Tp48400b-N20a1 L20a1 n20b1 Tp48600b-N20a1 Engineer Manual

TP48400B-N20A1&L20A1&N20B1
TP48600B-N20A1
Engineer Manual
Issue 01
Date 2013-03-08
HUAWEI TECHNOLOGIES CO., LTD.

Copyright © Huawei Technologies Co., Ltd. 2012. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies C o., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and feat ures are stipulated by the contract made bet ween Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchas e scope or the usage scope. Unless otherwis e specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. E very effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://www.huawei.com
Email: support@huawei.com
Issue 01 (2012-04-15) Huawei Proprietary and Confidential i

Copyright © Huawei Technologies Co., Ltd.
TP48400B-N20A 1&L20A 1&N20B1
TP48600B-N20A 1Engineer Manual About This Document
About This Document
Purpose
This document describes the TP48400B integrated power system in terms of its working
principles, ports, engineering design, common faults, and troubleshooting.
Intended Audience
This document is intended for:
 Technical support personnel
 Maintenance personnel
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Alerts you to a high risk hazard that could, if not avoided,

result in serious injury or death.
Alerts you to a medium or low risk hazard that could, if not

avoided, result in moderate or minor injury.
Alerts you to a potentially hazardous situation that could, if not

avoided, result in equipment damage, data loss, performance
deterioration, or unanticipated results.
Provides a tip that may help you solve a problem or save time.
Provides additional information to emphasize or supplement

important points in the main text.
Issue 01 (2012-04-15) Huawei Proprietary and Confidential ii

TP48400B-N20A 1&L20A 1&N20B1
TP48600B-N20A 1Engineer Manual About This Document
Change History
Date Version Description Author
2013-03-08 V1.0 Completed the draft. Wang libin (employee ID: 00187200)
Issue 01 (2012-04-15) Huawei Proprietary and Confidential iii

TP48400B-N20A 1&L20A 1&N20B1
TP48600B-N20A 1Engineer Manual Contents
Contents
About This Document.................................................................................................................... ii

1 TP48400B Overview ...................................................................................................................... 1
1.1 Co mposition and Configurations ....................................................................................................................................1
1.2 Working Princip les ............................................................................................................................................................7
1.3 Co mponent Description ....................................................................................................................................................9
1.3.1 Rectifier R4850G2 .........................................................................................................................9
1.3.2 Rectifier R4850G1 and R4850N1 .............................................................................................10
1.3.3 SMU02B ........................................................................................................................................12
1.3.4 UIM 02C .........................................................................................................................................15
1.4 Monitoring Network........................................................................................................................................................19
2 Engineering Design .................................................................................................................... 21

2.1 Design Drawings ..........................................................................................................................21
2.2 Cable Configuration Princip les ..................................................................................................22
2.3 Methods of Calculat ing the Nu mber of Rect ifiers ..................................................................25
2.3.1 Method of Calculating rectifiers for EconomicConfiguration .............................................25
2.3.2 Method of Calculating Rectifiers for StandardConfiguration ..............................................26
2.4 Method of Calculating Battery Capacity..................................................................................28
2.5 Schemat ic Diagrams ....................................................................................................................29
3 Installation.................................................................................................................................... 30
3.1 Installation Preparations..............................................................................................................30
3.2 Installation .....................................................................................................................................31
3.2.1 Mechanical installation ...............................................................................................................31
3.2.2 Electrical Installation ...................................................................................................................33
3.3 Installation Verificat ion ...............................................................................................................37
3.4 Powering On and Co mmissioning.............................................................................................38
3.5 Acceptance ....................................................................................................................................40
3.5.1 Installation Acceptance ...............................................................................................................40
3.5.2 Electricity Acceptance .................................................................................................................41
3.5.3 PSU Acceptance ...........................................................................................................................41
3.5.4 SMU Acceptance..........................................................................................................................42
3.5.5 Parameter Acceptance .................................................................................................................43
3.5.6 Performance Acceptance.............................................................................................................43
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TP48400B-N20A 1&L20A 1&N20B1
TP48600B-N20A 1Engineer Manual Contents
4 Routine Maintenance ................................................................................................................. 45

5 Troubleshooting .......................................................................................................................... 46
6 Parts Replacement....................................................................................................................... 50
6.1 Replacing a Rectifier R4850G2 .................................................................................................50
6.2 Replacing a Rectifier R4850G1 or R4850N1..........................................................................51
6.3 Replacing the monitoring unit....................................................................................................52
6.4 Replacing an AC SPD .................................................................................................................53
A Technical Specifications ........................................................................................................... 54

B LCD Menu ................................................................................................................................... 57
C Acronyms and Abbreviations .................................................................................................. 68
Issue 01 (2012-04-15) Huawei Proprietary and Confidential v

TP48400B-N20A 1&L20A 1&N20B1
TP48600B-N20A 1Engineer Manual 1 TP48400B Overview
1 TP48400B Overview
1.1 Composition and Configurations

Composition
The TP48400B-N20A1、TP48400B-L20A1、TP48400B-N20B1、TP48600B-N20A1 consists
of the power cabinet, power supply units (PSUs), system monitoring unit (SMU), power
distribution unit (PDU). PSUs are R4850G1,R4850N1 or R4850G2, and the SMU is
SMU02B.
Table 1-1 Composition

Item Composition AC input mode
TP48400B-N20A1  Cabinet: support space for 4 220 /380 V AC three-phase

groups of storage batteries four-wire input
 R4850G1 or R4850N1
 SMU02B
 UIM02C
TP48400B-L20A1  Cabinet: support space for 4 220 V AC three-phase

groups of storage batteries three-wire input
 R4850G1 or R4850N1
 SMU02B
 UIM02C
TP48400B-N20B1  Cabinet: support space for 4 220 /380 V AC three-phase

 R4850G1
 SMU02B
 UIM02C
TP48600B-N20A1  Cabinet: support space for 3 220 /380 V AC three-phase

 R4850G1 or R4850N1 Can be transferred to 220 V
 SMU02B three-phase three-wire input
system onsite.
Issue 01 (2012-04-15) Huawei Proprietary and Confidential 1

TP48400B-N20A 1&L20A 1&N20B1
Item Composition AC input mode

 UIM02C
Figure1-1 TP48400B-N20A1 interior
(1) RTN+ busbar (2) Power distribution (3) Monitoring unit

unit
(4) Battery circuit breaker (5) Ground bar for the (6) Space for installing
cabinet rectifiers
(7) Space for installing storage
batteries

TP48400B-N20A 1&L20A 1&N20B1
Figure1-2 TP48400B-L20A1 interior

unit
cabinet rectifiers
batteries

TP48400B-N20A 1&L20A 1&N20B1
Figure1-3 TP48400B-N20B1 interior

unit
cabinet rectifiers
batteries

TP48400B-N20A 1&L20A 1&N20B1
Figure1-4 TP48600B-N20A1 interior
(1) RTN+ busbar (2) Power distribution unit (3) Monitoring

unit
(4) Space for installing (5) Space for installing storage (6) Ground bar
rectifiers batteries

TP48400B-N20A 1&L20A 1&N20B1
Configurations
Based on the input system, PSUs, and number of battery strings, the TP48400B has four
configurations.
Table 1-2 TP48400B configurations

Item Specifications
TP48400B-N20A1 TP48400B-L20A1 TP48400B-N20B1 TP48600B-N20A1

01071510 01071511 01071512 01071513
Input 220/380 V AC 220 VAC 220/380 V AC 220/380 V AC

system Three-phase, Three-phase, Three-phase, three-phase,four-wire
four-wire three-wire four-wire (default),
220 V AC
three-phase,three-wire (User
setting)
PDU AC power AC power AC power AC power distribution
distribution distribution distribution General input circuit
General input circuit General input circuit General input circuit breaker: one 3-pole 125 A
breaker: one 3-pole breaker: one 3-pole breaker: one 3-pole circuit breaker and one
63 A circuit breaker 100 A circuit breaker 63 A circuit breaker level-C SPD
and one level-C and one level-C SPD and one level-C DC power distribution
surge protection DC power SPD
device (SPD) Battery fuse: four 250 A
distribution DC power fuses （TPS-250A）
DC power Battery circuit distribution
distribution LLVD: MCB 2x63A,
breaker: four 125 A Battery circuit
6x32A,2x10 A; Fuse 4 x
Battery circuit circuit breakers breaker: four 125 A NT00(160A)
breaker: four 125 A LLVD: MCB 2x80A, circuit breakers
circuit breakers BLVD: MCB 2x63A,
2x20A, Fuse 2 x LLVD: MCB
2x32A,2x10 A;
LLVD: MCB NT00(160A) 2x80A, 2x20A, Fuse
2x80A, 2x20A, Fuse BLVD: MCB 2x63A, 2 x NT00(160A)
2 x NT00(160A) 2x32A,2x16A,2x10 BLVD: MCB
BLVD: MCB A 2x63A,
2x63A, 2x32A,2x16A,2x10
2x32A,2x16A,2x10 A
A
PSU 2 U 50 A 2 U 50 A 1 U 50 A 2 U 50 A high-efficiency
high-efficiency high-efficiency high-efficiency R4850G1
R4850G1 R4850G1 R4850G2 2 U 50 A
2 U 50 A 2 U 50 A standard-efficiency
standard-efficiency standard-efficiency R4850N1
R4850N1 R4850N1
SMU SMU02B SMU02B SMU02B SMU02B
Battery Houses a maximum Houses a maximum Houses a maximum Houses a maximum of three
space of four strings of of four strings of 150 of four strings of strings of 150 Ah storage
150 Ah storage Ah storage batteries. 150 Ah storage batteries.
batteries. batteries.

