0.0000 0.000
    n-Hexane 0.0014 0.0150 0.0000 0.000
    CO2 0.0000 0.0000 0.0000 0.000
    H2O 0.0001 0.0009 0.0001 0.001
    Nitrogen 0.0008 0.0081 0.0008 0.009
    Total 0.0940 1.000 0.0892 1.000
    Total Flow (MMSCFD) 0.0940 0.0939

    HEAT BALANCE ELECTRIC HEATER PRS (FROM HYSYS)

    Output
    To Trap
    Material Metering
    Flow (Btu/hr) Fract Flow (Btu/hr) % Fract
    Methane -2.95E+05 0.7756 -2.91E+05 0.816
    Ethane -2.54E+04 0.0668 -2.46E+04 0.069
    Propane -3.92E+04 0.1033 -3.29E+04 0.092
    n-Butane -1.15E+04 0.0302 -4.82E+03 0.014
    i-Butane -0.00E+00 0.0000 -0.00E+00 0.000
    n-Pentane -0.00E+00 0.0000 -0.00E+00 0.000
    i-Pentane -0.00E+00 0.0000 -0.00E+00 0.000
    n-Hexane -5.70E+03 0.0150 -1.07E+02 0.000
    CO2 -0.00E+00 0.0000 -0.00E+00 0.000
    H2O -3.42E+02 0.0009 -3.21E+02 0.001
    Nitrogen -3.08E+03 0.0081 -3.07E+03 0.009
    Total -3.80E+05 1.000 -3.57E+05 1.000
    Total Flow (MMSCFD) -3.80E+05 -3.80E+05
    HYSYS)

    Output
    Condensate
    Flow (MMSCFD) % Fract
    0.0001 0.0112
    0.0001 0.0289
    0.0015 0.3173
    0.0016 0.3474
    0.0000 0.0000
    0.0000 0.0000
    0.0000 0.0000
    0.0014 0.2951
    0.0000 0.0000
    0.0000 0.0001
    0.0000 0.0000
    0.0047 1.000

    HYSYS)

    Output
    Condensate
    Flow (Btu/hr) % Fract
    -2.54E+02 0.0112
    -6.56E+02 0.0289
    -7.21E+03 0.3173
    -7.89E+03 0.3474
    -0.00E+00 0.0000
    -0.00E+00 0.0000
    -0.00E+00 0.0000
    -6.70E+03 0.2951
    -0.00E+00 0.0000
    -2.27E+00 0.0001
    -0.00E+00 0.0000
    -2.27E+04 1.000
    -3.80E+05
    Perhitungan kebutuhan Power Electric Heater

    Fluida Dingin
    - mass flow = 5.834 kg/hr = 12.861 lb/hr
    - Heat = 4221892.9348 Btu/hr
    - Viscosity = 0.4 centiPoise = 0.968 lb/ft.hr
    - Heat Capacity = 0.5633 Btu/lbF
    - Therm. Cond (k) = 0.058 Btu/(hr)(ft2)(F)
    - T1 = 11.73 F
    - T2 = 115.1 F

    Fluida panas (Kern)


    - asumsi menggunakan dry saturated steam
    - laten heat = 713.9 Btu/lb
    - UD (Gas) = 5-50
    - Dirt Factor = 0.003
    - ΔP = 5 - 10 Psi
    - Viscosity = 0.085 centiPoise = 0.2057 lb/ft.hr
    - Mass Flow = 5913.844 lb/hr = 2661.23 kg/hr
    - Therm. Cond (k) = 0.036 W/m.K = 0.251544 Btu/(hr)(ft2)(F)
    - T1 = 500 F
    - T2 = 500 F

    Fluida Panas (F) Fluida Dingin (F) Selisih


    500 suhu tinggi 115.1 384.9
    500 suhu rendah 11.73 488.27
    Selisih -103.37

     T 2 -  T1
    LMTD = R =
    ln(  T 2 /  T1 )
    S =
    = 435.026 F
    Ft = 1.000 (Fig. 18 Kern)
    LMTDCor = 435.026
    Q
    A =
    U D .t
    = 194.098 Ft2 (asumsi luar permukaan transfer)

    Beban panas yang diperlukan


    -Q = 6202 kj/hr = 5878 Btu/hr
    -P = 1.7210784 KW

    Tube Side
    Length = 43.96 inch = 3.663042 ft
    OD = 3/4 inch
    ID = 5/8 inch
    BWG = 16.000
    Pass = 1 Pass
    a" = 0.0020972222 Ft2
    Jumlah Tube (Nt) = 2105.495257 (Calculation)
    dari tabel 9 kern, Nt yang mendekati dengan Nt. Cal = 1206

    - Tube Side (Fluida Panas)


    a" = 2.52925 ft2
    - Mass Velocity = 2338.1807193 lb/hr.ft2
    - Reynold Num. = 587.29219169
    - Jh = 5
    - Prandtl Num, Pr = 6.759
    - hi = 11.33 Btu/(hr)(ft2)(F)
    - hio = 9.37 Btu/(hr)(ft2)(F)

    - Shel Side (Fluida dingin)


    a" = 1.8361895543 ft2
    - Mass Velocity = 7.0041788277 lb/hr.ft2
    - Equi.Dia, De = 0.0177661509 ft
    - Reynold Num. = 0.1285509276
    - Jh = 1
    - Prandtl Num, Pr = 1.069
    - ho = 3.489 Btu/(hr)(ft2)(F)

    Clean Overall coefficient, Uc


    Uc =
    hioxho
    hio  ho
    = 2.5425357346 Btu/(hr)(ft2)(F)

    Design Overall Coefficient, Ud


    Surface per lin, a" = 0.1963 ft2 (Table 10, Kern)
    A = 3787.8048

    Ud = 2.5621482923 Btu/(hr)(ft2)(F)

    Dirt Factor
    Rd = 0.0030106683
    `
    Summary

    3.489 h outside 9.37


    Uc 2.5425357346
    Ud 2.5621482923
    Rd Calculated 0.003
    Rd Required 0.003

    Pressure Drop
    - Tube Side (Fluida Panas)
    Spesific Vol. = 0.6749 Ft3/lb
    s = 0.0237072159
    Reynold Num. = 587.29219169
    f = 0.0007 ft3/in2
    Pressure Drop, Δp = 0.00

    - Shell Side
    De' = 0.0297349336 ft
    Reynold Num. = 0.1285509276
    f = 0.01 ft3/in2
    s = 1
    Pressure Drop, Δp = 0.00
    Remark
    (from HYSYS)

    (from HYSYS)

    (from HYSYS)
    (from HYSYS)

    0.211706638
    1.268563263

    (from HYSYS)

    Shell side
    ID = 39 Inch
    Baffle Side = 19.5 Inch
    Pass = 1 Inch
    Pt = 3 1/3 inch. Triangular Pitch

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