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Hydraulic Gear Pumps and Motors: Edition: 04/01.2019 Replaces: PH 03 T A
Hydraulic Gear Pumps and Motors: Edition: 04/01.2019 Replaces: PH 03 T A
Hydraulic Gear Pumps and Motors: Edition: 04/01.2019 Replaces: PH 03 T A
2019 Replaces: PH 03 T A
HYDRAULIC GEAR
PUMPS AND
MOTORS
Headquarters:
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
IP Videoconferencing
E-mail: info@casappa.com
www.casappa.com
Polaris PH
INDEX
Section Page
INTRODUCTION................................................................................................................... 3
INSTRUCTIONS.................................................................................................................... 4
FEATURES.......................................................................................................................... 5
MULTIPLE PUMPS............................................................................................................... 20
DRIVE SHAFTS................................................................................................................... 31
VALVE OPTIONS.................................................................................................................. 43
2 DCAT034-ID02
Polaris PH
INTRODUCTION
“PH” series gear pumps and motors is an evolution of the “POLARIS” series.
“POLARIS PH” has a new body made of cast iron to have higher operating parameters and keep the full POLARIS
versatility regarding shafts, flanges, ports and built-in valves. This project is targeted for forklifts, skid steer loaders
and all those applications where traditional aluminum pumps are being pushed close to their limits. The possibility
to mate the body with the cast iron covers further reduces noise levels, in addition to increasing strength.
Replaces: 03/05.2012
1 2 3 4
1 Pump body
2 Seal
3 Gear
4 Thrust plate
5 Cover
6 Body
7 Mounting flange
OO04/01.2019
7 6 5
zz
High working pressure also for high displacements zz
High versatility due to Polaris 20 family components
zz
Long service life zz
Inlet & outlet optimization - High speed
zz
Low noise version available zz
Combination in multiple pumps
zz
High volumetric efficiency also at high temperature zz
Built-in valves simplify circuit design
DCAT034-ID02 3
Polaris PH
INSTRUCTIONS
INSTALLATION STORAGE
The storage must be in a dry environment. Max storage time
Pump in ideal conditions is 24 months. The ideal storage tempera-
Replaces: 01/06.2009
The direction of rotation of single-rotation pumps must be the ture is between 5 °C (41 °F) and 20 °C (68 °F).
same as that of the drive shaft. Check that the coupling flange No problem in case of temperature between -40 °C (-40 °F)
correctly aligns the transmission shaft and the pump shaft. and 50 °C (122 °F). Below -40 °C (-40 °F) please consult our
Flexible couplings should be used (never rigid fittings) which pre-sales department.
will not generate an axial or radial load on the pump shaft.
STARTING UP
Motor Check that all circuit connections are tight and that the entire
The direction of rotation of single-rotation motors must match system is completely clean. Insert the oil in the tank, using a
circuit connections. Check that the coupling flange correctly filter. Bleed the circuit to assist in filling. Set the pressure relief
aligns the transmission shaft and the motor shaft. Flexible cou- valves to the lowest possible setting. Turn on the system for a
plings should be used (never rigid fittings) which will not gener- few moments at minimum speed, then bleed the circuit again
ate an axial or radial load on the motor shaft. and check the level of oil in the tank.
If the difference between pump or motor temperature and fluid
TANK temperature exceeds 10 °C (50 °F), rapidly switch the system
Tank capacity must be sufficient for the system’s operating on and off to heat it up gradually. Then gradually increase the
conditions ( ~ 3 times the amount of oil in circulation) to avoid pressure and speed of rotation until the pre-set operating levels
overheating of the fluid. A heat exchanger should be installed as specified in the catalogue are attained.
if necessary. The intake and return lines in the tank must be
spaced apart (by inserting a vertical divider) to prevent the re- COLD START O
turn-line oil from being taken up again immediately. Cold start is meant short term and low idle. During cold start of the
machine the following limits can be applied:
LINES
The lines must have a major diameter which is at least as large Minimum inlet pressure 0,5 bar abs. (7 psi)
as the diameter of pump or motor ports, and must be perfectly Max drain pressure / Max deliv-
sealed. To reduce loss of power, the lines should be as short as + 50% of standard values
ery pressure
possible, reducing the sources of hydraulic resistance (elbow,
Minimum temperature -40 °C (-40 °F)
throttling, gate valves, etc.) to a minimum. A length of flexible
tubing is recommended to reduce the transmission of vibra- Max oil viscosity 2000 mm2/s (cSt) [9100 SSU]
tions. All return lines must end below the minimum oil level, to
If the ambient temperature is lower than -20 °C (-4 °F) the sys-
prevent foaming. Before connecting the lines, remove any plugs
tem speed and pressure must be limited until the hydraulic oil
and make sure that the lines are perfectly clean.
temperature exceeds -20 °C (-4 °F).
HYDRAULIC FLUID
PERIODICAL CHECKS - MAINTENANCE
Use hydraulic fluid conforming to viscosity data as specified in
Keep the outside surface clean especially in the area of the
the first pages of the catalogue. Avoid using mixtures of differ-
drive shaft seal. In fact, abrasive powder can accelerate wear
ent oils which could result in decomposition and reduction of
on the seal and cause leakage. Replace filters regularly to keep
the oil’s lubricating power.
the fluid clean. The oil level must be checked and oil replaced
periodically depending on the system’s operating conditions.