TP48400B-N20A 1&L20A 1&N20B1
1.2 Working Principles

The TP48400B is an indoor integrated power system serving communications equipment. It
converts 220 V AC power into stable –48 V DC power for DC-powered loads. It also provides
power monitoring function for loads.
Figure1-5 TP48400B-N20A1 schematic diagram
Figure1-6 TP48400B-L20A1 schematic diagram

TP48400B-N20A 1&L20A 1&N20B1
Figure1-7 TP48400B-N20B1 schematic diagram
Figure1-8 TP48600B-N20A1 schematic diagram

TP48400B-N20A 1&L20A 1&N20B1
1.3 Component Description

1.3.1 Rectifier R4850G2
Panel
The front panel provides a Power indicator, an Alarm indicator, and a Fault indicator. Figure
1-9 shows the rectifier front panel. Table 1-3 describes the indicators on the panel.
Figure1-9 R4850G2 Rectifier panel
(1) Power indicator (2) Alarm indicator (3) Fault indicator

(4) Latch (5) Handle
Table 1-3 Indicator description

Indicator Color Status Description
Power indicator Green Steady on The rectifier has an AC input.

Off The rectifier has no AC input.
The rectifier is faulty.
Blinking at 0.5 The rectifier is being queried.

Hz
Blinking at 4 Hz The rectifier is loading an application

program.
Alarm indicator Yellow Off The rectifier generates no alarms.

Steady on The rectifier generates an alarm for
power limiting due to ambient
overtemperature.
The rectifier generates an alarm for
protection or shutdown due to ambient
overtemperature or undertemperature.
The rectifier protects against AC input

overvoltage or undervoltage.

TP48400B-N20A 1&L20A 1&N20B1
The rectifier is hibernating.
Blinking at 0.5 The communication between the

Hz rectifier and the monitoring unit is
interrupted.
Fault indicator Red Off The rectifier is working properly.

Steady on The rectifier shuts down due to output
overvoltage.
The rectifier has no output due to an
internal fault.
Technical Specifications
Table 1-4 describes the rectifier technical specifications.
Table 1-4 Rectifier technical specifications

Item R4850G2
Efficiency The peak point is˃96%;

≥95% (230 V AC, 30%–100% load)
Output power 3000 W (176-290 V AC);
1250 W (85-175 V AC decreased linearly)
Dimensions (H x W x D) 40.8 mm x 105 mm x 281 mm
(1.61 in. x 4.13 in. x 11.06 in.)
Weight ≤2 kg
1.3.2 Rectifier R4850G1 and R4850N1

Panel
The front panel provides a Run indicator, a Protection indicator, and a Fault indicator. Figure
1-10 shows the rectifier front panel. Table 1-5 describes the indicators on the panel.

TP48400B-N20A 1&L20A 1&N20B1
Figure1-10 Rectifier panel of R4850G1/R4850N1
(1) Run indicator (2) Protection indicator (3) Fault indicator
Table 1-5 Indicator description of rectifier

Indicator Color Status Description Measure
Run Green Steady on The rectifier output is The rectifier runs

indicator normal. properly, and no measure
is required.
Off The rectifier has no Replace the rectifier if

output. the AC input is normal.
Protection Yello Off No alarm is generated. No measure is required.
indicator w
Steady on The rectifier generates a Check that the air vent is
prewarning for power not blocked and the
limiting due to ambient temperature is
overtemperature. within a normal range.
The rectifier generates an
alarm for shutdown due
to ambient
overtemperature or
undertemperature
protection.
The rectifier generates an Check that the electrical
alarm due to AC input grid voltage is within a
overvoltage or normal range.
undervoltage protection.
The rectifier is No measure is required.
hibernated.
Fault Red Off The rectifier is not faulty. No measure is required.
indicator
Steady on The rectifier is locked Pull out the rectifier and
due to output the reinsert it after 1

TP48400B-N20A 1&L20A 1&N20B1
Indicator Color Status Description Measure

overvoltage. minute.
There is no output Replace the rectifier.
because the rectifier is
faulty.
Blinking The rectifier is loading The rectifier
at 4 Hz an application program. automatically recovers
after loading, and no
measure is required.
Technical Specifications
Table 1-6 describes the rectifier technical specifications.
Table 1-6 Rectifier technical specifications
Item R4850G1 R4850N1
Efficiency The peak point is˃96%; The peak point is ≥92.5%;

≥95% (230 V AC,20%–90% load) ≥91.5% (230 V AC,35%–80% load)
Output 3000 W (176–300 V AC); 2900 W (176–300 V AC);
power 1200 W (85–175 V AC decreased 1200 W (85–175 V AC)
linearly)
Dimensions 88.9 mm x 103 mm x 243 mm 88.9 mm x 103 mm x 243 mm

(H x W x D) (3.50 in. x 4.06 in. x 9.57 in.) (3.50 in. x 4.06 in. x 9.57 in.)
Weight ≤2.8 kg ≤2.5 kg
1.3.3 SMU02B
Panel
Figure 1-11 shows the SMU02B panel.

TP48400B-N20A 1&L20A 1&N20B1
Figure1-11 SMU02B Panel
(1) Running status indicator (2) Minor alarm indicator (3) Major alarm indicator
(4) Liquid crystal display (LCD) (5) Locking latch (6) Four buttons
(7)USB (Reserved) (8) RS485/RS232 (9) FE
Indicators
Table 1-7 describes the SMU02B indicators.
Table 1-7 Indicator description

Running status Green Off The SMU02B is faulty or has

no DC input.
Blinking at 0.5 Hz The SMU02B runs properly

and communicates with the
host properly.
Blinking at 4 Hz The SMU02B runs properly

but does not communicate
with the host properly.
Minor alarm Yellow Off No minor and warning alarm

indicator
Steady on A minor or warning alarm is
generated
Major alarm Red Off No critical and major alarm
indicator
Steady on A critical or major alarm is
generated

TP48400B-N20A 1&L20A 1&N20B1
Buttons
Table 1-8 describes the buttons.
Table 1-8 Button description

Button Silkscreen Button Name Description
“▲”or“▼” “Up” or “Down” Allows you to view and set menu items.
“Cancel” Returns to the previous menu without saving

“ ” the current menu settings.
“Enter” Enters the main menu from the standby
“ ” screen, enters a submenu from the main
menu, or saves menu settings.
NOTE:
 After a menu is displayed, the standby screen is displayed and the LCD screen becomes
dark if you do not press any button within 5 minutes.
 You need to log in again if you do not press any button with 8 minutes.
 The preset username is admin and the preset password is 000001
Communications Ports
The SMU02B communicates with the host over communications ports.
Table 1-9 Communications port description

Communications Ports Communications Protocol Compliance
Parameter
FE Auto-adaptation TCP/IP, HTTPS and SNMP
RS485 Baud rate: 9,600 bit/s or -

19,200 bit/s
RS232 - YD/T 1363.2

TP48400B-N20A 1&L20A 1&N20B1
Figure1-12 RJ45 pin definition
Table 1-10 FE pin definition

Pin Signal Description
1 TX+ FE transmit
2 TX-
3 RX+ FE receive
6 RX-
Table 1-11 RS485/RS232 pin definition

Pin Signal Description
1 TX+ RS485 transmit
2 TX-
4 RX+ RS485 receive
5 RX-
3 RX232 RS232 receive
7 TX232 RS232 transmit
6 PGND Ground
8 - Ground
1.3.4 UIM02C
Panel
UIM02C supports 8 dry contact output ports, 6 Boolean value input ports and 7 sensor ports.
Figure 1-13 shows the UIM02C panel

TP48400B-N20A 1&L20A 1&N20B1
Figure1-13 UIM02C Panel
Ports
Table 1-12 Description of ports on the UIM02C
Port Type Silkscreen Description
Sensor ports TEM_HUM Temperature and humidity sensor
WATER Water sensor
TEMP1 Reserved
TEMP2 Reserved
GATE Door status sensor
SMOKE Smoke sensor
BTEMP Battery temperature sensor

Boolean value DIN1 Boolean value input 1
input ports
DIN2 Boolean value input 2

Dry contact ALM1 AC power failure alarm

output ports Default mode (Close: alarm; Open: normal)
can be modified as required.
ALM2 DC undervoltage alarm or DC overvoltage
alarm
Default mode (Close: alarm; Open: normal)
ALM3 Rectifier faults alarm, rectifier protect

alarm, or communication faults alarm,
multiple fault modules, and communication
failure of all modules

TP48400B-N20A 1&L20A 1&N20B1
Port Type Silkscreen Description

ALM4 SPD failure alarm
ALM5 Fuse burn-out alarm

ALM6 Battery temperature alarms and ambient
temperature alarms
ALM7 User-defined
ALM8 SMU alarms

Communication COM RS485/RS232
Port
Pin Definition
Figure 1-14 shows the pins of sensor ports. Table 1-13 shows the pin definition.

