MACHINE SHOP THEORY AND PRACTICES and work piece.

A. emery
It is a reciprocating type machine tool used for
B. opponent
machining flat, cylindrical and irregular surfaces.
C. safety precautions
A. Planer
D. cleanliness
B. Shaper
C. Slotter The size of try square measured from the inner
D. Lathe edge of stock to the end of its _________.
A. base
Which of the following is used for all general
B. blade
purposes.
C. edge
A. Production slotter
D. body
B. Puncher slotter
C. Tool room slotter Angle of center punch is
D. None of the above A. 30°
B. 45°
A machine tool used for all general purposes.
C. 60°
A. Planer
D. 90°
B. Shaper
C. Slotter Mallets are made of _________.
D. Lathe A. hardwood
B. Soft wood
It is a machine tool used to machine plane
C. steel
curved surfaces, slots, grooves, teeth, with a fast
D. Cast iron
rotating multipoint cutter.
A. Milling The size of bench vise is measured from the
B. Planer _________ of its jaws.
C. Shaper A. width
D. Grinder B. length
C. thickness
It is an operation of milling two opposite sides of
D. curvature
work piece at a time by using two side milling
cutters on the same arbor. For cutting oil grooves in bearing ________
A. Gang milling chisel is used
B. Straddle milling A. Full round nose
C. Side milling B. Half round nose
D. Face milling C. Square nose
D. rectangular
It is an operation to produce narrow slots or
grooves using a sitting ___ milling cutter. Staggering of hacksaw blade teeth on both sides
A. Saw milling alternatively is called
B. Form milling A. Positioning to teeth
C. End milling B. Arrangement of teeth
D. Side milling C. Setting of teeth
D. None of the above
It is an operation to produce irregular contours
using a form cutter. The size of a flat file is measured from
A. Face milling _________ to heel of the file.
B. Form milling A. edge
C. Side milling B. base
D. End milling C. tip
D. body
It is an operation to divide the periphery of the
job into number of equal parts accurately. A triangular scraper has ________ sharp cutting
A. Dividing head edges.
B. Indexing A. one
C. Slotting B. two
D. None of the above C. three
D. four
It is a device, which is used to change the shape
of a piece by removing material in the form of Reamer should also be turned in __________
chips. direction when taking it out.
A. Cutting tool A. Same direction
B. Machine tool B. Opposite direction
C. Chisel C. clockwise
D. Hacksaw D. Counter clockwise
The best method of avoiding accident is by
observing _________ related to job, machine
Cupola furnace is used to produce _________. actual setting fire to the oil.
A. Cast iron A. Gage temperature
B. Cast steel B. Lower temperature
C. aluminum C. Higher temperature
D. Stainless steel D. Absolute temperature
Percentage of carbon in high carbon steel is When hard material is to be drilled, the cutting
A. 0.10% to 0.50% angle of drill should be _______ 118°.
B. 0.70% to 1.5% A. Less than
C. 3% to 7% B. Equal to
D. 5% to 10% C. More than
D. Either more than or less than
t is done to decrease the brittleness and to
increase the toughness. If the taper shank of the drill is too large as
A. Annealing compared to the spindle hole, then ________ is
B. Normalizing used.
C. Tempering A. Drill socket
D. Nitriding B. planer
C. Electric drill
A hole, which is drilled for a particular size of a
D. Copping saw
tap, is called
A. Drilling hole CNC in machine shop means
B. Reaming hole a. computer number control
C. Tapping hole b. computer numerical control
D. Plugging hole c. communication network control
d. computer network center
A ________ gage is used to check the clearance
between the mating parts. A _______ is used between the cutting tool
A. feeler and work piece to minimize the friction head.
B. plug a. Lubricant
C. tap b. Coolant
D. dial c. Water
d. alcoho
The material for laps should always be ________
than the material or part to be tapped. A tool used for turning nuts or bolts
A. harder a. Plier
B. shorter b. Wrench
C. softer c. Long nose
D. longer d. C-clamps
Jigs are generally used for holding the job and A sharp pointed steel tool used to scribe
________ the tool. lines on metal being laid out
A. support a. Divider