FILTERS
We recommend filtering the entire system flow. Filters on suc-
OO04/01.2019
4 DCAT034-ID02
Polaris PH
FEATURES
Construction Heavy duty external gear pumps and motors 3-piece construction
Mounting EUROPEAN - SAE - GERMAN standard flanges
Replaces: 03/05.2012
Tab. 1 O
Max Max Temperature - °C (°F) Shaft seals
Seals
Type Fluid composition pressure speed Max Max option
Min (l)
bar (psi) min-1 continuous peak (u)
(l) N = Buna NBR (standard) - V = Viton-FKM - T-PV = Hydrogenated buna HNBR seals with Viton-FKM shaft seals
O D (u) shaft seals with wiper seal C1 (u) High pressure special shaft seal
OO04/01.2019
Max drain
Single rotation pumps line pressure:
0,5 bar (7 psi)
Max drain
line pressure:
10 bar (145 psi)
Max drain @ 350 min-1
Single rotation motors line pressure:
Reversible rotation pumps and motors 5 bar (73 psi)
@ 350 min-1
DCAT034-ID02 5
Polaris PH
FEATURES
Replaces: 03/05.2012
∆p < 140 140 < ∆p < 210 ∆p > 210
Working pressure bar (psi)
∆p < (2030) (2030) < ∆p < (3045) ∆p > (3045)
Contamination class NAS 1638 10 9 8
Contamination class ISO 4406 21/19/16 20/18/15 19/17/14
Achieved with filter ß10 (c) ≥ 200 ISO 16889 - 10 μm 10 μm
Achieved with filter ß25 (c) ≥ 200 ISO 16889 25 μm - -
Pressure definition O
p1 Constant operating pressure
p2 System pressure (relief valve setting)
p3 Peak of pressure
p (bar) - (psi)
p3
p2
p1
OO04/01.2019
6 DCAT034-ID02
Polaris PH
FEATURES
Max. pressure
Pump type PHP Displacement Max. speed Min. speed
Motor type PHM p1 p2 p3
cm3/rev (in3/rev) bar (psi) min-1
Replaces: 03/05.2012
PH. 20•8 O 8,26 (0.50) 250 (3600) 280 (4060) 300 (4350) 3500 500
PH. 20•10,5 O 10,9 (0.66) 250 (3600) 280 (4060) 300 (4350) 3500 500
PH. 20•11,2 O 11,23 (0.69) 250 (3600) 280 (4060) 300 (4350) 3500 500
PH. 20•14 O 14,53 (0.89) 250 (3600) 280 (4060) 300 (4350) 3500 500
PH. 20•16 O 16,85 (16.85) 250 (3600) 280 (4060) 300 (4350) 3500 500
PH. 20•18 O 1,12 (18.29) 250 (3600) 280 (4060) 300 (4350) 3500 500
PH. 20•19 19,09 (1.16) 250 (3600) 280 (4060) 300 (4350) 3500 500
PH. 20•20 21,14 (1.29) 250 (3600) 280 (4060) 300 (4350) 3500 500
PH. 20•23 23,32 (1.42) 250 (3600) 280 (4060) 300 (4350) 3000 500
PH. 20•24,5 24,84 (1.52) 230 (3335) 260 (3770) 280 (4060) 3000 500
PH. 20•25 26,42 (1.61) 230 (3335) 260 (3770) 280 (4060) 3000 500
PH. 20•27,8 28,21 (1.72) 200 (2900) 230 (3335) 250 (3625) 2500 500
PH. 20•31,5 33,03 (2.01) 200 (2900) 230 (3335) 250 (3625) 2500 500
Pressure values in the table refer to side ports unidirectional pumps and motors.
For reversible pumps and motors, max pressures are 250 bar (3600 psi) excepted those with lower pressure values.
For different configurations and working conditions please consult our pre-sales department.
Qtheor. = [l/min]
1000
Mtheor.
M = [Nm]
ηhm M = Mtheor. • ηhm [Nm]
Δp • V Δp • V
Mtheor.= [Nm] Mtheor. = [Nm]
62,83 62,83
POUT Δp • Q
PIN = [kW] PIN = [kW]
ηt 600
DCAT034-ID02 7
Polaris PH
O
90
Each curve has been obtained at 50°C (122 °F), using oil with
Q [l/min] - [(US gpm)]
(23.8)
viscosity 46 cSt (210 SSU) at 40°C (104 °F) and at these pres-
80
sures.
25
31,
(21.1)
Replaces: 03/05.2012
70 20 bar (290 psi)
23
(18.5) O PH. 20•8
19
250 bar (3625 psi)
60
20 bar (290 psi)
16
(15.9)
O PH. 20•11,2
250 bar (3625 psi)
50
(13.2) 20 bar (290 psi)
O PH. 20•16
