SOJITZ - L&T CONSORTIUM

INTIGRATED CONTRACT PACKAGE OF DESIGN AND CONSTRUCTION OF CIVIL,BUILDING AND TRACK W

MECHANICAL WORKS AND S&T WORKS (CTP-14) FROM REWARI TO DADRI-WDFC-PH

REWARI - DADRI (Phase-2, Section 15RD/16)

Project :Civil, Building, Track work, Electric & Mechanical work and S&T work for Double Railway line (Rewari-
Employer :DFCCIL
Engineer :OCG Consortium
Contractor :SOJITZ - L&T Consortium
CONCRETE MIX DESIGN SHEET
GRADE M55
As per Guideline of IS: 456-2000, IS: 10262-2019 & IS: 383-2016

A) Design Stipulation:
1. Characteristic Compressive Strength (fck) : 35 N/mm2
2 Current Margin in M55 PSC : 12 N/mm2
3 Target Mean Strength for M55 Grade : 47 N/mm2
4 Maximum Size of Aggregate : 20 mm
5 Degree of Supervision : Good
6 Type of Exposure : Moderate
7 Maximum Cement Content : 500 Kg/m3
8 Minimum Cement Content : 400 Kg/m3
9 Maximum Water Cement Ratio : 0.45
10 Proposed Cement Contant : 370 Kg/m3
11 Proposed Microsilica Contant : 0 Kg/m3
12 Total Cementitoius : 370 Kg/m3
13 Proposed Water Cement Ratio : 0.405
14 Slump : 150 ± 25 mm

B Test Data for Materials:

I Cement
1 Brand of Cement : Ambuja As per letter no. L/OCG
2 Type of Cement : OPC
3 Grade of Cement : 53 GRADE
4 Specific Gravity of Cement : 3.15

II Water Source : Batching plant borewell water Dadri

IIIAdmixture
MYK Hyyecrete PC 20
1 Brand of Admixture MYK ARMENT : As per letter no.
RD 1144-CP
2 Admixture Content : 1.20%
3 Specific Gravity of Admixture : 1.090
4 Weigth of Admixture 4.440 Kg.

Microsilica
1 of 19
 1 Brand of Microsilica : MICROSILICA
2 Microsilica Content 0.00%
3 Specific Gravity of Microsilica 0.000
4 Weigth of Microsilica 0.00

I Coarse Aggregate (20mm & 10mm)

:
1. Source KHERIBATTAR As per let

2. Physical Properties
Properties
Tests 20mm 10mm
Specific Gravity 2.64 2.63
Water Absorption 0.31% 0.41%
Aggregate Impact Value 16.23% 17.08%
Abrasion Value 22.32% 23.56%
Flakiness Index 9.89% 11.27%
Elongation Index 10.16% 12.35%
Crushing Value 18.43% 17.37%
3 Grading
a) Individual gradation of 20mm Aggregates
% Passing Required (As per IS 383:
Sieve Size in mm % of Passing (Average)
Table 7)
40 100.00 100
20 91.74 85-100
10 6.00 0-20
4.75 1.10 0-5

2 of 19
 b) Individual gradation of 10mm Aggregates
% Passing Required (As per IS 383:
Sieve Size in mm % of Passing (Average)
Table 7)
12.5 100.00 100
10 90.91 85-100
4.75 10.60 0-20
2.36 2.77 0-5

c) Combined gradation of Coarse Aggregates (Theoretical)

Mix Proportions
Sieve Size in Avg. % of Passing
20mm 10mm
mm
20 mm Agg. 10 mm Agg. 55.00% 45.00%
40 100 100 55.00 45.00
20 91.74 100 50.46 45.00
10 6.00 90.91 3.30 40.91
4.75 1.10 10.60 0.61 4.77

IIIFine Aggregate (Crushed Stone Sand)

1. Source : KHERIBATTAR
2. Physical Properties
a) Specific Gravity : 2.57
b) Water Absorption : 2.69%
3 of 19
3. Gradation
a) Individual gradation of Crushed Stone Sand
Specification Limits IS: 383
Sieve Size in mm Average % of Passing
Zone-I Zone-II
10 100.00 100 100
4.75 99.27 90-100 90-100
2.36 92.25 60-95 75-100
1.18 75.54 30-70 55-90
0.600 43.70 15-34 35-59
0.300 25.54 5-20 8-30
0.150 10.16 0-20 0-20