TP48400B-N20A 1&L20A 1&N20B1
Figure1-14 Pins of sensor ports
Table 1-13 Pin Definition

Silk Screen Pin Pin definition
TEMHUM 1 12V
2 ENV_TEMP
3 12V
4 ENV_HUM
WATER 1 12V
2 WATER
3 GND
4 -
TEMP1 1 TEMP1
2 GND
TEMP2 1 TEMP2
2 GND
GATE 1 DIN7+
2 JTD7

TP48400B-N20A 1&L20A 1&N20B1
Silk Screen Pin Pin definition
SMOKE 1 12V
2 Smoke
BTEMP 1 Btemp
2 12V
1.4 Monitoring Network
a. Reporting alarms over dry contacts

The SMU02B generate alarms over eight dry contacts and support alarm settings. The
dry contacts connect to dry contact ports on Huawei or third-party communications
equipment to report alarms to the M2000 or a third-party element management system
(EMS).
a. Simulation APM30 access M2000 network
The SMU02B communicate with the wireless master device by connecting their COM
port (RS485 port) , Simulation APM30 access M2000 network.

TP48400B-N20A 1&L20A 1&N20B1
b. Communicating with Huawei NetEco

The SMU02B can communicate with Huawei NetEco to monitor Huawei
communications equipment in in-band or out-of-band mode.
c. Communicating with a third-party EMS over SNMP
The SMU02B connects to third-party communications equipment over FE ports and then
to the third-party EMS.

TP48400B-N20A 1&L20A 1&N20B1
TP48600B-N20A 1Engineer Manual 2 Engineering Design
2 Engineering Design
2.1 Design Drawings

Figure 2-1 TP48400B dimensions

TP48400B-N20A 1&L20A 1&N20B1
Figure 2-2 Installation dimensions
Wall or platform edgge
≥ 100 mm Ground
(3.94 in.)
407.10 mm
(16.03 in.) 471 mm
(18.58 in.)
Mounting hole
Front
2.2 Cable Configuration Principles

The design of cables for communications power systems is closely associated with the current
carrying capacity, which is determined by the operating temperature, cable length, and
customer requirements.
You can determine the cable cross-sectional areas by referring to the following tables.
Table 2-1 lists the current carrying capacities of PVC insulation cables (provided that the
conductor temperature is 70°C, ambient temperature is 30°C, and one cable contains two
copper wires forming one loop).

TP48400B-N20A 1&L20A 1&N20B1
Table 2-1Current carrying capacities of PVC insulation cables

Conductor 24 AWG 22 AWG 20 AWG 18 AWG 16 AWG 1.5 mm2 14 AWG
Cross-Sectional
Area
Current 5 7 9 13 17 19.5 23.5

Carrying
Capacity (A)
Conductor 2.5 mm2 12 AWG 4 mm2 10AWG 6 mm2 8AWG 10 mm2

Cross-Sectional
Area
Current 27 31 36 42.5 46 56 63
Carrying
Capacity (A)
2 2 2
Conductor 6 AWG 16 mm 4 AWG 25 mm 2 AWG 35 mm 1 AWG
Cross-Sectional
Area
Current 75 85 101 112 134 138 153

Carrying
Capacity (A)
2 2 2 2
Conductor 50 mm 2/0 AWG 70 mm 3/0 AWG 95 mm 4/0 AWG 120 mm
Cross-Sectional
Area
Current 168 207 213 240 258 278 299

Carrying
Capacity (A)
Conductor 250 kcmil 150 mm2 350 kcmil 185 mm2 450 kcmil 240 mm2 550 kcmil
Cross-Sectional
Area
Current 310 344 381 392 446 461 506

Carrying
Capacity (A)
Table 2-2 lists the current carrying capacities of XLPE insulation cables.

TP48400B-N20A 1&L20A 1&N20B1
Table 2-2Current carrying capacities of XLPE insulation cables

Conductor 24 AWG 22 AWG 20 AWG 18 AWG 16 AWG 1.5mm^2 14 AWG
Cross-Sectional
Area
Current 6 9 12 16 20 24 28.5
Carrying
Capacity (A)
Conductor 2.5 mm2 12 AWG 4mm^2 10 AWG 6mm^2 8 AWG 10mm^2

Cross-Sectional
Area
Current 33 39 45 53 58 71 80
Carrying
Capacity (A)
Conductor 6 AWG 16mm^2 4 AWG 25mm^2 2 AWG 35mm^2 1 AWG

Cross-Sectional
Area
Current 94 107 124 138 166 171 189

Carrying
Capacity (A)
Conductor 50mm^2 2/0AWG 70mm^2 3/0AWG 95mm^2 4/0AWG 120mm^2

Cross-Sectional
Area
Current 209 261 269 304 328 353 382

Carrying
Capacity (A)
Conductor 250 kcmil 150mm^2 350 kcmil 185mm^2 450 kcmil 240mm^2 550 kcmil
Cross-Sectional
Area
Current 395 441 491 506 578 599 660

Carrying
Capacity (A)
NOTE
1. The preceding tables originate from the DKBA3265 Power Cable Design and Selection
Specifications.
2. If the ambient temperature is high, the current carrying capacity decreases. The cables can also be
customized.
Determining the Cross-Sectional Area of a DC Power Cable

The following describes two formulas for determining the cross-sectional area of a DC power
cable:

TP48400B-N20A 1&L20A 1&N20B1
I* L
S 
 * U
I = P/U
Where
I: operating current of the power system, measured in the unit of A.
P: maximum power consumption of the power system, measured in the unit of W.
U: rated operating voltage of the power system, measured in the unit of V.
L: cable length, measured onsite in the unit of m.
γ: electrical conductivity of the copper conductor. The value is 57 m/Ω·mm 2 .
ΔU: voltage drop of the loop, less than 1.9V.
2
S: cross-sectional area of the power cable, measured in the unit of mm . The value is rounded
up to the nearest standard cross-sectional area. For example, if the cross-sectional area is 14.8
mm2 , take 16 mm2 for calculation.
NOTE
The preceding tables are extracted from the DKBA3265-2010.12 Power Cable Design and Selection
Specifications.
The AC input power cable can be customized.
For configurations of default external power cables, see the TP48400B-N20A1&L20A1&N20B1
Configuration Manual V1.0.
2.3 Methods of Calculating the Number of Rectifiers

2.3.1 Method of Calculating rectifiers for EconomicConfiguration
1. Determine the following parameters.
 Pma x : maximum load power of the DC-powered load in the unit of watts
 Pavg : average load power of the DC-powered load in the unit of watts
 Battery backup time in the unit of hours
NOTE
If an inverter connects to the TP48400B for supplying AC power, convert the power consumption of the
AC-power load to DC power consumption when calculating P max and Pavg to ensure sufficient battery
electricity. In t his case, the values of Pmax and Pavg include the power of DC-powered load and the DC
power consumption of the AC-powered load. That is, Pmax and Pavg comply with the following formula:
Pmax (Pavg) = PDC + P AC/0.7, where P DC is the total power of DC-powered loads while P AC is the total power
of AC-powered loads.
2. Calculate the battery capacity (CN ).
For the method of calculating the battery capacity (CN ), see section 错误！未找到引用源。
3.2 "错误！未找到引用源。Capacity Calculation."

TP48400B-N20A 1&L20A 1&N20B1
CN is not the total battery capacity calculated through the calculation formula of storage
batteries but is the total battery capacity based on the normalized capacity of the existing
batteries and the number of battery strings.
3. Calculate the maximum charge power (Pcmax) of storage batteries.
Pcma x = Vequalize x η x CN
η is the charge coefficient for storage batteries and ranges from 0.1 to 0.2. The default value is
0.1.
Veq ualize is the equalized charging voltage of the AC-DC converter. The default value is 56.4 V.
4. Determine the output power (P Σ) required for the AC-DC converter.
P∑ = Max(P max + Punit,Pavg +Pcmax)
Max: Obtains the larger value of (P max+Punit ) and (Pavg +Pcmax).
Punit is the rated output power of a single rectifier.
5. Determine the AC-DC converter type based on P ∑.
Table 2-3 lists AC-DC converter types .
Table 2-3Type selection for AC-DC converters in radio base stations

P∑ AC-DC Application Rectifier rectifier Type
Converter Type Scenario P unit
≦23.2KW and TP48400B-XXXX wireless base 2900 W 50 A

Pmax≦17.2KW X station
≦34.8KW and TP48600B-N20A1 wireless base 2900 W 50 A

Pmax≦17.2KW station
6. Calculate the number of rectifiers (N).

N = Roundup (0.95 x P∑/Punit – 0.1, 0)
Roundup: rounds up the value.
For example, N = Roundup (0.95 x 6200/2900–0.1, 0) = Roundup(1.93, 0) = 2
NOTE
Since the rectifier needs redundancy backup, at least two rectifiers are required. If N is calculated to be
less than 2, N is valued 2.
2.3.2 Method of Calculating Rectifiers for StandardConfiguration

The number of rectifiers is calculated based on the maximum load power without considering
the average power. At least two rectifiers are required and work in N+1 backup mode.
7. Determine the following parameters.
 Pma x : maximum power of the DC-powered load. Pmax also includes the power of SMU
and temperature control system.
 Battery backup time in the unit of hours.

