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Calibration Chart49
Calibration Chart49
Calibration Chart49
Main Menu
REFERENCE NO
265 DI YUVO
Test Specifications
(subject to alternations)
For Field Service only
(B) ADJUSTMENT OF PUMP AND
GOVERNOR
GUIDE SLEEVE
TRAVEL
Control lever position : Free
: TSS-TS-MML-F..
REFERENCE NO Speed-min-1 (rpm) : 800
A2ZA00
Control rack travel in
Edition : 02.2016 : 0.3-0.7
mm
Replaces(edition) :- 1.MAXIMUM SPEED CONTROL (RATED
Test oil : 9 916 034 004 SPEED)
Revision :2 (without supplementry idling spring)
Combination No. : F002A2ZA00 Control lever position : 51.0±4.0°
Speed-min-1 (rpm) : 500
: PES 3 A 85 D 320 RS Boost pressure in bar :-
Injection pump
2000
Control rack travel in
: RSV 400...1000 A 5 C mm : 11.2-11.4
Governor
1793 R Speed-min-1 (rpm) : 1000
Customer : MAHINDRA Boost pressure in bar :-
Engine model : MDI1785 3AD Control rack travel in
: 10.45-10.55
Engine code :- mm
Application : 31hp Speed-min-1 (rpm) : 1055-1065
TEST BENCH REQUIREMENTS Boost pressure in bar :-
Control rack travel in
: 9.5
Test oil inlet mm
: 38°-42°C
temperature Speed-min-1 (rpm) : 1115-1145
Overflow valve : F002A10627 Boost pressure in bar :-
Inlet pressure in bar : 1.5 Control rack travel in
: 4.0
Test injector : 0681343009 mm
Opening pressure in bar : 172.0-175.0 Speed-min-1 (rpm) : 1250
High pressure pipe : 6X2X600 Boost pressure in bar :-
(ODXIDxlength) in mm Control rack travel in
: 0.3-1.4
mm
REFERENCE NO
2.FULL LOAD
(A) CALIBRATION OF PUMP WITHOUT DELIVERY
GOVERNOR ACTION Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Control rack travel in
Direction of rotation : Clockwise : 10.45-10.55
mm
Prestroke in mm : 3.45-3.55(3.4-3.6)
: 26.75-27.25(25.75-
Control rack position in Delivery quantity(x )
: 9.0-12.0 28.25)
mm
in cm³/500 strokes
Cam sequence : 1- 3 - 2
Maximum spread in cm³ : 1.5(3.5)
Cam displacement : 0-120-240° ±0.5°
3.TORQUE
Tappet clearance in mm : min 0.2
CONTROL
Injection Timing
:- Speed-min-1 (rpm) : 500
locking
Boost pressure in bar :-
BASIC SETTING
Control rack travel in
: 11.2-11.4
mm
Speed-min-1 (rpm) : 1000 Speed-min-1 (rpm) : 650
Control rack travel in Boost pressure in bar :-
: 10.45-10.55
mm Control rack travel in
Delivery quantity(x ) : 5.25-5.55 :11.2-11.4
mm
in cm³/100 strokes Speed-min-1 (rpm) : 500
Maximum spread in cm³ : 0.3(0.7) Boost pressure in bar :-
Control rack travel in
: 11.2-11.4
mm
Speed-min-1 (rpm) : 400 Speed-min-1 (rpm) : 650
Control rack travel in Boost pressure in bar :-
: 7.2-7.4
mm Control rack travel in
: 11.2-11.4
Delivery quantity(x ) : 0.95-1.35(0.75-1.55) mm
in cm/100 strokes Speed-min-1 (rpm) :-
Maximum spread in cm³ : 0.5(0.7) Boost pressure in bar :-
Control rack travel in
:-
mm
Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Control rack travel in
: 10.45-10.55
mm
Contd...2
TSS-TS-MML-F..A2ZA00
REFERENCE NO
OTHER
INFORMATION
Element :- Adaption capsule :-
Delivery valve :-
Flyweight assembly :- Nozzle :-
Governor spring :- Opening pressure in bar : -
Note:
1. Sl.No.of the operations indicate the sequence of
3.(x):Average of the cylinders
operations.
2. Values given in brackets are overchecking
-
values
275 DI YUVO
Test Specifications
(subject to alternations)
For Field Service only
(B) ADJUSTMENT OF PUMP AND
GOVERNOR
GUIDE SLEEVE
TRAVEL
Control lever position : Free
: TSS-TS-MML-F..
REFERENCE NO Speed-min-1 (rpm) : 800
A2ZA14
Control rack travel in
Edition : 04.2016 : 0.3-0.7
mm
Replaces(edition) :- 1.MAXIMUM SPEED CONTROL (RATED
Test oil : 9 916 034 004 SPEED)
Revision :3 (without supplementry idling spring)
Combination No. : F002A2ZA14 Control lever position : 44.0±4.0°
Speed-min-1 (rpm) : 500
: PES 3 A 85 D 320 RS Boost pressure in bar :-
Injection pump
2000
Control rack travel in
: RSV 400...1000 A 5 C mm : 11.8-12.2
Governor
1839 R Speed-min-1 (rpm) : 1000
Customer : MAHINDRA Boost pressure in bar :-
Engine model : DHE2235NA3A Control rack travel in
: 10.95-11.05
Engine code :- mm
Application : DHRUV Speed-min-1 (rpm) : 1040-1050
TEST BENCH REQUIREMENTS Boost pressure in bar :-
Control rack travel in
: 10.0
Test oil inlet mm
: 38°-42°C
temperature Speed-min-1 (rpm) : 1080-1110
Overflow valve : F002A10627 Boost pressure in bar :-
Inlet pressure in bar : 1.5 Control rack travel in
: 4.0
Test injector : 0681343009 mm
Opening pressure in bar : 172.0-175.0 Speed-min-1 (rpm) : 1250
High pressure pipe : 6X2X600 Boost pressure in bar :-
(ODXIDxlength) in mm Control rack travel in
: 0.3-1.4
mm
REFERENCE NO
2.FULL LOAD
(A) CALIBRATION OF PUMP WITHOUT DELIVERY
GOVERNOR ACTION Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Control rack travel in
Direction of rotation : Clockwise : 10.95-11.05
mm
Prestroke in mm : 3.65-3.75(3.6-3.8)
: 31.75-32.25(30.75-
Control rack position in Delivery quantity(x )
: 9.0-12.0 33.25)
mm
in cm³/500 strokes
Cam sequence : 1-3-2
Maximum spread in cm³ : 1.5(3.5)
Cam displacement : 0-120-240° ±0.5°
3.TORQUE
Tappet clearance in mm : min 0.2
CONTROL
Injection Timing
:- Speed-min-1 (rpm) : 500
locking
Boost pressure in bar :-
BASIC SETTING
Control rack travel in
: 11.8-12.2
mm
Speed-min-1 (rpm) : 1000 Speed-min-1 (rpm) : 700
Control rack travel in Boost pressure in bar :-
: 10.95-11.05
mm Control rack travel in
Delivery quantity(x ) : 6.25-6.55 :11.6-12.0
mm
in cm³/100 strokes Speed-min-1 (rpm) : 500
Maximum spread in cm³ : 0.3(0.7) Boost pressure in bar :-
Control rack travel in
: 11.8-12.2
mm
Speed-min-1 (rpm) : 400 Speed-min-1 (rpm) : 700
Control rack travel in Boost pressure in bar :-
: 7.1-7.3
mm Control rack travel in
: 11.6-12.0
Delivery quantity(x ) : 0.75-1.15(0.55-1.35) mm
in cm/100 strokes Speed-min-1 (rpm) :-
Maximum spread in cm³ : 0.5(0.7) Boost pressure in bar :-
Control rack travel in
:-
mm
Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Control rack travel in
: 10.95-11.05
mm
Contd...2
TSS-TS-MML-F..A2ZA14
REFERENCE NO
OTHER
INFORMATION
Element :- Adaption capsule :-
Delivery valve :-
Flyweight assembly :- Nozzle :-
Governor spring :- Opening pressure in bar : -
Note:
1. Sl.No.of the operations indicate the sequence of
3.(x):Average of the cylinders
operations.
2. Values given in brackets are overchecking
-
values
415 DI YUVO
Test Specifications
(subject to alternations)
For Field Service only
(B) ADJUSTMENT OF PUMP AND
GOVERNOR
GUIDE SLEEVE
TRAVEL
: TSS-TS-MML-F.. Control lever position : Free
REFERENCE NO Speed-min-1 (rpm) : 800
A2ZA10
Edition : 04.2016 Control rack travel in
: 0.3-0.7
Replaces(edition) :- mm
Test oil : 9 916 034 004 1.MAXIMUM SPEED CONTROL (RATED
SPEED)
Revision :4
(without supplementry idling spring)
Combination No. : F002A2ZA10 Control lever position : 51.0±4.0°
2.FULL LOAD
(A) CALIBRATION OF PUMP WITHOUT DELIVERY
GOVERNOR ACTION Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Control rack travel in
Direction of rotation : Clockwise : 9.95-10.05
mm
Prestroke in mm : 3.65-3.75(3.6-3.8)
Delivery quantity(x ) : 24.5-25.0(23.5-26.0)
Control rack position in
: 9.0-12.0 in cm³/500 strokes
mm
Cam sequence : 1-3-4-2 Maximum spread in cm³ : 1.5(3.5)
Cam displacement : 0-90-180-270° ±0.5° 3.TORQUE
Tappet clearance in mm : min 0.2 CONTROL
Injection Timing Speed-min-1 (rpm) : 500
:- Boost pressure in bar :-
locking
BASIC SETTING Control rack travel in
: 11.3-11.5
mm
Speed-min-1 (rpm) : 700
Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Control rack travel in
: 9.95-10.05 Control rack travel in
mm :11.15-11.35
mm
Delivery quantity(x ) : 4.8-5.1
Speed-min-1 (rpm) : 500
in cm³/100 strokes Boost pressure in bar :-
Maximum spread in cm³ : 0.3(0.7) Control rack travel in
: 11.3-11.5
mm
Speed-min-1 (rpm) : 700
Speed-min-1 (rpm) : 400 Boost pressure in bar :-
Control rack travel in Control rack travel in
: 7.1-7.3 : 11.15-11.35
mm mm
Delivery quantity(x ) : 0.7-1.1(0.5-1.3) Speed-min-1 (rpm) :-
in cm/100 strokes Boost pressure in bar :-
Maximum spread in cm³ : 0.5(0.7) Control rack travel in
:-
mm
Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Control rack travel in
: 9.95-10.05
mm
Contd...2
TSS-TS-MML-F..A2ZA10
REFERENCE NO
OTHER
INFORMATION
Element :- Adaption capsule :-
Delivery valve :-
Flyweight assembly :- Nozzle :-
Governor spring :- Opening pressure in bar : -
Note:
1. Sl.No.of the operations indicate the sequence of
3.(x):Average of the cylinders
operations.
