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IS 9178 - Part 3 PDF
IS 9178 - Part 3 PDF
© Copyright 1982
I N D I AN S T A N D A R D S I N S T I T U T I O N
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
N E W DELHI 110002
January 1982
Is : 9178 ( Part III ) • 1980
Indian Standard
CRITERIA FOR DESIGN OF STEEL BINS FOR
STORAGE OF BULK MATERIALS
PART III BINS DESIGNED FOR MASS FLOW
AND FUNNEL FLOW
Chairman Repr;se"llng
DIRECTOI: Sl'ANIJARDS ( CIVIT, ) Mimstry of Railways
A[""bers
SnRI R. i\f AGAR'VAL Insriturion of Engineer' ( Inrha }, Calcutta
DIt Puuv KurSUN ~ ( Alternal. )
SUIH A K IlAXLltJEI'. Metallurgic d and Engrncerrng Consultants
l India) Ltel, Ranchi
Sum S. SA"KARAN (Allerrral' )
Slim P. G. ihnDIIAN Brauhw.ntc & Co Lt,l, Ca lcutra
:::. HI":::' K t; ,,,COPAllIlY, Y (Altemale )
SlIIlI S, N BASU Inspccuon Wing, Drrecrorate General of Supplies
ami D.'pm"h, New Delln
SII'" D Il I ~1'1 (AIJ,mal' )
Sru.t P. C JIll 1"'1 Mrmsrrv ofS!Jippilll'; -md Transport (Department
ut I'rnnvpor-t ) ( Road, WIIII'; )
DIt 1'. N CIH'." L" TEl" Government 01 W"'tBengal
DR P D,YA"A I '1A" Indr.m Institute of Technology, Kanpur
i:>lilti D S J)"" 1\1. N. Dastur & Co PH Ltd, Calcutta
:::'1I1<lS R. KIILhA,,,t (.Ilfemate)
Dnu i rou l l",A ~~~l «"liN) Ccntr.rl Elccn rcitj Authority, New Deihl
D,.'un ])JLtI' 1"" l11"'5-
l\l1~~IO"'f ) \ Allemllte)
Sunr Z II" 'N Cenn al Water Comrmss ion, New Ddln
Suut V. NAr:AL'" '" (.W,mal')
JOI:>l1' DIRJ.~j'O" S T \ " "A u JI 8 Muustry of Railways
(B & S)
1\88'81'\'1" Dllnl run ( B & S)-
sn ( Alternate )
jvr" r DIHLLrllI' (D.,,,,",,") Natrona l Burldrngs Orgaruzution, New Delhi
Sum K S S1U"I\AS,':>I ( .Jllernal.)
SIIHI KAH.'llK PR~S \U Indian Roads Congress, New Delhi
SHIU:::' C, CIHK"'llAllTI (.lllernal' )
{ Cnnllnwd on page :2 }
@ COPYrlghl 198t
INDIAN STANDARDS INSTITUTION
Thu publicanon II protected u.ider the Indian Copy"ghi Acl ( XIV of 1957) and
reproducllon 10 whole or ID part by any means except with written permission of the
pUblisher shall be deemed to be an inCflngement oC copyright under the ,aId Act.
IS z 9118 ( Part DI) • 1980
H [ ~- (-~
( 2 - O"hin 8)lD X {sin 6
r.+ P, . ~.d ]
cos I} • tan a h )
. ... (ll
(SMBDC 7:
IS: 9178 (Part JIJ ) .1980
Indian Standard
CRITERIA FOR DESIGN OF STEEL BINS FOR
STORAGE OF BULK MATERIALS
PART III BINS DESIGNED FOR MASS FLOW
AND FUNNEL FLOW
e, FOREWORD
0.1 This Indian Standard (Part III) was adopted by the Indian
Standards Institution on 7 July 1980, after the draft finalized by the
Structural Engineering Sectional Cornrmttee had been approved by
the Structural and Metals Division Council and the CIVIl Engineering
Division Council,
0.2 Bins are known as silos if they have circular or polygonal shape in
plan. When square or rectangular in plan they are known as bunkers. In
this standard. bin shall mean both silos and bunkers unless otherwise
stated.
0.3 The functions of bins as storage structures are very important in power
stations, fertilizer complexes, steel plants, cement plants and other similar
industries for efficient storage and use of bulk material in both granular
and powdery form. On the agriCultural front bins are used to store food.
grains for ensuring their supply throughout the year. Bulk storage of
materials in bins has certain advantages over other forms of storage. An
Indian Standard on this subject has, therefore, been a long fclt need and
this standard is armed at givmg the necessary guidance III the analysis and
design of steel bins for storing various materrals of different characteristics
and flow properties.
0.4 Bins have been designed on the basis of Janssen's Theory (with
modifications to the original). From experimental investigations and a
study of the performance of the existing bins, it has been noticed that the
pressure distribution is influenced by the size and shape of the material to
be stored ( that is granular or powdery), moisture and temperature, bulk
density, which, in turn, are affected by storage and flow characteristics.
Besides, there is increase in the imposed loads during filling and emptying,
the latter being more predominant.
0.5 For reasons mentioned above, in the bins designed by conventional
methods, materials do not easily flow due to arching and piping. This
3
IS I 9178 (Part III) • 1980
0.7 In order to deal with the subject10 an effective manner this standard
has been prepared in three parts, namely,
Part I General requirements and assessment of loads.
Part rr Design crrreria,
Part III Bins designed for mass flow and funnel flow.
0.8 This standard keeps in view the practices being followed in India
and elsewhere in the field. Assistance has also been derived from the
following publications:
I. DIN 1055 (Sheet 6) Design loads for building bins, issued by
Deutsche Norrnenausschluss.
2. Pressure distribution in bins (in German) Pioper K., and
Wenzel, F. Verlag Vom Wilhelm Erust & Sohn, Berlin,
Munchen, 1964.
3. Bins and bunker for handling bulk material" Reisner, \V" and
Rothe, M E. Trane-Tech. Publication, Ohio, USA
4. Jenike, A. W.; Storage and flow of solids, Bull 123 (Utah
Engmeering Experiment Station, Unice. of Utah, U.S A. ),
1964.