TP48400B-N20A 1&L20A 1&N20B1
NOTE
If an inverter connects to the TP48400B for supplying AC power, convert the power consumption of the
AC-power load to DC power consumption when calculating P max to ensure sufficient battery electricity.
In t his case, the value of P max includes the maximum power of DC-powered load and the DC power
consumption of the AC-powered load, that is, P max complies with the following formula: P max = PDC +
PAC/0.7, where P DC is the total maximum power of DC-powered loads while P AC is the total power of
AC-powered loads.
8. Calculate the battery capacity (CN ).
For the method of calculating the battery capacity (CN ), see section 错误！未找到引用源。
3.2 "错误！未找到引用源。Capacity Calculation."
NOTE
CN is not the total battery capacity calculated through the calculation formula of storage batteries but is
the total battery capacity based on the normalized capacity of the existing batteries and the number of
battery strings.
9. Calculate the maximum charge power (Pcmax) of storage batteries.

Pcma x = Vequalize x η x CN
η is the charge coefficient for storage batteries and ranges from 0.1 to 0.2. The default value is
0.1.
Vequalize is the equalized charging voltage of the AC-DC converter. The default value is 56.4 V
in a –48 V power system.
10. Determine the output power (P Σ) required for the AC-DC converter.
P∑= Pma x +Pcma x
11. Determine the AC-DC converter type based on P∑.
Table 2-4 lists AC-DC converter types .
Table 2-4Type selection for AC-DC converters

P∑ AC-DC Converter Application Scenario rectifier
Type Type
≦20.3KW and TP48400B-XXXXX Fixed access network, optical 50A

network, datacom equipment,
Pmax ≦17.2KW
and wireless network
≦31.9KW and Pmax TP48600B-N20A1 Fixed access network, optical 50A

≦17.2KW network, datacom equipment,
and wireless network
12. Calculate the number of rectifiers (N).

Calculate the minimum number of rectifiers based on N = Roundup (P ∑/Punit) + 1.

TP48400B-N20A 1&L20A 1&N20B1
2.4 Method of Calculating Battery Capacity

Use the following formula to calculate the battery capacity.
W  t  1.25  1.04
C
Vr 
where
C: total battery capacity in the unit of ampere hours.
W: load power in the unit of watts. In economic configuration, W equals P avg, and in standard
configuration, W equals P max.
t: battery backup time in the unit of hours
1.25: aging coefficient
1.04: voltage coefficient
Vr: rated battery string voltage in the unit of volts. Take 48 for –48 V TP48400Bs
ŋ: battery capacity coefficient (related to the discharge hour rate of the storage battery).
Note: C10 refers to 10 hour rate capacity of storage batteries, namely, the nominal capacity of
storage batteries.
In this formula, the battery capacity coefficient (η) relates to the discharge time (in hours) in
–48 V TP48400Bs. The discharge time increases in proportion to the value of η. The
following table shows the mapping.
Discharge 0.5 1 1.5 2 3 4 5 6 7 8 9 10 12 ≥ 16

Time (h)
ŋ 0.4 0.55 0.63 0.7 0.75 0.8 0.85 0.9 0.92 0.95 0.98 1 1.01 1.03
Capacity Configuration
CN = Roundup (C x 0.9,0)
CN is the total capacity of the storage batteries with optional specifications, and is calculated
by rounding up and normalizing the result of 0.9 x C. CN is the total capacity of battery strings.
For the TP48400B, CN is less than or equal to 600 Ah.
NOTE
The battery discharge time is the backup time.

TP48400B-N20A 1&L20A 1&N20B1
2.5 Schematic Diagrams

Figure 1-5 shows the TP48400B-N20A1 schematic diagram
Figure 1-6 shows the TP48400B-L20A1 schematic diagram
Figure 1-7 shows the TP48400B-N20B1 schematic diagram
Figure 1-8 shows the TP48600B-N20A1 schematic diagram

TP48400B-N20A 1&L20A 1&N20B1
TP48600B-N20A 1Engineer Manual 3 Installat ion
3 Installation
Installation Flowchart
Figure3-1 shows the flowchart for installing the TP48400B.
Figure3-1 Installation flowchart
Preparations Mechanical Electrical

for installation installation installation
Project Power-on for Checking after

acceptance commissioning installation
3.1 Installation Preparations

Before installing the TP48400B, make the following preparations:
 Learn about the site environment to ensure that the site provides sufficient space for
installing and maintaining the TP48400B.
 Conduct a site survey to check the power input location so that the length of the AC
input power cable can be determined.
 Obtain the tools specified in Figure3-2.

TP48400B-N20A 1&L20A 1&N20B1
Figure3-2 Tools
3.2 Installation
3.2.1 Mechanical installation
Mechanical Installation1-Floor installation
 Fix the installation hole .(Ensure 100 mm ventilation space in the cabinet rear.)
 Drill holes and install expansion sleeves.
 Install the cabinet.

TP48400B-N20A 1&L20A 1&N20B1
Mechanical Installation2-Electrostatic discharge Floor installation

 Fix the installation hole .(Ensure 100 mm ventilation space in the cabinet rear.)
 Drill holes and install expansion sleeves.
 Assembling the Support
 Installing the Support
 Install the cabinet.
Installing a 2 U Rectifier
错误！未找到引用源。Figure 3-3 shows how to install a 2 U rectifier.
1. Remove the bolts from the handle. Ensure that the module handle is open.
2. Pull handle out.
1. Gently push the rectifier into the related slot along the guid e rail.
2. Push the handle upwards, lock the handle.
3. Tighten the bolts in the handle and secure the handle.

TP48400B-N20A 1&L20A 1&N20B1
Figure3-3 Installing TP48400B-N20A1、TP48400B-L20A1、TP48600B-N20A1 rectifier
Installing a 1 U Rectifier
错误！未找到引用源。Figure 3-4 shows how to install a 1 U rectifier.
1. Push the locking latch towards the left.
2. Pull the handle downwards.
3. Gently push the rectifier into the related slot along the guide rail.
4. Push the handle upwards and lock the handle.
5. Push the locking latch towards the right and secure the handle.
Figure3-4 Installing TP48400B-N20B1 rectifier
3.2.2 Electrical Installation

Connect cables in the following sequence: ground cables, signal cables, communications cables, load cables,
battery cables, and AC input cables.
CAUTION: Disconnect the AC power before connecting cables and do not mix load ports with battery ports.
1、 Connecting a ground cable

TP48400B-N20A 1&L20A 1&N20B1
2、 Connecting signal cables
3、 Connecting communications cables
（1）FE port （2）COM _ 485/232 port
4、 Connecting DC load cables

TP48400B-N20A 1&L20A 1&N20B1
5、 Installing battery
6、 Connecting battery signal cables
7、 Connecting battery cables
8、 Connecting AC input cables

TP48400B-N20A 1&L20A 1&N20B1
 TP48400B-N20A1、 TP48200B-N20B1 AC input: 220/380 V AC Three-phase, four-wire
 TP48400B-L20A1 AC input: 220 V AC Three-phase, three-wire
 TP48600B-N20A1 AC input: 220/380 V AC Three-phase, four-wire
 TP48600B-N20A1 AC input: 220 V AC Three-phase, three-wire

TP48400B-N20A 1&L20A 1&N20B1
TP48400B detailed installation instructions, see TP48400B-N20A1 & L20A1 & N20B1Quick Installation Guide
(V500R001_01)and TP48600B-N20A1 Quick Installation Guide (V500R001_01).
3.3 Installation Verification

After installation, verify that:
 The cabinet is installed properly and the cables are connected properly. (Cables fastened
by screws are not easily removable.)
 Cables are arranged neatly and bound properly by using cable ties.
 The battery is connected properly and battery terminals cannot be connected reversely.

TP48400B-N20A 1&L20A 1&N20B1
 Check for short circuits between the live wires, between the live wire and the ground
cable, between the live wire and the neutral wire, between the RTN+ and the –48 V
busbar. Rectify short circuits before powering on the power system.
3.4 Powering On and Commissioning

Setting Parameters
1. Measure the voltage across the input ports of AC input circuit breakers. The voltage must the
same as the local voltage. If not, ask professionals to rectify the fault.
2. Switch the AC input circuit breaker to ON, measure voltage between the L wiring terminal
and N wiring terminal. The value should be the same as the local voltage. If the voltage is
abnormal, consult a professional to rectify the fault.
3. Set the LUI Language according to actual conditions .Set the NetEco Main IP, NetEco Bak IP,
NetEco Port, and Set Time Zone according to actual conditions.
4. Set the Qty of Battery, Rated Capacity, Set Date and Set Time according to actual conditions.
(Always set Qty of Battery to 1 and set Rated Capacity to the total capacity of all battery
strings.)
5. Set the IP Address, Subnet Mask and Default Gateway according to actual conditions.
Table 3-1Parameter settings

Main Second-Leve Third-level Forth-Level Default Value
Menu l Menu Menu Menu
Settings Comm Para NetEco Main IP - -
NetEco Bak IP - -
NetEco Port - 31220
Host Comm Addr 0
Comm Baudrate 9600
System Para LUI Language - ENGLISH

Set Time Zone - GMT +08:00
Quick Qty of Battery - - 1

Settings
Rated - - 600Ah
Capacity
Set Date - - -
Set Time - - -
IP Address - - 192.168.0.10
Subnet Mask - - 255.255.255.0
Default - - 192.168.0.1
Gateway

TP48400B-N20A 1&L20A 1&N20B1
6. Switch the AC input circuit breakers to the OFF positions.