2. Values given in brackets are overchecking
-
values
575 DI YUVO
Test Specifications
(subject to alternations)
For Field Service only
(B) ADJUSTMENT OF PUMP AND
GOVERNOR
GUIDE SLEEVE
TRAVEL
Control lever position : Free
: TSS-TS-MML-F..
REFERENCE NO Speed-min-1 (rpm) : 800
A2ZA13
Control rack travel in
Edition : 04.2016 : 0.3-0.7
mm
Replaces(edition) :- 1.MAXIMUM SPEED CONTROL (RATED
Test oil : 9 916 034 004 SPEED)
Revision :3 (without supplementry idling spring)
Combination No. : F002A2ZA13 Control lever position : 51.0±4.0°
Speed-min-1 (rpm) : 500
: PES 4 A 85 D 320 RS Boost pressure in bar :-
Injection pump
2000
Control rack travel in
: RSV 400...1000 A 5 C mm : 11.7-12.0
Governor
1770 R Speed-min-1 (rpm) : 1000
Customer : MAHINDRA Boost pressure in bar :-
Engine model : DHE3045NA34 Control rack travel in
: 10.95-11.05
Engine code :- mm
Application : Tractor Speed-min-1 (rpm) : 1050-1060
TEST BENCH REQUIREMENTS Boost pressure in bar :-
Control rack travel in
: 10.0
Test oil inlet mm
: 38°-42°C
temperature Speed-min-1 (rpm) : 1110-1140
Overflow valve : F002A10627 Boost pressure in bar :-
Inlet pressure in bar : 1.5 Control rack travel in
: 4.0
Test injector : 0681343009 mm
Opening pressure in bar : 172.0-175.0 Speed-min-1 (rpm) : 1250
High pressure pipe : 6X2X600 Boost pressure in bar :-
(ODXIDxlength) in mm Control rack travel in
: 0.3-1.4
mm
REFERENCE NO
2.FULL LOAD
(A) CALIBRATION OF PUMP WITHOUT DELIVERY
GOVERNOR ACTION Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Control rack travel in
Direction of rotation : Clockwise : 10.95-11.05
mm
Prestroke in mm : 3.65-3.75(3.6-3.8)
: 30.25-30.75(29.25-
Control rack position in Delivery quantity(x )
: 9.0-12.0 31.75)
mm
in cm³/500 strokes
Cam sequence : 1-3-4-2
Maximum spread in cm³ : 1.5(3.5)
Cam displacement : 0-90-180-270° ±0.5°
3.TORQUE
Tappet clearance in mm : min 0.2
CONTROL
Injection Timing
:- Speed-min-1 (rpm) : 500
locking
Boost pressure in bar :-
BASIC SETTING
Control rack travel in
: 11.7-12.0
mm
Speed-min-1 (rpm) : 1000 Speed-min-1 (rpm) : 700
Control rack travel in Boost pressure in bar :-
: 10.95-11.05
mm Control rack travel in
Delivery quantity(x ) : 5.95-6.25 :11.7-11.9
mm
in cm³/100 strokes Speed-min-1 (rpm) : 500
Maximum spread in cm³ : 0.3(0.7) Boost pressure in bar :-
Control rack travel in
: 11.7-12.0
mm
Speed-min-1 (rpm) : 400 Speed-min-1 (rpm) : 700
Control rack travel in Boost pressure in bar :-
: 7.4-7.6
mm Control rack travel in
: 11.7-11.9
Delivery quantity(x ) : 0.7-1.1(0.5-1.3) mm
in cm/100 strokes Speed-min-1 (rpm) :-
Maximum spread in cm³ : 0.5(0.7) Boost pressure in bar :-
Control rack travel in
:-
mm
Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Control rack travel in
: 10.95-11.05
mm
Contd...2
TSS-TS-MML-F..A2ZA13
REFERENCE NO
OTHER
INFORMATION
Element :- Adaption capsule :-
Delivery valve :-
Flyweight assembly :- Nozzle :-
Governor spring :- Opening pressure in bar : -
Note:
1. Sl.No.of the operations indicate the sequence of
3.(x):Average of the cylinders
operations.
2. Values given in brackets are overchecking
-
values
Main Menu
REFERENCE NO Page 1 of 2
Test Specifications
ARJUN NOVO 605 DI-i (52HP) (subject to alternations)
For Field Service only
OTHER INFORMATION
Note:
1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders
Main Menu
Test Specifications
245 DI Orchard (subject to alternations)
For Field Service only
OTHER INFORMATION
Note:
1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders
255 DI PP
(subject to alternations)
For Field Service only
REFERENCE NO : TSS-TS-MML F..927 (B) ADJUSTMENT OF PUMP AND GOVERNOR
Edition : 11.2012 GUIDE SLEEVE
Replaces(edition) :- TRAVEL
Test oil : 9 916 034 004 Control lever position : Free
Revision :5 -1 : 800
Speed-min (rpm)
: F002A0Z927- Control rack travel in mm : 0.3-0.7
Combination No.
E040.282.100 1.MAXIMUM SPEED CONTROL (RATED
: PES 2 A 90 D 320 RS SPEED)
Injection pump
2000 (without supplementry idling spring)
: RSV 400...1050 A 5 C Control lever position : 48.0±4.0°
Governor
1713 R -1 :-
Speed-min (rpm)
: Mahindra & Mahindra Boost pressure in bar :-
Customer
Ltd.
Control rack travel in mm : -
: 255ELS – MDI 1500 3A
Engine model Speed-min-1 (rpm) : 1050
(BSIII A)
Engine code :- Boost pressure in bar :-
Application : TRACTOR Control rack travel in mm : 10.95-11.05
TEST BENCH REQUIREMENTS Speed-min-1 (rpm) : 1090-1100
Boost pressure in bar :-
Test oil inlet temperature : 38°-42°C Control rack travel in mm : 10.0
Overflow valve : F002A10627
Speed-min-1 (rpm) : 1145-1175
Inlet pressure in bar : 1.5
Test injector : 0681343009 Boost pressure in bar :-
Opening pressure in bar : 172.0-175.0 Control rack travel in mm : 4.0
High pressure pipe : 6X2X600 Speed-min-1 (rpm) : 1340
(ODXIDxlength) in mm Boost pressure in bar :-
Control rack travel in mm : 0.3-1.4
(A) CALIBRATION OF PUMP WITHOUT 2.FULL LOAD
GOVERNOR ACTION DELIVERY
Speed-min-1 (rpm) : 1050
Direction of rotation : Clockwise Boost pressure in bar :-
Prestroke in mm : 2.95-3.05(2.9-3.1) Control rack travel in
Control rack position in : 10.95-11.05
: 9.0-12.0 mm
mm Delivery quantity(x ) : 32.25-32.75(31.25-33.75)
Cam sequence : 1-2 in cm³/500 strokes
Cam displacement : 0-90° ±0.5° Maximum spread in cm³ : 1.5(3.5)
Tappet clearance in mm : min 0.2 3.TORQUE CONTROL
Injection Timing locking : -
Speed-min-1 (rpm) :-
BASIC SETTING
Boost pressure in bar :-
Control rack travel in mm : -
Speed-min-1 (rpm) : 1050
Speed-min-1 (rpm) :-
Control rack travel in mm : 10.95-11.05 Boost pressure in bar :-
Delivery quantity(x ) : 6.35-6.65 Control rack travel in mm :-
in cm³/100 strokes
Speed-min-1 (rpm) : 500
1 of 3 6/11/2013 5:41 PM
REFERENCE NO file:///C:/Documents and Settings/jgg2ban/Local Settings/Temporary Intern...
TSS-TS-MML F..927
4. COURSE OF 6.MAXIMUM SPEED CONTROL (RATED
DELIVERY SPEED)
-1 :- (with supplementary idling spring)
Speed-min (rpm)
Boost pressure in bar :-
Delivery quantity(x ) :- Speed-min-1 (rpm) :-
in cm³/500 strokes Control rack travel in mm : -
Maximum spread in cm³ : -
Speed-min-1 (rpm) : 650 7. GOVERNOR CUTTING IN SPEED
Boost pressure in bar :- Speed-min-1 (rpm) : 1090-1100
Delivery quantity(x ) : 28.75-30.25(27.75-31.25) Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 10.0
Maximum spread in cm³ : 2.0 (4.0)
While over checking ,if the cutting speed is above
Speed-min-1 (rpm) :-
the rated speed and if,
Boost pressure in bar :-
-the delivery values are within the overchecking
Delivery quantity(x ) :-
tolerance
in cm³/500 strokes -control rack remains at full load position even at 50
Maximum spread in cm³ : - min
Speed-min-1 (rpm) :- (rpm) less than the rated speed
Control rack travel in the cutting-in speed should be declared OK.
:-
mm 8. DEGREE OF IRREGULARY
Delivery quantity(x ) :-
Speed-min-1 (rpm) : 1175-1205
in cm³/500 strokes Boost pressure in bar :-
Maximum spread in cm³ : - Control rack travel in mm : 4.0
5. IDLING SPEED CONTROL (RATED SPEED) No of notches : 16.0
Control lever position : 22.0±4.0° 9. STARTING TRAVEL
-1 : 400
Speed-min (rpm) Speed-min-1 (rpm) :-
Control rack travel in mm : 7.2-7.4 Control rack travel in mm : -
-1 : 100
Speed-min (rpm) Delivery quantity(x ) :-
Control rack travel in mm : Minimum 19.0 in cm³/500 strokes
Speed-min-1 (rpm) : 400 10.STARTING FUEL DELIVERY
Control rack travel in mm : 7.2-7.4 Speed-min-1 (rpm) : 100
Speed-min-1 (rpm) : 550-610 Control rack travel in mm : 14.25-14.75
Delivery quantity(x ) :-
2 of 3 6/11/2013 5:41 PM
REFERENCE NO file:///C:/Documents and Settings/jgg2ban/Local Settings/Temporary Intern...