,2 250 bar (3625 psi)
11
40
(10.6)
20 bar (290 psi)
PH. 20•19
30 250 bar (3625 psi)
(7.9) 8
20 bar (290 psi)
20
PH. 20•23
(5.3)
250 bar (3625 psi)
10 PH. 20•25
(2.6) 230 bar (3335 psi)
O
90
Q [l/min] - [(US gpm)]
(23.8)
80
(21.1)
,5
20
O PH. 20•10,5
70 250 bar (3625 psi)
,8
(18.5)
27
60 O PH. 20•14
(15.9) 250 bar (3625 psi)
50 O PH. 20•18
(13.2) 250 bar (3625 psi)
0
0 1000 2000 3000 4000
n [min-1]
8 DCAT034-ID02
Polaris PH
P [kW] - [(HP)]
8 10
)
si)
0 0
)
psi
psi
(10.7) (13.4)
5p
ps i
00
25
20 r (362
00
i)
(29
ps
i)
(36
(29
ps
75
ar
75
bar
ba
ar
(21
0b
(10.7)
(21
0b
250
(8.0)
250
ar
ar
20
0b
0b
6 i)
15
)
psi ps
15
0 (8.0) 0
4 45 (1 45
(1 ar
(5.4)
b ar 4 b
1 00 1 00
psi)
(5.4) si)
5p
2 r (7
25
ar (72
(2.7) 0 ba 2 5 0b
DIAG034-019
DIAG034-020
5
(2.7)
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
n [min-1] n [min-1]
12 0
0p
)
i)
si)
psi
(16.1)
20 25 ps
8
i)
0 b 625 p
i)
(29
0
ps
ps
0
0 b (290
(10.7)
75
75
(36
ar
(3
0b
(21
(21
9
r
bar
a
bar
i)
ar
si)
ar
6 s (12.1)
0b
0p 0p
250
20
250
(8.0) 5 5
15
15
(14 (14
ar 6 ar
4 0b 0b
10
(8.0) 10
(5.4) si) psi)
5p
ar (72 r( 725
2 5 0b 3
5 0 ba
DIAG034-022
DIAG034-021
(2.7) (4.0)
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
n [min]-1 n [min-1]
DCAT034-ID02 9
Polaris PH
P [kW] - [(HP)]
15
0
00
(20.1)
)
(29
psi
)
psi
15
i)
25
ar
0 b psi)
0
00
i)
ps
12 (20.1)
b
ps
(36
0 b r (29
0
75
25
75
(16.1)
0
(21
2
bar
(21
(36
a
ar
ar
i)
250
bar
si)
0b
20
9 ps
0p
0 10
15
15
250
(12.1) 45 5
r (1
(13.4)
(14
a ar
6 0b 0b
10 10
(8.0)
psi) si)
25 p
5
r( 725 r (7
0 ba
(6.7)
3 5 0 ba
DIAG034-023
DIAG034-024
5
(4.0)
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
n [min-1] n [min-1]
P [kW] - [(HP)]
20
)
si)
psi
0
0p
(26.8)
)
25
i)
psi
i)
ps
(29
15
(36
ps
)
00
75
0
psi
75
(20.1)
0 b bar
29
(21
bar
(21
25
15
(
0
ar
ar
250
(36
i)
20
ar
(20.1)
0b
0b
0 ps
15
bar
20
45
15
i)
10 (1 ps
250
ar 45
0
(13.4)
0b 10
(1
10 (13.4) ar
b
1 00
psi) psi)
5 725 (725
ar ( 5 ar
50 b 50 b
(6.7)
(6.7)
DIAG034-002
DIAG034-003
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
n [min-1] n [min-1]
10 DCAT034-ID02
Polaris PH
P [kW] - [(HP)]
)
psi
)
)
psi
i)
psi
00
si)
ps
i)
15 15
ps
(29
0p
25
75
35
0 0
75
0
(36
(21
(20.1) (20.1)
(33
ar
(29
(21
0b
ar
bar
bar
ar
ar
si)
0b
20
0b
0b
0p
15
250
230
5
15
20
10 (14 10 si)
a r 0p
(13.4) 0b (13.4)
(14
5
10 ar
0b
si) 10 psi)
r (7 25 p (725
5 a 5 ar
(6.7) 50 b (6.7) 50 b
DIAG034-004
DIAG034-005
0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]
P [kW] - [(HP)]
)
psi
i)
20 15
ps
00
75
0
00
(29
(26.8) (20.1)
(21
)
si)
(29
psi
5p
bar
ar
ar
35
17
0b
0b
i)
200
(33
ps
(2
20
15
15
ar
50
bar
0b
(14
(20.1)
si) 10
15
230
0p
ar
(13.4)
0b
5
(14
10
ar
10
0b
(13.4) 10
)
5 ps
i) psi
a r (72 5 (7 25
50 b (6.7) bar
5 50
(6.7)
DIAG034-006
DIAG034-007
0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]
DCAT034-ID02 11
Polaris PH
PHP 20•31,5
35 160
(46.9) (1416)
P [kW] - [(HP)]
20 40
(26.8) 50 bar (725 psi) (354)
)
psi
psi)
15
75
00
0
(21
(20.1)
(29
i)
ps
bar
bar
50
150
(14
200
ar
10
0b
(13.4)
10
)
psi
(725
bar
5 50
(6.7)
DIAG034-008
0
0 1000 2000 3000
n [min-1]
01/06.2009
12 DCAT034-ID02
Polaris PH
O
90
Each curve has been obtained at 50°C (122 °F), using oil with
Q [l/min] - [(US gpm)]
(23.8)
viscosity 46 cSt (210 SSU) at 40°C (104 °F) and at these pres-
25
31,
80
sures.