257.1

Remarks: Grading Confirms to Zone-II

4 of 19
4. All in Aggregate (Theoretical Blending)
% of Ingredients
Sieve Size Average % of passing % of
32.00% 26.00% 42.00%
in mm Passing
20 mm 10 mm Sand 20 mm 10 mm Sand
40 100 100 100 32.00 26.00 42.00 100
20 91.74 100 100 29.36 26.00 42.00 97.36
4.75 1.10 10.60 99.27 0.35 2.76 41.69 44.80
0.600 0 0 43.70 0.00 0.00 18.35 18.35
0.150 0 0 10.16 0.00 0.00 4.27 4.27

Volume of Coarse Aggregate for different Zones of Fine

a) Agggregate for WC Ratio 0.50 as per IS 10262: 2009
MSA Table 3 Zone III
Zone I Zone II Zone IV
20 mm 0.60 0.62 0.64 0.66
b) Blended Sand conforms to Zone II
c) Percentage of Coarse Aggregates 62.00
d) For every 0.05 decrease in WC ratio increase Coarse Aggregate by 0.01 63.892
e) Permissible reduction in volume of Coarse Aggregate for pumpable concrete = 10.00
f) Percentage of Coarse Aggregates 58
g) Proposed percentage of Coarse Aggregates (As per IS 10262: 2009 Table 3) = 58.00
h) Fine Aggregate have been considered, for satisfying the all in aggregate gradation = 42.00
i) and for getting
Selected Water the cohesiveness
Cement Ratio of mix and the required slump = 0.405
j) Weigth of Cement = 370.00
k) Weigth of Water = 0.405 x 370.00 = 150.00
l) Max Water for 20mm aggregates & 25 to 50mm slump Table 2 IS: 10262 = 186.00
m) Percentage increase in water for every 25mm increase in slump = 3%
n) Reqd. slump = 175.00
o) Additional water required = 27.90
p) Total mixing water required = 213.90
q) Percentage reduction in water for use of Superplasticizer = 30.00%
r) Qty of water to be reduced = 64.17
s) Actual mixing water required = 149.73
= 150.00

5. Determination of Coarse and Fine Aggregate Content

5 of 19
 a) % of Ingredients % of Total Aggregate
Coarse Aggregate 58.00%
Fine Aggregate 42.00%
20mm 32.00%
10mm 26.00%
Sand 42.00%

b) Free Moisture Content in Coarse Aggregate (20mm) 0.00%

c) Free Moisture Content in Coarse Aggregate (10mm) 0.00%
d) Free Moisture Content in Crushed Sand 0.00%
V CALCULATIONS:

a) Volume of Concrete = 1.00 M3

b) Volume of Cement = Mass of Cement X 1
Specific gravity of cement X 1000
= 370.00 1
X
3.15 1000
= 0.1175 M3

c) Volume of Water = Mass of Water X 1

Specific gravity of Water X 1000
= 150 1
X
1 1000
= 0.150 M3

d) Volume of Admixture = Mass of Admixture X 1

Specific gravity of Admixture X 1000
= 4.440 1
X
1.090 1000
= 0.004 M 3

e) Volume of Microsilica = Mass of Microsilica X 1

Specific gravity of Microsilica X 1000
= 0.00 1
X
0.000 1000
= 0.0000 M 3

6 of 19
e) Volume of all in Agg. = [a-(b+c+d+e)]
= 1.000 -0.1175 -0.150 -0.004 0.0000
= 0.728 M3

f) Mass of Coarse Agg. = e X Volume of Coarse Agg. X Sp. Gr of Coarse Agg. X 1000
10mm = 0.728 X 26.00% X 2.63
= 498.13 Kg.

20mm = 0.728 X 32.00% X 2.64

= 615.41 Kg.

g) Mass of Fine Agg. = e X Volume of Fine Agg. X Sp. Gr of Fine Agg. X Percentage of Blend

Crushed Sand = 0.728 X 42.00% X 2.57

= 786.31 Kg.

