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Severe Maintenance - 120,000 Miles (192,000) > Maintenance Data

Clear Other Timed Normal Severe Fluids

Severe Maintenance Labor Hours

LABOR
APPLICATION
TIME
S,Automatic Trans 5.10
S,Standard Trans 3.30
SE,Automatic Trans 5.10
SE,Standard Trans 3.30
SEL,In-Line4,Automatic Trans 5.10
SEL,In-Line4,Standard Trans 3.30
SEL,In-Line5 5.10
TDI,Automatic Trans 7.30
TDI,Standard Trans 6.50
Wolfsburg Edition,Automatic DCT Trans 5.00
Wolfsburg Edition,Standard Trans 5.20
Severe Maintenance Details
To Add Items to Worksheet, Check Boxes and Then Hit "Add Button"
Please Note: Maintenance detail line items may include multiple vehicle configurations.
Therefore, it may be necessary to edit the detail items on the worksheet.
Severe Maintenance - 120,000 Miles (192,000): S
Operation Component
CHECK BATTERY
Second Battery
If equipped.
CHECK BATTERY
CHECK CV JOINTS
Check for damage/leaks.
CHECK DIESEL PARTICLE FILTER (DPF)
CHECK REAR WINDOW
Check cleaning nozzle
functionality (if applicable).
INSPECT AUTOMATIC TRANSAXLE FLUID
Check for damage/leaks.
INSPECT BRAKE SYSTEM
Check for damage/leaks, brake
pad thickness, brake fluid level.
INSPECT COOLING SYSTEM

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Check coolant level and frost
protection.
INSPECT DRIVE BELTS
Ribbed Belt
Check condition and tension;
adjust if necessary.
INSPECT DRIVESHAFT BOOTS
INSPECT ENGINE
Check engine and engine
components (from above and
below) for leaks and damage.
INSPECT EXHAUST SYSTEM
Check for damage/leaks.
INSPECT FINAL DRIVE OIL
INSPECT HEADLIGHTS
Adjust if necessary. Check
cleaning nozzle functionality (if
equipped).
INSPECT LIGHTING SYSTEM
Check interior and glove box
lights, cigarette lighter/power
outlets, horn, and all warning
lamps.
INSPECT MANUAL TRANSAXLE FLUID
Check oil level; add if
necessary; check for leaks.
INSPECT POWER STEERING FLUID
Check and correct fluid level.
INSPECT TIE ROD ENDS
Check for excessive play, check
boots.
INSPECT TIRES/SPARE TIRE
Check tread depth, condition,
wear pattern and pressure of all
tires (including spare).
UNDERBODY CONTACT POINTS
INSPECT
& LINKAGE
Visual inspection for corrosion.
Inspect underbody sealant for
damage.
WINDSHIELD WIPER & WASHER
INSPECT
SYSTEMS
Check fluid level; add if
necessary. Check cleaning nozzle
functionality.
INSPECT WIPER BLADES
Check condition.
LUBRICATE HINGES & CHECKS
REPLACE AUTOMATIC TRANSAXLE FILTER
REPLACE AUTOMATIC TRANSAXLE FLUID
REPLACE ENGINE OIL
REPLACE ENGINE OIL FILTER
REPLACE HALDEX CLUTCH OIL
If equipped.

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REPLACE SPARK PLUGS

SERVICE INTERVAL
RESET
INDICATOR/DISPLAY
Where applicable
ROAD-TEST VEHICLE
ROTATE TIRES
Rotate front to rear.

Severe Maintenance - 120,000 Miles (192,000): SE

Operation Component
CHECK BATTERY
Second Battery
If equipped.
CHECK BATTERY
CHECK CV JOINTS
Check for damage/leaks.
CHECK DIESEL PARTICLE FILTER (DPF)
CHECK REAR WINDOW
Check cleaning nozzle
functionality (if applicable).
INSPECT AUTOMATIC TRANSAXLE FLUID
Check for damage/leaks.
INSPECT BRAKE SYSTEM
Check for damage/leaks, brake
pad thickness, brake fluid level.
INSPECT COOLING SYSTEM
Check coolant level and frost
protection.
INSPECT DRIVE BELTS
Ribbed Belt
Check condition and tension;
adjust if necessary.
INSPECT DRIVESHAFT BOOTS
INSPECT ENGINE
Check engine and engine
components (from above and
below) for leaks and damage.
INSPECT EXHAUST SYSTEM
Check for damage/leaks.
INSPECT FINAL DRIVE OIL
INSPECT HEADLIGHTS
Adjust if necessary. Check
cleaning nozzle functionality (if
equipped).
INSPECT LIGHTING SYSTEM
Check interior and glove box
lights, cigarette lighter/power
outlets, horn, and all warning
lamps.
INSPECT MANUAL TRANSAXLE FLUID
Check oil level; add if
necessary; check for leaks.
INSPECT POWER STEERING FLUID