(21.1)
Replaces: 03/05.2012
23
20 bar (290 psi)
70
O PHM. 20•8
19
(18.5)
250 bar (3625 psi)
16
250 bar (3625 psi)
50
20 bar (290 psi)
(13.2)
O PHM. 20•16
250 bar (3625 psi)
40 , 2
(10.6) 11 20 bar (290 psi)
PHM. 20•19
250 bar (3625 psi)
30
(7.9)
8
20 bar (290 psi)
PHM. 20•23
20 250 bar (3625 psi)
(5.3)
20 bar (290 psi)
DIAG034-010-1
10
PHM. 20•25
(2.6)
230 bar (3335 psi)
O
90
Q [l/min] - [(US gpm)]
(23.8)
80
,5
(21.1)
24
20
(18.5)
18
,5
OO04/01.2019
0
0 1000 2000 3000 4000
n [min-1]
DCAT034-ID02 13
Polaris PH
P [kW] - [(HP)]
)
psi
6
)
psi
200 5 psi)
0
00
4 i) (8.0)
si)
s
00
(29
si)
0
(5.4) 5p
25 p
(29
5p
2
7
bar
21 )
(36
psi
17
r(
ar
(36
(2
50 psi
0b
bar
0b (14
ar
4 50
bar
ar
20
0b
15 0b 14
ar (
250
15
(5.4)
10
250
b
2
100
(2.7)
2 psi)
i)
25 ps r (725
50 ba
r (7 (2.7)
50 ba
DIAG034-025
DIAG034-026
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
n [min-1] n [min-1]
P [kW] - [(HP)]
ps
0 i)
si)
(8.0) 5 8
ps
i)
17
5p
00
ps
5p
2 0
75
(29
r( (10.7)
362
00
(21
2
ba
(36
ar
(29
ar
(
0
0b
)
15 psi 0b
bar
bar
ar
6
20
4 50 15
0b
(14
250
(8.0)
250
si)
20
(5.4)
bar 0p
100 4 (1 4 5
(5.4) bar
2 100
psi) psi)
(2.7) r (725 r (725
50 ba 2
50 ba
DIAG034-027
DIAG034-028
(2.7)
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
n [min-1] n [min-1]
14 DCAT034-ID02
Polaris PH
P [kW] - [(HP)]
15 30 15 30
(20.1) (266) (20.1)
100 bar (1450 psi) (266)
100 bar (1450 psi)
si)
si)
)
i)
psi
i)
p
5p ps
ps
9 9
25
7
00
0 5 0
00
)
(21 17
(36
psi
(12.1) (12.1)
(29
(29
r ( 2
ba ar
25
bar
bar
ar
0 0b
(36
15
0b
) 15
250
psi
200
20
6 6
bar
4 50
(8.0) ( 1 (8.0) si)
250
bar 50p
100 (14
ar
3 psi) 3 100b psi)
r (725 r (725
(4.0) 50 ba (4.0)
50 ba
DIAG034-029
DIAG034-030
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
n [min-1] n [min-1]
P [kW] - [(HP)]
15
)
0 0
si)
psi
(20.1)
0p
)
psi
00
0
(29
(29
25
psi)
10
(36
ar
ar
0b
0b
25
(13.4)
bar
20
si)
(36
20
i) 10
ps 5p
250
bar
5 (13.4) 7
217 (21
250
r( ) ar
a psi 0b psi
)
0b 50 15 50
5 15 (14 14
(6.7) bar 5 b ar (
100 100
5 ps i) (6.7) psi)
ar (72 r (725
50 b 50 ba
DIAG034-011
DIAG034-012
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
n [min-1] n [min-1]
DCAT034-ID02 15
Polaris PH
P [kW] - [(HP)]
15 15
)
p si
i)
0 0
i)
ps
(20.1) (20.1)
ps
25
00
35
29
(36
r(
(33
ba
ar
si)
i)
ar
0b
5p
0
ps
20
0b
7
25
00
(21
23
10 si) 10
(29
5p ar
(13.4) (13.4)
0b
ar
7
(21
0b
15
ar
20
0b psi) psi)
15 0 14 50
(145 b ar (
5 bar 5 100
(6.7) 100 (6.7) i)
25 psi) (725 ps
50 bar
(7 50 bar
DIAG034-013
DIAG034-014
0 0
0 1000 2000 3000 0 3000
n [min-1] n [min-1]
P [kW] - [(HP)]
psi
15
p
si)
0 0
00
75
0p
(20.1)
(29
(21
)
0
psi
ar
(29
ar
0b
i)
0b
35
ps 8
20
bar
(33
15
5 (10.7)
17
(2 si)
200
ar
10 ar 0p
0b
b 5
(13.4) 50 (14
23
1
) ar
psi 0b
50 10
(14
bar 4
5 100 (5.4) psi)
i) ar (725
(725 ps
(6.7)
50 b
50 bar
DIAG034-015
DIAG034-016
0 0
0 3000 0 3000
n [min-1] n [min-1]
16 DCAT034-ID02
Polaris PH
PHM 20•31,5
25 125
(33.5) (1106)
P [kW] - [(HP)]
0
psi
)
psi
75
00
(21
(29
10
ar
0b
bar
(13.4)
i)
15
ps
200
0
(145
bar
100
5
(6.7) psi)
ar ( 725
50 b
DIAG034-017
0
0 1000 2000 3000
n [min-1]
01/06.2009
DCAT034-ID02 17
Polaris PH
Replaces: 03/05.2012
Reversible R Single rotation S - D and Reversible B
Reversible L
Pump type A B C D E
Motor type mm (inch) mm (inch) mm (inch) mm (inch) mm (inch)
PH. 20•8 O 80,1 (3.15) 32,5 (1.28) 24 (0.94) 92,5 (3.64) 41,5 (1.63)
PH. 20•10,5 O 84,1 (3.31) 36,5 (1.44) 24 (0.94) 96,5 (3.80) 41,5 (1.63)
OO04/01.2019
18 DCAT034-ID02
Polaris PH
Reversible L
Pump type A B
Motor type mm (inch) mm (inch)
PH. 20•8 O 92,5 (3.64) 74 (.91)
PH. 20•10,5 O 96,5 (3.80) 78 (3.07)
OO04/01.2019
DCAT034-ID02 19
Polaris PH
MULTIPLE PUMPS
POLARIS PH series pumps can be coupled together in combination. Where the input power requirements of each section var-
ies, that with the greater requirement must be at the drive shaft end, and progressively smaller to the rear.
Features and performances are the same as the corresponding single pumps, but pressures must be limited by the transmis-
sible torque of the drive and connecting shafts. To have appropriate data, use the formula below.
The maximum rotational speed is the one of the lowest rated speed of the single units incorporated.
Available with common inlet and separated stages. For more information please consult our pre-sales department.
Mtheor.
M = [Nm]
ηhm
Δp (bar) • V (cm3/rev)
Mtheor.= [Nm]
62,83
Note
The torque absorbed from the shaft of the first pump results from the sum of the torques of all the single stages.
The achieved value must not exceed the maximum torque limit given for the shaft of the first pump.