OTHER
INFORMATION
Element :- Adaption capsule :-
Delivery valve :-
Flyweight assembly :- Nozzle :-
Governor spring :- Opening pressure in bar :-
Note:
1. Sl.No.of the operations indicate the sequence of
3.(x):Average of the cylinders
operations.
2. Values given in brackets are overchecking values
3 of 3 6/11/2013 5:41 PM
REFERENCE NO Page 1 of 3
255 DI
Test Specifications
(subject to alternations)
For Field Service only
(B) ADJUSTMENT OF PUMP AND
GOVERNOR
GUIDE SLEEVE
TRAVEL
Control lever position : Free
REFERENCE NO : TSS-TS-MM F..743
Speed-min-1 (rpm) : 800
Edition : 05.2010 Control rack travel in
Replaces(edition):- : 0.3-0.7
mm
Test oil : 9 916 034 004 1.MAXIMUM SPEED CONTROL (RATED
Revision :2 SPEED)
: F002A0Z743- (without supplementry idling spring)
Combination No.
EA40.227.900 Control lever position : 47.0±4.0°
: PES 2 A 90 D 320 RS
Injection pump Speed-min-1 (rpm) :-
2000
Boost pressure in bar :-
: RSV 400...1050 A 5 C
Governor Control rack travel in
1602 R :-
mm
: Mahindra & Mahindra
Customer Speed-min-1 (rpm) : 1050
Ltd.
: MDI 1365N 3A (BSIII Boost pressure in bar :-
Engine model Control rack travel in
A) : 11.85-11.95
Engine code :- mm
Application : Tractor - (255 DI) Speed-min-1 (rpm) : 1090-1100
TEST BENCH REQUIREMENTS Boost pressure in bar :-
Control rack travel in
: 10.9
Test oil inlet mm
: 38°-42°C Speed-min-1 (rpm) : 1155-1185
temperature
Overflow valve : F002A10627 Boost pressure in bar :-
Inlet pressure in bar : 1.5 Control rack travel in
: 4.0
Test injector : 0681343009 mm
Opening pressure in bar : 172.0-175.0 Speed-min-1 (rpm) : 1350
High pressure pipe : 6X2X600 Boost pressure in bar :-
(ODXIDxlength) in mm Control rack travel in
: 0.3-1.4
mm
(A) CALIBRATION OF PUMP WITHOUT 2.FULL LOAD
GOVERNOR ACTION DELIVERY
Speed-min-1 (rpm) : 1050
Direction of rotation : Clockwise Boost pressure in bar :-
Prestroke in mm : 2.95-3.05(2.9-3.1) Control rack travel in
: 11.85-11.95
Control rack position in mm
: 9.0-12.0 Delivery quantity(x ) : 26.5-27.0(25.5-28.0)
mm
Cam sequence : 1-2 in cm³/500 strokes
Cam displacement : 0-90° ±0.5° Maximum spread in cm³ : 1.5(3.5)
Tappet clearance in mm : min 0.2 3.TORQUE
CONTROL
Injection Timing
TSS-TS-MM F..743
6.MAXIMUM SPEED CONTROL (RATED
4. COURSE OF SPEED)
DELIVERY (with supplementary idling spring)
Speed-min-1 (rpm) : 500
Boost pressure in bar :- Speed-min-1 (rpm) :-
: 17.75-19.25(16.75- Control rack travel in
Delivery quantity(x ) :-
20.25) mm
in cm³/500 strokes
Maximum spread in cm³ : 2.0(4.0) 7. GOVERNOR CUTTING IN SPEED
Speed-min-1 (rpm) : 700 Speed-min-1 (rpm) : 1090-1100
Boost pressure in bar :- Boost pressure in bar :-
Delivery quantity(x ) : 23.0-24.5(22.0-25.5) Control rack travel in
: 10.9
in cm³/500 strokes mm
Maximum spread in cm³ : 2.0(4.0)
Speed-min-1 (rpm) :- While over checking ,if the cutting speed is above
Boost pressure in bar :- the rated speed and if,
-the delivery values are within the overchecking
Delivery quantity(x ) :-
tolerance
in cm³/500 strokes -control rack remains at full load position even at
Maximum spread in cm³ :- 50 min
Speed-min-1 (rpm) :- (rpm) less than the rated speed
OTHER
INFORMATION
Element :- Adaption capsule :-
Delivery valve :-
Flyweight assembly :- Nozzle :-
Governor spring :- Opening pressure in bar : -
Note:
1. Sl.No.of the operations indicate the sequence of
3.(x):Average of the cylinders
operations.
2. Values given in brackets are overchecking
values
OTHER INFORMATION
Note:
1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders
275 DI / 265 DI PP
Test Specifications
(subject to alternations)
For Field Service only
(B) ADJUSTMENT OF PUMP AND
GOVERNOR
GUIDE SLEEVE
TRAVEL
Control lever position : Free
REFERENCE NO : TSS-TS-MML F..748 Speed-min-1 (rpm) : 800
Edition : 09.2011 Control rack travel in
: 0.3-0.7
Replaces(edition) : 05.2010 mm
Test oil : 9 916 034 004 1.MAXIMUM SPEED CONTROL (RATED
Revision :3 SPEED)
: F002A0Z748- (without supplementry idling spring)
Combination No.
E040.236.200 Control lever position : 40.0±4.0°
: PES 3 A 85 D 320 RS Speed-min-1 (rpm) :-
Injection pump
2000 Boost pressure in bar :-
: RSV 400...950 A 5 C Control rack travel in
Governor :-
1605 R mm
: Mahindra & Mahindra Speed-min-1 (rpm) : 950
Customer
Ltd. Boost pressure in bar :-
: MDI 1895 N 3A (BSIII Control rack travel in
Engine model : 11.65-11.75
A) mm
Engine code :- Speed-min-1 (rpm) : 990-1000
Application : Tractor-275 DI
Boost pressure in bar :-
TEST BENCH REQUIREMENTS Control rack travel in
: 10.7
mm
Test oil inlet Speed-min-1 (rpm) : 1035-1065
: 38°-42°C
temperature Boost pressure in bar :-
Overflow valve : F002A10627
Control rack travel in
Inlet pressure in bar : 1.5 : 4.0
mm
Test injector : 0681343009
Speed-min-1 (rpm) : 1220
Opening pressure in bar : 172.0-175.0
Boost pressure in bar :-
High pressure pipe : 6X2X600
Control rack travel in
(ODXIDxlength) in mm : 0.3-1.4
mm
2.FULL LOAD
(A) CALIBRATION OF PUMP WITHOUT DELIVERY
GOVERNOR ACTION
Speed-min-1 (rpm) : 950
Boost pressure in bar :-
Direction of rotation : Clockwise Control rack travel in
Prestroke in mm : 3.45-3.55(3.4-3.6) : 11.65-11.75
mm
Control rack position in : 28.75-29.25(27.75-
: 9.0-12.0 Delivery quantity(x )
mm 30.25)
Cam sequence : 1- 3 - 2 in cm³/500 strokes
Cam displacement : 0-120-240° ±0.5° Maximum spread in cm³ : 1.5(3.5)
Tappet clearance in mm : min 0.2
3.TORQUE
m orary t ...
REFERENCE NO Page 2 of 3
TSS-TS-MML F..748
6.MAXIMUM SPEED CONTROL (RATED
4. COURSE OF SPEED)
DELIVERY (with supplementary idling spring)
Speed-min-1 (rpm) : 500
Boost pressure in bar :- Speed-min-1 (rpm) :-
: 20.25-21.75(19.25- Control rack travel in
Delivery quantity(x ) :-
22.75) mm
in cm³/500 strokes
Maximum spread in cm³ : 2.0(4.0) 7. GOVERNOR CUTTING IN SPEED
Speed-min-1 (rpm) : 700 Speed-min-1 (rpm) : 990-1000
Boost pressure in bar :- Boost pressure in bar :-
Delivery quantity(x ) : 24.0-25.5(23.0-26.5) Control rack travel in
: 10.7
in cm³/500 strokes mm
Maximum spread in cm³ : 2.0(4.0)
Speed-min-1 (rpm) :- While over checking ,if the cutting speed is above
Boost pressure in bar :- the rated speed and if,
-the delivery values are within the overchecking
Delivery quantity(x ) :-
tolerance
in cm³/500 strokes -control rack remains at full load position even at
Maximum spread in cm³ :- 50 min
OTHER
INFORMATION
Element :- Adaption capsule :-
Delivery valve :-
Flyweight assembly :- Nozzle :-
Governor spring :- Opening pressure in bar : -
Note:
1. Sl.No.of the operations indicate the sequence of
3.(x):Average of the cylinders
operations.
2. Values given in brackets are overchecking
values
275 DI TU
Test Specifications
(subject to alternations)
For Field Service only
(B) ADJUSTMENT OF PUMP AND
GOVERNOR
GUIDE SLEEVE
TRAVEL
REFERENCE NO : TSS-TS-MM F..734 Control lever position : Free
Edition : 02.2010 Speed-min-1 (rpm) : 800
Control rack travel in
Replaces(edition) :- : 0.3-0.7
mm
Test oil : 9 916 034 004
1.MAXIMUM SPEED CONTROL (RATED
Revision :1
SPEED)
: F002A0Z734- (without supplementry idling spring)
Combination No.
EA40.227.800
Control lever position : 43.0±4.0°
: PES 3 A 85 D 320 RS
Injection pump Speed-min-1 (rpm) :-
2000
Boost pressure in bar :-
: RSV 400...1050 A 5 C
Governor Control rack travel in
1596 R :-
mm
: Mahindra & Mahindra Speed-min-1 (rpm) : 1050
Customer
Ltd.