B. guide b. Scriber
C. control c. Trammel
D. regulate d. Hermaphrodite caliper
Measuring and other setting methods can be A_____ consists of a hardened and ground
eliminated by using ______ and fixtures steel bar in which two hardened and ground
A. guide plugs of the same diameter are set.
B. support a. Caliper
C. jigs b. Gage block
D. structure c. Sine bar
d. micrometer
The ________ gears are used for changing the
plane direction. A______ consists of a slide and a swivel
A. spur vise mounted on the compound rest in place
B. helical of the tool post.
C. worm a. Milling attachment
D. bevel b. Relieving attachment
c. Grinding attachment
Solder is an alloy of __________.
d. Reaming attachment
A. Lead and zinc
B. Lead and tin
C. Lead and tungsten
D. Lead and antimony
Flash point is the _________ at which the
sufficient vapor is given off from the oil without
_____ are hardened steel devices with a a. Oilstone
taper shank on one end and a 60-degree b. Surface grinder
point at the other end. c. Rocky oil
a. Tailstock centers d. None of the above
b. Lathe centers
A hand tool used to measure tension on
c. Live centers
bolts
d. Dead centers
a. Tensile range
It is a work- holding device b. Torque wrench
a. Arbor c. Hooke’s gauge
b. Mandrel d. Spring balance
c. Jigs
A hand tool used to measure engine crank
d. fixtures
web deflection
The operation of producing a beveled edge a. Feeler gage
at a specified angle on the end of a turned b. Compound gage
diameter. c. Distortion gage
a. Chamfering d. Dial gage
b. Knurling
It is used to true and align machine tools,
c. Honing
fixtures and works
d. undercutting
a. Dial indicator
It is a large casting located on the left end of b. Radial indicator
the bed c. Dial gage
a. Tailstock d. Feeler gage
b. Head stock
The operation of making a cone-shaped
c. Carriage
enlargement of the end of a hole, as for a
d. chuck
recess for a flattened screw
The distance between the crest and the a. Counter boring
base of the thread measured perpendicular b. Counter sinking
to the axis c. Reaming
a. Depth of thread d. drilling
b. Length of engagement
A kind if chuck, which has reversible jaws,
c. Depth of engagement
which could be adjusted separately.
d. Axis of thread
a. Independent chuck
Used to permit lever shift for vertical travel of b. Combination chuck
rail c. Magnetic chuck
a. Ball crank d. Universal chuck
b. Clamp plates
It is the stretching or spreading of metal by
c. Plunger knob
hammering
d. None of the above
a. Peening
Refers to circular milling attachment that is b. Flaring
bolted to the top of the table of a plain or c. Upsetting
universal milling machine d. bending
a. Slotting attachment
A hand tool used to measure tension on bolts
b. Rotary attachment
a. Tensile range
c. Milling attachment
b. Torque wrench
d. Spiral attachment
c. Hooke’s gauge
The process of removing burrs and the d. Spring balance
gates and risers left on castings after the
molding process A machinery operation where by done with the work
a. Reaming accurately fastened has a reciprocating motion and
b. Snagging the tool head is stationary is called
c. Honing a. Shaping
d. knurling b. Planning
c. Turning
The ______ supports the table on the cross
d. Reaming
rail and moves across it from left to right.
a. Apron
A mechanism, which usually do the indexing in a
b. Bearing
machine tool, is called
c. Spindle
a. Universal chuck
d. handle
b. Slotter
A fine grained, slaty silica rock used for c. Dividing head
sharpening edged tools d. Indexing
Device used to measure accurately speed called b. Foundry coke
a. Speedometer c. Graphite electrodes
b. Dial indicator d. Bituminous coke
c. Tachometer
d. Dial gage A machine shop equipment that can filter
horizontally, vertically or angular plane called
A lathe with multiple cutting stations is called a. Shaper machine
a. Turret lathe b. Welding machine
b. Engine lathe c. Drill machine
c. Manual lathe d. Power saw
d. None of these
In a cutting tool the cutting end can also be generally
A lathe machine threading mechanism is called called
a. Reverse gear and lever a. End cutting edge
b. Spindle gear b. Nose
c. Changed stud gear c. Back rake
d. All of these d. Side rake