03/05.2012
20 DCAT034-ID02
Polaris PH
IN IN IN
Replaces: 03/05.2012
Front Rear
Front O Rear
DCAT034-ID02 21
Polaris PH
Front Rear
Replaces: 03/05.2012
86 MAX 110 Nm (974 lbf in)
Front O Rear
Front Rear
OO04/01.2019
22 DCAT034-ID02
Polaris PH
Front Rear
DCAT034-ID02 23
Polaris PH
PHP 20/20 O
Replaces: 03/05.2012
Separated stages
O
PHP 20/PLP 20
Separated stages
24 DCAT034-ID02
Polaris PH
PHP 20/PLP 10
Replaces: 03/05.2012
Separated stages
A B C
Pump type Pump type
mm (inch) mm (inch) mm (inch)
PH. 20•8 O 32,5 (1.28) 24 (0.94) PLP 10•1 17,6 (0.69)
PH. 20•10,5 O 36,5 (1.44) 24 (0.94) PLP 10•1,5 18,4 (0.72)
OO04/01.2019
DCAT034-ID02 25
Polaris PH
For each version, the possible combination between drive shafts and mounting flanges are shown on pages 34 ÷ 37.
For the outboard bearing life expectancy, diagrams providing approximate selection data will be found on subsequent pages.
For particular applications please consult our pre-sales department.
VERSION 8 VERSION 9
01/06.2009
26 DCAT034-ID02
Polaris PH
Example
Fr Radial load 1900 N (427.5 lbf)
X 20 mm (0.79 in)
Speed 2000 min-1
Rated fatigue life ≈ 3050 h
Values shown in the diagrams are indicative only. For more informa-
tion please consult our pre-sales department.
3000 X= mm (in)
Equivalent load [N] - [(lbf)]
(675.0)
2750
(618.8)
97)
(1.
50
2500
)
X=
39
(0.
(562.5)
10
X=
)
58
2250
(1.
)
.79
40
(506.3)
(0
X=
20
X=
2000
(450.0)
8)
1.1
30(
1750 X=
(393.8)
1500
(337.5)
600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000
(135.0) (180.0) (225.0) (270.0) (315.0) (360.0) (405.0) (450.0) (495.0) (540.0) (585.0) (630.0) (675.0)
Radial load [N] - [(lbf)]
3000
Equivalent load [N] - [(lbf)]
(675.0)
2750
(618.8)
2500
OO04/01.2019
(562.5)
2250
(506.3)
2000
(450.0)
1000 min-1
1500 min-1
DIAG034-031-W8
1750
(393.8) 2000 min-1
2500 min-1
3000 min-1
1500
(337.5)
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Rated fatigue life Lhna [h]
DCAT034-ID02 27
Polaris PH
Replaces: 01/06.2009
yy Without axial load
yy Contamination level according ISO 281: ß12(C) = 200
yy Reliability level of the calculation 90%
Example
Fr Radial load 1700 N (382.5 lbf)
X 20 mm (0.79 in)
Speed 2000 min-1
Rated fatigue life ≈ 2100 h
Values shown in the diagrams are indicative only. For more informa-
tion please consult our pre-sales department.
5000 X= mm (in)
Equivalent load [N] - [(lbf)]
(1125.0)
4500
(1012.5) 9)
)
9) 0.3
97
)
58
(
18
7
(0.
(1.
10
(1.
(1.
20 X=
50
40
30
X=
X=
X=
X=
4000
(900.0)
3500
(787.5)
3000
(675.0)
2500
(562.5)
2000
(450.0)
600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000
(135.0) (180.0) (225.0) (270.0) (315.0) (360.0) (405.0) (450.0) (495.0) (540.0) (585.0) (630.0) (675.0)
Radial load [N] - [(lbf)]
5000
Equivalent load [N] - [(lbf)]
(1125.0)
4500
(1012.5) OO04/01.2019
4000
(900.0)
3500
(787.5)
3000
(675.0)
1000 min-1
1500 min-1
2000 min-1
DIAG034-032-4-6
2500
2500 min-1
(562.5)
3000 min-1
2000
(450.0)
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Rated fatigue life Lhna [h]
28 DCAT034-ID02
Polaris PH
Example
Fr Radial load 850 N (191.3 lbf)
X 20 mm (0.79 in)
Speed 2000 min-1
Rated fatigue life ≈ 2100 h
Values shown in the diagrams are indicative only. For more informa-
tion please consult our pre-sales department.
3000 X= mm (in)
Equivalent load [N] - [(lbf)]
(675.0)
2750
)
)
8)
.97
)
18
79
(618.8)
)
(1.5
39
(1.
(0.
0 (1
(0.
30
20
40
10
X=5
X=
X=
X=
X=
2500
(562.5)
2250
(506.3)
2000
(450.0)
1750
(393.8)
1500
(337.5)
200 400 600 800 1000 1200 1400
(45.0) (90.0) (135.0) (180.0) (225.0) (270.0) (315.0)
Radial load [N] - [(lbf)]
3000
Equivalent load [N] - [(lbf)]
(675.0)
2750
(618.8)
OO04/01.2019
2500
(562.5)
2250
(506.3)
2000
(450.0)
1000 min-1
1750 1500 min-1
DIAG034-033-5
DCAT034-ID02 29
Polaris PH
Replaces: 01/06.2009
yy Without axial load
yy Contamination level according ISO 281: ß12(C) = 200
yy Reliability level of the calculation 90%
Example
Fr Radial load 1900 N (427.5 lbf)
X 20 mm (0.79 in)
Speed 2000 min-1
Rated fatigue life ≈ 4600 h
Values shown in the diagrams are indicative only. For more informa-
tion please consult our pre-sales department.
5000 X= mm (in)
Equivalent load [N] - [(lbf)]
(1125.0)
4500 9) 9)
)
)
18
97
0.7
58
(1012.5) 0.3
(1.