Boost pressure in bar :-
: MDI 1895 BN 3A
Engine model Control rack travel in
(BSIII A) : 10.65-10.75
Engine code :- mm
Application : Tractor -275 DI TU Speed-min-1 (rpm) : 1090-1100
TEST BENCH REQUIREMENTS Boost pressure in bar :-
Control rack travel in
: 9.7
mm
Test oil inlet
: 38°-42°C Speed-min-1 (rpm) : 1125-1155
temperature
Overflow valve : F002A10627 Boost pressure in bar :-
Inlet pressure in bar : 1.5 Control rack travel in
: 4.0
Test injector : 0681343009 mm
Opening pressure in bar : 172.0-175.0 Speed-min-1 (rpm) : 1310
High pressure pipe : 6X2X600 Boost pressure in bar :-
(ODXIDxlength) in mm Control rack travel in
: 0.3-1.4
mm
REFERENCE NO
2.FULL LOAD
(A) CALIBRATION OF PUMP WITHOUT DELIVERY
GOVERNOR ACTION Speed-min-1 (rpm) : 1050
Boost pressure in bar :-
Control rack travel in
Direction of rotation : Clockwise : 10.65-10.75
mm
Prestroke in mm : 3.15-3.25(3.1-3.3)
: 31.25-31.75(30.25-
Control rack position in Delivery quantity(x )
: 18.0-21.0 32.75)
mm
in cm³/500 strokes
Cam sequence : 1- 3- 2
Maximum spread in cm³ : 1.5(3.5)
Cam displacement : 0-120-240° ±0.5°
3.TORQUE
Tappet clearance in mm : min 0.2
CONTROL
Injection Timing
:- Speed-min-1 (rpm) :-
locking
Boost pressure in bar :-
BASIC SETTING
Control rack travel in
:-
mm
Speed-min-1 (rpm) : 1050 Speed-min-1 (rpm) :-
Control rack travel in Boost pressure in bar :-
: 10.65-10.75
mm Control rack travel in
Delivery quantity(x ) : 6.15-6.45 :-
mm
in cm³/100 strokes Speed-min-1 (rpm) : 500
Maximum spread in cm³ : 0.3(0.7) Boost pressure in bar :-
Control rack travel in
: 11.4-11.6
mm
Speed-min-1 (rpm) : 400 Speed-min-1 (rpm) : 700
Control rack travel in Boost pressure in bar :-
: 7.2-7.4
mm Control rack travel in
: 11.4-11.6
Delivery quantity(x ) : 0.8-1.2(0.6-1.4) mm
in cm/100 strokes Speed-min-1 (rpm) :-
Maximum spread in cm³ : 0.5(0.7) Boost pressure in bar :-
Control rack travel in
:-
mm
Speed-min-1 (rpm) : 1050
Boost pressure in bar :-
Control rack travel in
: 10.65-10.75
mm
Contd...2
TSS-TS-MM F..734
REFERENCE NO
OTHER
INFORMATION
Element :- Adaption capsule :-
Delivery valve :-
Flyweight assembly :- Nozzle :-
Governor spring :- Opening pressure in bar : -
Note:
1. Sl.No.of the operations indicate the sequence of
3.(x):Average of the cylinders
operations.
2. Values given in brackets are overchecking
values
TSS-TS-MM F..735
6.MAXIMUM SPEED CONTROL (RATED
4. COURSE OF SPEED)
DELIVERY (with supplementary idling spring)
Speed-min-1 (rpm) : 500
Boost pressure in bar :- Speed-min-1 (rpm) :-
Delivery quantity(x ) : 24.5-26.0(23.5-27.0) Control rack travel in
:-
in cm³/500 strokes mm
Maximum spread in cm³ : 2.0(4.0)
Speed-min-1 (rpm) : 700 7. GOVERNOR CUTTING IN SPEED
Boost pressure in bar :- Speed-min-1 (rpm) : 990-1000
: 28.25-29.75(27.25- Boost pressure in bar :-
Delivery quantity(x ) Control rack travel in
30.75) : 11.4
in cm³/500 strokes mm
Maximum spread in cm³ : 2.0(4.0)
Speed-min-1 (rpm) :- While over checking ,if the cutting speed is above
Boost pressure in bar :- the rated speed and if,
-the delivery values are within the overchecking
Delivery quantity(x ) :-
tolerance
in cm³/500 strokes -control rack remains at full load position even at
Maximum spread in cm³ :- 50 min
Speed-min-1 (rpm) :- (rpm) less than the rated speed
g s\ p y t Files\OLK...
REFERENCE NO Page 3 of 3
OTHER
INFORMATION
Element :- Adaption capsule :-
Delivery valve :-
Flyweight assembly :- Nozzle :-
Governor spring :- Opening pressure in bar : -
Note:
1. Sl.No.of the operations indicate the sequence of
3.(x):Average of the cylinders
operations.
2. Values given in brackets are overchecking
values
...
415 DI
Test Specifications
(subject to alternations)
For Field Service only
: TSS-TS-MML- (B) ADJUSTMENT OF PUMP AND
REFERENCE NO
F..A2ZA09 GOVERNOR
Edition : 11.2015 GUIDE SLEEVE
Replaces(edition) :- TRAVEL
Test oil : 9 916 034 004 Control lever position : Free
Revision :4 Speed-min-1 (rpm) : 800
Combination No. : F002A2ZA09 Control rack travel in
: 0.3-0.7
mm
: PES 4 A 85 D 320 1.MAXIMUM SPEED CONTROL
Injection pump
RS 2000 (RATED SPEED)
: RSV 400...950 A 5 (without supplementry idling spring)
Governor
C 1592 R
Customer : MAHINDRA Control lever position : 45.0±4.0°
Engine model : 415DI TREM IIIA Speed-min-1 (rpm) : 500
Engine code : Boost pressure in bar : -
Application : TRACTOR Control rack travel in
TEST BENCH REQUIREMENTS : 11.0-11.2
mm
Speed-min-1 (rpm) : 950
Test oil inlet Boost pressure in bar : -
: 38°-42°C
temperature Control rack travel in
Overflow valve : F002A10627 : 9.95-10.05
mm
Inlet pressure in bar : 1.5 Speed-min-1 (rpm) : 990-1000
Test injector : 0681343009 Boost pressure in bar : -
Opening pressure in
: 172.0-175.0 Control rack travel in
bar : 9.0
mm
High pressure pipe : 6X2X600
Speed-min-1 (rpm) : 1035-1065
(ODXIDxlength) in
mm Boost pressure in bar : -
Control rack travel in
: 4.0
mm
(A) CALIBRATION OF PUMP
Speed-min-1 (rpm) : 1200
WITHOUT GOVERNOR ACTION
Boost pressure in bar : -
Control rack travel in
Direction of rotation : Clockwise : 0.3-1.4
mm
Prestroke in mm : 3.65-3.75(3.6-3.8)
2.FULL LOAD
Control rack position
: 9.0-12.0 DELIVERY
in mm
Speed-min-1 (rpm) : 950
Cam sequence : 1-3-4-2
: 0-90-180-270° Boost pressure in bar : -
Cam displacement Control rack travel in
±0.5° : 9.95-10.05
Tappet clearance in mm
: min 0.2 Delivery quantity(x ) : 25.0-25.5(24.0-26.5)
mm
Injection Timing in cm³/500 strokes
:- Maximum spread in
locking : 1.5(3.5)
BASIC SETTING cm³
3.TORQUE
-1
Speed-min (rpm) : 950 CONTROL
Control rack travel in Speed-min-1 (rpm) : 500
: 9.95-10.05 Boost pressure in bar :-
mm
Delivery quantity(x ) : 4.9-5.2 Control rack travel in
: 11.0-11.2
in cm³/100 strokes mm
Maximum spread in Speed-min-1 (rpm) : 700
: 0.3(0.7) Boost pressure in bar :-
cm³
Control rack travel in
:11.0-11.2
mm
Speed-min-1 (rpm) : 400 Speed-min-1 (rpm) : 500
Control rack travel in Boost pressure in bar :-
: 6.9-7.1 Control rack travel in
mm : 11.0-11.2
Delivery quantity(x ) : 0.7-1.1(0.5-1.3) mm
in cm/100 strokes Speed-min-1 (rpm) : 700
Maximum spread in Boost pressure in bar :-
: 0.5(0.7) Control rack travel in
cm³ : 11.0-11.2
mm
Speed-min-1 (rpm) :-
Boost pressure in bar :-
Control rack travel in
:-
mm
Speed-min-1 (rpm) : 950
Boost pressure in bar :-
Control rack travel in
: 9.95-10.05
mm
Contd...2
TSS-TS-MML-F..A2ZA09
4. COURSE OF
DELIVERY 6.MAXIMUM SPEED CONTROL
Speed-min-1 (rpm) : 500 (RATED SPEED)
(with supplementary idling spring)
Boost pressure in bar : -
Delivery quantity(x ) : 21.5-23.0(20.5-24.0)
Speed-min-1 (rpm) : -
in cm³/500 strokes
Control rack travel in
Maximum spread in :-
: 2.0(4.0) mm
cm³
Speed-min-1 (rpm) : 700
Boost pressure in bar : - 7. GOVERNOR CUTTING IN SPEED
: 25.25-26.75(24.25- Speed-min-1 (rpm) : 990-1000
Delivery quantity(x ) Boost pressure in bar : -
27.75)
in cm³/500 strokes Control rack travel in
: 9.0
Maximum spread in mm
: 2.0(4.0)
cm³
Speed-min-1 (rpm) : 800 While over checking ,if the cutting speed is
Boost pressure in bar : - above the rated speed and if,
-the delivery values are within the
Delivery quantity(x ) : -
overchecking tolerance
in cm³/500 strokes
Maximum spread in -control rack remains at full load position
:-
cm³ even at 50 min
Speed-min-1 (rpm) :- (rpm) less than the rated speed
Control rack travel in the cutting-in speed should be declared OK.