7. Switch the battery circuit breakers in the PDU to the ON positions.
8. Switch the AC input circuit breakers to the ON positions.
9. After two minutes, check whether the voltage between the RTN+ busbar and DC output
terminal are the same as the battery voltage and the voltage displayed on the monitoring unit.
If not, ask professionals to rectify the fault.
10. Check whether the run indicator of rectifiers is normal. If not, ask local professionals.
11. Switch the LLVD and BLVD branches to the ON positions.
12. Measure whether the voltage between RTN+ and the DC output terminal. The voltage must
range from 42 V to 58 V. The rated voltage is 53.5 V. Check whether the loads work normally.
If the loads work abnormally, rectify the fault according to the relevant user guides.
13. Switch all circuit breakers as required.
14. Check whether the element management system (EMS) can receive the information from the
power system. If not, check whether the IP address is set correctly.
15. Observe the operation of the power system for 15 minutes. If no alarms are generated, and
current/voltage parameters of the battery and loads are set properly.
P48400B detailed instructions, see TP48400B-N20A1 & L20A1 & N20B1Quick Installation
Guide (V500R001_01)and TP48600B-N20A1 Quick Installation Guide (V500R001_01).

TP48400B-N20A 1&L20A 1&N20B1
3.5 Acceptance
3.5.1 Installation Acceptance
Objective
Make sure that the installat ion complies with engineering specifications and does not trigger
operation problems.
Prerequisites
The TP48400B is properly installed, and the input cables, output cables, and signal cables are
correctly connected.
Installation Acceptance Checklist
Table 3-2Installation acceptance checklist
No. Check Item Expected Result
01 System configuration The system configuration, including the model and

number of modules, complies with the contract.
02 Cabinet levelness The cabinet is level.
03 Paint and electroplated coating No paint or electroplated coating flakes off.
04 Cabinet stableness Four expansion bolts are secured to the cabinet to

prevent falling over.
05 Cable routing Cables are routed properly and meet engineering

requirements. Spaces for installing new cables are
reserved.
06 Cable connections All cable connectors, input power cables, output

power cables, and battery cables are secured.
07 Cable labels Both ends of a cable are labeled. Labels are clean and
correct, and provide concise and understandable cable
description in English.
08 Ground cables Ground cables are connected between the ground bar
in the TP48400B and a ground bar in the equipment
room.
09 Distances between cable ties Distances between cable ties are equal, and no burr
exists. Burrs will injure engineering personnel.

TP48400B-N20A 1&L20A 1&N20B1
3.5.2 Electricity Acceptance

Objective
Check the power supply to ensure that the TP48400B can be properly powered on for
commissioning.
NOTE
The electricity acceptance is critical for the proper operating of the TP48400B and needs special care.
Prerequisites
The TP48400B is properly installed, and the input cables, output cables, and signal cables are
correctly connected.
Electricity acceptance checklist
Table 3-3Electricity acceptance checklist

01 Connections of the AC input power The live wire and neutral wires of the AC input power
cable and DC output power cables cable are correctly connected. The positive and
negative DC output power cables are connected to
correct terminals on loads.
02 Battery cable connections Battery cables are connected to correct terminals.
Reverse battery connection will cause human injuries.
03 Cable connections between battery The positive battery terminal connects to the RTN+
strings and the TP48400B. busbar. The negative battery terminal connects to the
NEG– busbar.
04 Short circuit Use a multimeter to check that the input live wire and
neutral wires are not short-circuited, and the output
positive and negative terminals are not short-circuited.
05 Input circuit breaker and load The input circuit breaker and load circuit breakers are
circuit breakers switched off.
3.5.3 PSU Acceptance

Objective
Verify that PSUs work properly.
Prerequisites
The TP48400B is properly powered on.

TP48400B-N20A 1&L20A 1&N20B1
PSU Acceptance Checklist
Table 3-4PSU acceptance checklist

01 PSU installation PSUs are installed securely and screws on the front panel are
tightened.
02 PSU installation sequence PSUs are installed first in slot 1, then slot 2, and so on.
03 Indicators Indicators are functioning properly. If an indicator turns red

or yellow, identify and rectify the fault based on the user
manual.
04 PSU fan The fan is operating properly. For example, no foreign
matter blocks the fan, and no abnormal noise is generated.
Normally, the fan does not work if the PSU temperature is
low.
3.5.4 SMU Acceptance

Objective
Verify that the SMU works properly.
Prerequisites
SMU Acceptance Checklist
Table 3-5SMU acceptance checklist

01 SMU installation The SMU is installed securely and screws on the front
panel are tightened.
02 LCD The LCD displays clear and correct information.
03 Buttons Buttons are easy to operate.
04 North-bound communication The parameter values displayed on the LCU are the same
as those displayed on the host or EMS, which means that
the SMU properly sends TP48400B information, such as
the voltage, load current, and battery current, to the host or
EMS.
If the SMU connects to no north-bound equipment, skip
this item.

TP48400B-N20A 1&L20A 1&N20B1
3.5.5 Parameter Acceptance

Objective
Verify that parameters are correctly set to support the operating of power supplies and storage
batteries.
Prerequisites
Parameter Acceptance Checklist
Table 3-6Parameter acceptance checklist

01 Equalized charging voltage The default value is 56.5 V. The equalized charging
voltage can be adjusted based on site requirements.
02 Float voltage The default value is 53.5 V. The equalized float voltage can
be adjusted based on site requirements.
03 Monitored system type (The The monitored system on the SMU UI is correct. For
system may fail to run properly if details about how to set the parameter, see the quick
the parameter is not correct.) installation guide.
04 Battery capacity (Wrong battery The default values are:600 Ah
capacities may shorten the battery The value must be the same as the actual battery capacity.
lifespan.)
05 Charge current limit coefficient The default value is 0.10C. The coefficient can be adjusted
based on site requirements.
06 BLVD voltage The default value is 43.2 V. The voltage can be adjusted
based on site requirements.
07 Date and time The time set in SMU is the local time.
3.5.6 Performance Acceptance

Objective
Make sure that the TP48400B functions properly.
Prerequisites

TP48400B-N20A 1&L20A 1&N20B1
Performance Acceptance Checklist
Table 3-7Performance acceptance checklist

01 Output voltage The output voltages displayed on the LCD and measured by
a multimeter fall within the range of 43.2–57.6 V DC.
02 Load current Observe the load current displayed on the LCD and measure
the actual value by using a clamp meter.
03 Battery current Observe the battery current displayed on the LCD and
measure the actual value by using a clamp meter. If the
battery current is greater than 100 A, the tolerance of the
figure displayed on the LCD is ±1%. If the battery current is
less than 100 A, the tolerance is 1 A.
04 Alarms for AC power The LCD displays the alarms correctly.
disconnection
05 Alarms for broken battery The LCD displays the alarms correctly, and the alarm
fuses indicator blinks.
06 Alarms for tripped load The LCD displays the alarms correctly, and the alarm
circuit breakers or fuses indicator blinks.

TP48400B-N20A 1&L20A 1&N20B1
TP48600B-N20A 1Engineer Manual 4 Routine Maintenance
4 Routine Maintenance
Inspect the TP48400B every six months and rectify detected faults in a timely manner.
Table 4-1Routine maintenance checklist

Maintenance Task
Maintenance
Item Check Whether Check Method Repair When Measures
Door lock Whether the door Observe and The door lock Replace the
lock is damaged open the lock is rusty or lock
or rusted cannot be used
Electricity The voltage Using a The BLVD or For details,
output is normal. multimeter LLVD voltage see section
exceeds the 5.1
threshold. Troubleshoo
ting
Preventive Indicators are Observing Alarms are Components
maintenance normal. indicators generated.
inspection
(PMI)
Cabinet The coating on Observing the The cabinet Repaint and
appearance the cabinet are cabinet surface is repair the
flaking off or damaged or cabinet.
scratches occur. distorted.
Grounding The ground point Using a screw The cable Secure or
inspection connects to the driver or wrench. connecting the replace the
ground bar in the ground point cable. <
equipment room and the ground
properly. bar in the
equipment
room is
damaged or
loose.