Machine tool used for lying straight lines on metal It is axially located rectangular groove in a hub and
surfaces made of sharp tool steel is called shaft
a. Plain scriber a. Key seat
b. A trammel b. Cotter pin set
c. Hermaphrodite caliper c. Flute
d. Divider d. Set screw point

What tool will be used in making wood pattern in It is a symbol that the work surfaces should be
the foundry shop? machined finished and placed on the line that
a. Band saw represents the surface to be machined.
b. Drill machine a. f
c. Saw and chisel b. 5
d. Hammer c. 20
d. F. A. O.
It is the best instrument for measuring a thousand of
an inch A research agency handling assistance to all
a. Micrometer foundry, machine shop and metallurgical plant
b. Tachometer operation.
c. Caliper a. MIRDC
d. Pyrometer b. BOI
c. DOST
Lathe operator, to remove the taper shank from the d. All of these
taper hole uses drift. It is also called
a. Tong An act of cutting out a piece of material at a desired
b. Morse taper shape and size
c. Chuck taper a. Broaching
d. Pyrometer b. Blanking
c. Slitting
d. Dinking
Common defects encountered in the foundry shop
steel casting operation and also in welding practices.
The five principal parts of the shaper are the table,
a. Cracks
tool slide, base, ram and
b. Cold shot
a. Column
c. Parting line
b. Vise
d. Blow / pin holes
c. Drive motor
d. Apron
Which of the following is an unsafe condition in
operating machine? is a lathe carriage part that bridge across
a. Wearing denim pants / safety shoes the bed to carry the cross slide and tool rest.
b. Wearing a canvass apron a. Automatic feed
c. Operating with safety gloves b. Apron
d. Wearing safety goggles / heating aid c. Compound rest
d. Saddle
It is petroleum by product used as electrodes in an
electric arc furnace melting operation.
a. Anthracite coke
Fast process of analyzing all elements and a chemical A tool with hardened steel points for scribing or
components of steel casting is laying of distances.
a) Pyrometer a. Plain scriber
b) Carbon analyzer b. Divider
c) Wet analyzer c. Trammel
d) Spectrometer d. Hermaphrodite

A kind of chuck, which should not be used where A machine tool used principally to machine flat or
accuracy is required called plane surfaces with a single pointed tool.
a) Collet Chuck a. Shaper
b) Magnetic chuck b. Planer
c) Four jack shuck c. Drill
d) Universal chuck d. Power saw

The Process of working metals by the application of A machine tool in which an abrasive wheel is used
sudden blows or by a steady pressure called as a cutting tool to obtain a very smooth finish.
a) Rolling a. Broaching machine
b) Forging b. Planer
c) Casting c. Tool grinder
d) Turning d. Milling machine

A group of thin steel strips used for measuring The area of the machine shop whose metal is being
clearances melted to form a new shape is the
a) Feeler gage a. Foundry area
b) Tachometer b. Tool and die area
c) Micrometer c. Welding area
d) Caliper d. Mass production area

The method of cold working by compression A machine used in testing steel generally strikes the
a) Broaching specimen with an energy from 220 to 265 ft-lb.
b) Lapping a. Izod test
c) Piercing b. Charpy test
d) Reaming c. Rockwell test
d. Test blocks
A cutting tool used to finish internal and external
surfaces by use of a cutter called a broach, which has It is a machine used for the testing of very thin steel
a series of cutting edges of teeth or surface layers
a) Lathe machine a) Charpy test
b) Broaching machine b) Izod test
c) Planer c) Description test
d) Shaper d) Rockwell test