:-
mm 8. DEGREE OF IRREGULARY
Delivery quantity(x ) :- Speed-min-1 (rpm) : 1045-1075
in cm³/500 strokes Boost pressure in bar : -
Maximum spread in Control rack travel in
:- : 4.0
cm³ mm
No of notches : 16.0
5. IDLING SPEED CONTROL (RATED 9. STARTING
SPEED) TRAVEL
Control lever position : 23.0±4.0° Speed-min-1 (rpm) : -
Speed-min-1 (rpm) : 400 Control rack travel in
:-
Control rack travel in mm
: 6.9-7.1
mm Delivery quantity(x ) : -
-1
Speed-min (rpm) : 100 in cm³/500 strokes
Control rack travel in 10.STARTING FUEL DELIVERY
: Minimum 19.0
mm Speed-min-1 (rpm) : 100
-1
Speed-min (rpm) : 400 Control rack travel in
: 16.0-16.5
Control rack travel in mm
: 6.9-7.1
mm Delivery quantity(x ) : -
Speed-min-1 (rpm) : 495-555 in cm³/100 strokes
Control rack travel in
: 2.0
mm
OTHER
INFORMATION
Element : Adaption capsule :
Delivery valve :
Flyweight assembly : Nozzle :
Opening pressure in
Governor spring : :
bar
Note:
1. Sl.No.of the operations indicate the
3.(x):Average of the cylinders
sequence of operations.
2. Values given in brackets are overchecking
values
OTHER INFORMATION
Note:
1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders
OTHER INFORMATION
Note:
1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders
585 PP
Test Specifications
(subject to alternations)
For Field Service only
(B) ADJUSTMENT OF PUMP AND
GOVERNOR
GUIDE SLEEVE
TRAVEL
Control lever position : Free
REFERENCE NO : Provisional Speed-min-1 (rpm) : 800
Control rack travel in
Edition : Provisional : 0.3-0.7
mm
Replaces(edition) : -
1.MAXIMUM SPEED CONTROL (RATED
Test oil : 9 916 034 004
SPEED)
Revision : 5
(without supplementry idling spring)
Combination No. : F002A2ZA15 Control lever position : 49.0±4.0°
-1 : 500
: PES 4 A 85 D 320 RS Speed-min (rpm)
Injection pump Boost pressure in bar : -
2000
: RSV 400...1050 A 5 C Control rack travel in : 11.9-12.1
Governor mm
1841 R
Speed-min-1 (rpm) : 1050
Customer : MAHINDRA
Engine model : MDI3050ENA3A Boost pressure in bar : -
Engine code : - Control rack travel in
: 10.95-11.05
mm
Application : 585DI
Speed-min-1 (rpm) : 1085-1095
TEST BENCH REQUIREMENTS
Boost pressure in bar : -
Control rack travel in
Test oil inlet : 10.0
: 38°-42°C mm
temperature
Overflow valve : F002A10627 Speed-min-1 (rpm) : 1130-1160
Inlet pressure in bar : 1.5 Boost pressure in bar : -
Test injector : 0681343009 Control rack travel in
: 4.0
Opening pressure in bar : 172.0-175.0 mm
High pressure pipe : 6X2X600 Speed-min-1 (rpm) : 1300
(ODXIDxlength) in mm Boost pressure in bar : -
Control rack travel in
: 0.3-1.4
(A) CALIBRATION OF PUMP WITHOUT mm
GOVERNOR ACTION 2.FULL LOAD
DELIVERY
Direction of rotation : Clockwise Speed-min-1 (rpm) : 1050
Boost pressure in bar : -
Prestroke in mm : 3.65-3.75(3.6-3.8)
Control rack travel in
Control rack position in : 10.95-11.05
: 9.0-12.0 mm
mm
Cam sequence : 1-3-4-2 Delivery quantity(x ) : 30.0-30.0(30.0-30.0)
Cam displacement : 0-90-180-270° ±0.5° in cm³/500 strokes
Tappet clearance in mm : min 0.2 Maximum spread in cm³ : null
Injection Timing 3.TORQUE
: - CONTROL
locking
Provisional
6.MAXIMUM SPEED CONTROL (RATED
SPEED)
4. COURSE OF (with supplementary idling spring)
DELIVERY
Speed-min-1 (rpm) : 500
Speed-min-1 (rpm) : -
Boost pressure in bar : -
Control rack travel in
Delivery quantity(x ) : 25.0-25.0(25.0-25.0) : -
mm
in cm³/500 strokes
Maximum spread in cm³ : null
7. GOVERNOR CUTTING IN SPEED
Speed-min-1 (rpm) : 700
Speed-min-1 (rpm) : 1085-1095
Boost pressure in bar : -
Boost pressure in bar : -
Delivery quantity(x ) : 28.0-28.0(28.0-28.0) Control rack travel in
in cm³/500 strokes : 10.0
mm
Maximum spread in cm³ : null
Speed-min-1 (rpm) : 900 While over checking ,if the cutting speed is above
Boost pressure in bar : - the rated speed and if,
Delivery quantity(x ) : - -the delivery values are within the overchecking
in cm³/500 strokes tolerance
Maximum spread in cm³ : - -control rack remains at full load position even at
50 min
Speed-min-1 (rpm) : -
(rpm) less than the rated speed
OTHER
INFORMATION
Element : - Adaption capsule : -
Delivery valve : -
Flyweight assembly : - Nozzle : -
Governor spring : - Opening pressure in bar : -
Note:
1. Sl.No.of the operations indicate the sequence of
3.(x):Average of the cylinders
operations.
2. Values given in brackets are overchecking
-
values
-
595 DI
Test Specifications
(subject to alternations)
For Field Service only
(B) ADJUSTMENT OF PUMP AND
GOVERNOR
GUIDE SLEEVE
TRAVEL
: PROVISIONAL Control lever position : Free
REFERENCE NO
CHART Speed-min-1 (rpm) : 800
: PROVISIONAL Control rack travel in
Edition : 0.3-0.7
CHART mm
Replaces(edition) : 1.MAXIMUM SPEED CONTROL (RATED
Test oil : 9 916 034 004 SPEED)
Revision :0 (without supplementry idling spring)
Combination No. : F002A0Z874 Control lever position : 50.04.0
Speed-min-1 (rpm) :-
: PES 4 A 85 D 320 RS Boost pressure in bar :-
Injection pump
3593
Control rack travel in
: RSV 350...1050 A 1 C mm :-
Governor
1432 R Speed-min-1 (rpm) : 1050
: Mahindra & Mahindra Boost pressure in bar :-
Customer
Ltd. Control rack travel in
Engine model : MDI 3000TC 3A : 12.45-12.55
mm
Engine code : Speed-min-1 (rpm) : 1090-1100
Application : TRACTOR-595TC
Boost pressure in bar :-
TEST BENCH REQUIREMENTS Control rack travel in
: 11.5
mm
Test oil inlet Speed-min-1 (rpm) : 1115-1145
: 38-42C
temperature Boost pressure in bar :-
Overflow valve : F002A10627
Control rack travel in
Inlet pressure in bar : 1.5 : 4.0
mm
Test injector : 0681343009 Speed-min-1 (rpm) : 1300
Opening pressure in bar : 172.0-175.0
Boost pressure in bar :-
High pressure pipe : 6X2X600
Control rack travel in
(ODXIDxlength) in mm : 0.3-1.4
mm
REFERENCE NO
2.FULL LOAD
(A) CALIBRATION OF PUMP WITHOUT DELIVERY
GOVERNOR ACTION Speed-min-1 (rpm) : 1050
Boost pressure in bar :-
Control rack travel in
Direction of rotation : Clockwise : 12.45-12.55
mm
Prestroke in mm : 4.65-4.75(4.6-4.8)
: 32.75-33.25(31.75-
Control rack position in Delivery quantity(x )
: 9.0-12.0 34.25)
mm
in cm/500 strokes
Cam sequence : 1- 3- 4- 2
Maximum spread in cm : 1.5(3.5)
Cam displacement : 0-90-180-270 0.5
3.TORQUE
Tappet clearance in mm : min 0.2
CONTROL
Injection Timing
:- Speed-min-1 (rpm) :-
locking
Boost pressure in bar :-
BASIC SETTING
Control rack travel in
:-
mm
Speed-min-1 (rpm) : 1050 Speed-min-1 (rpm) :-
Control rack travel in Boost pressure in bar :-
: 12.45-12.55
mm Control rack travel in
Delivery quantity(x ) : 6.45-6.75 :-
mm
in cm/100 strokes Speed-min-1 (rpm) : 500
Maximum spread in cm : 0.3(0.7) Boost pressure in bar :-
Control rack travel in
: 14.7-14.9
mm
Speed-min-1 (rpm) : 375 Speed-min-1 (rpm) : 650
Control rack travel in Boost pressure in bar :-
: 9.1-9.3
mm Control rack travel in
: 13.7-13.9
Delivery quantity(x ) : 0.75-1.15(0.55-1.35) mm
in cm/100 strokes Speed-min-1 (rpm) :-
Maximum spread in cm : 0.5(0.7) Boost pressure in bar :-
Control rack travel in
:-
mm
Speed-min-1 (rpm) : 1050
Boost pressure in bar :-
Control rack travel in
: 12.45-12.55
mm
Contd...2
PROVISIONAL CHART
REFERENCE NO
OTHER
INFORMATION
Element :- Adaption capsule :-
Delivery valve :-
Flyweight assembly :- Nozzle :-
Governor spring :- Opening pressure in bar : -
Note:
1. Sl.No.of the operations indicate the sequence of
3.(x):Average of the cylinders
operations.