Mix Proportions Per m3

Water Admixture Cement Microsilica 20 mm
10 mm (Kg)
(Kg) (Kg.) (Kg) (Kg) (Kg)
150 4.440 370 0 615 498
0.41 0.012 1.00 0.00 1.66 1.35

i) Quantities required per m3 in SSD Condition (Consider Free Moisture is NIL)

a) Extra quantity of water added for absorption in case of CA (20mm) at 0.31% by mass =
b) Extra quantity of water added for absorption in case of CA (10mm) at 0.41% by mass =
Extra quantity of water added for absorption in case of FA (Crushed
c) 2.69% by mass =
Sand) at
d) Quantity of water to be deducted for free moisture in Crushed Sand =
e) Quantity of water to be deducted for free moisture in Coarse Aggregate (20mm) =
f) Quantity of water to be deducted for free moisture in Coarse Aggregate (10mm) =
g) Actual Quantity of water to be added =
h) Actual quantity of 20 mm aggregate after allowing absorption =
i) Actual quantity of 10 mm aggregate after allowing absorption =
j) Actual quantity of Crushed Sand after allowing absorption =

Qty Per Cum (Kg)

Constituents Per Bag(Kg) For 0.045 m3 batch

Cement 370 50 16.65

Microsilica 0 0.00 0.00
Water 175 23.66 7.88
20 mm Agg. 613 82.9 27.59
10 mm Agg. 496 67.0 22.32
Crushed Sand 765 103.4 34.42
Admixture (Plasticizer) 4.440 0.600 0.200
Admixture (Retarder) 0.00 0.0 0.00
Weight of Wet Concrete
2423.44 327.49 109.05
Kg/Cum Theoretical

7 of 19
 Note:-
1 The mix design carried out in laboratory, if the workability achieved at site is less than required workability due to
chemical admixture can be increased slightly and site trials should be conducted to check the workability and stren
than required, water content should be adjusted.
2 The mix design is based on saturated surface dry condition of coarse and fine aggregate. If dry aggregate are used,
increased by an amount equal to the moisture likely to be absorbed by the aggregates. If wet aggregates are used, n
the mixing water and aggregate depending upon the amount of surface moisture present.
3 It will be advisable to check the silt content of crushed sand at frequent intervals during the supply, if the silt conte
permissible limil, the crushed sand may require washing.

Remarks:

For, SLT Representative For, Engineer

Signature : Signature :

Name : Name :

Designation : Designation :

Date : Date :

8 of 19
&T CONSORTIUM
RUCTION OF CIVIL,BUILDING AND TRACK WORKS,ELECTRICAL AND
CTP-14) FROM REWARI TO DADRI-WDFC-PHASE 2

Phase-2, Section 15RD/16)

d S&T work for Double Railway line (Rewari-Dadri)

DESIGN SHEET
5
Trial Mix No:- 7
DATE: 29.08.2019

As per table no. 9.8 of vol. 3 part A

As per table no. 9.9 of vol. 3 part

A

As per table no. 9.5 notes: 2 of vol. 3 part A

As per table no. 9.5 of vol. 3 part A
As per table no. 9.6 of vol. 3 part A

As per letter no. L/OCGC/DFCC/CMT/CTP-14/1706/4705

As per letter no. L/OCGC/DFCC/CMT/CTP-14/1812/18893

by wt of Cement

9 of 19
As per letter no. L/OCGC/DFCC/CMT/CTP-
14/1801/9199

10 of 19
 % of Spec. Limits as per
Passing C.A - Table 7.1

100.00 100
95.46 95-100
44.21 25-55
5.38 0-10

KHERIBATTAR

11 of 19
Specification Limits IS: 383
Zone-III
100
90-100
85-100
75-100
60-79
12-40
0-20

12 of 19
Specified
Limits as
per
IS:383
100
95-100
30-50
10-35
0-6

%
%
%
%
%

Kg.
Kg. or Ltr.
Ltr.

mm
Ltr.
Ltr.

Ltr.
Ltr.
Ltr.

