Specification

for
®
Ucrete MF

February 2016 Page 1 of 10

 UCRETE® MF

Note to specifiers:
The purpose of this guide specification is to assist the specifier in developing a project specification for the use of BASF
Construction products. This guide specification will need to be carefully reviewed for APPROPRIATENESS for the
given project and edited accordingly to comply with project-specific requirements.

1. PART 1 - GENERAL

1.1. SUMMARY
Heavy duty polyurethane hybrid flooring system.
1.1.1. Work Includes:
1.1.1.1. Provisions established within the contract and general requirements;
1.1.1.2. The drawings are collectively applicable to this section.
1.1.2. Related Sections:
1.1.2.1. Cast-in-Place Concrete.
1.1.3. Reference Standards:

1.1.3.1. Slip Resistance: HB 198, AS/NZS 3661.2, AS 4586 and AS 4663;

1.1.3.2. Compressive Strength: BS6319-Part 2;
1.1.3.3. Flexural Strength: ISO178;
1.1.3.4. Dynamics E-Modules: ASTM C597-83;
1.1.3.5. Tensile Strength: ISO R527;
1.1.3.6. Adhesion Strength: BS6319-Part2;
1.1.3.7. Abrasion Resistance: Taber H22 and CS17
1.1.3.8. Coefficient Thermal Expansion: ASTM C531;
1.1.3.9. Thermal Conductivity BS874;
1.1.3.10. Water Adsorption: CP.BM 2/67/2;
1.1.3.11. Surface Spread of Flame: BS476-Part 7

1.1.4. Warranty Requirement:

1.1.4.1. Jointly by the manufacturer and the applicator and include qualified responsibility
for the correctness and sufficiency of the materials, detail design, and installation
workmanship;
1.1.4.2. It shall warrant that the installation and the flooring system, will perform as
specified for a period of 10 years.

1.2. SYSTEM DESCRIPTION

A heavy duty, single layer, pigmented, seamless, solvent-free, chemical resistant, biologically inert,
non-tainting polyurethane flooring system with a smooth matt surface finish.

1.2.1. Performance requirements of the acceptable system:

1.2.1.1. Provide material complying with the following requirements:

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 Property Standard Acceptable range
Compressive Strength BS6319:Part 2 48-53 MPa
Flexural Strength ISO178 21 MPa
Dynamics E-Modulas ASTM C597-83 14 GPa
Tensile Strength (ISO R527) 9 MPa
Adhesion Resistance BS6319:Part2 concrete fails

Abrasion Resistance Taber CS17 120 mg

Coefficient Thermal Expansion ASTM C531 3.6x10-5 °C-1

Density BS6319:Part 1970 kg/m³
Water Adsorption CP.BM 2/67/2 0 mL
Fire Testing BFL – S1
(EN13501: Part 1)

Thickness range Service temperatures -

6 mm 15°C to 80°C
4 mm - 15°C to 70°C*

Samples cured for 28 days at 20°C.

*Excursions to 80°C during cleaning allowable
The performance data is typical and based upon controlled laboratory conditions. Actual performance on the job site
may vary from these values based on actual site conditions.

1.2.1.2. Flooring system shall show no chemical attack when tested in accordance with
ASTM D-1308 at ambient temperature for 28 days immersion against the following
reagent and concentrations noted.

Reagent Reagent Reagent

Boric Acid 100% Phosphoric Acid 80% Ethylene Glycol 100%

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Acetic Acid 20% Ethylene Dichloride All Maleic Anhydride 100%
Hydrochloric Acid 35% Glycolic 100% Picric 5%
Sodium hypochlorite 27% Chlorobenzene All Fatty Acid 100%
Citric Acid 40% Diesel Fuel 100% Lactic Acid 85%
Copper Sulfate (in solution) Benzene 100% Nitric Acid 30%
Muriatic Acid 35% Benzoic Acid 100% Stearic Acid All
Sulfuric Acid 30% Butyl Alcohol 100% Amyl Acetate All

1.3. SUBMITTALS
1.3.1. Submit manufacturer's data sheet and SDS on each product. The same manufacturer shall
supply all polymer underlayment, wall and floor finishes.
1.3.2. Submit manufacturer’s product application guide.
1.3.3. Before beginning work, samples of the flooring system shall be provided for architect’s
approval.
1.3.4. Quality Control Submittals:
1.3.4.1. Provide protection plan of surrounding areas and non-work surfaces.

