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Nakada 2013
Nakada 2013
COMPOSITE
Article M AT E R I A L S
Journal of Composite Materials
2015, Vol. 49(2) 163–175
! The Author(s) 2013
Advanced accelerated testing Reprints and permissions:
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methodology for long-term life prediction DOI: 10.1177/0021998313515019
jcm.sagepub.com
of CFRP laminates
Abstract
An advanced accelerated testing methodology (ATM-2) for long-term life prediction of CFRP laminates exposed to actual
loading with a general stress and temperature history is proposed based on the conventional accelerated testing
methodology (ATM-1) established for the long-term life prediction of CFRP laminates exposed to stress and tempera-
ture. The most important condition for ATM-1 is that the time–temperature superposition principle held for the
viscoelastic behavior of matrix resin holds also for the static, creep, and fatigue strengths of CFRP laminates.
Furthermore, three conditions that form the basis of ATM-2 are introduced along with their scientific bases. The
long-term fatigue strength of CFRP laminates under an actual loading is formulated based on the three conditions.
The viscoelastic coefficients of matrix resin, which perform an important role for the time and temperature dependence
of long-term life of CFRP laminates, are also formulated based on the time–temperature superposition principle. The
applicability of ATM-2 is demonstrated by predicting the long-term fatigue strengths of four typical directions of unidir-
ectional CFRP laminates.
Keywords
Carbon fiber-reinforced plastics, life prediction, accelerated testing, time-temperature superposition principle
prediction of CFRP laminates exposed to an actual Therein, t0 is time for a strain "0 at temperature T0, and
load and temperature history. ti is time for the same strain "0 at temperature Ti.
In this paper, we propose an advanced accelerated Figure 2 shows the time- and temperature-
testing methodology (ATM-2) that is applicable to the dependence of static, creep, and fatigue strengths of
life prediction of CFRP laminates exposed to an actual CFRP laminates for three loading patterns of a con-
load and environment history by taking into account stant strain rate (static), a constant stress, and a cyclic
the viscoelastic coefficients of matrix resin. The most stress. When the same TTSP for viscoelastic behavior
important point about ATM-2 is the fact that the of matrix resin holds for the static, creep, and fatigue
same TTSP that holds for the viscoelastic behavior of
matrix resin holds for the static, creep, and fatigue
strengths of CFRP laminates. Furthermore, three con-
ditions are added with the scientific bases in ATM-2.
The long-term fatigue strength of CFRP laminates
under actual loading is formulated based on these con-
ditions. The viscoelastic coefficients of matrix resin,
which perform an important role for the time and tem-
perature dependence of long-term life of CFRP lamin-
ates, are also formulated based on TTSP. The
applicability of ATM-2 is demonstrated by predicting
the long-term fatigue strengths of four typical direc-
tions of unidirectional CFRP laminates.
Time–temperature superposition
principle
Thermosetting resins used as the matrix for CFRP
laminates are amorphous and show linear viscoelastic
behavior that is time- and temperature-dependent
mechanical behavior, not only in the region above the
glass transition temperature Tg but also in the region
below Tg. For instance, the viscoelastic materials show
strain response for the input of step stress shown in
Figure 1. The strain increases concomitantly with
increasing time and increases with temperature. When
the TTSP holds for viscoelastic behavior, the time-
temperature shift factor aTo(Ti) is definable by the fol-
lowing equation.
ti
aT0 ðTi Þ ¼ ð1Þ
t0 Figure 2. Time- and temperature-dependent strength.
(a) Static load, (b) creep load, and (c) cyclic load.
Figure 1. Viscoelastic behavior of amorphous resin. (a) Stress input and (b) strain response.
where ts0, tc0, and tf0 are the times to failure of CFRP
laminates by three loading patterns at temperature T0,
and tsi, tci, and tfi are the times to failure at
temperature Ti. The subscripts s, c, and f, respectively,
denote the static, creep, and fatigue. We have demon-
strated experimentally and theoretically in our previous
works6 that the strength of PAN-based CFRP lamin-
ates meets the same TTSP for the viscoelastic behavior
Figure 3. Master curve of creep compliance against the
of matrix resin irrespective of the structural configur-
reduced time at a reference temperature of matrix resin.
ation and loading style.
where 0 is a scale parameter, a is a shape parameter, In that equation, t0 is defined as shown below
and Pf is the failure probability.