(
(1.
(1.
(
20 10
30
50
40
X= X=
X=
X=
X=
4000
(900.0)
3500
(787.5)
3000
(675.0)
2500
(562.5)
800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000
(180.0) (225.0) (270.0) (315.0) (360.0) (405.0) (450.0) (495.0) (540.0) (585.0) (630.0) (675.0)
Radial load [N] - [(lbf)]
5000
Equivalent load [N] - [(lbf)]
(1125.0)
4500
(1012.5)
OO04/01.2019
4000
(900.0)
3500
(787.5)
1000 min-1
1500 min-1
2000 min-1
DIAG034-034-7-8-9
3000
(675.0) 2500 min-1
3000 min-1
2500
(562.5)
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Rated fatigue life Lhna [h]
30 DCAT034-ID02
Polaris PH
DRIVE SHAFTS
O O
O O
Ext.InvoluteSplineSAEJ498B
withmajordiametermodied
10teeth-16/32Pitch-30deg
withmajordiametermodied FlatRoot-Sidet-Class1
9teeth-16/32Pitch-30deg
FlatRoot-Sidet-Class1
DCAT034-ID02 31
Polaris PH
DRIVE SHAFTS
Replaces: 01/06.2009
O
Ext.InvoluteSplineANSIB92.1
withmajordiametermodied
11teeth-16/32Pitch-30deg
FlatRoot-Sidet-Class5
STRAIGHT 49 STRAIGHT 50
Not available with size: Mounting face refer to flange code S9
20•19 - 20•24,5 O
Mounting face refer to flange code S9
Ext.InvoluteSplineSAEJ498B
withmajordiametermodied
13teeth-16/32Pitch-30deg
FlatRoot-Sidet-Class1
32 DCAT034-ID02
Polaris PH
DRIVE SHAFTS
Ext.InvoluteSpine
B17x14xe9DIN5482
STRAIGHT B1 TANG 95
Only for version 8 and 5 with outboard bearing Not available with size:
Mounting face refer to flange code E2
20•24,5
Mounting face refer to flange code B6
O
OO04/01.2019
DCAT034-ID02 33
Polaris PH
EUROPEAN E2
Material: cast iron and aluminium
DRIVE SHAFTS
See page 31 ÷ 33
VERSIONS X
See page 26 mm (in)
82 46 B1 03 04 07 12 31 48 49 50 54
0 18 (0.71) # # x x x x x x x x x
4 55,4 (2.18) #
5 43,6 (1.72) # x x x x x
6 55,4 (2.18) #
7 59,4 (2.34) #
8 59,4 (2.34) #
# Standard combination
X Available combination
GERMAN B2
Material: cast iron and aluminium
01/06.2009
DRIVE SHAFTS
See page 31 ÷ 33
VERSIONS X
See page 26 mm (in)
12 54 55 01 03 31 46 49 82
0 18,8 (0.74) # # x x x x x x
5 44,4 (1.75) x x x x x
9 59,4 (2.34) x
# Standard combination
X Available combination
34 DCAT034-ID02
Polaris PH
GERMAN 2 BOLTS B4
Material: cast iron and aluminium
Through hole
DRIVE SHAFTS
See page 31 ÷ 33
VERSIONS X
See page 26 mm (in)
54 03 12 31 49 82
0 16 (0.63) # x x x x x
5 41,6 (1.64) x x x x
# Standard combination
X Available combination
GERMAN 2 BOLTS B5
Material: cast iron and aluminium
Through hole
01/06.2009
DRIVE SHAFTS
See page 31 ÷ 33
VERSIONS X
See page 26 mm (in)
54 03 12 31 49 82
0 16 (0.63) # x x x x x
5 41,6 (1.64) x x x x
# Standard combination
X Available combination
DCAT034-ID02 35
Polaris PH
GERMAN 4 BOLTS B6
Material: cast iron and aluminium
Through hole
DRIVE SHAFTS
See page 32 ÷ 33
VERSIONS X
See page 26 mm (in)
95 07 12
0 17,7 (0.70) # x x
5 43,3 (1.70) x
# Standard combination
X Available combination
01/06.2009
DRIVE SHAFTS
See page 31 ÷ 33
VERSIONS X
See page 26 mm (in)
01 02 04 07 12 31 32 46 49 50 54 82
0 20 (0.79) # # x # x # x x # x x x
5 45,6 (1.80) # x x x x
# Standard combination
X Available combination
36 DCAT034-ID02
Polaris PH
DRIVE SHAFTS
See page 32
VERSIONS X
See page 26 mm (in)
04 32 49
0 20 (0.79) # # x
5 45,6 (1.80) x
# Standard combination
X Available combination
GERMAN W8
Material: cast iron
03/05.2012
DRIVE SHAFTS
See page 31
VERSIONS X
See page 26 mm (in)
55
W8 49,8 (1.96) #
# Standard combination
X Available combination
DCAT034-ID02 37
Polaris PH
L H K P
Replaces: 01/06.2009
SIDE PORTS REAR PORTS
PORTS Split Split Gas SAE Gas SAE
European German
TYPE SSM SSS BSPP ODT BSPP ODT
Pump
IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT
type
Motor
OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN
type
PHP 20•8 O EA EA MA MA SA SA GD GD OC OC BE BC GD GD OC OC
PHP 20•10,5 O EA EA MA MA SA SA GD GD OC OC BE BC GD GD OC OC
PHP 20•11,2 O EA EA MA MA SA SA GD GD OC OC BE BC GD GD OC OC
PHP 20•14 O EB EA MB MA SB SA GE GD OD OC BE BC GE GD OD OC
PHP 20•16 O EB EA MB MA SB SA GE GD OD OC BE BC GE GD OD OC
PHP 20•18 O EB EA MB MA SB SA GE GD OD OC BE BC GE GD OD OC
PHP 20•19 EB EA MB MA SB SA GE GD OD OC BE BC GE GD OD OC
PHP 20•20 EB EA MB MA SB SA GE GD OD OC BE BC GE GD OD OC
PHP 20•23 EB EA MC MB SC SB GF GD OF OC BE BC GE GD OD OC
PHP 20•24,5 EB EA MC MB SC SB GF GD OF OC BE BC GE GD OD OC
PHP 20•25 EB EA MC MB SC SB GF GD OF OC BE BC GE GD OD OC
PHP 20•27,8 EB EA MC MB SC SB GF GD OF OC BE BC GE GD OD OC
PHP 20•31,5 EB EA MC MB SC SB GF GD OF OC BE BC GE GD OD OC
Dimensions on page 42
38 DCAT034-ID02
Polaris PH
PORT SIZES
For reversible rotation, please consult only the tightening torque for high pressure side port.