2. Values given in brackets are overchecking
values
Main Menu
REFERENCE NO
555 DI
Test Specifications
(subject to alternations)
For Field Service only
(B) ADJUSTMENT OF PUMP AND
GOVERNOR
GUIDE SLEEVE
TRAVEL
: PROVISIONAL Control lever position : Free
REFERENCE NO
CHART Speed-min-1 (rpm) : 800
: PROVISIONAL Control rack travel in
Edition : 0.3-0.7
CHART mm
Replaces(edition) : 1.MAXIMUM SPEED CONTROL (RATED
Test oil : 9 916 034 004 SPEED)
Revision :0 (without supplementry idling spring)
Combination No. : F002A0Z873 Control lever position : 55.04.0
Speed-min-1 (rpm) :-
: PES 4 A 95 D 320 RS Boost pressure in bar :-
Injection pump
2000
Control rack travel in
: RSV 400...1050 A 1 C mm :-
Governor
1673 R Speed-min-1 (rpm) : 1050
Customer : MAHINDRA Boost pressure in bar :-
Engine model : 555DI Control rack travel in
: 9.95-10.05
Engine code : mm
Application : TRACTOR Speed-min-1 (rpm) : 1090-1100
TEST BENCH REQUIREMENTS Boost pressure in bar :-
Control rack travel in
: 9.0
Test oil inlet mm
: 38-42C
temperature Speed-min-1 (rpm) : 1115-1145
Overflow valve : F002A10627 Boost pressure in bar :-
Inlet pressure in bar : 1.5 Control rack travel in
: 4.0
Test injector : 0681343009 mm
Opening pressure in bar : 172.0-175.0 Speed-min-1 (rpm) : 1310
High pressure pipe : 6X2X600 Boost pressure in bar :-
(ODXIDxlength) in mm Control rack travel in
: 0.3-1.4
mm
REFERENCE NO
2.FULL LOAD
(A) CALIBRATION OF PUMP WITHOUT DELIVERY
GOVERNOR ACTION Speed-min-1 (rpm) : 1050
Boost pressure in bar :-
Control rack travel in
Direction of rotation : Clockwise : 9.95-10.05
mm
Prestroke in mm : 4.15-4.25(4.1-4.3)
Delivery quantity(x ) : 34.5-35.5(33.5-36.5)
Control rack position in
: 9.0-12.0 in cm/500 strokes
mm
Cam sequence : 1- 3- 4- 2 Maximum spread in cm : 1.8(4.0)
Cam displacement : 0-90-180-270 0.5 3.TORQUE
Tappet clearance in mm : min 0.2 CONTROL
Injection Timing Speed-min-1 (rpm) :-
:- Boost pressure in bar :-
locking
BASIC SETTING Control rack travel in
:-
mm
Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 1050
Boost pressure in bar :-
Control rack travel in
: 9.95-10.05 Control rack travel in
mm :-
mm
Delivery quantity(x ) : 6.85-7.15
Speed-min-1 (rpm) : 500
in cm/100 strokes Boost pressure in bar :-
Maximum spread in cm : 0.4(0.8) Control rack travel in
: 11.0-11.2
mm
Speed-min-1 (rpm) : 650
Speed-min-1 (rpm) : 400 Boost pressure in bar :-
Control rack travel in Control rack travel in
: 7.4-7.6 : 11.0-11.2
mm mm
Delivery quantity(x ) : 0.65-1.05(0.4-1.3) Speed-min-1 (rpm) :-
in cm/100 strokes Boost pressure in bar :-
Maximum spread in cm : 0.6(0.9) Control rack travel in
:-
mm
Speed-min-1 (rpm) : 1050
Boost pressure in bar :-
Control rack travel in
: 9.95-10.05
mm
Contd...2
PROVISIONAL CHART
Test Specifications
445 DI (subject to alternations)
For Field Service only
OTHER
INFORMATION
Element :- Adaption capsule :-
Delivery valve :-
Flyweight assembly :- Nozzle :-
Governor spring :- Opening pressure in bar : -
Note:
1. Sl.No.of the operations indicate the sequence of
3.(x):Average of the cylinders
operations.
2. Values given in brackets are overchecking
values
Remarks
Pl. note the change in the test injector OPENING PRESSURE
08272011
Applicable only for BOSCH test benches
These Test Specifications should not be copied or transmitted to a third party without our written permission. All rights reserved
605 DI Test Specifications
(Rotay with 114 Injector Test Bench) (Subject to alterations)
For Field Service only
REFERENCE NO. : TSS-TS-MML 0..506 1.4 Idling delivery
Edition : 06.2011 Speed - min-1 (rpm) : 435
Replaces (edition) : 03.2011 Delivery quantity ( x ) : 6.0± 0.5
Test oil : F 002 S3E 001 in cm³ /500 strokes
Injection pump : 0 460 424 506 Maximum spread in cm³ (') : 3.0
VE4/12F1000R1142-1 1.5 Maximum speed regulation
B 460 816 726 01 Speed - min-1 (rpm) : 1100
VE 4/12F 1000 RV1672601 Boost pressure in bar -
Delivery quantity ( x ) : 6.5± 0.5
in cm³ /500 strokes
Maximum spread in cm³ (') : -
Customer : Mahindra & Mahindra Ltd. 1.6 Starting fuel delivery
Engine model : NE 457 3A Speed - min-1 (rpm) : 100
Application : Tractor 605 DI Delivery quantity ( x ) : 55.0 ± 12.5
in cm³ /500 strokes
TEST BENCH REQUIREMENTS 1.7 Load dependent port closing (LFB)
o o
Test oil inlet temperature : 38 - 42 C Speed - min-1 (rpm) : -
Inlet pressure in bar : 0.30 - 0.40 Not applicable
Test injector : 1 688 901 114 1.8 Exhaust Gas Recirculation (EGR)setting point
Opening pressure in bar : 204 - 210 Speed - min-1 (rpm) : -
High pressure pipe : H-S/EFEP 109 Delivery quantity ( x ) : -
(OD x ID x length) in mm : 6 x 2 x 450 in cm³ /500 strokes
Injection timing locking 2. TESTING
Direction of rotation : Clockwise
Plunger stroke in mm : 0.7± 0.02 2.1 Timer travel
Drive shaft key way position Speed - min-1 (rpm) : 1000
at BDC : Between A & D (DV holders) Timer travel in mm : 1.5 - 2.3
Drive shaft key way position after injection timing locking Speed - min-1 (rpm) : 900
should be inline with DV holder A Timer travel in mm : 1.0 - 1.8)
1. SETTING Speed - min-1 (rpm) : -
1.1 Timer travel Timer travel in mm : -
Speed - min-1 (rpm) : 900 Speed - min-1 (rpm) : 600
Boost pressure in bar : - Timer travel in mm : 5.9 - 7.9 #
Timer travel in mm : 1.4± 0.2 # measured by connecting the power supply (12 V) to KSB
1.2 Vane pump pressure 2.2 Vane pump pressure
Speed - min-1 (rpm) : 900 Speed - min-1 (rpm) : 900
Boost pressure in bar : - Vane pump pressure in bar : (5.1 - 6.5)
Vane pump pressure in bar : 5.8± 0.3 Speed - min-1 (rpm) : 600
1.3 Full load delivery Vane pump pressure in bar : 9.1 - 11.5 #
Speed - min-1 (rpm) : 1000 # measured by connecting the power supply (12 V) to KSB
Boost pressure in bar : - 2.3 Overflow quantity
Delivery quantity ( x ) : 21.25 ± 0.25 Speed - min-1 (rpm) : 1000
in cm³ /500 strokes Boost pressure in bar : -
Maximum spread in cm³ (') : 2.0 Overflow quantity : 116 - 184
Speed - min-1 (rpm) : - in cm³ /10 seconds
Boost pressure in bar : - Speed - min-1 (rpm) : -
Delivery quantity ( x ) : - Boost pressure in bar : -
in cm³ /500 strokes Overflow quantity : -
Maximum spread in cm³ (') : - in cm³ /10 seconds
Contd…2
REFERENCE NO
605 DI Inline
Test Specifications
xt
(subject to alternations)
For Field Service only
2.FULL LOAD
(A) CALIBRATION OF PUMP WITHOUT DELIVERY
GOVERNOR ACTION Speed-min-1 (rpm) : 1050
Boost pressure in bar : -
Control rack travel in
Direction of rotation : Clockwise : 12.95-13.05
mm
Prestroke in mm : 4.65-4.75(4.6-4.8)
: 32.35-32.65(31.25-
Control rack position Delivery quantity(x )
: 18.0-21.0 33.75)
in mm
in cm³/500 strokes
Cam sequence : 1- 3- 4- 2
Maximum spread in
: 0-90-180-270° : 1.5(3.5)
Cam displacement cm³
±0.5°
3.TORQUE
Tappet clearance in
: min 0.2 CONTROL
mm
Speed-min-1 (rpm) :-
Injection Timing
:- Boost pressure in bar : -
locking
Control rack travel in
BASIC SETTING :-
mm
Speed-min-1 (rpm) :-
-1
Speed-min (rpm) : 1050 Boost pressure in bar : -
Control rack travel in Control rack travel in
: 12.95-13.05 :-
mm mm
Delivery quantity(x ) : 6.35-6.65 Speed-min-1 (rpm) : 500
in cm³/100 strokes Boost pressure in bar : -
Maximum spread in Control rack travel in
: 0.3(0.7) : 13.6-13.8
cm³ mm
Speed-min-1 (rpm) : 650
Boost pressure in bar : -
Speed-min-1 (rpm) : 400 Control rack travel in
Control rack travel in : 13.0-13.2
: 7.9-8.1 mm
mm Speed-min-1 (rpm) :-
Delivery quantity(x ) : 1.05-1.45(0.85-1.65) Boost pressure in bar : -
in cm/100 strokes Control rack travel in
Maximum spread in :-
: 0.5(0.7) mm
cm³ Speed-min-1 (rpm) : 1050
Boost pressure in bar : -
Control rack travel in
: 12.95-13.05
mm
Contd...2
PROVISIONAL CHART
4. COURSE OF
DELIVERY
Speed-min-1 (rpm) : 500 6.MAXIMUM SPEED CONTROL (RATED
Boost pressure in bar : - SPEED)
: 26.75-28.25(25.75- (with supplementary idling spring)
Delivery quantity(x )
29.25)
in cm³/500 strokes Speed-min-1 (rpm) :-
Maximum spread in Control rack travel in
: 2.0(4.0) :-
cm³ mm
Speed-min-1 (rpm) : 650
Boost pressure in bar : - 7. GOVERNOR CUTTING IN SPEED
: 25.25-26.75(24.25- Speed-min-1 (rpm) : 1095-1105
Delivery quantity(x )
27.75) Boost pressure in bar : -
in cm³/500 strokes Control rack travel in
Maximum spread in : 12.0
: 2.0 (4.0) mm
cm³
Speed-min-1 (rpm) :- While over checking ,if the cutting speed is
Boost pressure in bar : - above the rated speed and if,
Delivery quantity(x ) : - -the delivery values are within the
in cm³/500 strokes overchecking tolerance
Maximum spread in -control rack remains at full load position
:- even at 50 min
cm³
Speed-min-1 (rpm) :- (rpm) less than the rated speed
Control rack travel in the cutting-in speed should be declared OK.