5. Jenike, A. W.;Johanson, JR.; Carson,J. W.; Bin loads - Part 2~
Concepts, bin loads - Part 3: Mass flow bins, bin loads - Part 4:
Funnel flow bins, Published in the' Journal of Engineering fon
Industry' Feb 1973 by American Society of Mechanical
Engineers.
0.9 Recommended literature for reference is given in Appendix B.
0.10 For the purpose of deciding whether a particular requirement of this
standard is complied with, the final value, observed or calculated, express,
ing the result of a test or analySIS, shall be rounded off in accordance with
4
IS: 9178 (Part III) • 1980
SECTION I GENERAL
I. SCOPE
1.1 This standard (Part I II) dl'.lls with the design of steel brns for
storage of bulk materials ensuring satisfactory mass How and funnel How
( plug flow) under gravity flow In the case of powdery and granular
materials.
2. TERMINOLOGY
2.1 For the purpose of this standard, the definitions given in Parts I and
II in addition to the following definitions shall apply.
2.1.1 Active Pressure Field- The field in which the major pressure is
vertical or near vertical.
2.1.2 Arched Pressure Fields - In arched pressure fields major pressure
lines arch across flow channels, synonymous with "passive pressure" in
soil mechanics.
2.1.3 Charger - Deposition of bulk solid into a bin, usually hy dropping
in or blowing III from above.
2.1.4 Cylinder - Vertical part of a bin.
2.1.5 Draw - Withdrawal or feeding of bulk solids from a bin.
2.1.6 Flow Channel - Space through which a bulk solid is actually
flowing during draw.
2.1.7 Flow Pressure - Pressure which the material exerts on the walls
of a bin during flow
2.1.8 Funnel or Plug Flow - The flow pattern in which the material
flows primarily in the central region of the bin or hopper.
2.1.9 Initial Pressure - Pressure exerted by bulk solids on the walls of
the bin during and after charging, but before any withdrawal of the
material.
2.1.10 Mass Flow - Flow in which the entire mass of material flows
without stagnation.
2.1.11 Passive PrUSUTt Field - Field in which the major pressure is
horizon tal or near horizonta I.
·Rules for rounding off numerical value. (w.ued).
5
IS I 9178 (Part III) .1980
6
IS I 9178 (Part 111 ) • 1980
7
IS I 9178 (Part 111) - 1980
deg
= A function depending on ii'
= Coefficient of friction between the bulk solid and the
cyLinder wall
= Pressure ratio, that is, horizontal to vertical pressure
a = Pressure, kgfJm 2 •
4. DESIGN CONSIDERATIONS
4.1 In the design of bins for bulk storage, the two important considera-
tions involved are:
a) flow characteristics, and
b) load distrrbution characteristics of the stored material.
".1.1 The now characteristics determine the slope of the hopper portion
of the bill and the outlet dimeusions wlnch indrrecrlv lead to the selecnon
of shape and Sl ze of the bID. These are dealt wlth'in detail In Section 2
and Section 3 of the code for mass flow and funneL /low respectively.
4.1.'2 Load distrrbution characteristics give the actual loading conduion
on the walls of the bm and at the ouuct, The-se govern the structural
design of the bin as well as the selection of the feeder system to be incor-
porated at the outlet. This has been dealt with In detail in Section 4 of
the code.
5. GENERAL
5.1 In mass flow, the contents of the hopper move at all points and sliding
takes place at the walls whenever any solid is drawn through the outlet of
the bin, Inactive or dead regIOns are absent III the stored mass. Mass
flow IS a gravlt)' flow without any flow promoting device.
Is t 9178 (I'art tit) • 1910
5.2 Mass flow has the fallowing characteristics which guide the selection
of the design parameters:
a) Channelling, hang-ups, surging and flooding are absent,
b) Flow is uniform, and steady state flow can be achieved closely,
c) Pressure throughout the mass and at the walls is relatively low,
which results in low consolidation or packing,
d) There are no dead regions within the bin; hence there is
minimum of consolidanon at rest.
e) A first-in-first-out How pattern may be obtained, if desired This
IS useful in the storage of solids which either deteriorate With time
or segregate during charging
f) By circulating a mixture around a suitable bin, blending may be
attained.
5.3 Mass flow storage bins may be designed with a variety of hopper
shapes listed below ( see Fig. I ):
a) Conical or pyramidal hoppers with circular or square outlet,
b) Chisel hoppers with rectangular outlet or slot,
c) Transition hopper with rectangular outlet,
d) Wedge hopper with full slot or rectangular outlet.
5.4 This standard covers the various hopper shapes given in 5.3 under the
following two distinct grou ps:
a) Conical channel with square or circular outlet,
b) Plane flow channel with rectangular or full slot outlet.
6. FACTORS INFLUENCING THE DESIGN
6.1 Flow Properties of Stored Bulk Solids - The flow properties of
bulk solid stored in the bin is the principal factor affecting the design.
These properties shall be determined under similar conditions of the bulk
mass as It is stored in and delivered by the bin being designed. Factors
affecting the flow properties are as follows:
a) Particle size and shape,
b) Bulk density and consolidation,
c) Moisture content,
d) Temperature,
e) Surface finish of bin walls, and
f) Period of storage.
The flow properties shall be determined after considering these
factors in the actual storage conditions. The flow properties thus
9
IS I 9178 (Part III ) • 1980
determined will help in determining the outlet size, the slope of hopper
and the load distribution on the walls of the bin.
-r I- - - t---
I-~
j
, d
- l Z,
I
i
V'''\
8c
1
10
d
~-
,1
TIZ,
_J Sp
8e 8,
b. I~ 10
~
6.1.1 Slope of Hopper - For a good design, the hopper slope angle shall
be so selected ( see 7.4) that the stored mass moves in a first-in-first-out
fashion and each point of [he mass moves when flow starts. The bin shall
fully clear itself Without any flow promoting device.
10
IS I 9178 ( Part 111 ) .1980
6.1.2 (hdlet - For a satisfactory flow in a mass Row storage system, the
outlet shall be large enough (see 7.5) so that plug flow, piping and
doming do not occur and the flow continues without the aid of flow pro-
moting devices.
6.2 LUlDp Size - The flow is also influenced by lump size with respect
to a certain outlet size. For uninterrupted flow, the outlet shall be designed
for an optimum lump size. Normally, the lumps are free flowing and are
suitable for mass flow.
