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TD 4D3.f.jp PDF
TD 4D3.f.jp PDF
01
Rocker arm
Flywheel
Push rod
Intake valve
Tappet
Timing gear
Crankshaft
Exhaust valve
Piston
Connecting rod
Combustion Chamber
4D34
Injection nozzle
Cylinder head
Piston
Water jacket
Cylinder Sleeve
Crank case
Cylinder sleeve
Weight mark
(A to F) Oversize mark
Parts number
Front mark
Front mark
Strut
A>B
B
Piston Rings
Oil ring
Dual type with expander spring
Piston with niresist and iron plated top ring are available as service parts (4D34 N/A)
Timing Gear Train
Thrust plate
Oil holes
Camshaft gear
Idler shaft
Idler gear
Case
Injection pump gear Case
4D34-T
4D33, 4D34
Connecting Rod-2
4D33, 4D34
4D34-T
Connecting rod
Weight mark
(A to G)
Alignment6 mark
Connecting rod
Special tool MH061891 (4D33, 4D34)
MH062225 (4D34-T)
Bushing
Press Collar B
Oil hole
Puller
Bushing
Bracket Puller
Collar A Bushing
Plate
Collar A
Base
Nut
Angular Tightening
Tightening
torque
Small variation
Failure
Axial tension of bolt
Axial
tension
Wrench tightening
Angle variation
Torque variation
Cylinder Head Bolt
5 Rod
Scale
(on socket)
M14 * 2 M14 * 2
9
56mm 50mm
Reusable up to 3 times
L L
Crankshaft
59Nm (6Kgf-m) + 90deg (wet)
Special tool – MH061560 Up to 3 times
Rod
101mm 102mm
M14 * 2 M14 * 2
9 12
Bolt
10
Crankshaft
Rod
Scale
(on socket)
5
Reusable up to 3 times
Gasket Selection (4D34-T)
Valve Mechanism
Adjusting screw
Valve guide
Valve
Tappet
Camshaft
Valve Guide & Valve Stem Seal
Installation
Removal
Special tool
Special tool MH061293
MH061998
Special tool Lip
MH061066
Valve stem seal
Cylinder head
10mm
Removal Installation
Special tool
MH061378
Rocker bushing
Notch on bushing
Clinch (seam) in bushing
Chamfered
Bushing
0.4mm
Engine cold condition
Crankshaft
Thrust plate
Journal
Pin
Rear Oil Seal Slinger
Lip
Installer
Guide
Main Bearing
Sealant (1207C)
Camshaft Bushing
Special tool
Rod
MH061276
ID marks
ID marks
ID marks
Inspection-1
Special tool
MH061460
Gasket
Nozzle bridge
Piston
Piston ring
Inspection-3
Oil pump
To oil cooler
Relief valve
Opening pressure
1080kPa (11.0Kgf/cm2)
Valve & Switch-2
To oil cooler
Bypass valve
To main oil gallery Regulator valve
Opening pressure
390kPa (4.0Kgf/cm2) Opening pressure
590kPa (6.0Kgf/cm2)
To oil pan
To oil filter
Oil filter
Valve & Switch-3
Piston
Main oil gallery
Oil pressure SW
Oil jet
Check valve
Opening pressure
195kPa (2.0Kgf/cm2)
Oil Filter (Spin-on Type)
To oil pan
Bypass filter
Bypass valve
Opening pressure
Special tool 140kPa (1.4Kgf/cm2)
MH061590
Full-flow filter
Inspection of Oil Pressure
Oil pressure SW
Adapter
PT 1/8
To oil cooler
Bypass valve
Opening pressure
390kPa (4.0Kgf/cm2)
Oil filter
Valve & Oil Filter
Oil filter
Oil bypass alarm
Opening pressure
140kPa (1.4Kgf/cm2)
Oil filter
Specification of Fuel System
Flow of Fuel (4D34)
Fuel filter
Supply fuel
Fuel feed pipe Injection nozzle
Injection pipe Leak-off fuel
Leak-off hose
Governor
Injection pump
Feed pump
Fuel suction pipe
Fuel filter
Leak-off fuel
Leak-off pipe
Governor
Injection pump
Feed pump
Fuel suction pipe
Fuel tank
Water separator
Water Separator
To feed pump
Screen
Water level ring
Fuel Filter (Spin-on Type)
4D34
Fuel filter head
Special tool
MH061509
To injection pump
Fuel filter
Fuel Filter (Replaceable Type)
Filter head
To injection pump
Filter
Fuel Feed Pump-1
Priming pump
To fuel filter
Gauze filter
From water separator
Fuel Feed Pump-2
Piston spring
Suction chamber
Piston
Outlet check valve
Pressure chamber
Camshaft
Push rod
Injection Pump
Pin
Flyweight
Timer hub
At standstill At operation
Flyweight
Timer spring
Timer spring
Advance angle
Flyweight
Pin (Pump gear)
Pin (Timer hub)
Timer (Type SBO)-1
Large cam
Flyweight
Small cam
Hub
Timer spring
Timer (Type SBO)-2
At standstill At operation
Advance angle
Small cam