1.4. QUALITY ASSURANCE

1.4.1. Qualifications:
1.4.1.1. Contractor shall be an established firm regularly engaged in satisfactory
installation of similar materials for the past 5 years.

1.4.1.2. Single source responsibility: Provide fillers, broadcast media, repair mortars,
polyurethane body coat produced by the same manufacturer with no less than 15
years’ experience in the manufacture and supply of these principal materials for
work in this section.

1.4.1.3. Manufacturer Qualifications: Company shall be ISO 9001: 2000 Certified.

1.4.1.4. Verification must be supplied by the manufacturer that the flooring system has
accreditation to HACCP.

1.4.1.5. Verification that the flooring system can be sterilized as tested by Campden and
Chorleywood to the same standard as stainless steel.

1.4.1.6. Owner and Contractor shall review and mutually agree upon color, grade and final
texture and chemical-resistant of the polyurethane composite floor system before
starting installation.

1.4.2. Field Sample:

1.4.2.1. Prior to commencing the installation, the contractor shall install, with owner’s
approval, a mutually agreed upon sample (“mock-up” 1m by 1m) to show final color
and texture of the system. This mock-up shall serve as a job standard for the final
installation.
1.4.2.2. Apply material in strict accordance with manufacturer’s written application
instructions.
1.4.2.3. Manufacturer’s representative or designated representative will review technical
aspects; surface preparation, and application.
1.4.2.4. Field sample will be standard for judging workmanship on remainder of project.
1.4.2.5. Maintain field sample during construction for workmanship comparison.
1.4.2.6. Do not alter, move, or destroy field sample until work is completed and approved by
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 architect.
1.4.2.7. Obtain architect’s written approval of field sample before start of material
application, including approval of aesthetics, color, texture, and appearance.

1.5. DELIVERY, STORAGE AND HANDLING

1.5.1. Material shall be delivered to project site in manufacturer’s original unopened containers
bearing manufacturer’s name, product and color.
1.5.2. Comply with manufacturer’s ordering instructions and lead-time requirements to avoid
construction delays.
1.5.3. Materials shall be stored indoors, protected from damage, moisture, direct sunlight and
temperatures below 10ºC or above 30ºC.
1.5.4. The ideal storage temperature lies in the range 16-22°C; this is also the preferred
temperature range for mixing, laying and curing. Parts 1 and 2 components must not be
allowed to freeze.
1.5.5. Short term exposure to direct sunlight or other intense heat sources will cause uneven
temperature gradients in the stored material; such product must not be used until the
temperature has become uniform, otherwise application inconsistencies may arise.

1.6. PROJECT CONDITIONS

1.6.1. Environmental Requirements:
1.6.1.1. Temperature:
1.6.1.1.1. Site temperatures below 15°C require the material to be warmed to aid
application. When warming is required, it is preferable to keep the material
in a heated room to ensure even temperatures are realized. If this is not
practical, some form of portable heating is recommended at the mixing
area. On large contracts some form of "tent" will make raising the
temperature more efficient. All components should be warmed, with care
being taken to keep temperatures uniform.
1.6.1.1.2. Temperatures during application above 30°C: Some form of air conditioned
storage is required. Keeping the materials at 20-25°C will reduce the
possibilities of flash setting and other defects. The flooring system should
not be applied in direct sunlight or on very hot substrates.
1.6.1.1.3. The substrate temperature should be at least 3°C above the dew point
during application.
1.6.1.2. Relative Humidity:
1.6.1.2.1. If the relative humidity drops below 50%, this can increase the time to
become tack free for all grades of Ucrete, including scratch coats.
1.6.1.2.2. If the humidity is below 30%, this can extend for several days.

1.6.2. Site Requirements:

1.6.2.1. Coordinate flooring work with other trades to ensure adequate illumination,

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 ventilation, and dust free environment during application and curing of flooring.