7. DESIGN PROCEDURE
7.1 Design procedure involves the following stages:
a) Collection of information about the stored bulk solids and
the wall material of the bin,
b) Determination of the flow properties of the bulk material to be
stored,
c) Estimation of the hopper slope 8,
d) Estimation of the size of outlet.
7.2 Collection of Information About the Stored Bulk Solids and
the Wall Material of the Bin
7.2.1 The size, unpacked bulk density ( aerated bulk density) and the
lump size (if lumps are present) of the powdered and granular
solid shall be determined.
7.2.2 The condition of the bulk solid to be stored shall be conformed.
This requires information about the moisture content and temperature of
the bulk material of actual service and the time period for which the bulk
material is stored at rest in the bin.
7.2.3 The wall material and its surface condition ( finish, lining finish)
shall be determined or the information shall be obtained from the
prescribed specifications of the bin.
7.3 DeternUDatioD of the Flow Properties of Bulk Material
7.3.1 The bulk material shall be tested on a shear tester ( flow factor
tester) to obtain It distribution curve with respect to major consolidating
force V and flow function FF. The test shall be done With the sample of
bulk material representing the actual material to be stored (size,
moisture content, time period, temperature, etc, shall be similar). The r/J
distribution with respect to various consolidation and wall yield loci
(wri ) shall be determined ( see Appendix C).
7.3.2 The values of shear cell area AB, mean values of aand a' at the
outlet conditions shall be determined from the flow property data. ~' shall
be estimated from WYL ( see Fig. C-3 of Appendix C ).
11
IS * 9178 ( Part III) • 1980
7.5.1 The estimated flow factor if (see 7.... 1) shall now be plotted
against flow function FF of the bulk solid FF is a plot of V and F with
Vas abscissa and F a~ ordrnate, whereas if is the plot of Vand V with V
as ordinate, scale of (' and F being same for the plot.
7.5.2 II ( 6 ) corresponduig to the estimated 6 for the selected shape of
outlet IS determined from FJ!j C-12 of Appendix C.
7.5.3 If there is no intersection of.f! with FF, and FF lies below if, it
shows that the material stored IS free flowing and any dimension of outlet
based on the rate of discharge and lump size shall be sufficient. An outlet
size bo = G ;~ (m.lximum lump xiz e ] or the size based on discharge
whichever IS greater shall be selected. The following relation yields the
value of [' at the outlet condition:
V ~ ~o_w A~
- H (0)
When r so determined is located on .fJline, V at the outlet is also
obtained.
7.5.4 If FF lies above jJ, it means that the solid will not flow in a
channel w.th flow factor assumed. lflower values ofJfare available and
if an intersection can be obtained, the new flow factor jf shall be selected.
Based on this modified.o; the intersection point ( V, V ) is noted.
7.5.5 If there is an intersection of ffwith FF, it shows that the bin of a
particular slope an~ outlet size can be desisned for mass flow, The inter-
section point ( V, r ) is noted. e
IS : 9178 ( Part III ) • 1980
7.5.6 After plotting If over FFo and FF, if It I~ found that lhe,ffline
lies between FF0 and FF t , that 1~, JrIS above FF 0 hut below FF t • the stored
material shows a tendency of consolidation wit h time. In these cases,
vibrators are specified, so rhat the flow may be started, and the outlet is
designed with a factor of safety to allow for any unfavourable effect of
~ibration. This shall be accomplished by so selecting V that at outlet
V = 1'5 F.
7.5.7 From 7.5.3 to 7.5.6 according to tile case f.tced in design V shall
be selected and H (0) shall be revalued from Frg, C·12 of Appendix C
if any modification in 11 has been done dunng the location of ( V, V).
7.5.8 Minimum outlet di rnensrons, ho shall be calculated from the
following formula'
bo=_~,-H(Ot
.r, w
7.6 Check for Estimated Design Data
7.6.3 If the estimated 0' does not tally WIth the check value of 5', a
further estimation offf and 0' shall be done, so that the check value of 0'
is dosdy reached.
7.7 Recalculation for Slope of Hopper and Outlet Size on Basis of
Corrected Data
7.7.1 The corrected values ofjJ, 0 and o' shall be noted and the corres-
pending 11 ( hopper slope) shall be obtamed from Fig C-13 to C-15 of
Appendix C. H ( ll) shall be obtained from Fig C-12 of Appendix C.
V is obtained 111 the manner shown under 7.5.3 to 7.5.6. The outlet size
bo shall then be obtained according to 7.5.3.
7.7.2 A check is done once again to ascertain the recalculated values in
a similar way as shown in 7.6.1,7.6.2 and 7.6.3
7.7.3 The check and recalculation shall be continued until corrected
and check values of o' are equal.
13
IS: 91'78 ( Part III ) • 1980
7.8 Adopted Values of Outlet Size aod Slope of Hopper for Design
7.8.1 The hopper slope angle shall be equal to or less than the
calculated values It shall not exceed the calculated value in any case.
7.8.2 In the case of conical hoppers or steep pyramidal hoppers, the
outlet shall be circular or square. The diameter of the circular outlet or
the side of the square outlet shall not be less than the calculated minimum
dimension boo
7.8.3 In the case of plane flow hopper, the outlet shall be rectangular
or full slot. In the case of rectangular opening, the small side shall not
be less than bo Incase the stored solid contains lumps, the smaller side
shall be atleast four times ( preferably silt times) the maximum lump size.
The greater side of the rectangular outlet shall not be less than three
times the smaller Side. In the case of full slot opening, the width of open-
ing shall be greater than the calculated boo For lumpy stored solid, it shall
always be more than four times (preferably six times) the maximum
lump size. The length of slot shall be at least six times the width of slot
(lo>6b o l .
7.8.4 A recommended calculation sheet is given in Appendix D for the
design of bins for mass flow, including determination of outlet size and
slope of hopper.
8. GENERAL
8.1 In funnel flow ( plug flow). the hulk solid flows towards the outlet of
the bin in a channel formed within the mass, while the mass around the
channel remains stationary ( see Fig. 2). It is a gravity flow without any
flow promoting devices.
8.2 Funnel flow bins are used for storage when segregation is unimportant
and there is no problem of deteriorauon with time of the stored material.
Since there is httle wear in the hopper walls during service, this storage
system is useful for the storage of hard, abrasive and lumpy solids.
8.3 Funnel flow bins ( Fig. 3) may be classified in the following types:
a) Flat, bottom bins without hopper,
b) Bins with conical hopper, or
c) Bins with pyramidal hopper.
8.4 The shape of the outlet may be circular, square or rectangular.
14
IS: 9178 ( Part III ) • 1980
\ \ I
I \ I
\ I
I \ I I
I
\ I
/
"
15
IS I 9178 ( Part III ) - 1980
16
IS 19178 (tart ttl) .1...
10.2 Determination of the Flow Properties of Bulk Material
10.2.1 The bulk material shall be tested on a shear tester ( flow factor
tester) to obtain 1\ distribution curve with respect to major consolidating
force, V, and flow function FF. These tests shall be conducted with the
sample of bulk material representing the actual material to be stored
(size, moisture content, time period, temperature, etc, shall be similar).
The r/l distribution with respect to various consolidation shall also be
determined (see Appendix C ).
10.2.2 The values for shear cell area As, mean values of 8 and r/l shall
be determined from the flow property data.
10.3 Determination of Hopper Slope Angle .p
10.3.1 Flow factor (ff) corresponding to the average 8 and <p shall be
fixed with reference to Fig. C-9 of Appendix C. The value offfshall not
be less than 1'7.
10.3.2 Referring to Fig C-IO, the hopper slope may be fixed corres-
ponding to the average 1\ and the if obtained under 10.3.1. The maximum
9 values for conical and plane flow channels shown in Fig. C-IO of
Appendix C shall not be exceeded If doming is to be avoided.
10.3.3 In the case of plane flow (rectangular outlet) hoppers, the
slope 91l shall always be more than 30", If 1\ is greater than 40", which
represents the rnajonty of bulk solids. In the case of pyramidal hoppers,
the slope angle refers to the valley angle.
10.3.4 The conical channels for plug flow are usually very steep and
this leads to the adoption of flat bottom bins 10 place of a conical
channel.
10.4 DeterlDination of Outlet Size
10.4.1 The flow factor ff determined as per 10.3.1 IS plotted against the
flow function FF of the bulk material. FF is a plot of V and F with Vas
abscissa and F as ordinate, whereas ff is the plot of V and V with Vas
ordinate, scale of V and F being the same. The Intersection of ifwith FF
yields a point ( V, V).
10.4.2 Functions G ( .p) and H ( a) are evaluated from Fig. C-II and
Fig. C.12 respectively of Appendix C.
10.4.3 If the outlet shape selected for design is square or circular, the
major dimension of the outlet will represent the side of square or diameter
of circular opening. The major dimension, 10 for rectangular or do for
circular opening shall be calculated by the following formula:
VG(.p)
10 or do =
A•. w
IS ,9178 (Part III ) ·1980
18
IS t 9178 ( Part III ) • 1980
W R[
---;- l-e
-~ ;<1] (I)
19
IS r 9178 (Part 111).1980
d
and the hydraulic radius R = --=---~--,----c
2(I+m)
.oo (2)
where'
m = I for circular bin,
= 0 for long rectangular or square cylinder. and
A = 0'4.
Qc
-:4 =
wR [
---;T I - e
=fi!!"J ... (4)
(2 + m) tan II
... (6)
( 1+ m) +
• tan 6 tan 8h
The parameter m is 0 for long edged shape hopper and 1 for conical
hopper.
2J
JS I 9J78 ( Part III ) ·1••
\
\I/
\ I
\
\ I
"I
\
a
21
II t 9171 (Part UI)· 1910
o ~----------~-.-,
I 10
I 12
I' g
oW
coo
.... N -
"0"
'8
18
20
o • 8 12 20
~----
wR
I
, ~ '11\
'1\\.
1'
SlRAIN ENER:a.,.
,...--"''': 0 '0
. - - _ : 0 15
-0·20
-o
j lit,
~o
I 111 1 JANSSEN
" : '0
'11\ ,4-025
I
, of r = 0-]7'S
I' . ,- '0· 50
I It""'" _ _ _ =0 7$
:;: I
J
o 2
.1 IPhl .... ) m•• - - _
0F::""------,
STQAI~ ENUGl
}.lA,o 10
.0 15
: 0 20
: 0 )0
JANSSE~
)."-"0
"
r
d )1,0 25
,0 315
·0·50
'0·15
\
o
_----'
............................
)
hId = 5
23
;;
.-...-
~
a( I
,
1. ~=o,o
), " , ' •
o 2 3
\ •
(I' w fWd 3) rn . . ____
5' , ' , l
o 1 2 3
\ I (F'tN/Wd), mill( ,
•
FlO. 7 (a) {P"/wdS)ma,,. FOR CIRCULAR FIG. 7 (b) (Pwfwd8 )ma". FOR CIRCULAR
CYLINDERS h/d= 3 CYLINDERS hjd=5
IS 19178 ( Part III ) .1980
o Po
Pllt r = ( :B ).
w.ri. ••• (9)
25
JI.9178 ( Part III ) .1980
I 30·,...--~....---....---....,...--....,..--......,..----.
0 01••• ,.,
~ 20k==~~--J....L
IJJ
0::
eo •
s:~ 10
<0
f1
FIG. '1( a) wE CONTOURS FOR CONICAL CHANNELS, B= 30·
1,0'
30·
t
lfl
W
w
n::
l:l 20·
w s:
0
.
s:
wB 2· 0
<0
10·
20· 30·
at. DEGREES ---0-
•
a
FlO. 9(b) wB CONTOURS FOR CONICAL CHANNELS, 3 = 40·
IS I 91'18 ( PBl"t til ) • 1980
•
40 Plr--.,.--.....,..---,.-----,---..,
r 30 ~~~~~t--__+_--t--_1
If)
w
\oj
a: •
l:3 20 ~-"x-
o
L.
10
10•
20· 30·
•
ee.DEGREES----
40·
I
lfI
uJ
uJ
)0•
a:
~ 0
w 20
0
,
.J::
<0
10·
~~200
L=3·0
wB
o'
a· 10' 20· 30· 40· 50·
Se,DEGREES - - - ..
(J
FIG, 9(d)
wB
CONTOURS FOR CONICAL CHANNE.Ls, 11 = 60·
27
IS I 9178 ( Part III ) • 1!18O
so' ,----,------,-.----r---"""T'"--.....,
"o·
I
III
IIJ
IIJ
Q:
30·
C)
w 20'
0
.c•
co
10'
30°nl"'~:-r-,,::;:;:>,........,r-~T"'""'I---n--"""T--"""
t 0c=~4~r--=f:~~~H
1/)20
UJ ,
,....._~ "-
~ 1-'::""'-1 '0 ),39
h1 0 <,
o.lo'k-=~~~--+---=:::::t:=-~j...L~-l
<,
s:
IC "" loS'-
min VAlU E:
SOO
..
t!
FlO. 10(a) wB CONTOURS FOR SYMMETRIC PLANE FLOW CHANNELS. ~ = 30
0
28
Is I 9178 ( t-art 111 ) • Ill"
1/1
~ 20° po~--+-.=........,
n::
a
o
50° 60·
8 p.DEGREES - - - - --
a
FlO. 10(b) wE CONTOURS FOR SYMMETRIC PLANE FLOW CHANNEL, Il = 40°
60· ,....---...,....--r"""'T............,.-,,'It""""--...,....---;-----,
so· I-----l-----,I---++------\---\-t\---\--\-~---t----t
40·
W
!
oJ)
w
IX
30·
-.SL
....e =0·'0
C)
W
Q
.J::
. 20·
10
10·
11
FIO.lO(d) wB CONTOURS FOR SYMMETRIC PLANE FLOWCIIANNEL, 3 = 61.,0
30
IS: 9178 ( Part III ) • 1918
0
60
-"wB I- ~f05
~~O4
wB CJ
0 W"lr~12
50
1
'"
UJ
W
"if w~ "'01
Q:
C>
.
UJ
0
s: 0
<0 30
ep,DEGREES ..
rt
FIG. 10(e) wB CONTOURS FOR SYMMETRIC PLANE FLOW CHANNEL, a= 70~
31
III 9178 ( Part III ) ~ 1988
30·~~;;;:-I-T-T-I---'
20· 30·
8c,DEGREES--- ..
FIG. 11 ( a) Pr CONTOURS FOR CONICAL CRANNELS, 8 = 30°
30·
I
III
llJ
W
20·
a:
l!)
w
•- 10·
0
<0
0°
20· 30"
8 c·DEGREES •
FIG ll(b) Pr CONTOURS FOR CONICAL CHANNELS, 8 = 40°
32
IS: 9178 ( Part III ) - 1980
/.,0·
1 30"
III
lJJ
lJJ
a:
~
lJJ
0 20"
,
s:
10
10·
20°
DEGREE S •
30',--~---,-""""-""-"""",-""""------,,,,,,,,--_,,,,,,,,,,,,,-,
33
IS I 9J18 ( Part in ). J980
0358
o
rJl
W
~ 20" ~-~+--'","--';-'--~---f"-;;:--~-+--~;:t-----':~-i
:.3c
o·
10° 20· 30·
ep,OEGREES---- -
FIG. 12(b) Pr CONTOURS FOR SYMMETRIC PLANE-FLOW CHANNELS, 0=40°
50' ~--........:--_:-1'""---.::c-r_,.._........,........--;__--..,
40·
t
rJl
UI
30·
UI
0::
I!)
w 20·
0
s:
.
ItO
10"
I:q"'~
(~
~
O·
O· 10' 20' JO" 40" 50' 60'
8 p, DEGREES -
FIG 12(c) P, CONTOURS FOR SYMMETRIC PLANE-FLOW CHANNELS, 0=50·
34
IS: 9178 ( Part III) • 1980
LOCUS OF
PEAK PRE-
SSURE
OWEST LOCAl-
.,-;-.- --j'ON OF
EFFECTIVE
TRANSITION
d
JANSSEN
r o
35
IS I 9178 ( Part III ) • 1980
• , I
~
u A= 0·02
"0·10
wO·20
"0'30
j
""-1/
1 2 3 4
(f'h!wdl",.. -
I a
I
I
<\
jJ.'!I:0·02
0
: 0'06
d
=0·10
=0· '5
=0·20
=0,30
2
1 2 4
(Ph fWd'''' I... •
FlO. 14(b) ( Pblwd )mox. FOR CIRCULAR CYLINDERS, hid = 3
)6
OK I DK I
IiX,,0·02
,,0-06 0 02 ).J A=
d z1 =0 ·10 d ,,0 Of;
d "0,15
"0" 0
=0 ·20 2 = a 15
=0 ·30
l2 2, =0·20
d :....c~=0,30
w ( )
...... 31 ff j rf I' ) L
~ L 111/,1 ( , ' I 41 }I rI 1f f
r 7
I >
I ....
II>
~ o , 2 3
(C
lPt'/w d) rna' ...
~
~ -5'
o rIll
' / /'
I I I
.....
4
(Ph fWd Imax ...~
FIG. 14(e) (Ph/wd )m..,,' FOR CIRCULAR FIG. 14(d) ( Ph!wd )ma". FOR CIRCULAR
CYLINDERS, hid = 4 CYLINDERS, h/d=5 -=
...•-
~
IS, 9178 ( Part III ) • 1980
uik [ I -e
-e', Z. ]
PI = "1-- R (ll)
,.,. ~g
c!
~c --"
~;P'
(1- f
, ~' p.
s
\
0""
.: /
\ e'
,/
/
9
\1/
FlO. 15 EQUILIBRIUM AT AN EFFECTIVE TRANSITION
38
IS a 9178 ( Part III ) • 1980
13.3 Hopper - The pressure field computed for the cylinder is assumed
to extend into the hopper. The normal stress Pn and shear stress th on
the hopper walls are computed from the equations:
r, = Ph [Ci~2 6 + cos 3
e) + 2; [l (1 ++) sin €I cosa]:
and
tb = Ph [( +- 1 ) sill 6 cos 6 + ~r po (COS! 6 - Si~26
r ...
)] J
(14)
APPENDIX A
( Clause 0.6 )
LIMITATION OF jENIKE'S THEORY
39
IS .9178 ( Part III ) .1980
A-2. Arching just below the transition is frequently reported (3). This
does not seem ro cover that.
A-3. Actual stresses close to the transition zone between parallel part of
the silo and the hopper section deviate strongly from those predicted by
the radial theory (1).
A-4. It does not adequately allow for the impact loading which often
occurs on filling and can easily cause arching (3). This is believed to be a
major reason for the discontinuity of flow that commonly occurs in
bunkers designed based on ]enike's method.
A·5. Jenike's shear cell which is the main tool in finding out the design
parameters of the bulk materials used in this theory ( which has been
described in Appendix A of the draft code) could be used only in the
case of samples with particles top size of only about 1-6 mm and is
subjected to the foHowing Jimuations (4).
A.5.1 The limited shear displacement available makes necessary a rather
arbitrary and laborious preparation of the sample prior to the shear
consolidation.
A·5.2 To obtain design data for hoppers with outlets less than about
1 metre across requires knowledge of material characteristics at major
principal stresses of less than 70 kgjm 2 . At the low normal loads required
for this, llftinR or pivoting of the cell lid, assocrated with non-uniform
stress distribuuon becomes nouccable.
A.S.3 The tensrle strength of material may be measured in the annular
shear celI designed by Walker and Carr (5) instead of a split Jenike-type
ceU as recommended by Ashton, Farley and Valentin (6).
A.S.4 Professor Schwedes (7) points out that in the flow factor tester of
Jenike, the state of stress cannot be determmed completely and assump-
nons regarding the positions of slip planes are necessary to evaluate the
test results.
A.G. Other research work has been in progress and the relevant references
are included (8).
Conclusions: The theories presented by Walkar (9), Walkers (10.12) and
Enstad (I) are meant to cover the limitations of Jemke's
theory but they are approximate a fact also pointed out by
the authors themselves.
Reference to the work done by Docksen (I3) may be
made for the precautions that have to be observed while
designing the bIDS.
40
IS : 911& ( l'art til ) . 1980
APPENDIX B
( Clause 0.9 )
RECOMMENDED LITERATURE FOR REFERENCE
41
18 J 91'78 ( Part DI ) .1980
APPENDIX C
( Clause 7.3.1 )
PROCEDURE FOR TESTING OF FLOW PROPERTIES
OF BULK SOLIDS
Col. The tests for determination of flow properties are performed on the
flow factor tester which consists or a shear cell with cover and arrange-
ment for applying normal and shearing load on the sample packed in the
shear cell. The normal load is applied through the hanger and weights
and the shearing load is applied gradually by an advancing screw stem
operated by electric motor, causing a stem displacement of 0'9 mm/min,
The shear load is measured by a proving ring placed between the screw
stem and shear cell [see Fig. C-I (a)].
The inside diameter or shear cell is 63 mm, and the height is 38 mm,
which yields the shear cell area,
A. = 0 003 12 m 2
42
15 I 9178 I Part III ) • 1910
NORMAL LOAD
Pl ANE OF SHEAR
OF AREA As
RING
MAJOR
CDNSOLIDAT-I V
ING FORCE ,
MOULD
RING
BASE
FRAME
NORMAL
LOAD
/COVER
~:::;==l---l+l-----L~ RING
SHEARING SAMPLE OF
S-
LOAD ~~H J4l
u::: -\-_--'-_----.J.u-----, WALL MATERIAL
FILLER
L STEM
FRAME
-,
43
III 9178 ( Part DI ) • 1t80
C-l.l Shear cell which is the main tool in finding out the design para-
meters of the bulk materials used in this theory could be used only in the
case of samples with particle top size of I 6 mm,
C-2. Bulk density of the aerated bulk material is determined without any
packing. Thereafter, the bulk densities of packed bulk solids shall be
recorded as further tests proceed under various consolidating loads.
Typical curves giving bulk density at different consolidating loads
are given in Fig. C-2 for gypsum, trlple superphosphate and pulverised
coal. Similar curves should be drawn for the material to be stored.
C-3. The bulk solid to be tested is placed in the cell set-up shown in
FIg. Col (b) for preconsolidation One layer after another is packed up to
the top of the mould and excess material is scraped off. The twisting top
is placed over the packed solid. A normal load is applied on the top with
the help of hanger and weights. A number of oscillating twists are
applied to the top by means of a special wrench. This completes the
preconsolidation.
C·4. The load applied for preconsolidation is removed and the twisting
top and the mould is removed with precaution SI) that the base and ring
of the shear cell are not disturbed. The excess material over the ring is
scraped ofT lever with the top of ring. The test cover is placed over the
material and the consolidation load is applied to the cover. The screw
stem ( shearing device) is advanced against the bracket so that the shear
of the laver of material starts. The shear load attains a steady maximum
value for a certain consolidation normal load. This completes the
consolidation and shear yielding of the bulk solid. The values of normal
loads and shear load are recorded.
C-5. The shearing of the material is done at various normal loads under
the same consolidation. This is done by consolidating the test sample
following the same procedure as under C-'\- shearing until 95 percent of
the maximum shearing force as obtained under C-4 is reached. At this
point, the normal consolidation load is replaced by smaller normal loads
for further shearing of the sample. The maximum steady shear force
values thus obtained shall be recorded.
C-6. Yield locus shall be plotted by locating various normal loads
vs shear load values for a particular consolidation load. A number of
suitable consolidation loads selected shall yield a family of yield loci.
Mohr's circles, when drawn, yield major consolidating force V and
unconfined yield force, F. These plots shall also give kinematic angle of
internal friction and effective angle of friction of the bulk solid.
C-7. Plots of Wall Yield Locus - The shear cell shall be arranged as
shown in Fig. Col (c). The sample of wall material is placed as the base,
representing the actual material and surface condition of the bin
44
IS , 9178 ( Part IU ) • 1980
or hopper wall. The bulk material is placed inside the ring up to the top.
The cover is placed and normal load IS applied on the cover. The maxi-
mum steady shearing forces are recorded for varrous normal loads yielding
the points on wall yield locus (WrL). A typical WrL for coal on
structural steel is plotted in Fig C-3.
C-.8. The charts and curves given in Fig. C-2 to C-IS are based on the
tests explained in this appendix and they apply for typical bulk solids.
They are given for information only. Such data should be worked out
for each of the stored materials for which the Inns are to be designed.
1500
1400
IA j JJ
ROUND SIZEl-200MESH1DRh
l.l. 10
G'iPSUMIG· I_
e
1300
1200
1/
, IlOO
"'e
Or 1000
""
~.