A B C
CODE
mm mm Thread Nm Nm
(in) (in) Depth mm (in) (lbf in) (lbf in)
13 30 M6 8 +0,5 8 +0,5
EA (0.51) (1.18) 13 (0.51) (71 ÷ 75) (71 ÷ 75)
19 40 M 8, 15 +1 20 +1
EB (0.75) (1.57) 14 (0.55) (133 ÷ 142) (177 ÷ 186)
SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSM
Metric thread ISO 60° conforms to ISO/R 262
A B C D
CODE
01/06.2009
mm mm mm Thread Nm Nm
(in) (in) (in) Depth mm (in) (lbf in) (lbf in)
12,5 38,1 17,5 M8 15 +1 15 +1
MA (0.49) (1.50) (0.69) 14 (0.55) (133 ÷ 142) (133 ÷ 142)
19 47,6 22,2 M 10 20 +1 25 +1
MB (0.75) (1.87) (0.87) 14 (0.55) (177 ÷ 186) (266 ÷ 288)
25,4 52,4 26,2 M 10 20 +1 25 +1
MC (1.00) (2.06) (1.03) 14 (0.55) (177 ÷ 186) (266 ÷ 288)
DCAT034-ID02 39
Polaris PH
PORT SIZES
Replaces: 01/06.2009
For reversible rotation, please consult only the tightening torque for high pressure side port.
SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSS
American straight thread UNC-UNF 60° conforms to ANSI B 1.1
A B C D
CODE
mm mm mm Thread Nm Nm
(in) (in) (in) Depth mm (in) (lbf in) (lbf in)
SA
12,5 38,1 17,5 5/16-18 UNC-2B 15 +1 20 +1 O
(0.49) (1.50) (0.69) 14 (0.55) (133 ÷ 142) (177 ÷ 186)
19 47,6 22,2 3/8 - 16 UNC-2B 20 +1 25 +1
SB (0.75) (1.87) (0.87) 14 (0.55) (177 ÷ 186) (266 ÷ 288)
25,4 52,4 26,2 3/8 - 16 UNC-2B 20 +1 25 +1
SC (1.00) (2.06) (1.03) 14 (0.55) (177 ÷ 186) (266 ÷ 288)
OO04/01.2019
ØB ØC D E
Nominal
CODE
size
A
mm mm mm mm Nm Nm
(in) (in) (in) (in) (lbf in) (lbf in)
19 17 20 +1 50 +2,5
GD 1/2” G 1/2 —
(0.75) (0.67)
—
(177 ÷ 186) (443 ÷ 465)
24,5 18 30 +2,5 90 +5
GE 3/4” G 3/4 —
(0.96) (0.71)
—
(266 ÷ 288) (797 ÷ 841)
30,5 18 50 +2,5 130 +10
GF 1” G1 —
(1.20) (0.71)
—
(443 ÷ 465) (1151 ÷ 1239)
40 DCAT034-ID02
Polaris PH
PORT SIZES
For reversible rotation, please consult only the tightening torque for high pressure side port.
ØB ØC D E
Nominal
CODE
size
A
mm mm mm mm Nm Nm
(in) (in) (in) (in) (lbf in) (lbf in)
35 20,5 17 0,5 30 +2,5 70 +5
OC 5/8” 7/8” - 14 UNF - 2B
(1.38) (0.81) (0.67) (0.02) (266 ÷ 288) (620 ÷ 664)
1 1/16” - 12 UNF 42 24,8 20 0,5 40 +2,5 120 +10
OD 3/4”
- 2B (1.65) (0.98) (0.79) (0.02) (354 ÷ 376) (1062 ÷ 1151)
1 5/16” - 12 UNF 49 30,5 20 0,5 60 +5 170 +10
OF 1”
- 2B (1.93) (1.20) (0.79) (0.02) (531 ÷ 575) (1505 ÷ 1593)
A B C
CODE
01/06.2009
mm mm Thread Nm Nm
(in) (in) Depth mm (in) (lbf in) (lbf in)
15 35 M6 8 +0,5 8 +0,5
BC (0.60) (1.38) 12 (0.47) (71 ÷ 75) (71 ÷ 75)
20 40 M 6, 8 +0,5 8 +0,5
BE (0.79) (1.57) 12 (0.47) (71 ÷ 75) (71 ÷ 75)
DCAT034-ID02 41
Polaris PH
ØB ØC D E
Nominal
CODE
size
A
mm mm mm mm Nm
(in) (in) (in) (in) (lbf in)
21,5 12 15 1,5 15 +1
GB 1/4” G 1/4
(0.85) (0.47) (0.59) (0.06) (133 ÷ 142)
ØB ØC D E
CODE A
mm mm mm mm Nm
(in) (in) (in) (in) (lbf in)
22 9 13 0,5 10 +0,5
TA M 10x1
(0.87) (0.35) (0.51) (0.02) (89 ÷ 93)
ØB ØC D E
CODE A
mm mm mm mm Nm
(in) (in) (in) (in) (lbf in)
21 9,5 14 1 12 +1
03 7/16”-20 UNF-2B
(0.83) (0.37) (0.55) (0.04) (106 ÷ 115)
42 DCAT034-ID02
Polaris PH
VALVE OPTIONS
excess flow.