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Check and correct fluid level.
INSPECT TIE ROD ENDS
Check for excessive play, check
boots.
INSPECT TIRES/SPARE TIRE
Check tread depth, condition,
wear pattern and pressure of all
tires (including spare).
UNDERBODY CONTACT POINTS
INSPECT
& LINKAGE
Visual inspection for corrosion.
Inspect underbody sealant for
damage.
WINDSHIELD WIPER & WASHER
INSPECT
SYSTEMS
Check fluid level; add if
necessary. Check cleaning nozzle
functionality.
INSPECT WIPER BLADES
Check condition.
LUBRICATE HINGES & CHECKS
REPLACE AUTOMATIC TRANSAXLE FILTER
REPLACE AUTOMATIC TRANSAXLE FLUID
REPLACE ENGINE OIL
REPLACE ENGINE OIL FILTER
REPLACE HALDEX CLUTCH OIL
If equipped.
REPLACE SPARK PLUGS
SERVICE INTERVAL
RESET
INDICATOR/DISPLAY
Where applicable
ROAD-TEST VEHICLE
ROTATE TIRES
Rotate front to rear.

Severe Maintenance - 120,000 Miles (192,000): SEL

Operation Component
CHECK BATTERY
Second Battery
If equipped.
CHECK BATTERY
CHECK CV JOINTS
Check for damage/leaks.
CHECK DIESEL PARTICLE FILTER (DPF)
CHECK REAR WINDOW
Check cleaning nozzle
functionality (if applicable).
INSPECT AUTOMATIC TRANSAXLE FLUID
Check for damage/leaks.
INSPECT BRAKE SYSTEM
Check for damage/leaks, brake
pad thickness, brake fluid level.
INSPECT COOLING SYSTEM
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Check coolant level and frost
protection.
INSPECT DRIVE BELTS
Ribbed Belt
Check condition and tension;
adjust if necessary.
INSPECT DRIVESHAFT BOOTS
INSPECT ENGINE
Check engine and engine
components (from above and
below) for leaks and damage.
INSPECT EXHAUST SYSTEM
Check for damage/leaks.
INSPECT FINAL DRIVE OIL
INSPECT HEADLIGHTS
Adjust if necessary. Check
cleaning nozzle functionality (if
equipped).
INSPECT LIGHTING SYSTEM
Check interior and glove box
lights, cigarette lighter/power
outlets, horn, and all warning
lamps.
INSPECT MANUAL TRANSAXLE FLUID
Check oil level; add if
necessary; check for leaks.
INSPECT POWER STEERING FLUID
Check and correct fluid level.
INSPECT TIE ROD ENDS
Check for excessive play, check
boots.
INSPECT TIRES/SPARE TIRE
Check tread depth, condition,
wear pattern and pressure of all
tires (including spare).
UNDERBODY CONTACT POINTS
INSPECT
& LINKAGE
Visual inspection for corrosion.
Inspect underbody sealant for
damage.
WINDSHIELD WIPER & WASHER
INSPECT
SYSTEMS
Check fluid level; add if
necessary. Check cleaning nozzle
functionality.
INSPECT WIPER BLADES
Check condition.
LUBRICATE HINGES & CHECKS
REPLACE AUTOMATIC TRANSAXLE FILTER
REPLACE AUTOMATIC TRANSAXLE FLUID
REPLACE ENGINE OIL
REPLACE ENGINE OIL FILTER
REPLACE HALDEX CLUTCH OIL
If equipped.

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RESET SERVICE INTERVAL

INDICATOR/DISPLAY
Where applicable
ROAD-TEST VEHICLE
ROTATE TIRES
Rotate front to rear.