Large cam
Timer spring
Flyweight
Delivery valve
Plunger barrel
Control pinion
Plunger
Control rack
Control sleeve
Plunger spring
Tappet
Camshaft
Delivery of Pressurized Fuel
Lead
Plunger barrel
Plunger
Tappet
Camshaft
Injection Quantity Control
Plunger barrel
Effective stroke
Control rack
Lead
Pinion Plunger
Plunger
Sleeve
Flange
Delivery Valve-1
A Type NL Type
Delivery valve
Delivery valve
Delivery Valve-2
A B C E D
Delivery valve
Delivery valve
Shim
Element cover
Cylinder
Plunger
Upper spring seat
Control rack
Control sleeve
Plunger spring
Lower spring seat
Camshaft
Plunger housing
Tappet
Delivery of Pressurized Fuel
Outlet port
Inlet port
Lead
Plunger
Injection Quantity Control
Lead
Outlet port
Inlet port Outlet port
Inlet port
Plunger
Control sleeve
Control rod
Delivery Valve
Ball
Spring
Delivery valve
Overflow Valve
Steel ball
Governor (Type R801 & R901)
Connecting bolt
Guide shaft
Screw plug
Sliding block
Steering lever
Floating lever
Spring seat
Adjusting lever shaft
Flyweight holder
Flyweight Bearing bolt
Slider
Jointing bolt
Supporting lever
Bellcrank shaft Supporting shaft
Governor Characteristic
O max
O3
O max
O2
O3
O1 O2
O min O1
O min
O max
O min
Injection quantity
Increased Decreased
Plunger barrel
Floating lever
Control sleeve Shackle
Control pinion Control rack
Plunger
Jointing bolt
Pivot
Cam shaft
Bearing bolt
Flyweight
Spring
Aneroid Compensator
Push rod
Aneroid compensator
Control rack
1.00
Atmospheric pressure
0.91
0.82
Air density
0.74
Stopper
Compensator lever
Adaptor screw
Diaphragm
Boost compensator
Floating arm
Stop cam
Control rack
Boost Compensator-2
Full-load stopper
Sliding block
Guide bushing
Diaphragm
Push rod
Floating arm
Stop screw
Stop cam
Spring
Push rod
Inspection & Adjustment
Control lever
Advance
Retard
Injection pump
Crankcase
Injection Pump installation
Align indent
Indent
Align indent
Indent
Guide bar
Guide hole
Injection Nozzle (1-spring)
Inspection item
1. Needle valve opening pressure
2. Splay condition
3. Leakage
Nozzle tester
Adjusting shim
Spring
Nozzle tip
Needle valve
To leak-off pipe
Spring seat
No.1 spring (for total lift adjustment)
Pressure pin
2nd opening
pressure
No.2 spring
adjustment shim
4D34-T4
0.075 (+0.01 -0.01) mm
Washer
Washer
(for pre-lift adjustment)
Needle valve
Injection Nozzle-3 (2-spring)
T
P
C
B
A
P
Cam angle (deg)
T
Reservoir tank
Pressure cap
Radiator
High
temperature Cylinder head
Heater
Thermostat
Low
temperature
Cylinder block
Water pump
Thermostat
Low water temperature High water temperature
To radiator
To water pump
Air Air
Water pressure
Pressure Cap
To reservoir tank
Vacuum
Vent valve
Coolant Boiling Temperature
4300 0.60
3750 0.65
Atmospheric pressure (Kg/cm2)
1.1 Kg/cm2
3000 0.70
0.8
Altitude (m)
0.5
0.80
0.3
1500 0.85
Free
0.90
750 0.95
85 90 95 100 105 110 115 120 125
Unit seal
Impeller
Flange
Unit bearing
Drain hole
Auto-cooling Fan
Oil port
Rotor Case
Shaft
Counter weight
Bimetal
Air temperature
Cover (Bimetal temperature)
Automatic Fan Coupling
Case
Cover Operational chamber
Pump hole
Oil port
Storage chamber
Rotor
Valve
Bimetal
Turbocharger with Waste Gate
Thrust bearing
Thrust sleeve Bearing
Type : TD05H-14G
Bearing housing
Compressor wheel
Compressor cover
Turbine housing
Actuator
Shaft and turbine wheel
Piston ring
Thrust ring
Inserter
Oil deflector
Function of Waste Gate
Compressor wheel
Compressor cover Turbine wheel
Intake air
Boost pressure
Waste gate
valve
Actuator
Pressure chamber
Exhaust gas
Opening pressure – 715 mmHg
Over Boost Valve
Boost pressure
MH061366
Hose
Boost compensator
Inspection-2
Boost pressure
Engine speed (rpm)
Air temperature
(Difference between the median of the no-load
Maximum engine speed and the actual engine
Speed used for boost pressure measurement)
Unloader Valve
Air box
Unloader valve