:-
mm 8. DEGREE OF IRREGULARY
Delivery quantity(x ) : - Speed-min-1 (rpm) : 1195-1225
in cm³/500 strokes Boost pressure in bar : -
Maximum spread in Control rack travel in
:- : 4.0
cm³ mm
5. IDLING SPEED CONTROL (RATED No of notches : 16.0
SPEED) 9. STARTING
Control lever position : 22.0±4.0° TRAVEL
Speed-min-1 (rpm) : 400 Speed-min-1 (rpm) :-
Control rack travel in Control rack travel in
: 7.9-8.1 :-
mm mm
Speed-min-1 (rpm) : 100 Delivery quantity(x ) : -
Control rack travel in in cm³/500 strokes
: Minimum 19.0
mm
Speed-min-1 (rpm) : 400
OTHER
INFORMATION
Element :- Adaption capsule :-
Delivery valve :-
Flyweight assembly :- Nozzle :-
Opening pressure in
Governor spring :- :-
bar
Note:
1. Sl.No.of the operations indicate the
3.(x):Average of the cylinders
sequence of operations.
2. Values given in brackets are overchecking
values
Main Menu
265 DI
Test Specifications
(subject to alternations)
For Field Service only
OTHER INFORMATION
Note:
1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders
OTHER INFORMATION
Note:
1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders
295 DI
Test Specifications
(subject to alternations)
For Field Service only
(B) ADJUSTMENT OF PUMP AND
GOVERNOR
GUIDE SLEEVE
TRAVEL
: PROVISIONAL Control lever position : Free
REFERENCE NO Speed-min-1 (rpm) : 800
CHART
Edition : Control rack travel in
: 0.3-0.7
Replaces(edition) : mm
Test oil : 9 916 034 004 1.MAXIMUM SPEED CONTROL (RATED
SPEED)
Revision :2
(without supplementry idling spring)
Combination No. : EB40201300 Control lever position : 40.0±4.0°
2.FULL LOAD
(A) CALIBRATION OF PUMP WITHOUT DELIVERY
GOVERNOR ACTION Speed-min-1 (rpm) : 950
Boost pressure in bar :-
Control rack travel in
Direction of rotation : Clockwise : 11.95-12.05
mm
Prestroke in mm : 4.05-4.15(4.0-4.2)
Delivery quantity(x ) : 37.5-38.5(36.5-39.5)
Control rack position in
: 18.0-21.0 in cm³/500 strokes
mm
Cam sequence : 1-3-2 Maximum spread in cm³ : 1.8(4.0)
Cam displacement : 0-120-240° ±0.5° 3.TORQUE
Tappet clearance in mm : min 0.2 CONTROL
Injection Timing Speed-min-1 (rpm) :-
:- Boost pressure in bar :-
locking
BASIC SETTING Control rack travel in
:-
mm
Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 950
Boost pressure in bar :-
Control rack travel in
: 11.95-12.05 Control rack travel in
mm :-
mm
Delivery quantity(x ) : 7.45-7.75
Speed-min-1 (rpm) : 700
in cm³/100 strokes Boost pressure in bar :-
Maximum spread in cm³ : 0.4(0.8) Control rack travel in
: 12.2-12.4
mm
Speed-min-1 (rpm) : 800
Speed-min-1 (rpm) : 400 Boost pressure in bar :-
Control rack travel in Control rack travel in
: 8.4-8.6 : 12.05-12.25
mm mm
Delivery quantity(x ) : 0.8-1.2(0.55-1.45) Speed-min-1 (rpm) :-
in cm/100 strokes Boost pressure in bar :-
Maximum spread in cm³ : 0.6(0.9) Control rack travel in
:-
mm
Speed-min-1 (rpm) : 950
Boost pressure in bar :-
Control rack travel in
: 11.95-12.05
mm
Contd...2
PROVISIONAL CHART
REFERENCE NO
OTHER
INFORMATION
Element : Adaption capsule :
Delivery valve :
Flyweight assembly : Nozzle :
Governor spring : Opening pressure in bar :
Note:
1. Sl.No.of the operations indicate the sequence of
3.(x):Average of the cylinders
operations.
2. Values given in brackets are overchecking
values
Injection pump : PES 4A 85D 320 RS 2000 Control lever position : 43.0±4.0°
Speed-min-1 (rpm) :-
Governor : RSV 425...950 A 5 C 1478 R Boost pressure in bar :-
Control rack travel in mm :-
Customer : Mahindra & Mahindra Ltd.
Speed-min-1 (rpm) : 950
Engine model : MDI 2700 Trem III
Boost pressure in bar :-
Engine code :
Control rack travel in mm : 12.05-12.15
Application : 475 DI-TRACTOR
TEST BENCH REQUIREMENTS Speed-min-1 (rpm) : 990-1000
Boost pressure in bar :-
Note:
1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders
ENGINE DETAILS :
RELEASE STATUS
TARGET √ FORMAL
PREPARED BY - B.Venkatarama krishnan DATE - 24/08/2007
DATE - 24/08/2007
TEST CONDITIONS
NOZZLES : BDLOS6844 FLOW BAND: 11.2 TO 11.8 GPH N.O.P.: 178 bar
* - All other checks as per Production test plan and Quality test plan
* - Leak checks to be conducted as per spec PS 25 unless otherwise stated.
√ Items of change throughout the document are indicated by this symbol.
DIMENSIONAL CHECKS (If required) :
As per the outline drawing as mentioned in the parts list
TP5
A2 CB1
TP4 CB2
GF3
IF2 CAMBOX PRES. (CB)
GF4
IF3 A3 ADVANCE (A)
A/STALL FUEL
F2 950 TO MASTER +/- 2.0 mm3/str IF2 375 7.5 – 12.5 mm3/str
SET USING IDLE SCREW
SF1 100 30 mm3/STR MIN IF3 600 4 mm3/str MAX
GF3 1050 9 – 14 mm3/str
GF4 1200 7 mm3/str MAX
SPEED : RPM
DELIVERY POST SHUT OFF : mm3/st MAX
SPEED : RPM
DELIVERY POST SHUT OFF : mm3/st MAX
ANTI-STALL CHECKS NA
SPEED : RPM
DELIVERY POST SHUT OFF : mm3/st MAX
MODIFICATIONS
ISSUE DATE Signature Remarks if any
1 18/05/2007 Release
ADDITIONAL REQUIREMENTS:
ADVANCE MEASUREMENT TO BE TAKEN FROM CAM NOTCH, ON SIDE OF PUMP.
CAM ADVANCE TRAVEL 0.61mm = 1 DEG
ENGINE DETAILS :
RELEASE STATUS
TARGET √ FORMAL
PREPARED BY - I.Prabhu santiago DATE - 27/09/2005
DATE - 27/09/2005
TEST CONDITIONS
NOZZLES : BDL110S6133/1 FLOW BAND: 7.5 – 8.0 GPH N.O.P.: 225 bar
* - All other checks as per Production test plan and Quality test plan
* - Leak checks to be conducted as per spec PS 25 unless otherwise stated.
√ Items of change throughout the document are indicated by this symbol.
DIMENSIONAL CHECKS (If required) :
As per the outline drawing as mentioned in the parts list
TP5
A2 CB1
TP4 CB2
GF3
IF2 CAMBOX PRES. (CB)
GF4
IF3 A3 ADVANCE (A)
A/STALL FUEL
SPEED : RPM
DELIVERY POST SHUT OFF : mm3/st MAX
SPEED : RPM
DELIVERY POST SHUT OFF : mm3/st MAX
ANTI-STALL CHECKS NA
SPEED : RPM
DELIVERY POST SHUT OFF : mm3/st MAX
MODIFICATIONS
ISSUE DATE Signature Remarks if any
1 04/08/2005 Release
2 05/08/2005 Master delivery changed to meet customer
requirement of 47.5 hp
3 27/09/2005 Master delivery on Master FIPs changed for mean
power requirement
ADDITIONAL REQUIREMENTS:
ADVANCE MEASUREMENT TO BE TAKEN FROM CAM NOTCH, ON SIDE OF PUMP.
CAM ADVANCE TRAVEL 0.61mm = 1 DEG
88 Governor : RSV 425... 1050 A1C 1000 R 1. MAXIMUM SPEED CONTROL (RATED SPEED)
Customer : Mahindra & Mahindra Ltd. (without supplementary idling spring)
OTHER INFORMATION :
Element : F 002 B10 528 Adaption capsule : 9 430 034 281
Delivery valve : 9 411 038 576
Flyweight assembly : 1 428 194 019 Nozzle :
Governor spring : 1 424 650 005 Opening pressure
in bar : 250 - 258
Note :
1. Sl. No. of the operations indicate the sequence of operations
2. Values given in brackets are overchecking values
3. x- : Average of the cylinders
E0999
Main Menu
REFERENCE NO
555 DI
Test Specifications
(subject to alternations)
For Field Service only
file:///C|/Documents and Settings/098726/Local Set....Outlook/EY2ZSHQI/Calibration Chart -555DI BS3.htm (1 of 4) [7/5/2012 11:55:22 AM]
REFERENCE NO
2.FULL LOAD
(A) CALIBRATION OF PUMP WITHOUT DELIVERY
GOVERNOR ACTION Speed-min-1 (rpm) : 1050
Boost pressure in bar :-
Control rack travel in
Direction of rotation : Clockwise : 8.55-8.65
mm
Prestroke in mm : 4.35-4.45(4.3-4.5)
Delivery quantity(x ) : 29.0-30.0(28.0-31.0)
Control rack position
: 9.0-12.0 in cm³/500 strokes
in mm
Cam sequence : 1- 3- 4- 2 Maximum spread in
: 1.8(4.0)
cm³
: 0-90-180-270°
Cam displacement 3.TORQUE
±0.5°
Tappet clearance in CONTROL
: min 0.2 Speed-min-1 (rpm) :-
mm
Injection Timing Boost pressure in bar :-
:-
locking Control rack travel in
:-
BASIC SETTING mm
Speed-min-1 (rpm) :-
Boost pressure in bar :-
Speed-min-1 (rpm) : 1050
Control rack travel in
Control rack travel in :-
: 8.55-8.65 mm
mm
Speed-min-1 (rpm) : 500
Delivery quantity(x ) : 5.75-6.05
Boost pressure in bar :-
in cm³/100 strokes
Control rack travel in
Maximum spread in : 10.1-10.3
: 0.4(0.8) mm
cm³
Speed-min-1 (rpm) : 700
Boost pressure in bar :-
Control rack travel in
Speed-min-1 (rpm) : 400 : 9.7-9.9
mm
Control rack travel in
: 7.0-7.2 Speed-min-1 (rpm) :-
mm
Boost pressure in bar :-
Delivery quantity(x ) : 0.6-1.0(0.35-1.25)
Control rack travel in
in cm/100 strokes :-
mm
Maximum spread in
: 0.6(0.9) Speed-min-1 (rpm) : 1050
cm³
Boost pressure in bar :-
Control rack travel in
: 8.55-8.65
mm
Contd...2
STS-TS-MML F_492
file:///C|/Documents and Settings/098726/Local Set....Outlook/EY2ZSHQI/Calibration Chart -555DI BS3.htm (2 of 4) [7/5/2012 11:55:22 AM]
REFERENCE NO
file:///C|/Documents and Settings/098726/Local Set....Outlook/EY2ZSHQI/Calibration Chart -555DI BS3.htm (3 of 4) [7/5/2012 11:55:22 AM]
REFERENCE NO
OTHER
INFORMATION
Element : Adaption capsule :
Delivery valve :
Flyweight assembly : Nozzle :
Opening pressure in
Governor spring : :
bar
Note:
1. Sl.No.of the operations indicate the
3.(x):Average of the cylinders
sequence of operations.