Severe Maintenance - 120,000 Miles (192,000): SEL,In-Line4

Operation Component
REPLACE SPARK PLUGS
Severe Maintenance - 120,000 Miles (192,000): SEL,In-Line5
Operation Component
REPLACE SPARK PLUGS
Severe Maintenance - 120,000 Miles (192,000): TDI
Operation Component
CHECK BATTERY
CHECK BATTERY
Second Battery
If equipped.
CHECK CV JOINTS
Check for damage/leaks.
CHECK DIESEL PARTICLE FILTER (DPF)
CHECK REAR WINDOW
Check cleaning nozzle
functionality (if applicable).
INSPECT AUTOMATIC TRANSAXLE FLUID
Check for damage/leaks.
INSPECT BRAKE SYSTEM
Check for damage/leaks, brake
pad thickness, brake fluid level.
INSPECT COOLING SYSTEM
Check coolant level and frost
protection.
INSPECT DRIVE BELTS
Ribbed Belt
Check condition and tension;
adjust if necessary.
INSPECT DRIVESHAFT BOOTS
INSPECT ENGINE
Check engine and engine
components (from above and
below) for leaks and damage.
INSPECT EXHAUST SYSTEM
Check for damage/leaks.
INSPECT FINAL DRIVE OIL
INSPECT HEADLIGHTS
Adjust if necessary. Check
cleaning nozzle functionality (if
equipped).
INSPECT LIGHTING SYSTEM
Check interior and glove box

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lights, cigarette lighter/power

outlets, horn, and all warning
lamps.
INSPECT MANUAL TRANSAXLE FLUID
Check oil level; add if
necessary; check for leaks.
INSPECT POWER STEERING FLUID
Check and correct fluid level.
INSPECT TIE ROD ENDS
Check for excessive play, check
boots.
INSPECT TIRES/SPARE TIRE
Check tread depth, condition,
wear pattern and pressure of all
tires (including spare).
UNDERBODY CONTACT POINTS
INSPECT
& LINKAGE
Visual inspection for corrosion.
Inspect underbody sealant for
damage.
WINDSHIELD WIPER & WASHER
INSPECT
SYSTEMS
Check fluid level; add if
necessary. Check cleaning nozzle
functionality.
INSPECT WIPER BLADES
Check condition.
LUBRICATE HINGES & CHECKS
REPLACE AUTOMATIC TRANSAXLE FILTER
REPLACE AUTOMATIC TRANSAXLE FLUID
REPLACE ENGINE OIL
REPLACE ENGINE OIL FILTER
REPLACE FUEL FILTER
REPLACE HALDEX CLUTCH OIL
If equipped.
REPLACE TIMING BELT
SERVICE INTERVAL
RESET
INDICATOR/DISPLAY
Where applicable
ROAD-TEST VEHICLE
ROTATE TIRES
Rotate front to rear.

Severe Maintenance - 120,000 Miles (192,000): Wolfsburg Edition

Operation Component
CHECK BATTERY
Second Battery
If equipped.
CHECK BATTERY
CHECK CV JOINTS
Check for damage/leaks.
CHECK DIESEL PARTICLE FILTER (DPF)
CHECK REAR WINDOW
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Check cleaning nozzle

functionality (if applicable).
INSPECT AUTOMATIC TRANSAXLE FLUID
Check for damage/leaks.
INSPECT BRAKE SYSTEM
Check for damage/leaks, brake
pad thickness, brake fluid level.
INSPECT COOLING SYSTEM
Check coolant level and frost
protection.
INSPECT DRIVE BELTS
Ribbed Belt
Check condition and tension;
adjust if necessary.
INSPECT DRIVESHAFT BOOTS
INSPECT ENGINE
Check engine and engine
components (from above and
below) for leaks and damage.
INSPECT EXHAUST SYSTEM
Check for damage/leaks.
INSPECT FINAL DRIVE OIL
INSPECT HEADLIGHTS
Adjust if necessary. Check
cleaning nozzle functionality (if
equipped).
INSPECT LIGHTING SYSTEM
Check interior and glove box
lights, cigarette lighter/power
outlets, horn, and all warning
lamps.
INSPECT MANUAL TRANSAXLE FLUID
Check oil level; add if
necessary; check for leaks.
INSPECT POWER STEERING FLUID
Check and correct fluid level.
INSPECT TIE ROD ENDS
Check for excessive play, check
boots.
INSPECT TIRES/SPARE TIRE
Check tread depth, condition,
wear pattern and pressure of all
tires (including spare).
UNDERBODY CONTACT POINTS
INSPECT
& LINKAGE
Visual inspection for corrosion.
Inspect underbody sealant for
damage.
WINDSHIELD WIPER & WASHER
INSPECT
SYSTEMS
Check fluid level; add if
necessary. Check cleaning nozzle
functionality.
INSPECT WIPER BLADES
Check condition.
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LUBRICATE HINGES & CHECKS

REPLACE AUTOMATIC TRANSAXLE FILTER
REPLACE AUTOMATIC TRANSAXLE FLUID
DIRECT SHIFT GEARBOX (DSG)
REPLACE
FILTER
If equipped.
DIRECT SHIFT GEARBOX (DSG)
REPLACE
FLUID
If equipped.
REPLACE ENGINE OIL
REPLACE ENGINE OIL FILTER
REPLACE HALDEX CLUTCH OIL
If equipped.
REPLACE SPARK PLUGS
SERVICE INTERVAL
RESET
INDICATOR/DISPLAY
Where applicable
ROAD-TEST VEHICLE
ROTATE TIRES
Rotate front to rear.