A machine tool used to produce a variety of surfaces Test sometimes referred to as upsetting test called
by using a circular type cutter with a multiple teeth a. Bend
called. b. Flaring
a. Lathe machine c. Flange
b. Milling machine d. Crush
c. Broaching machine
d. Grinding A vent wire is used
a) Foundry
used in the production of flat surfaces on b) Hot forging
pieces two large or too heavy to hold in a shaper. c) Cold Forging
a. Planer d) Fitting
b. Shaper
c. Grinder One of the materials used for making surface plate is
d. Shaver a) Brass
b) Granite
used to machine flat or curved surfaces c) Stainless steel
with a tool, which moves in a reciprocating motion. d) Wood
a. Planer
b. Shaper The operation for enlarging a hole is called
c. Grinder a) Boring
d. Lathe b) Counter sinking
c) Drilling
 d) Reaming D. the hand

Mandrel are used to hold When drilling a hold in a piece of work held in a lathe
a) Cutting tools chuck, one would use the
b) Drill bits a) Head stock
c) Face plate b) CompoundRest
d) Hollow work pieces c) Cross – feed
d) Tailstock and drill chuck
Quick return motion is used in a
a) Drilling machine Copper is annealed by heating to a cherry red color
b) Grinder and
c) Lathe A. cooling slowly in air
d) Shaper B. dousing in cold water
C. dousing in hot water
Permeability of a foundry sand is D. dousing in oil
a) The capability to hold moisture
b) Distribution of binder in sand A scriber is made from
c) Fineness of sand A. carbon steel
d) Porosity to allow the escape of gases B. cold-rolled steel
C. hot-rolled steel
Plug gage is use to measure D. tool steel
a) Cylindrical bores
b) Screw threads Knurling is done to .
c) Spherical holes A. Boring
d) Taper bores B. Chamfering
C. Planning
A sprue is D. Turning
a) A tool used in mould repairing
b) A Process of cleaning castings Removing the sharp edges from a piece of stock
c) A chemical that is added to molten referred to as
materials for sound castings A. polish material
d) A vertical passage through the cope and B. roughen material
joining the pounding basin to the runner C. sharpen material
D. smooth material
Dilatometer are used to find out which property of
molting sand? The operation of finishing a drilled hole to the
a) Fineness correct size is known as
b) Hot strength a) Counter-boxing
c) Moisture Content b) Counter sinking
d) Permeability c) Reaming
d) Spot facing
The Mould for casting ferrous materials
a) Copper ______ are generally used on those dimensions
b) High carbon steel involved in a fit
c) Low carbon steel a) Bilateral
d) Medium carbon steel b) Unilateral
c) Lateral
The usual value of helix angle of a drill d) None of the above
a) 30 degrees
b) 60 degrees Tolerance where the size of a part is permitted to be
c) 110 degrees either larger or smaller that the given dimension
d) 120 degrees a) Bilateral
b) Unilateral
Files are divided into two general classes, namely c) Lateral
a) Flat shapes and round shapes d) None of the above
b) Large and small
c) Rough and smooth The usual return mechanism of shaping machine is
d) Single cut and double cut ratio of forward and return stroke in
a) 3:2
When using a drill press, the work should be held b) 6:8
with c) 3:1
A. A pair of pliers d) 5:2
B. a vise or clamp
C. gloves on
In quick return mechanism of shaping machine, the C. 0.10 mm
ram stroke length is proportional to D. 0.001 mm
a) Slotter and Arm
b) Crank Length What is the main alloying element in high speed
c) Ram Length steel?
d) None of the above A. Chromium
B. Tungsten
Laser beam machining process is used to machine C. Vanadium
a) Thicker materials D. Nickel
b) Thinner materials
c) Heavier Materials Taps are resharpened by grinding the
d) None of the above a) Diametere
b) Flutes
Emcry is a/an c) Relief
a) Artificial abrasive d) Threads
b) Natural Abrasive
c) Type of Cloth The over arm of a milling machine is used to support
d) None of the above a) Arbor
b) Column
Two major factors, which determined the rpm of c) Spindle
milling cutter, are the material being cut and d) Table
a) Number of teeth in cutter
b) Diameter of cutter The approximate hardness of high speed steel end
c) Time allowed to completer the job mill cutter is:
d) Depth of cutter a) 45 HRC
b) 52 HRC
The studs used sa a coolant in general machine shop c) 62HRC
consists of d) 72 HRC
a) A solution of detergent and water
b) A straight mineral oil In a slotter, the table gets _____ different feeds.
c) An emulsion of oil and water a) Four
d) A chemical solution b) Two
c) Three
A device used to prevent leakage of media d) Five
a) Seal
b) Packing For gear cutting, which of the ff. cutters is used
c) Teflon a) End mill cutter
d) Graphite b) Form relieve cutter
c) Plain milling cutter
The total permissible variation in the size of a d) All of the above
dimension the differnce between the limits of the
size Planner type milling machine is built up for _____
a) Tolerance work.
b) Fits a) Heavy duty
c) Allowance b) Light duty
d) Clearance c) Medium duty
d) Ordinary
Flexible material used to seal pressurized fluids,
normally under dynamic condition These are two different movements of the crank in
a) Nylon which type of indexing?
b) Seal a) Angular
c) Teflon b) Compound
d) Packing c) Differential
d) Simple
For the accurate measurement of bores, the
instrument to use is A planer which has cutting action on both strokes.
A. dial test indicator a) Open side planer
B. inside micrometer b) Pit planer
C. plug gauge c) Double housing planer
D. vernier calliper d) Universal planer

The value of one micron is A puncher slotter is used for _______ stock removal
A. 1.00 mm a) Light
B. 0.01 mm b) Heavy
 c) Small b) Boring mill
d) Large c) Broaching machine
d) Corrugated bar
The quick return mechanism in slotter is provided in
order to save the time in _____ stroke Slightly rounding a cutting edge to reduce the
a) Backward probability of edge chipping reffered to sa
b) Forward a) Broaching
c) Cutting b) Butting
d) Return c) Blunting
d) Bleaching
Shaper tools are made of
a) Mild steel A file whose edges are parallel is known sa
b) Cast iron a) Crochet file
c) High speed steel b) Cross cut file
d) Wrought iron c) Equaling file
d) Blunt file
Generally, shaper is used for machining _______
surfaces A machine, which simultaneously molds and cures a
a) Curve pneumatic tire is called
b) Flat a) Bladder press
c) Rough b) Crank press
d) Smooth c) Automatic press
d) Manual press
In shaper, the tool is fed at the end of ______ stroke
a) Cutting A machine for bending metal or wooden part by
b) Return pressure is known sa
c) Backward a) Pressing machine
d) Forward b) Bending machine
c) Forming machine
In a shaper, the _____ strokes takes place d) Shaping machine
a) Backward
b) Froward A supporting member that carries a wheel and either
c) Return rotates with the wheel to transmit mechanical
d) Cutting power to or from it, or allows the wheel to rotate
freely on it is called
Rocker arm is a/an _____ part of the shaper a) Shaft
a) Oscillating b) Axle
b) Reciprocating c) Bushing
c) Moving d) Coupling
d) Running
A press in which mechanical feeding of the work is
The length of shaper stroke is the length of job plus synchronized with the press action
________ a) Dial press
a) Displacement b) Punch press
b) Tolerance c) Automatic press
c) Allowance d) Manual press
d) Clearance
Milling surfaces that area flat and at an angle to the
In a hydraulic shaper the reciprocating movement of axis of the spindle of the milling machine called
the ram is obtained through ________ pressure a) Hammer milling
a) Mercury b) Hellical milling
b) Oil c) Angular milling
c) Water d) Circular milling
d) Alcohol
A tool - steel cutter used for finishing surfaces of
In _______ type shaper, the reciprocating movement angles greater or less than 90° with its axis of
of the arm is affected by means of a rack and pinion rotation called
a) Gear A. Circular cutter
b) Thread B. Helical cutter
c) Screw C. Angle cutter
D. Asphalt
A rigid tool holder to mavhine internal surfaces is
called
a) Boring bar
It is a milling method in which parts placed in a row D. Engine Lathe
parallel to the axis of the cutting tool end are milled
simultaneously. Continuous chips are formed when cutting
A. Abreast milling a) Brittle materials
B. Angular milling b) Ductile materials
C. Helical milling c) Amorphous plastic materials
D. None of the above d) Free cutting non ferrous alloys only