2. Values given in brackets are overchecking
values
file:///C|/Documents and Settings/098726/Local Set....Outlook/EY2ZSHQI/Calibration Chart -555DI BS3.htm (4 of 4) [7/5/2012 11:55:22 AM]
REFERENCE NO
445 DI
Test Specifications
(subject to alternations)
For Field Service only
file:///C|/Documents and Settings/098726/Local Set...Outlook/EY2ZSHQI/Calibration Chart -445 DI BS3.htm (1 of 4) [7/5/2012 11:54:47 AM]
REFERENCE NO
2.FULL LOAD
(A) CALIBRATION OF PUMP WITHOUT DELIVERY
GOVERNOR ACTION Speed-min-1 (rpm) : 1050
Boost pressure in bar :-
Control rack travel in
Direction of rotation : Clockwise : 10.15-10.25
mm
Prestroke in mm : 3.75-3.85(3.7-3.9)
Delivery quantity(x ) : 34.5-35.5(33.5-36.5)
Control rack position
: 9.0-12.0 in cm³/500 strokes
in mm
Cam sequence :1-3-2 Maximum spread in
: 1.8(4.0)
cm³
Cam displacement : 0 -120- 240° ±0.5°
3.TORQUE
Tappet clearance in
: min 0.2 CONTROL
mm
Injection Timing Speed-min-1 (rpm) :-
:- Boost pressure in bar :-
locking
BASIC SETTING Control rack travel in
:-
mm
Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 1050
Boost pressure in bar :-
Control rack travel in
: 10.15-10.25 Control rack travel in
mm :-
mm
Delivery quantity(x ) : 6.85-7.15
Speed-min-1 (rpm) : 600
in cm³/100 strokes Boost pressure in bar :-
Maximum spread in Control rack travel in
: 0.4(0.8) : 11.3-11.5
cm³ mm
Speed-min-1 (rpm) : 800
Boost pressure in bar :-
Speed-min-1 (rpm) : 400 Control rack travel in
Control rack travel in : 10.9-11.1
: 7.9-8.1 mm
mm Speed-min-1 (rpm) :-
Delivery quantity(x ) : 0.7-1.1(0.45-1.35) Boost pressure in bar :-
in cm/100 strokes Control rack travel in
Maximum spread in :-
: 0.6(0.9) mm
cm³ Speed-min-1 (rpm) : 1050
Boost pressure in bar :-
Control rack travel in
: 10.15-10.25
mm
Contd...2
STS-TS-MML F_490_P
file:///C|/Documents and Settings/098726/Local Set...Outlook/EY2ZSHQI/Calibration Chart -445 DI BS3.htm (2 of 4) [7/5/2012 11:54:47 AM]
REFERENCE NO
file:///C|/Documents and Settings/098726/Local Set...Outlook/EY2ZSHQI/Calibration Chart -445 DI BS3.htm (3 of 4) [7/5/2012 11:54:47 AM]
REFERENCE NO
OTHER
INFORMATION
Element : Adaption capsule :
Delivery valve :
Flyweight assembly : Nozzle :
Opening pressure in
Governor spring : :
bar
Note:
1. Sl.No.of the operations indicate the
3.(x):Average of the cylinders
sequence of operations.
2. Values given in brackets are overchecking
values
file:///C|/Documents and Settings/098726/Local Set...Outlook/EY2ZSHQI/Calibration Chart -445 DI BS3.htm (4 of 4) [7/5/2012 11:54:47 AM]
REFERENCE NO
605 DI
Test Specifications
(subject to alternations)
For Field Service only
file:///C|/Documents and Settings/098726/Local Set....Outlook/EY2ZSHQI/Calibration Chart -605DI BS3.htm (1 of 4) [7/5/2012 11:55:49 AM]
REFERENCE NO
2.FULL LOAD
(A) CALIBRATION OF PUMP WITHOUT DELIVERY
GOVERNOR ACTION Speed-min-1 (rpm) : 1050
Boost pressure in bar :-
Control rack travel in
Direction of rotation : Clockwise : 9.95-10.05
mm
Prestroke in mm : 4.35-4.45(4.3-4.5)
Delivery quantity(x ) : 33.0-34.0(32.0-35.0)
Control rack position
: 9.0-12.0 in cm³/500 strokes
in mm
Cam sequence : 1- 3- 4- 2 Maximum spread in
: 1.8(4.0)
cm³
: 0-90-180-270°
Cam displacement 3.TORQUE
±0.5°
Tappet clearance in CONTROL
: min 0.2 Speed-min-1 (rpm) :-
mm
Injection Timing Boost pressure in bar :-
:-
locking Control rack travel in
:-
BASIC SETTING mm
Speed-min-1 (rpm) :-
Boost pressure in bar :-
Speed-min-1 (rpm) : 1050
Control rack travel in
Control rack travel in :-
: 9.95-10.05 mm
mm
Speed-min-1 (rpm) : 600
Delivery quantity(x ) : 6.55-6.85
Boost pressure in bar :-
in cm³/100 strokes
Control rack travel in
Maximum spread in : 10.8-11.0
: 0.4(0.8) mm
cm³
Speed-min-1 (rpm) : 700
Boost pressure in bar :-
Control rack travel in
Speed-min-1 (rpm) : 400 : 10.6-10.8
mm
Control rack travel in
: 7.6-7.8 Speed-min-1 (rpm) :-
mm
Boost pressure in bar :-
Delivery quantity(x ) : 0.6-1.0(0.35-1.25)
Control rack travel in
in cm/100 strokes :-
mm
Maximum spread in
: 0.6(0.9) Speed-min-1 (rpm) : 1050
cm³
Boost pressure in bar :-
Control rack travel in
: 9.95-10.05
mm
Contd...2
STS-TS-MML F_491_P
file:///C|/Documents and Settings/098726/Local Set....Outlook/EY2ZSHQI/Calibration Chart -605DI BS3.htm (2 of 4) [7/5/2012 11:55:49 AM]
REFERENCE NO
4. COURSE OF
DELIVERY 6.MAXIMUM SPEED CONTROL (RATED
Speed-min-1 (rpm) :- SPEED)
Boost pressure in bar :- (with supplementary idling spring)
Delivery quantity(x ) :-
in cm³/500 strokes Speed-min-1 (rpm) :-
Maximum spread in Control rack travel in
:- :-
cm³ mm
Speed-min-1 (rpm) : 700
Boost pressure in bar :- 7. GOVERNOR CUTTING IN SPEED
: 28.75-30.75(27.75- Speed-min-1 (rpm) : 1090-1100
Delivery quantity(x )
31.75) Boost pressure in bar : -
in cm³/500 strokes Control rack travel in
: 9.0
Maximum spread in mm
: 2.5 (4.0)
cm³
Speed-min-1 (rpm) :- While over checking ,if the cutting speed is
Boost pressure in bar : - above the rated speed and if,
Delivery quantity(x ) : - -the delivery values are within the
in cm³/500 strokes overchecking tolerance
-control rack remains at full load position
Maximum spread in
:- even at 50 min
cm³
(rpm) less than the rated speed
Speed-min-1 (rpm) :-
Control rack travel in the cutting-in speed should be declared OK.
:- 8. DEGREE OF IRREGULARY
mm
Delivery quantity(x ) : - Speed-min-1 (rpm) : 1150-1180
in cm³/500 strokes Boost pressure in bar : -
Maximum spread in Control rack travel in
:- : 4.0
cm³ mm
5. IDLING SPEED CONTROL (RATED No of notches : 18.0
SPEED) 9. STARTING
Control lever position : 27.0±4.0° TRAVEL
Speed-min-1 (rpm) : 400 Speed-min-1 (rpm) :-
Control rack travel in Control rack travel in
: 7.6-7.8 :-
mm mm
Speed-min-1 (rpm) : 100 Delivery quantity(x ) : -
Control rack travel in in cm³/500 strokes
: Minimum 19.0
mm
Speed-min-1 (rpm) : 400
Control rack travel in
: 7.6-7.8
mm
file:///C|/Documents and Settings/098726/Local Set....Outlook/EY2ZSHQI/Calibration Chart -605DI BS3.htm (3 of 4) [7/5/2012 11:55:49 AM]
REFERENCE NO
OTHER
INFORMATION
Element : Adaption capsule :
Delivery valve :
Flyweight assembly : Nozzle :
Opening pressure in
Governor spring : :
bar
Note:
1. Sl.No.of the operations indicate the
3.(x):Average of the cylinders
sequence of operations.
2. Values given in brackets are overchecking
values
file:///C|/Documents and Settings/098726/Local Set....Outlook/EY2ZSHQI/Calibration Chart -605DI BS3.htm (4 of 4) [7/5/2012 11:55:49 AM]