13 of 19
14 of 19
 X 1000

X 1000

Sp. Gr of Fine Agg. X Percentage of Blended Aggregate X 1000

X 1000

Sand (Kg)
Crushed Sand
786
2.12

1.91 Kg
2.04 Kg
21.14 Kg
0.00 Kg
0.00 Kg
0.00 Kg
175 Kg
613 Kg
496 Kg
765 Kg

Actual
Qty per
Cum

15 of 19
site is less than required workability due to temprature variation the dose of
onducted to check the workability and strength. If the workability achieved is more

d fine aggregate. If dry aggregate are used, the amount of mixing water should by
the aggregates. If wet aggregates are used, necessary adjustment should be made on
moisture present.
intervals during the supply, if the silt content in crushed sand is higher than

For, Engineer Representative

Signature :

Name :

Designation :

Date :

16 of 19
 SOJITZ - L&T CONSORTIUM
INTIGRATED CONTRACT PACKAGE OF DESIGN AND CONSTRUCTION OF CIVIL,BUILDING AND
TRACK WORKS,ELECTRICAL AND MECHANICAL WORKS AND S&T WORKS (CTP-14) FROM REWARI
TO DADRI-WDFC-PHASE 2

REWARI - DADRI (Phase-2, Section 15RD/16)

Project :Civil, Building, Track work, Electric & Mechanical work and S&T work for Double Railway line (Rewari-Dadri)

Employer :DFCCIL

Engineer :OCG Consortium

Contractor :SOJITZ - L&T Consortium

TRIAL MIX - 22 S-1

TYPE OF MIX RCC

Date : 8/29/2019

CEMENT USED ULTRATECH OPC 53

RFI No : CTP-14/QA-QC/DER/3098

MYK ARMENT Hyyecrete PC

ADMIXTURE USED
20 RD 1144-CP

GRADE OF MIX M35 RCC

Quantity (Corrected dry) kg

QTY PER M3 Moisture
MATERIAL UNIT(kg) Absorption % Correction (Kg) Remarks
content
1 cum 0.035 cum

Cement 370 Kg _ _ _ 370 12.95

Microsilica 0 Kg _ _ _ 0 0.00

Aggregate (20mm) 615 Kg 0.31 0.00 1.91 613 21.46

Aggregate (10mm) 498 Kg 0.41 0.00 2.04 496 17.36

Crushed sand 786 Kg 2.69 2.00 5.42 781 27.32

Water 150 Kg 159 5.58

Admixture 4.440 Kg 4.440 0.1554

Total 2423.44 2423.44 84.82

Nominal aggregate
Design slump Cementious Content Maximum free water / cementitious ratio
maximum size
20 MM 150 +-25 MM 500 KG 0.405

RESULTS

Time (minutes) INITIAL 30 MIN. 60 MIN. 90 MIN. 120 MIN. 150 MIN. Remarks

ConcreteTemperature in .
C

Ambient Temperature in .
C

Workability in mm (slump)
TM. No.- 22
S-1 Temperature of Water in.C

Cube cast /Nos 9

Sulphuric anhydride, total

1
Chloride Content/Nos

Permeability Cube cast /Nos 1

Mix Satisfactory :

Remark:-

For, SLT Representative For, Engineer Representative

Signature: Signature:

Name: Name:

Designation: Designation:

Date: Date:
 SOJITZ - L&T CONSORTIUM
INTIGRATED CONTRACT PACKAGE OF DESIGN AND CONSTRUCTION OF CIVIL,BUILDING AND
TRACK WORKS,ELECTRICAL AND MECHANICAL WORKS AND S&T WORKS (CTP-14) FROM REWARI
TO DADRI-WDFC-PHASE 2

REWARI - DADRI (Phase-2, Section 15RD/16)

Project :Civil, Building, Track work, Electric & Mechanical work and S&T work for Double Railway line (Rewari-Dadri)

Employer :DFCCIL

Engineer :OCG Consortium

Contractor :SOJITZ - L&T Consortium

TRIAL MIX - 7 S-2

TYPE OF MIX PSC

Date : 7/20/2019

CEMENT USED ULTRATECH OPC 53

RFI No : CTP-14/QA-QC/DER/3098

MYK ARMENT Hyyecrete PC

ADMIXTURE USED
20 RD 1144-CP

GRADE OF MIX M55 PSC

Quantity (Corrected dry) kg

QTY PER M3 Moisture
MATERIAL UNIT(kg) Absorption % Correction (Kg) Remarks
content
1 cum 0.045 cum