It is a machine tool designed to machine internal Which one is the hardest material?
work such as cylinders, holes in castings, and dies, a) Steel
types are horizontal, vertical jig and single. b) Diamond
A. Boring machine c) Bronze
B. Broaching machine d) Brass
C. Drilling machine
D. Boring mill The operation of producing a circular hole by
removing solid metal
It is a device, usually motor-driven, fitted with an a) Knurling
end cutting tool that is rotated with sufficient power b) Reaming
either to create a hole or to enlarge an existing hole c) Boring
in a solid material. d) Drilling
A. Drill jigs
B. Drill press The process of cutting internal threads by means of a
C. Drill chuck cutting tool
D. Drilling machine a) Tapping
b) Reaming
It is the machine used for shaping of metal or plastic c) Chamfering
by pushing or pulling a broaching across a surface or d) Honing
through an existing hole in a work piece.
A. Planning The groove providing for the cutting faces of the
B. Shaping threads or teeth, chip passage, and lubrication
C. Broaching a) Heel
D. Milling b) Land
c) Flute
It is a machine for the shaping of long, flat or flat d) Thread releif
contoured surfaces by reciprocating the work piece
under a stationary single-point tool or tools. The process of checking the surface of a piece by
A. Planer rolling depressions into a surface
B. Shaper a) Honing
C. Lathe b) Knurling
D. Turret lathe c) Snagging
d) Reaming
It is a machine tool used for cutting flat-on-flat- an-
toured surfaces by reciprocating a single- point tool A very effective flux for soldering galvanized iron and
across the work piece. zinc
A. Planer a) Soldering paste
B. Shearing machine b) Muriatic acid
C. Shaper c) Zinc chloride
D. Slab cutter d) Cut acid

A machine for the removal of metal by feeding a Sometimes used for soldering bright tin
work piece through the periphery of a rotating a) Tallow
circular cutter. b) Sal ammoniac
A. Milling machine c) Tinning
B. Milling planer d) Rosin
C. Milling cutter
D. Milling shaper An alloy of copper, tin, and antimony
a) Bearing
A machine for shaping a work piece by gripping it in b) Babbit
a holding device and rotating it under power against c) Iconel
a suitable cutting tool for turning, boring facing or d) Titanium
threading.
A. Shaper The process of lengthening a piece of stock while the
B. Lathe cross – sectional area is being reduced
C. Planer a) Tapping
 b) Honing
c) Drawing
d) Upsetting

The process of increasing the cross – sectional area

of a given portion or possibly of the whole piece.
a) Forging
b) Upsetting
c) Spreading
d) Drawing

Grinding the gates, fins and sprues from casting is

termed sa
a) Honing
b) Tumbling
c) Snagging
d) Truing

The dulling of the cutting particles of a grinding

wheel resulting in a decreased rate of cutting is
called
a) Grinding
b) Glazing
c) Fluting
d) Lapping

Grinding the grooves of a twist drill or tap

a) Fluting
b) Flaring
c) Lapping
d) Honing

The spindle of the grinding machine on which the

wheel is mounted
a) Bushing
b) Arbor
c) Bearing
d) Fluting

Refers to the portion of the circumference of a

grinding wheel touching the work being ground
a) Area of contact
b) Arc of contact
c) Angle of contact
d) Contact ratio

An instrument used for measuring the degree of

surface roughness in micro inches
a) Caliper
b) Micrometer
c) Profilometer
d) Scleroscope

An instrument used for determining the relative

hardness of materials by a drop and rebound
method.
a) Scleroscope
b) Rockwell hardness tester
c) Universal testing machine
d) Brinell hardness tester