TP48400B-N20A 1&L20A 1&N20B1
TP48600B-N20A 1Engineer Manual 5 Troubleshooting
5 Troubleshooting
Table 5-1 Common faults and troubleshooting methods
Fault Type Fault Analysis Handling Method
AC power off  AC input cable  Check whether the AC input cable is correctly
fault and securely connected. If the cable is not
 Grid fault or correctly and securely connected, reconnect the
D.G. fault cable.
 Check whether the AC input is available. If the
AC input is not available, check whether faults
such as short-circuit or open circuit exist on the
AC input loop. If the AC input loop is proper,
contact the mains supplier for troubleshooting. If
the AC input is from the D.G., check the D.G.
by referring to the Diesel Generator User
Manual.
 If the power-off duration is short, supply DC
power using batteries. If the power-off duration
is long, start other systems for power supply.
AC overvoltage and  Improper  Check whether the AC undervoltage or

undervoltage setting of overvoltage alarm threshold is properly set. If
monitoring unit the threshold is excessively high or low, lower
AC or raise the threshold according to the actual
undervoltage or conditions.
overvoltage  If the AC input is the mains supply, contact the
threshold mains supplier for troubleshooting. If the AC
 Mains supply input is from the D.G., check the D.G. by
grid fault or referring to the Diesel Generator User Manual.
D.G. fault
DC overvoltage and  Improper  Check the alarm thresholds of the DC

undervoltage setting of overvoltage and undervoltage. If the thresholds
monitoring unit are not proper, reset the thresholds according to
DC the actual conditions.
undervoltage or  When the storage battery is powering the load,
overvoltage remove all the rectifiers, and then insert each
threshold rectifier one by one. If an overvoltage alarm is
 Rectifier generated after a rectifier is inserted, the voltage

TP48400B-N20A 1&L20A 1&N20B1

module fault of the rectifier exceeds the upper threshold.
Then replace the rectifier.
Charging  Communication  Check whether the rectifier module is in position
overcurrent failure between or whether contact is proper. If the monitoring
rectifier and unit is inserted in an incorrect position, insert it
monitoring unit correctly. If the contact is not proper, remove
 Battery loop and then insert it.
fault  Check whether the batteries are faulty. If the
batteries are faulty, replace them.
Load shutdown  Load circuit  Check whether the load detection cable is
breaker set to securely connected. If the cable is not connected
OFF securely, connect it correctly.
 Contactor fault  Check whether the load circuit breaker is turned
 Excessively off. Checking method: Check the position of the
high setting of handle on the circuit breaker. If the circuit
monitoring unit breaker is turned off, turn on the circuit breaker.
load shutdown  Check whether the contactor is faulty and
voltage whether it can be connected and disconnected. If
 Output the contactor is faulty, replace it.
undervoltage  Check whether the monitoring unit load
due to greater shutdown voltage is set excessively high. If it is
load power than set excessively high, set it according to the
configured actual situation.
rectifier module  Check whether the load power is higher than the
power configured rectifier module power. If the load
power is higher than the configured rectifier
module power, add a rectifier module. If the
load power exceeds the maximum supported
power of the system, lower the load power.
Battery shutdown  Improper  Check whether the mains supply is off or the
setting of voltage of storage batteries is lower than the
monitoring unit “Battery Shutdown Voltage”.
battery  Check whether the battery shutdown permission
parameters is set.
 Contactor fault  Check whether the battery cables or the
connectors are faulty. If the cables or connectors
are faulty, replace them.
 Check whether the contactor is faulty and
whether it can be connected and disconnected. If
the contactor is faulty, replace it.
Battery loop failure  Battery loop  Check whether cables of the battery loop or
fault connectors are faulty. If the cables or connectors
 Contactor fault are faulty, replace them.
 Check whether the contactor is faulty and
 Battery fault
whether it can be connected and disconnected. If
the contactor is faulty, replace it.
 Check whether batteries are faulty. If the

TP48400B-N20A 1&L20A 1&N20B1

batteries are faulty, replace them.
Battery  Battery cabin  Check whether monitoring unit battery
overtemperature or overtemperature temperature alarm thresholds are properly set. If
undertemperature  Improper the thresholds are not proper, set the thresholds
alarm setting of accordingly.
monitoring unit  Check whether the temperature in the battery
battery room is excessively high. If the temperature is
temperature excessively high, the alarm can be cleared when
alarm the temperature is lowered.
parameters  Check the charging current. If the current is
 Battery excessively strong, switch equalized charging to
charging float charging and check whether the charging
overcurrent current is weakened. If the charging current is
 Temperature still excessively strong, adjust the current
sensor fault suppression to reduce the charging current. If the
preceding steps do not work, replace the faulty
battery.
 Check whether the temperature sensor is faulty.
If the temperature sensor is faulty, replace it.
Rectifier module  Poor contact of  Check whether the ALM indicator on the panel
fault the rectifier of the rectifier module is on. If the ALM
module indicator is on, remove the rectifier module and
 Rectifier insert the rectifier module after the indicator is
module fault off.
 If the alarm persists, replace the rectifier
module.
Rectifier module  Input  Check whether the mains voltage is over the AC
shutdown overvoltage or overvoltage alarm threshold (300 V) of the
Rectifier module undervoltage of rectifier module or below the AC undervoltage
protection the rectifier alarm threshold (85 V). For the power supply
module network with long-time overvoltage or
 Rectifier undervoltage, negotiate with the maintenance
module fault personnel of the electricity department to
improve the power supply network.
 If the alarm persists when the input voltage of
the rectifier module is proper, check whether the
rectifier module is proper. If the rectifier module
is faulty, replace it.
Communication  Poor contact of  Check whether the rectifier module is in position

Failure between the rectifier or whether contact is proper. If the rectifier
rectifier and module module is inserted in an incorrect position, insert
monitoring unit  Rectifier it correctly. If the contact is not proper, remove
module out of and then insert it.
position  If the alarm persists, replace the rectifier
 Rectifier module.
module fault
Disconnection of  Load circuit  Check whether the load circuit breaker is set to

TP48400B-N20A 1&L20A 1&N20B1

the load fuse breaker set to OFF. If it is set to OFF, set it to ON.
OFF  If the circuit breaker is automatically set to OFF
 monitoring after you set it to ON, check whether the load
module fault branch is overloaded or short-circuited. Check
and rectify the load loop fault.
AC surge protector  AC surge  Check the observation window on the AC surge
fault protector fault protector. If the color of the window is red,
 User interface replace the surge protector.
module fault  Check whether the fault detection cables of the
AC surge protector are correctly connected or
whether the cables are in good condition. If the
cables are not in good condition, replace and
reconnect them.
 If the cable connection is proper, it indicates that
the alarm loop is faulty. Replace the user
interface module.
DC surge protector  DC surge  Check whether the fault detection cables of the
fault protector fault DC surge protector are correctly and securely
connected. If the cables are not correctly and
securely connected, reconnect them.
 If the cables are correctly connected, replace the
DC surge protector.
BLVD Disconnect  The battery Check the AC input. If the mains is unavailable,
voltage is lower contact the mains supplier.
than the lower Check the ambient temperature. If the ambient
threshold. temperature exceeds the alarm threshold,
 The battery decrease the temperature.
temperature is Replace the battery sensor.
higher than the
upper threshold.
 The battery
sensor is faulty.
Internet Fault  The monitoring Replace the monitoring unit.
unit is faulty.

TP48400B-N20A 1&L20A 1&N20B1
TP48600B-N20A 1Engineer Manual 6 Parts Replacement
6 Parts Replacement
6.1 Replacing a Rectifier R4850G2

Procedure
 Push the locking latch in the right part of the panel towards the left.
 Gently draw the handle outwards, and remove the rectifier from the subrack, as shown in
Figure 6-1.
Figure 6-1 Removing a rectifier
 Push the locking latch on the new rectifier towards the left, and pull out the handle.
 Place the new rectifier at the entry to the correct slot.
 Gently slide the rectifier into the subrack along the guide rail, and lock the handle, as
shown in Figure 6-2.

TP48400B-N20A 1&L20A 1&N20B1
Figure 6-2 Installing a rectifier
Follow-up Procedure
Repair the replaced rectifier.
6.2 Replacing a Rectifier R4850G1 or R4850N1

Procedure
 Loosen the screws on the rectifier panel using a flat-head screwdriver.
 Pull the handle of the rectifier outwards, and then remove the rectifier from the plug-in
subrack, as shown in Figure 6-3.
Figure 6-3 Removing a rectifier

TP48400B-N20A 1&L20A 1&N20B1
 Insert the rectifier into the corresponding slot in the plug-in subrack. Then, loosen the
screws on the handle and pull out the handle.
 Slide the rectifier into the plug-in subrack slowly along the guide rails. Then, lock the
handle.
 Tighten the screws on the handle, as shown in Figure 6-4.
Figure 6-4 Installing a rectifier
Follow-up Procedure
Repair the replaced rectifier.
6.3 Replacing the monitoring unit

Procedure
 Push the locking latch left.
 Remove the old monitoring unit.
Figure 6-5 Removing the old monitoring unit

TP48400B-N20A 1&L20A 1&N20B1
 Insert a new monitoring unit.

 Push the locking latch right.
 Set parameters on the monitoring unit panel.
Figure 6-6 Installing the new monitoring unit
Follow-up Procedure
Repair the replaced monitoring unit.
6.4 Replacing an AC SPD
Do not replace an AC SPD during a thunderstorm.
Procedure
 Hold down the faulty AC SPD and pull it out, as shown in Figure 6-7.
 Install a new AC SPD, as shown in Figure 6-7.
Figure 6-7 Removing and installing an AC SPD
Follow-up Procedure
Check that the alarm about the AC SPD is cleared.