Z
Christensen and Miyano7 found theoretically and 0
t
d
t ¼ :
experimentally that is independent of time and tem- 0 aT0 ðTð ÞÞ
perature, as shown in Figure 4. From equation (4), the
static strength 0 and the scatter of static strength fA Therefore, the viscoelastic coefficient D* is the func-
are expressed as follows tion of stress history () and temperature
history T().9
0 ¼ f t00 , T0 ð5Þ
" # Strength degradation caused by cyclic loading
f Pf , t00 , T0 1
log fA ¼ log ¼ log½ lnð1 Pf Þ ð6Þ We propose here the strength degradation of CFRP
f t00 , T0
laminates based on the linear cumulative damage rule
that is well-known as the Miner’s rule. It is presumed
where f(Pf, t00 , T0) and f(t00 , T0) at reference reduced that the slope of S–N curve is determined by the stress
time to failure t00 and reference temperature T0 are the ratio and that it is independent of time, temperature,
scattered static strength to be the function of failure and frequency.
probability Pf and the scale parameter of static Based on this simple assumption, the S–N curve of
strength. The reference reduced time to failure and ref- CFRP laminates is formulated as the equation pre-
erence temperature can usually be chosen at t00 ¼ 1 min sented as follow
and T0 ¼ 25 C.
ð1 RÞ Nf
log f ðNf Þ ¼ log f ðN0 Þ nf log ð9Þ
Time and temperature dependence of strength 2 N0
controlled by the viscoelasticity of matrix resin Therein, N0 is simply 1/2, f(N0) denotes the strength
We proposed the formulation to predict the long-term under monotonic loading, Nf and R, respectively,
strength of CFRP laminates as an ATM-1.6 The visco- denote the number of cycles to failure and the stress
elastic behavior of matrix resin was just fitted by two ratio, and nf is a material parameter.
tangential lines, and then the fitting parameters were The strength degradation of CFRP caused by cyclic
simply applied to the strength deviation of CFRP loading is described in Figure 5(a) and is formulated as
laminates by time and temperature.
In our previous paper,8 we found that the time and f ðNf Þ
log fC ¼ log
temperature dependence of static strengths in the lon- f ðN0 Þ
gitudinal tension, bending, and transverse bending for
ð1 R Þ Nf
unidirectional CFRP against the inverse of viscoelastic ¼ nf log þ nf logð1 kD Þ, ð10Þ
2 N0
coefficient of matrix resin 1/D* are determined
uniquely. Each of these slopes is constant. Based on where kD and nf*, respectively, represent the accumu-
the fact, the strength of CFRP laminates f is indicated lation index of damage and the material parameter.
by the power function of viscoelastic coefficient of The accumulation index of damage kD is defined by
matrix resin D* as expressed by the following equation based on the Miner’s rule.
" # " #
f ðPf ,t0 ,T0 Þ D ðt0 ,T0 Þ Xn
ni
log fB ¼ log ¼ nr log , ð7Þ kD ¼ 5 1: ð11Þ
f Pf , t00 , T0 Dc t00 ,T0 i¼1
N fi
can be expressed by the following equation based on The determination of material parameters in the for-
the previous three sections. mulation for ATM-2 should be done by determining
the parameters of aTo and Dc of matrix resin as the
1 first step and determining the parameters of 0, , nr
log f ¼ log 0 t00 , T0 þ log½ lnð1 Pf Þ
" # and nf of CFRP laminates as the second step shown in
0
D ðt , T0 Þ ð1 RÞ Figure 6. First, the viscoelastic test for matrix resin is
nr log nf logð2Nf Þ conducted at various temperatures. The master curve of
Dc t00 , T0 2
creep compliance Dc is constructed using measured
þ nf logð1 kD Þ ð12Þ data based on TTSP and the time-temperature shift
factor aTo is determined. Second, the master curve of
static strength is constructed using the static strengths
measured at various temperatures for CFRP laminates
and the time-temperature shift factor aTo of matrix
resin. The master curve of creep strength is determined
from the master curve of static strength using equation
(12). The master curve of fatigue strength is con-
structed using the fatigue strengths measured at various
temperatures for CFRP laminates and the time-
temperature shift factor aTo of matrix resin.
The parameters of 0, a, nr, and nf of CFRP laminates
are determined from these master curves.
Figure 7. Formulation for master curve of creep compliance and shift factors for matrix resin. (a) Master curve of creep compliance
of the matrix resin, (b) time–temperature shift factor, and (c) temperature shift factor.
The master curve of creep compliance Dc can be Therein, G is the gas constant, 8.314 103 [kJ/
formulated as (Kmol)], H1 and H2, respectively, represent the
" !mr # activation energies below and above the glass transi-
t0 mg t0 tion temperature Tg, and H is the Heaviside step
log Dc ¼ log Dc, 0 t00 , T0 þ log þ 0 , function. The temperature shift factors, bTo(T),
t00 tg
which are the amount of vertical shift below and
ð13Þ above Tg, are represented by straight lines for general
purpose epoxy resin.11 However, we found that the
where Dc,0 stands for the creep compliance at reference bTo(T) below Tg for heat resistant epoxy resin cannot
time t00 and reference temperature T0, and t0g signifies be expressed by straight line as shown in Figure 7(c).
the glassy reduced time on T0, and mg and mr, respect- Therefore, we employed fourth-order polynomial
ively, denote the gradients in glassy and rubbery function as
regions of Dc master curve.
The time-temperature shift factor aTo(T), which is " #
X
4
the horizontal shift amount shown in Figure 7(b), can j
log bT0 ðTÞ ¼ bn ðT T0 Þ H Tg T
be formulated as the following equation.11 j¼0
" #
X4 j Tg
H1 1 1 þ bn Tg T0 þ log
log aT0 ðTÞ ¼ H Tg T T
2:303G T T0 j¼0
H1 1 1 H2 1 1 1 H Tg T ð15Þ
þ þ
2:303G Tg T0 2:303G T Tg
1 H Tg T ð14Þ where b is the fitting parameter.
j
Figure 8. Master curve and shift factors for storage modulus in the transverse direction of unidirectional CFRP laminates. (a) Master
curve of storage modulus and (b) time–temperature shift factor and temperature shift factor.
Experiments The left side of Figure 8(a) shows the storage modulus
E0 for the transverse direction of unidirectional CFRP
Specimens and test methods laminates versus time t, where time t is the inverse of
The test specimens were fabricated from unidirectional frequency. The right side shows the master curve of E0 ,
CFRP laminates of MR60H/1053, which consists of which is constructed by shifting E0 at various constant
MR60H carbon fiber and epoxy resin 1053. All lamin- temperatures along the logarithmic scale of t and loga-
ates were produced using the autoclave technique. The rithmic scale of E0 until they overlapped each other,
curing procedure includes heating at 180 C for 2 h and for the reduced time t0 at the reference temperature
then postcuring at 160 C for 70 h. The volume fraction T0 ¼ 25 C. E0 at various constant temperatures can be
of fiber is approximately 0.55. The laminates were cut superimposed so that a smooth curve is constructed.
to the specific size for the tests using a diamond-grit Therefore, TTSP is applicable for the storage modulus
wheel. for the transverse direction of unidirectional CFRP
The dynamic viscoelastic tests were performed for laminates.
various frequencies and temperatures for the transverse The time–temperature shift factor aTo(T), which is
direction of unidirectional CFRP laminates. The the horizontal shift amount shown by rectangular sym-
master curve of creep compliance and the time-tem- bols in Figure 8(b), can be formulated by equation (14).
perature shift factor for matrix resin can be obtained The temperature shift factor bTo(T), which is the
indirectly from data obtained from these dynamic amount of vertical shift, shown by circular symbols in
viscoelastic tests. Figure 8(b), can be fit with equation (15).
Static and fatigue tests under various temperatures The creep compliance Dc of matrix resin was back-
were conducted for four typical directions of unidirec- calculated from the storage modulus E0 for the trans-
tional CFRP laminates. The four directions are the lon- verse direction of unidirectional CFRP laminates
gitudinal tension, longitudinal bending, transverse using12
bending, and transverse compression. From these
tests, we evaluated the static and fatigue strengths in Dc ðtÞ 1=EðtÞ, EðtÞ ffi E0 ð!Þ!!2=ðtÞ ð16Þ
longitudinal tensile (X), longitudinal compression (X0 ),
transverse tension (Y), and transverse compression (Y0 ). and a modified rule of mixture by Tsai13 as
The details for test methods and tests results shown
here were published in our previous paper.6 1 1 1 þ Vy 1 Vm
¼ , Vy ¼ 0:516 , ð17Þ
Therefore, the explanation presented here addresses Em Vy ET EfT Vf
the formulations of ATM-2 using the measured data.
where Em and EfT, respectively, denote Young’s modu-
lus of matrix resin and transverese modulus of fiber. Vm
Creep compliance of matrix resin and Vf, respectively, stand for the volume fraction of
The master curve of creep compliance and the time– matrix and fibers. The master curve of back-calculated
temperature shift factor of matrix resin can be Dc of matrix resin is shown in Figure 9. The master
determined practically by the storage modulus for the curve of Dc can be formulated as equation (13). The
transverse direction of unidirectional CFRP laminates parameters obtained from the formulations for aTo(T),
measured at various frequencies and temperatures bTo(T), Dc, and parameters Eft, Vm, and Vf for back-
using the dynamic viscoelastic testing machine. calculation of Dc are listed in Table 1.