1.6.2.2. Comply with material manufacturer’s recommended temperature limitations for

flooring application.

2. PART 2 - PRODUCTS

2.1. MANUFACTURERS
2.1.1. Subject to compliance with requirements, provide products from the following manufacturer:

BASF Australia Pty Ltd

11 Stanton Rd
Seven Hills 2147
Customer Service: 1300 227 300
Internet: www.master-builders-solutions.basf.com.au
2.1.2. Specifications and drawings are based on manufacturer's proprietary literature from
BASF.

2.2. MATERIALS
2.2.1. Acceptable Product:
2.2.1.1. Scratch/Base coat: UCRETE MF;
2.2.1.2. Coving material: MasterEmaco 2525 filled with MasterTop filler F5
2.2.1.3. Sealant: MasterSeal CR 435;
2.2.1.4. Cementitious and Epoxy Patching Materials: BASF MasterEmaco repair mortar
and epoxies.

2.3. MIXING
2.3.1. Mix material per manufacturer instructions.
2.3.2. Color:, Cream, Red, Green, Grey, Blue and Curtain Call

3. PART 3 – EXECUTION

This section to be read in conjunction with the “Ucrete Application Guide”.

3.1. SURFACE CONDITIONS

3.1.1. Suitable substrates: Concrete, SBR or acrylic polymer-modified sand/cement fine
aggregate screeds, granolithic concrete, cementitious terrazzo surfaces, previously laid
Ucrete floors, mild steel.
3.1.1.1. Concrete must have:
3.1.1.1.1. A curing period of 5 days minimum;
3.1.1.1.2. Minimum compressive strength: 30 MPa;
3.1.1.1.3. Minimum bond strength: 1.5 MPa.

3.1.1.2. Topping screeds for concrete bases are often used as substrates for Ucrete
flooring, where additional falls, etc. are required. The following have been found to
be suitable:

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 3.1.1.2.1. Fine concrete must be minimum 75 mm thick and have a direct tensile
strength of 1.5MPa with appropriate reinforcement.
3.1.1.2.2. Polymer modified fine aggregate/sand/cement bonded screeds with a
minimum of 40mm thick with a direct tensile strength of 1.5MPa In
thicker sections these should contain a significant proportion of 6-10mm
aggregate.
3.1.1.2.3. MasterEmaco T 920 CI.

3.1.1.3. Unsuitable substrates: Unmodified sand/cement screeds, asphalt/bitumen, bricks

or block paviours, magnesite, galvanized steel, stainless steel, copper, aluminum,
wood, aerated concrete blocks, tiled floors, natural stone.
3.1.2. The surface must be clean and dry, physically sound and free of contamination.
3.1.3. Surfaces must be free of holes, voids or defects.
3.1.4. Cracks and abrupt changes in surface profile must be corrected as per clause 3.2.4.
3.1.5. Fins and projections must be removed.
3.1.6. All curing compounds and sealers must be removed.
3.1.7. Contractor must report, in writing, surfaces left in improper condition by other trades.
Application will constitute acceptance of surfaces by the applicator.

3.2. SURFACE PREPARATION:

3.2.1. Prepare surfaces by shot blast or similar mechanical method, as recommended by
manufacturer.
3.2.2. Patch all depressions, divots, honeycombed or scaled concrete with MasterEmaco repair
mortars, as recommended by manufacturer.
3.2.3. All repairs to the substrate must be completed in good time prior to the application of the
Ucrete floor.
3.2.4. Cracks/Joints in the substrate must be investigated and the appropriate remedial action
taken:
3.2.4.1. Fill all static (non-moving) cracks or control joints, greater than 28 days old, with
Ucrete MF.
3.2.4.2. Larger holes or irregularities may be filled with MasterEmaco S 5440CI or T 920CI.
Ensure sufficient material has been allowed for.
3.2.4.3. Any irregularities should be filled with the scratch coat primer, to ensure an even
final finish.
3.2.4.4. All control joints less than 28 days old must be re-cut and reflected through flooring
system, filled with control joint filler.
3.2.4.5. Fill all active (moving) cracks or joints with a firm but flexible (or non-rigid) sealant
material, as recommended by manufacturer. Expansion joints should be re-cut in
finished floor and filled with elastomeric joint sealant such as MasterSeal CR 435.
3.2.5. Saw cut a groove in the concrete (key in) at all free edges around perimeters, along
channels or expansion joints, at doorways and columns, with a depth and width equal to
twice the thickness of the flooring system. Groove should circumscribe only the floor area
that can be applied in a day and the length to width ratio should be no more than 2:1.
3.2.6. Falls should be formed in the screed in accordance with good building practice or, in the
case of polymer-modified screeds, to the manufacturer's instructions with special attention
being paid to minimum and maximum thickness.
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 3.2.6.1. The Ucrete MF can be laid to falls not exceeding 1:100.

3.3. APPLICATION – GENERAL

Comply with manufacturer’s recommendations.

3.3.1.Scratch Coat:

3.3.1.1. Mix 4 component of Ucrete MF according to manufacturer’s instructions.

3.3.1.2. Trowel apply the properly mixed materials to a thickness of approximately 1 mm
thickness (2.25 kg/m2) in one application as a scratch coat ensuring that the
anchor grooves are filled.
3.3.1.3. Allow to cure for at least 6 hours at 23 ºC (longer in colder temperatures) prior the
installation of body coat.

3.3.2. Base Coat:

3.3.2.1. Mix 4 component of Ucrete MF according to manufacturer’s instructions.

3.3.2.2. Trowel apply the properly mixed materials to a thickness of 3-5mm thickness (6-
10 kg/m2) in one application.
3.3.2.3. Thickness of floor will be determined by service conditions and temperature
requirements.
3.3.2.4. Spread with flat trowel to correct thickness and then back roll with a suitable spike
roller. Do not attempt to re-trowel or re-roller after 10 minutes after mixing at 23 ºC
and after 6 minutes at 35ºC or the surface will retain roller marks.

3.3.3.Cove Base:

3.3.3.1. Where specified, install an integral cove base with a nominal 25mm radius onto
wall surfaces as required by the designer.
3.3.3.2. Where the cove is not subject to the same temperatures and stresses as the floor
such as in process rooms or corridors the use of a filled epoxy (such as
MasterEmaco 2525 and BASF Fillers) followed by Ucrete topcoat is a convenient
option.

3.4. CLEANING
3.4.1. Remove waste materials, rubbish and debris and dispose of them in accordance with local
regulations. Leave work areas in a clean condition.
3.4.2. Remove temporary coverings and protection from adjacent Work areas.

3.5. PROTECTION
3.5.1. Protect the completed Ucrete MF flooring system from water, airborne particles or other
surface contaminates until cured and tack free, approximately (12) twelve hours at 23°C after
application, or until all other trades on the construction project are completed with their
project work.
3.5.2. Protect completed system from immersion and chemical exposure until thoroughly cured,
approximately 3 days.
3.5.3. Protect polyurethane hybrid flooring from UV light which may cause a change in colour hue
but will not affect the physical properties of the system.

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 END OF SECTION

Specification UcreteMF V8 022016

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Figure 25: Working the dry shake in

 The technical information and application advice given in this BASF publication are based on the present state of
STATEMENT OF our best scientific and practical knowledge. As the information herein is of a general nature, no assumption can be
RESPONSIBILITY made as to a product's suitability for a particular use or application and no warranty as to its accuracy, reliability or
completeness either expressed or implied is given other than those required by law. The user is responsible for
checking the suitability of products for their intended use.

Field service where provided does not constitute supervisory responsibility. Suggestions made by BASF either
NOTE orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since they, and not
BASF, are responsible for carrying out procedures appropriate to a specific application.

BASF Australia Ltd BASF New Zealand Ltd BASF Emergency Advice:
ABN 62008437867 Level 4, 4 Leonard Isitt Drive 1800 803 440 within Australia (24hr)
Level 12 Auckland Airport 2022 0800 944 955 within New Zealand
28 Freshwater Place Auckland, New Zealand
Southbank VIC 3006
Freecall: 1300 227 300 Freecall: 0800 334 877
www.master-builders- www.master-builders-
solutions.basf.com.au solutions.basf.co.nz

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