TSPIPOWDER.$IZE 1-35MESHIMOI5TURE 3°101
....>' 900
e
Ul V~
z BOO
\l.l
o
700
\7 ~-j
I
i
I
,
~ COAL I PULVERISED SIZE 1-20uMt:SH}. DRY I
---' 1
500 /
400
o 20 40 60 80 100 120 140 [60
CONSOLIDATING LOAD, V, kgl _
45
1819178 ( Part II[ ) ·1980
oL
f0-
... ",.,-
-
,.~
""
--
'l!~~
\.o9:l~
l.-L~~~
- ~V .
I ~ .....
f-- fo- f--- -
./
V sn EL SAMPLE LATHE MA(,HINED•
MEDIUM FINISH -
V COAL SIZE. -200 MESH
t> CO,NDI;'O~' lOR; I I I I r-
o 2 3 4 S 6 7 8 9 10
NORMAL lOAD, Vn.(J... t) - - -
so .
V~RY
I
VkRY POOR F
VE R V POOR F 0
>- 35
.... L
:; W
iii 30
~
w I P P a R f 0
I
'" 25
~ 20
PASSABLE
I
F l W
~ .
r- GOOD
FAIR F
L 0
~ 15
F
l
L 0 W
l' 10
EXCElL-
0
o
ENT W
FlOW W
, W
0
0, 2S' )0' )S· '0' '5" 50' ss" 60' 65" 10' 15' 80' 85" 9
ANGLE OF REPOSE. DEGREES ~---
46
IS I 9178 (Part m) .1910
obd
t :l<>/
'v~;
..
\)y
lY'
~..
Q "?
h_ ~
~'=' ~o/
~"
~ !>cO .'L/
/ ,~:2l ~~~v
i/ ,,~ ;' ~ -tft'
...-
-- E
en
- -
If' (j- 1 /
/:/ -,-1---
,,~"D
-" - I ---r/' -----1---_ "D\S~-
f/l
.J
z
0
0
/
..,~
vtz
7
17 ---
e-- f~
FF -DRY SAND
t-
0
o Po
CONSOLIDATING FORCE, V, k g t -
,
01'E.51 VE
, _ o~ C
, .,~ 1
e.~V ~ "/ ~
w
... V .I'
\'II'."'~
llI:
~1.0'll",\" V
o
... / ./ cO
'"w< V
...;:!.'i<'.....
e.~e.j~
:r
III / ,//~
~V
NORMAL LOAD, Vn---
47
o
s 1A
o 'I-l
:; ~
• ........... ...-
-.J
g t,6
UNGE "",
OF
I~ )0 "L ANE
-•:P
"'", FLOW
:l
l--
...... ,.f'-
~ ~ ]0
"'", '\
oil ... 1"-.. I- •
ZO.O. r-,
--=
00 I I
o ;= •
",If)
s I• :J. ~;C I'-
",,,, i
0'"
_II:
:011 , ~
<110 "
...
o ~ sCiI
zo I
40•
l:j.&
'" , ~, ...........
.j>.
00 ;JoO <3; ~r
.. . .,. z
",lU
",Z
.~ 1"-..
30) "0 r-,
o ~ fcUNNfL FlJ)W u:t II <,
ZU = .. r )0
QIo- .
::I -,
.. 0 r-,
~ .... 20"; <,
...z _
I OF
hNGE "'"
.... i ]0 ' "
MAS S Fl 0 W " " - . I r- CONIC /I.l "-
""... ; t'--- FLOW
"-
0" •) "'",
~
........... •l
00 '!'-...
Z<II
)
• ,
"'\
.. ._. - .0 .
O· 10 20 )0 4.0· o" O· 10· 200 ]0 0 40
•
HOPPER SLOPE ANGLE, 8. DEGREES ,",OPPER S1.0PE ANGLE> 6.
- DEGREES ..
FlO. C-7 RANGES OF MASS FLOW AND Fla. C 8 RANGES OF CONICAL AND
FUNNEL FLOW IN CONCCA.l.. HOPPERS PLANE FLOW
IS I 9178 ( Part III ) - 1"0
49
18 19178 ( Part: III ) ·1980
C)
60~-+--I-------~:---:-'L--t----t---+---+~-+---l
I)
SO f---+-+-~--+--:!ooI.:----+--F"IoOO:::+--+----1
,f = 1'8
f t _I, ~
I
If = 1·4
so
IS 19178 ( Part III ) -1980
12
J
10
I
/
II
/
)
V
V
~
V
4 V
1/
V
2
30° 40° 50° 60° 70°
KINEMATIC ANGLE OF INTERNAL
FRICTION OF BULK souo.e, DEGREES
•
FIG. C·Il FUNCTION G ('" )
51
IS.9178 ( Part IU ) .1980
3·0
I/"
2·5
1r.\~CIJ~
P
- I-""
.- ....
~
1·5
~ECl"NGUlA~ ll~'"
0
lbnl
.i I I
1·0 0 0
0 10°
HOPPER SLOPE,
20
e,
30°
DEGREE - - -
40°
..
FIG. C·12 FUNCTION H (ll)
11'1
.... 20°
....
Q:
m
o e
-<0-10
0
20 30°
9c, DEGREES ----<-
•
FIG. C-13(b) jjCONTOURS FOR CONICAL CHANNEL~, 8=40°
40° ~---r-----"---~--'T"""---r---,
I
II)
au
au
30°
Q:
20°
lA1
0
-CO.
10°
20° 30°
ee, DEGREES --__e_ -
FlO. C-13(c) ffCONTOURS FOR CONICAl. CHANNELS, a=50°
53
18~ 9178 ( Part III ) - 1980
'00
1 30°
l/'I
W
W
a:: 0
w 20
C)
..
a
110
0
1O
54
IS 19178 ( Part lJI ) .1980
40 t-~-t---+-----t----+-----1
0
La'
(/1
ILl
ILl
a:
~
~ 20
0
-.
k----"'.......-''''''d--'''
... ..
t 30° =-~---+--~,----~--=:~~.----"-:
111
w
W
a: ff = '.,
l:3 20° 1....::---+---=~;,;,;,.:.:.._--~--'''----4-.:s..t,
o " <,
<,
<,
<,
<,
<,
-,
<,
-,
-,
-,
"-
0°
0° 10° 20° 30° 40° 50° 60
8p DEGREES -
FIG. C-H(e) ffCONTOURS FOR SVMMETRIC PLANE-FLOW CHANNELS, ~=50°
56
IS I 9178 ( Part III ) • 1910
e
50 r"'--.--~~~~~..--~,
Lo'~~~
\fl
UJ
UJ
a::
~ 30" ~---.:~----+--'"
o
•10•
10"
ep.