TP48400B-N20A 1&L20A 1&N20B1
TP48600B-N20A 1Engineer Manual A Technical Specifications
A Technical Specifications
Technical specifications
Category Item Specifications
Environm Operating –10ºC to +45ºC (14ºF to +113.0ºF)

ental temperature
conditions
Transportation –40°C to +70°C (–40°F to +158°F)
temperature
Storage –40°C to +70°C (–40°F to +158°F)

temperature
Operating 5%–95%
humidity
Storage 5%–95%
humidity
Altitude 0--4000 m (0--13123.2 ft)
When the altitude ranges from 2000 m (78.74 ft) to 4000
m (13123.2 ft), the operating temperature is derated by
1ºC (1.8ºF) for each additional 200 m (328.08 ft).
AC input Input mode TP48400B-N20A1 and TP48400B-N20B1:

/voltage  220 /380 V AC three-phase, four- wire input
TP48400B-L20A1:
 220 V AC three-phase, three- wire
TP48600B-N20A1:
 220/380 V AC three-phase, four-wire Can be
transferred to a 220 V AC three-phase, three-wire input

system onsite
Input frequency 45–66 Hz
DC output Output voltage 42 V DC to 58 V DC

range
Default output 53.5 V DC

voltage

TP48400B-N20A 1&L20A 1&N20B1
Maximum Number of rectifiers multiplied by the output power of a

output power single rectifier
Regulated ≤ ±1%
voltage
precision
Peak-to-peak ≤ 200 mV
noise voltage
Noise weighting ≤ 2 mV
Imbalance of ≤ ±5% (20% to 100% load)
load sharing
AC input AC input AC input overvoltage protection threshold is more than
protection overvoltage 300 V AC .
protection
threshold
AC input When the voltage is restored to 290 V AC, the output
overvoltage resumes.
recovery
threshold
AC input AC input undervoltage protection threshold is less than 85
undervoltage V AC.
protection
threshold
AC input When the voltage is restored to 90 V AC, the output
undervoltage resumes.
recovery
threshold
DC output DC output 58.5–60.5 V DC (can be set by monitoring unit)

protection overvoltage If the overvoltage occurs inside the rectifier due to a
protection fault, the rectifier will latch off.
threshold
If the output voltage is higher than 63 V and lasts for
more than 500 ms, the rectifier will latch off.
EMC CE/RE CISPR 22
Conducted emission (CE): Class A
Radiated emission: Class A

Harmonic IEC 61000-3-12
Fluctuation and IEC 61000-3-11

blinking
ESD Cabinet terminal: contact discharge voltage: 6kV (Class
B); air discharge voltage: 8 kV (Class B); signal terminal:
contact discharge voltage: 2kV (Class R);

TP48400B-N20A 1&L20A 1&N20B1
EFT The voltage at signal ports is ±1 kV, and the voltage at the
power ports is ±2 kV (criterion B).
RS LEVEL 3;10 V/m (criterion A)
CS The voltage at signal ports is 3V and power ports is 10 V

(criterion A).
SURGE The voltage at AC power port in differential mode and
common mode is 6 kV; The voltage at DC power port in
differential mode is 2 kV, in common mode is 4 kV.
DIP IEC 61000-4-11
Others AC surge Level-C surge protection, Standard surge discharge

protection current: 20 kA; Maximum surge discharge current: ±40
kA (8/20 µs)
DC SPD Differential mode: 10 kA; common mode: 20 kA, 8/20us.
Safety and IEC/EN60950-1

regulatory
design
MTBF 200,000 hours(25°C)
Structure Dimensions (H 2000 mm x 600 mm x 600 mm

x W x D)
Weight ≤ 116 kg (264.6 lb, without rectifiers and batteries)
Protection level IP20
Installation Installed on concrete floor or ESD floor
Maintenance From the front
Cooling Natural cooling

TP48400B-N20A 1&L20A 1&N20B1
TP48600B-N20A 1Engineer Manual B LCD Menu
B LCD Menu
Table B-1 LCD Menu hierarchy
LCD menu
Second-L Range
Main evel Third-Level Fourth-Level Default
Menu Menu Menu Menu Value
Active - - - - -
Alarm
Running Site System Voltage - -

Status Summary
Total Load - - -
Sys. Efficiency - -

TP48400B-N20A 1&L20A 1&N20B1
Second-L Range
Peak Power - - -
Peak Power Time - - -
System Type - - -
Ambient Temp1 - - -
Ambient Humi1 - - -
TEMP1 - - -
TEMP2 - - -
History Alarm Ca - - -
PSU Total Current - - -

Summary
Phase A Volt - - -
Phase B Volt - - -
Phase C Volt - - -
Phase A Curr - - -
Phase B Curr - - -
Phase C Curr - - -
AC Frequency - - -
DC Total Power - - -
PSU PSUx DC Output - -

Volt
Output Current - -
AC Input Volt - -
AC Iutput Curr - -
DC Output - -
Power
Real - -
Efficiency
DC On/Off - -
State
SW Version - -
Batt Summ Total Current - - -
Pre Disch Time - - -

TP48400B-N20A 1&L20A 1&N20B1
Second-L Range
BattChargeSta - - -
Batt Test Sta - - -
Batt Temp 1 - - -
VRLA VRLA Batt1 Current - -

Batt
Capacity - -
Capa Percent - -
Alarm - - - -
History
Batt Test - - - -
Log
Settings Alarm Alarm Relay - - -
Setting
Site Summary - - -
PSU Summary - - -
PSU - - -
Batt Summ - - -
VRLA Batt - -
Site DC Over Volt - 58.0V 53.0–60.0

Summary V
DC Ultra Over V - 59.0V 53.0–60.0
V
DC Under Volt - 45.0V 35.0–57.0
V
DC Ultra UnderV - 44.0V 35.0–57.0
V
Qty of Battery - 1 0–6
Shunt Current - 500A 0–3000A
Shunt Voltage - 25mV 0–150mV

AC Over Volt - 280V 100–300V
AC Under Volt - 180V 60–300V
System AC Type - Three Three

Phase Phase,
Single
Phase,
Three

TP48400B-N20A 1&L20A 1&N20B1
Second-L Range
Phase-Thre
e wire
Amb Hi Temp Pt - 55degC 25–80deg
C
Amb low Temp - –20degC –20–20deg
Pt C
Amb Hi Humi Pt - 95% 0–100%
Amb Low Humi - 5% 0–100%

Pt
Amb V-Hi Temp - 70degC 25–80deg

C
DIN1(1~6) Alarm - Close Close,Ope
n
TEMP1 Hi Pt - 55degC 25–80deg
C
TEMP1 Low Pt - –20degC –20–20deg
C
TEMP1 V-Hi Pt - 70degC 25–80deg
C
TEMP2 Hi Pt - 55degC 25–80deg

C
TEMP2 Low Pt - –20degC –20–20deg

C
TEMP2 V-Hi Pt - 70degC 25–80deg

C
D.G.Function - Non Non,
Smart Ctrl,
Current
Limit
ALM(1~8) Alarm - Close Close,Ope

Act n
Record Interval - 15Min 1–60Min
Alarm Voice - Disable Disable,

Mode Timing
DST Enable - No Yes, No
Alarm Forbid Ena - No Yes, No
Neteco Channel - COM-MSP COM-MS

TP48400B-N20A 1&L20A 1&N20B1
Second-L Range
P, FE,
COM-YD
N
South Pt Protol - TCU TCU,
AMMETE
R, AIR
Conditione
r
North Pt Protol - Auto Auto,
YDN,
MSP, P2P
Long AC Fail - Yes No, Yes
AC Fail Time - 10Min 1–180Min
Battery Voltage - Midpoint Midpoint

detection mode voltag voltag,
Cell
Voltage
His Alr Full Pt - 90% 50%-100%
PSU Rect Redund Ena - No Yes, No

Summary
Light Load % - 5% 0–150%
Heavy Load % - 75% 0–150%
VRLA Basic Para Batt Smart No Yes, No

Batt Summ Mgmt
Float Charge 53.5V 42.0–58.3
V
Boost Charge 56.4V 42.0–58.3

V
Limit Curr 0.15C10 0.05–0.40

Coff C10
Over Curr 0.25C10 0.05–0.50

Coff C10
Rated Capacity 600Ah 5–10000A
h
Install Date 2010-01-01 YYY-MM
-DD
FC BC Auto BC Yes Yes, No
Enabled
To BC Current 0.05C10 0.01–0.25

TP48400B-N20A 1&L20A 1&N20B1
Second-L Range
C10
Curr BC Delay 30Min 2–1440Mi
n
To BC 80% 50%-100%
Capacity
Capa BC 10Min 2–1440Mi

Delay n
BC to FC Curr 0.01C10 0.01–0.30

Min
BC to FC 30Min 2–540Min
Delay
Max BC Time 16H 5–48H
Cyclic BC Ena Yes Yes, No
Cyclic BC Intv 30Day 1–365Day
Cyc BC 9H 1–24H
Duration
Long Fail To Disable Enable,

BC Disable
Battery Test Test End Volt 46.0V 44.2–53.0
V
Test End Capa 20.0% 0.0–99.0%
Test End 5degC –5–15deg