CHECK VALVE
Anti-cavitation
(u) For more information please consult our built-in valves
V8 valve.
technical catalogue and our pre-sales department
DCAT034-ID02 43
Polaris PH
1 2 3 4 5 6 7 8 9 10 11 12 13
PHP 20•19 L 0 - 82 E2 - L - EB/EA - N - EL - D Þ - GB - FS
Replaces: 01/06.2009
8,26 cm /rev (0.50 in /rev)
3 3
O PHP 20•8 PHM 20•8 04 SAE “B” spline
10,9 cm3/rev (0.66 in3/rev) O PHP 20•10,5 PHM 20•10,5 32 SAE “B” straight
11,23 cm /rev (0.68 in /rev)
3 3
O PHP 20•11,2 PHM 20•11,2 12 DIN 54 82 spline
14,53 cm3/rev (0.88 in3/rev) O PHP 20•14 PHM 20•14 48 Straight (only for version 6)
16,85 cm /rev (1.02 in /rev)
3 3
O PHP 20•16 PHM 20•16 B1 Straight (only for version 8)
18,29 cm3/rev (1.11 in3/rev) O PHP 20•18 PHM 20•18 95 Tang
19,09 cm /rev (1.16 in /rev)
3 3
PHP 20•19 PHM 20•19
21,14 cm3/rev (1.29 in3/rev) PHP 20•20 PHM 20•20 Code Mounting flange 5
23,32 cm3/rev (1.42 in3/rev) PHP 20•23 PHM 20•23 E2 European
24,84 cm3/rev (1.52 in3/rev) PHP 20•24,5 PHM 20•24,5 B2 German
26,42 cm3/rev (1.61 in3/rev) PHP 20•25 PHM 20•25 B4 German 2 bolt
28,21 cm3/rev (1.72 in3/rev) PHP 20•27,8 PHM 20•27,8 B5 German 2 bolt
33,03 cm3/rev (2.01 in3/rev) PHP 20•31,5 PHM 20•31,5 B6 German 4 bolt
S9 SAE “A” 2 bolt
2 Rotation Code S5 SAE “B” 2 bolt
Left S W8 German
Right D
Reversible rear external drain R Code Ports position 6
Reversible side external drain L L IN/OUT side
Reversible internl drain B H IN side / OUT rear O
K IN rear / OUT side O
3 Outboard bearing options Code P Rear
Without outboard bearing 0
Version W8 Code Ports IN/OUT 7
Version 4 GERMAN FLANGED PORTS
Version 5 Side Rear Type O
Version 6 BE/BC PHP 20 8-10,5-11,2,14-16-18-
Version 7 19-20-23-24,5
BC/BE PHM 20 25-27,8-31,5
Version 8
EUROPEAN FLANGED PORTS
Version 9
Side Rear Type O
EA/EA PHP 20
OO04/01.2019
44 DCAT034-ID02
Polaris PH
DCAT034-ID02 45
Polaris PH
1 2 3 4 5 6 7 8 9 10 11 12
PHP 20•19 - 82 E2 - L EB/EA /
Front section
Replaces: 01/06.2009
20•19 - L **/EA - S7 - S / FS - L - N - C
Rear section
DIN 54 82 spline 12
SC/SB PHP 20 23-24,5-25-27,8-31,5
Straight (only for version 6) 48
GAS STRAIGHT THREAD PORTS (BSPP)
Straight (only for version 8) B1
Side Type O
Tang 95
GD/GD PHP 20 8-10,5-11,2
GE/GD PHP 20 14-16-18-19-20
3 Mounting flange Code
GF/GD PHP 20 23-24,5-25-27,8-31,5
European E2 SAE STRAIGHT THEREAD PORTS (ODT)
German B2 Side Type O
German 2 bolt B4 OC/OC PHP 20 8-10,5-11,2
German 2 bolt B5 OD/OC PHP 20 14-16-18-19-20
OF/OC PHP 20 23-24,5-25-27,8-31,5
46 DCAT034-ID02
Polaris PH
DCAT034-ID02 47
Polaris PH
PHP 20/PLP 20
1 2 3 4 5 6 7 8 9 10 11 12
Replaces: 01/06.2009
PHP 20•19 - 82 E2 - L EB/EA /
Front section
PHP 20/PLP 10
1 2 3 4 5 6 7 8 9 10 11 12
PHP 20•19 - 82 E2 - L EB/EA /
Front section
3 Mounting flange Code Code Mounting flange and rear cover options (b) 10
The same of double pumps PHP 20/20 ... Cast iron mounting flange and rear cover
(standard) - no code
Aluminium mounting flange and cast iron
4 Ports position Code E
rear cover
Side L Cast iron mounting flange and aluminium
L
rear cover
EL Aluminium mounting flange and rear cover
5 Ports IN/OUT Code
6 Combination type Code ... The same of double pumps PHP 20/20
OO04/01.2019
48 DCAT034-ID02
Polaris PH
NOTES
DCAT034-ID02 49
Polaris PH
NOTES
50 DCAT034-ID02
Our policy is one of continuous improvement in product. Specification of items may, therefore, be changed without
notice.
PH 04 T A Edition: 04/01.2019 Replaces: PH 03 T A
HYDRAULIC GEAR
PUMPS AND
MOTORS
Headquarters:
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
IP Videoconferencing
E-mail: info@casappa.com
www.casappa.com