FLUID CAPACITIES
Air Cond Compressor Oil

Application Volume
PAG 46 3.7 OZS.

Air Cond Refrigerant

Application Volume
R-134a 1.15 LBS.

Automatic Transmission Fluid

Application Volume
2.0L Eng New Fill VOLKSWAGEN Automatic Transmission 7.6 QTS.
Fluid
Lifetime filling (new fill) is for reference only. Only replace after
repair.
2.5L Eng New Fill VOLKSWAGEN Automatic Transmission 7.4 QTS.
Fluid
Lifetime filling (new fill) is for reference only. Only replace after
repair.

Brake Fluid

Application Volume
DOT 4 Brake Fluid 1.3 QTS.
Fill between "max" and "min" lines on reservoir.

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Engine Coolant

Application Volume
2.0L Eng Phosphate-free Coolant G 012 A8F A4 8.5 QTS.
2.5L Eng Phosphate-free Coolant G 012 A8F A4 10 QTS.

Engine Oil

Application Volume
2.0L Eng,Diesel w/Filter SAE 5W-40 or SAE 5W-30. Synthetic
oils. Engine oil must conform to the exact specification in VW 4.2 QTS.
publication VW 507 00. See TSB No. 17 09-07 (2012855).
Use only a high-quality engine oil that expressly complies with
the Volkswagen oil quality standard specified for your vehicle's
engine. Using any other oil can cause serious engine damage that
will not be covered by any Volkswagen Limited Warranty. DO NOT
mix any lubricants or other additives into the engine oil. Doing so
can cause engine damage. Damage caused by these kinds of
additives are not covered by any Volkswagen Limited Warranty.
Quantities are approximate. DO NOT overfill.
2.0L Eng,Gas w/Filter SAE 5W-40 or SAE 5W-30. Synthetic
oils. Engine oil must conform to the exact specification in VW 4.9 QTS.
publication VW 502 00. See TSB No. 17 09-07 (2012855).
Use only a high-quality engine oil that expressly complies with
the Volkswagen oil quality standard specified for your vehicle's
engine. Using any other oil can cause serious engine damage that
will not be covered by any Volkswagen Limited Warranty. DO NOT
mix any lubricants or other additives into the engine oil. Doing so
can cause engine damage. Damage caused by these kinds of
additives are not covered by any Volkswagen Limited Warranty.
Quantities are approximate. DO NOT overfill.
2.5L Eng w/Filter SAE 5W-40 or SAE 5W-30. Synthetic oils.
Engine oil must conform to the exact specification in VW 5.8 QTS.
publication VW 502 00. See TSB No. 17 09-07 (2012855).
Use only a high-quality engine oil that expressly complies with
the Volkswagen oil quality standard specified for your vehicle's
engine. Using any other oil can cause serious engine damage that
will not be covered by any Volkswagen Limited Warranty. DO NOT
mix any lubricants or other additives into the engine oil. Doing so
can cause engine damage. Damage caused by these kinds of
additives are not covered by any Volkswagen Limited Warranty.
Quantities are approximate. DO NOT overfill.

Fuel Tank

Application Volume
14.5 GALS.
Reserve tank capacity: 1.9 gal. Included in total capacity.

Manual Transmission Fluid

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Application Volume
5 Spd Trans SAE 75W-90 Synthetic Oil 2 QTS.
Part No. G 052 911 A1.
6 Spd Trans SAE 75W-90 Synthetic Oil 2.4 QTS.
Part No. G 052 911 A1.

Power Steering Fluid

Application Volume
Electro-mechanical. (no fluid).

Windshield Washer Fluid

Application Volume
Windsheild Only Windshield Washer Fluid: Concentrate ZVW 3.2 QTS.
177 901/903/904/906
Follow the Manufacturer's Instructions for the mixture ratio.
Windshield & Headlight Windshield Washer Fluid: Concentrate 5.3 QTS.
ZVW 177 901/903/904/906
Follow the Manufacturer's Instructions for the mixture ratio.

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click the Add button.

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