Temp C
Test End Time 480Min 1–6000Mi
n
Mains Fail No Yes, No

Test
Time Test Disable Disable,

Mode Cyclic
Test, Plane
Test
Short Test Ena Yes Yes, No
Short Test Intv 30Day 1–360Day

ShortT 5Min 1–240Min
Duration
Temp Comp TC Factor 80 0–500mV/

TP48400B-N20A 1&L20A 1&N20B1
Second-L Range
mV/degC degC
Nominal Temp 25degC 5–45degC
Charge Disch Disch Time 1 21.0Min 1.0–6000.0

Min
Disch Time 2 25.2Min 1.0–6000.0

Min
Disch Time 3 30Min 1.0–6000.0

Min
Disch Time 4 36.6Min 1.0–6000.0
Min
Disch Time 5 52.2Min 1.0–6000.0
Min
Disch Time 6 69.6Min 1.0–6000.0
Min
Disch Time 7 97.8Min 1.0–6000.0
Min
Disch Time 8 145.2Min 1.0–6000.0
Min
Disch Time 9 240.0Min 1.0–6000.0

Min
Disch Time 10 600.0Min 1.0–6000.0

Min
Disch Time 11 1200.0Min 1.0–6000.0

Min
Disch Curr 1 1.00C10 0.01–2.00
C10
Disch Curr 2 0.90C10 0.01–2.00
C10
Disch Curr 3 0.80C10 0.01–2.00
C10
Disch Curr 4 0.70C10 0.01–2.00
C10
Disch Curr 5 0.60C10 0.01–2.00

C10
Disch Curr 6 0.50C10 0.01–2.00

C10
Disch Curr 7 0.40C10 0.01–2.00

TP48400B-N20A 1&L20A 1&N20B1
Second-L Range
C10
Disch Curr 8 0.30C10 0.01–2.00
C10
Disch Curr 9 0.20C10 0.01–2.00
C10
Disch Curr 10 0.10C10 0.01–2.00

C10
Disch Curr 11 0.05C10 0.01–2.00

C10
Capacity Coeff 95% 60%–100

%
Other Temp Vhigh Lower DC Lower DC
Mode Volt Volt,
BLVD,
Disable
Over Temp 50.5V 42.0–53.0

Volt V
Batt High 50degC 25–80deg
Temp C
Bat V-High 53degC 25–80deg
Temp C
Batt Low –10degC –20–20deg
Temp C
Batt V-Low –20degC –20–20deg
Temp C
Batt Low Capa 30% 0–99%
LVD BLVD Enabled - Yes Yes, No

Setting
BLVD Mode - By Voltage By
Voltage, By
Time, By
Capacity
BLVD Voltage - 43.2 V 35.0–56.0
V
BLVD Recon - 51.5 V 37.0–58.0
Volt V
LLVD1 Enabled - Yes Yes, No
LLVD1 mode - By Voltage By

Voltage, By

TP48400B-N20A 1&L20A 1&N20B1
Second-L Range
Time, By
Capacity
LLVD1 Voltage - 44.0V 35.0–56.0
V
LLVD1 Recon - 51.5V 37.0–58.0
Vol V
Comm Network Mode - IP IP, GPRS
Para
IP Address - - 192.168.0.
10
Subnet Mask - - 255.255.25

5.0
Gateway - - 192.168.0.
1
Host Comm Addr - 0 0–31
Comm Baudrate - 9600 9600,

19200
Ydn Comm Addr - 1 0–255
DHCP - Disable
Phone Number - - a~z',
(1-3) 'A~Z',
'0~9', '_'
(Length≤1
5)
Account (1-3) - - 8≤Length≤

15
Passward: - - 8≤Length≤
15
NetEco Main IP - - -
NetEco Bak IP - - -
NetEco Port - 31220 0–65535
System System Type - - -

Para
LUI Language - ENGLISH -
Set Date - - -
Set Time - - -
Set Time Zone - GMT -

+08:00

TP48400B-N20A 1&L20A 1&N20B1
Second-L Range
Save As Def Cfg - Yes -

Restore Def Cfg - Yes -
Restore Manu Cfg - Yes -
Logout - Yes -
Set Site Name - - -
Set Batt Type - NA -

LCD Contrast - 5 -
Control Site Auto/Man Ctrl - - -

Summary
Clear PeakPower - - -
ALM1(1-8) - - -
Smoke 1 Reset - - -
Batt Summ BC/FC Ctrl - - -
Battery Test - - -
Reset Batt Cap - - -

Clear Batt Alm - - -
Short Test - - -
LLVD1 Control - - -
BLVD Control - - -
PSU Current Limit - - -
Summary
DC Voltage Ctrl - - -
On/Off Control - - -
PSU PSU x On Off - -

Control
Clr Alm - - - -
Hist
Quick Qty of - - 1 -
Settings Battery
Rated - - 600 Ah -
Capacity
Set Date - - -
Set Time - - - -

TP48400B-N20A 1&L20A 1&N20B1
Second-L Range
IP Address - - - 192.168.0.
10
Subnet - - - 255.255.25
mask 5.0
Gateway - - - 192.168.0.
1

TP48400B-N20A 1&L20A 1&N20B1
TP48600B-N20A 1Engineer Manual C Acrony ms and Abbreviations
C Acronyms and Abbreviations
ATS automatic transfer switch
ACDB alternating current distribution box
BLVD battery low voltage disconnection
EMC electromagnetic compatibility

EMI electromagnetic interference
EMS electromagnetic susceptibility
LLVD load low voltage disconnection
IEC International Electrotechnical Commission
MTBF mean time between failures

OPEX operational expenditure
PSU power supply unit
SMU site monitor unit
SNMP Simple Network Management Protocol

SPD surge protection device


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TP48400B-N20A1&L20A1&N20B1

HUAWEI TECHNOLOGIES CO., LTD.

Trademarks and Permissions

Huawei Technologies Co., Ltd.

Issue 01 (2012-04-15) Huawei Proprietary and Confidential i

About This Document

Alerts you to a high risk hazard that could, if not avoided,

Alerts you to a medium or low risk hazard that could, if not

Alerts you to a potentially hazardous situation that could, if not

Provides additional information to emphasize or supplement

Issue 01 (2012-04-15) Huawei Proprietary and Confidential ii

Issue 01 (2012-04-15) Huawei Proprietary and Confidential iii

About This Document.................................................................................................................... ii

2 Engineering Design .................................................................................................................... 21

Issue 01 (2012-04-15) Huawei Proprietary and Confidential iv

4 Routine Maintenance ................................................................................................................. 45

A Technical Specifications ........................................................................................................... 54

Issue 01 (2012-04-15) Huawei Proprietary and Confidential v

1.1 Composition and Configurations

Table 1-1 Composition

TP48400B-N20A1  Cabinet: support space for 4 220 /380 V AC three-phase

TP48400B-L20A1  Cabinet: support space for 4 220 V AC three-phase

TP48400B-N20B1  Cabinet: support space for 4 220 /380 V AC three-phase

TP48600B-N20A1  Cabinet: support space for 3 220 /380 V AC three-phase

Issue 01 (2012-04-15) Huawei Proprietary and Confidential 1

Item Composition AC input mode

Figure1-1 TP48400B-N20A1 interior

(1) RTN+ busbar (2) Power distribution (3) Monitoring unit

Issue 01 (2012-04-15) Huawei Proprietary and Confidential 2

Figure1-2 TP48400B-L20A1 interior

(1) RTN+ busbar (2) Power distribution (3) Monitoring unit

Issue 01 (2012-04-15) Huawei Proprietary and Confidential 3

Figure1-3 TP48400B-N20B1 interior

(1) RTN+ busbar (2) Power distribution (3) Monitoring unit

Issue 01 (2012-04-15) Huawei Proprietary and Confidential 4

Figure1-4 TP48600B-N20A1 interior

(1) RTN+ busbar (2) Power distribution unit (3) Monitoring

Issue 01 (2012-04-15) Huawei Proprietary and Confidential 5

Table 1-2 TP48400B configurations

TP48400B-N20A1 TP48400B-L20A1 TP48400B-N20B1 TP48600B-N20A1

Input 220/380 V AC 220 VAC 220/380 V AC 220/380 V AC

Issue 01 (2012-04-15) Huawei Proprietary and Confidential 6

1.2 Working Principles

Figure1-5 TP48400B-N20A1 schematic diagram

Figure1-6 TP48400B-L20A1 schematic diagram

Issue 01 (2012-04-15) Huawei Proprietary and Confidential 7

Figure1-7 TP48400B-N20B1 schematic diagram

Figure1-8 TP48600B-N20A1 schematic diagram

Issue 01 (2012-04-15) Huawei Proprietary and Confidential 8

1.3 Component Description

Figure1-9 R4850G2 Rectifier panel

(1) Power indicator (2) Alarm indicator (3) Fault indicator

Table 1-3 Indicator description

Power indicator Green Steady on The rectifier has an AC input.

The rectifier is faulty.

Blinking at 0.5 The rectifier is being queried.

Blinking at 4 Hz The rectifier is loading an application

Alarm indicator Yellow Off The rectifier generates no alarms.

The rectifier protects against AC input

Issue 01 (2012-04-15) Huawei Proprietary and Confidential 9

Indicator Color Status Description

The rectifier is hibernating.

Blinking at 0.5 The communication between the