20" 3D"
DEGREES - - - ..
FIG. C-14(d) If CONTOURS FOR SYMMETRIC PLANE-FLOW
CHANNELS, 3=60°
57
I•• '178 (Pan m ) .1'80
7o· r::::"'l::::::~I:""'=::::::--O:;:::~--I--r--,--,
, .
10
10'
58
IS 19178 (Part III ) .1980
III
W
W
ll:
C)
ILl
c
".0 2 [ j f - - - - '.......:-+-----",
•
aO~·--"*"=---::*="-"""""""I-::--......7---±~-~
20· 30· 40·
..
8p,DEGREES--------1-
59
IS I 917B (Part m i- 1980
0° '":-_ _........
~ _ _....... ....L.-_ _""'-"'-_ _~'-:-_ _.......
if 20° 30° ~o
e p , DEGRE ES -------<1_ -
FlO. C-15{b) ffCONTOtJRS FOR ASYMMETRIC PLAN1!-FLOW CHANNELS WITH
ONE VERTICAL W!lLL, 0=50°, l/iy=30°
50°
40°
30°
'"
- If) 20°
w <,
UJ <,
cr.
(.!)
w ...
a 0 fIl
..
\Cl"
ff::
-, co- 10 '.3
" ... ...
~
~
:'..
0° ........
0° 10° 20° 30° 40° 50° 60" ...
~
APPENDIX D
( Clause 7.8.4 )
RECOMMENDED CALCULATION SHEET FOR DESIGN
OF BINS FOR MASS FLOW
62
IS : 9178 (Part III) • 1988
f) Check
V = Corresponding I) =
By drawing Mohr's semicircle through (V, 0 ) and tangential to
ErL and its intersection with HTL.
S' at outlet =
Corrected = Corrected ll' =
Corrected ff = Corrected Oc =
H (Oc) = v=
Minimum outlet dimensions, ho= r' ~U~ol
A. w
g) Adopted Values for Design
Hopper slope angle Bo =
Outlet dimensions Eo = Circular/Square
63
IS I 9178 (Part lit) • 1980
H (Op) V =
64
IS: 9178 ( Part Dr) .1980
APPENDIX E
( Clause 10.6 )
RECOMMENDED CALCULATION SHEET FOR THE DESIGN
OF BINS AND HOPPERS FOR FUNNEL FLOW
65
18 I 9178 ( Part UI ) • 1980
APPENDIX F
( Clause 12.J }
PROCEDURE FOR CALCULATING LOAD DISTRIBUTION
IN MASS FLOW BINS
Step 1 - Define the bin geometry and the flow properties of the stored
material
d, h, 8, m, ~, lib, 8, and ~.
Slep 2 - Calculate" fd and ~ ,\ ( Use ,\ £ : Q. 4 )
Step:1 - Calculate initial and maximum cylinder wall pressure P b and
friction stress I." using Fig. 6 for ( Ph/rod )mall and Eq. (3) for t.".
SlfP 4- - Calculate maximum vertical force P." and force per unit
length of circumference developed in walls using Fig. 7 for
( P."Jrods )mu and Eq. (8)
Slip 5 - Calculate R from Eq. (2)
Step 6 - Calculate average vertical pressure Qc/A at transition from
Fig. 5.
Step 7 - Calculate initial pressure in hopper from Eq. (5), (6) and (7).
Step 8 - Calculate the radial component of prrssure P ntr from Eq. (9)
and Fig. 9 or Fig. 10 as appropriate for (a/roB).
Step 9 - Calculate peak pressure P n \ at the transition from Eq. (10) and
Fig. 11 or Fig. 12 as appropriate.
Step 10 - Calculate the slant height 0'3 d over which the overpressure
acts.
IS I 9178 ( Part m ) . 1980
APPENDIX G
( Clause 13 4 )
67
INDIAlil STANDARDS
ON
STRUCTURAL ENGINEERING
Struc/llral S,./lon
IS:
808-1964 Railed steel beam channel and angle sections (,erns,d)
808 (Pa,t I )-1973 Dimensrons for hot-rolled steel Iloaml: Part I MB series (second
"011;01/ )
811-1965 Cold formed light gauge structural steel sections ( rev;"d)
1252-1958 Rolled steel sectrons bulb angles
1730 (Part I )-1974 Dirnensrons for steel plate, sheet and strip for structural and
general engmeenng purposes: Part I Plate (fi's/ "v....n )
1730 ( Part II )-1974 Dimensions for st ee l plate. sheet and strip for structural and
general engrneermg purposcs: Part II Sheet (first "onIOn)
1730 ( Part III )-1974 Drmcnsrons for steel plate, sheet and strip for structural and
general cng meerrng purposes: Part III Strip (first reo",.n )
1852-1973 Rolling and cuttmg tolerancrs for hot-rolled steel products (s<COl1d reV'SI.n )
2713-l969 Tubular steel poles for overhead power lints (ji"l reolHon)
3908-1966 Aluminium equal leg angles
3909-1966 Alumunurn unequal leg angle.
3921-1966 Aluminium channcls
395-1--1966 Hot rolled steel channel sectrons for general engineering purposes
5384-1969 Alumimum I beam
6445-1971 Aluminium tee sect ions
Coder of Praetue
B••• Unltl
Quantity Unt! Symbol
Length melre m
Mall kilogram kg
Time second s
Electric current ampere A
Thermodynamic kelvin K
tern peratu re
LumInous Intensity candela cd
Amount of substance mole mole
Supplementary Unite
Quantity Unit Symbol
PIUe angle radian rad
Solid angle slerad Ian sr
Derived Unit.
Quantity Utut Symbol Definition
Force newton N 1 N = 1 ~g.m/Sl
Energy louie J 1 J - 1 N.m
Power wall W 1 W = 1 J{s
Flux weber Wb I Wb = I V s
Flux denslly tesla T 1 T = 1 Wb/m!
Frequency hertz Hz 1 Hz = 1 cis (S_I)
Electric conductance siemens 5 1 S = 1 A{V
Eleclromollve [orce volt V 1 V = 1 WIA
Pressure, streSS pascal Pa 1 Pa = 1 N/mt