Figure 9. Master curve of creep compliance for matrix resin calculated from the storage modulus for the transverse direction of
unidirectional CFRP laminates.
Master curves of static and fatigue strengths for where f 0 is the reduced frequency at reference tempera-
ture T0.
unidirectional CFRP Figure 10(a) shows the Weibull distribution of static
For strength f(t0 ,T0) under static loading, equation strength of CFRP laminates at T ¼ 25 C for four dir-
(12) can be simplified to ections of X, X0 , Y, and Y0 . From these results, the scale
and shape parameters 0s and s for the static strength
1 at T ¼ 25 C can be determined as listed in Table 2.
log f ðPf , t0 , T0 Þ ¼ log 0 t00 , T0 þ log½ lnð1 Pf Þ
" # Figure 11 shows the temperature dependence of static
D ðt0 , T0 Þ strength of CFRP laminates for four directions of X,
nr log , ð18Þ X0 , Y, and Y0 . These strengths clearly depend on tem-
Dc t00 , T0
perature. Figure 12 shows the relation between the
Figure 10. Weibull distributions for the strength of CFRP laminates. (a) Static strength of CFRP laminates at T ¼ 25 C, (b) static
strength of CFRP laminates for all temperatures tested, (c) fatigue strength of CFRP laminates for all temperatures tested, and (d)
fatigue strength of CFRP laminates at T ¼ 25 C and 80 C.
static strength of CFRP laminates and the viscoelastic for each direction. Therefore, the failure probability of
compliance of matrix resin corresponding to the same static strength of CFRP laminates in each direction is
time and temperature. The time and temperature independent of temperature.
dependence of static strengths for CFRP laminates Figure 13 shows the fatigue strength of CFRP lamin-
against the viscoelastic compliance of matrix resin is ates versus number of cycles to failure for all tempera-
determined uniquely. Each of these slopes is constant. tures tested. The fatigue strength in each direction
The material parameter nr can be determined as the clearly depends on temperature. Figure 14(a) shows
slope of this relation. Figure 10(b) shows the Weibull the strength degradation of CFRP laminates versus
distribution of static strength of CFRP laminates for all number of cycles to failure. The strength degradation
temperatures tested. From these results, the scale and of CFRP laminates, that is fC, can be determined by
shape parameters 0r and ar for the static strength for subtracting the strength variation by viscoelastic com-
all temperatures tested can be determined as listed in pliance of matrix resin from the fatigue strength shown
Table 2. The 0r and ar are almost same to 0s and as in Figure 13. Figure 10(c) shows the Weibull
X X’ Y Y’
distribution of strength degradation of CFRP lamin- Figure 13. Fatigue strength of CFRP laminates versus number
ates for all temperatures tested. From these results, of cycles to failure at various temperatures.
the scale and shape parameters 0f and af can be deter-
mined as listed in Table 2. The af for each direction is
much smaller than ar of static strength for all tempera- determined as listed in Table 2. The af for each direc-
tures tested. It is considered that the fatigue failure tion is almost similar to that of static strength ar except
mechanism for each direction at high temperature the results for X direction. It can be presumed that the
(150 C) is different with those at 25 C and 80 C. tensile fatigue strengths for X direction are affected by
Therefore, we determined the strength degradation of stress concentration in the grip of specimen, and there-
CFRP laminates except the data measured at 150 C. fore the scatter of fatigue strength is large.
Figures 14(b) and 10(d), respectively, show the strength Figures 15 and 16, respectively, show the master
degradation of CFRP laminates versus number of curves of static and fatigue strengths of CFRP lamin-
cycles to failure and the Weibull distribution of strength ates for each direction. The solid, dashed, and dotted
degradation at 25 C and 80 C. From these results, the lines show the scale parameter and failure probability
scale and shape parameters 0f and af can be levels for 90% and 10%, respectively. The master
Figure 14. Strength degradation of CFRP laminates by the number of cycles to failure at various temperatures. (a) Includes the data
measured at all temperatures tested and (b) except the data measured at 150 C.
curves of static strength for each direction agree well laminates for Marine Use’’. The authors thank Professor
with experimental data for all temperatures tested. The Richard Christensen, Stanford University as a consultant of
master curves of fatigue strength for each direction this project.
agree well with experimental data except those mea-
sured at 150 C. The failure mechanism of CFRP lamin-
ates for cyclic loading at high temperature near the Conflict of Interest
glass transition temperature should be discussed in None declared.
another paper.
Funding
Conclusion This research received no specific grant from any funding
An ATM-2 for the long-term life prediction of CFRP agency in the public, commercial, or not-for-profit sectors.
laminates exposed to an actual loading having general
stress and temperature history was proposed. ATM-2 is
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