Cement 500 Kg _ _ _ 500 22.50

Microsilica 0 Kg _ _ _ 0 0.00

Aggregate (20mm) 594 Kg 0.31 0.00 1.84 592 26.65

Aggregate (10mm) 481 Kg 0.41 0.00 1.97 479 21.56

Crushed sand 760 Kg 2.69 0.00 20.44 740 33.28

Water 133 Kg 157 7.08

Admixture 5.000 Kg 5.000 0.225

Total 2473.00 2473.00 111.29

Nominal aggregate
Design slump Cementious Content Maximum free water / cementitious ratio
maximum size
20 MM 150 +-25 MM 500 KG 0.266

RESULTS

Time (minutes) INITIAL 30 MIN. 60 MIN. 90 MIN. 120 MIN. 150 MIN. Remarks

ConcreteTemperature in .
C 33.8 33.9 34.2 34.5 34.6 34.9

Ambient Temperature in .
C 33.7 33.9 34.2 34.4 34.3 34.1

Workability in mm (slump) Collapse 200 190 175 160 145

TM. No.- 07
S-2 Temperature of Water in.C 27.2

Cube cast /Nos 9

Sulphuric anhydride, total

1
Chloride Content/Nos

Permeability Cube cast /Nos 1

Mix Satisfactory :

Remark:-

For, SLT Representative For, Engineer Representative

Signature: Signature:

Name: Name:

Designation: Designation:

Date: Date:
 SOJITZ - L&T CONSORTIUM
INTIGRATED CONTRACT PACKAGE OF DESIGN AND CONSTRUCTION OF CIVIL,BUILDING AND
TRACK WORKS,ELECTRICAL AND MECHANICAL WORKS AND S&T WORKS (CTP-14) FROM REWARI
TO DADRI-WDFC-PHASE 2

REWARI - DADRI (Phase-2, Section 15RD/16)

Project :Civil, Building, Track work, Electric & Mechanical work and S&T work for Double Railway line (Rewari-Dadri)

Employer :DFCCIL

Engineer :OCG Consortium

Contractor :SOJITZ - L&T Consortium

TRIAL MIX - 7 S-3

TYPE OF MIX PSC

Date : 7/20/2019

CEMENT USED ULTRATECH OPC 53

RFI No : CTP-14/QA-QC/DER/3098

MYK ARMENT Hyyecrete PC

ADMIXTURE USED
20 RD 1144-CP

GRADE OF MIX M55 PSC

Quantity (Corrected dry) kg

QTY PER M3 Moisture
MATERIAL UNIT(kg) Absorption % Correction (Kg) Remarks
content
1 cum 0.045 cum

Cement 500 Kg _ _ _ 500 22.50

Microsilica 0 Kg _ _ _ 0 0.00

Aggregate (20mm) 594 Kg 0.31 0.00 1.84 592 26.65

Aggregate (10mm) 481 Kg 0.41 0.00 1.97 479 21.56

Crushed sand 760 Kg 2.69 0.00 20.44 740 33.28

Water 133 Kg 157 7.08

Admixture 5.000 Kg 5.000 0.225

Total 2473.00 2473.00 111.29

Nominal aggregate
Design slump Cementious Content Maximum free water / cementitious ratio
maximum size
20 MM 150 +-25 MM 500 KG 0.266

RESULTS

Time (minutes) INITIAL 30 MIN. 60 MIN. 90 MIN. 120 MIN. 150 MIN. Remarks

ConcreteTemperature in .
C 34 34.1 34.4 34.6 34.9 35.2

Ambient Temperature in .
C 33.9 33.5 33.4 33.1 32.9 32.5

Workability in mm (slump) Collapse 210 195 180 170 155

TM. No.- 07
S-3 Temperature of Water in.C 26.9

Cube cast /Nos 9

Sulphuric anhydride, total

1
Chloride Content/Nos

Permeability Cube cast /Nos 1

Mix Satisfactory :

Remark:-

For, SLT Representative For, Engineer Representative

Signature: Signature:

Name: Name:

Designation: Designation:

Date: Date: