RG INDUSTRIES

CHECK SHEET
CHEMICAL TITRATION(BODY)
DEPARTMENT - PAINTSHOP (PRODUCTION)
DATE :

S.NO CHEMICAL TEMP. POINTAGE PH VALUE OBS1 OBS2 OBS3

1 DEGREASING 50 - 60ᵒ 40-50ML 12 To 14

2 ACTIVATION AMBIENT 12-14ML 8 To 9.5

3 DERUSTING 40-50ᵒ 18-22ML 3 To 4

3 PHOSPHATING(TOTAL ACID) 45 - 55ᵒ 18-22ML 3 To 4

4 PHOSPHATING(FREE ACID) 45 - 55ᵒ ≤0.9ML 3 To 4

5 PHOSPHATING(ACCELERATOR) 45 - 55ᵒ 3 -5 GP 3 To 4

6 PASSIVATION 55 - 65ᵒ N/A 5 To 6

CHEMICAL TITRATION(TANK)
S.NO CHEMICAL TEMP. POINTAGE PH VALUE OBS1 OBS2 OBS3

1 DEGREASING 50 - 60ᵒ 40-60ML 12 To 14

2 WATER RINSE 1 AMBIENT 7 TO 8

3 ACTIVATION AMBIENT 12-14ML 8 To 9.5

4 PHOSPHATING(TOTAL ACID) 45 - 55ᵒ 18-22ML 3 To 4

5 PHOSPHATING(FREE ACID) 45 - 55ᵒ ≤0.9ML 3 To 4

6 PHOSPHATING(ACCELERATOR) 45 - 55ᵒ 3 -5 GP 3 To 4

7 WATER RINSE 2 AMBIENT 5 TO 7

8 PASSIVATION 55 - 65ᵒ N/A 5 To 6

PREPARED BY : CHECKED BY :
 D.NO. - RG/WH/PTL/CTS
ES
T
N(BODY)
(PRODUCTION)

CHEMICAL ADDITION TO INCREASE 1 POINTAGE ACTION ON OBS REMARKS

N(TANK)
CHEMICAL ADDITION ACTION ON OBS REMARKS
Per 1000ltrs(to increase one pointage , 1kg of philube HS-
70 & Philube- 55A is added.

Should be overflow one time in every hour.

per 1000ltrs(to increase one pointage , 150gms of Phifene

is added
per 1000ltrs(to increase one pointage , 2kgs of Phinond HC
- 48 is added.

per 1000ltrs(to reduce 0.1 pointage , 40gms of caustic

soda is added, to decrease free acid by 01. , 0.8 ml of
Phibond HC-48 is added.
per 1000ltrs(to increase 1GP , 250ml Phiacc-L is added.

Per 1000ltrs(150ml of Phipass - z is added to maintain the

Ph value b/w 4-6.

APPROVED BY :
 RG INDUSTRIES (ANNEXURE 1)
CHEMICAL TITRATION PARAMETERS
DEPARTMENT - PAINTSHOP (PRODUCTION)

S.NO CHEMICAL TEMP. POINTAGE PH VALUE

1 DEGREASING 50 - 60ᵒ 40-50ML 12 To 14

2 ACTIVATION AMBIENT 12-14ML 8 To 9.5

3 DERUSTING 40-50ᵒ 18-22ML 3 To 4

PHOSPHATING
3 45 - 55ᵒ 18-22ML 3 To 4
(TOTAL ACID)
4 PHOSPHATING (FREE 46 - 55ᵒ ≤0.9ML 3 To 4
ACID)
PHOSPHATING
5 47 - 55ᵒ 3 -5 GP 3 To 4
(ACCELERATOR)
6 PASSIVATION 55 - 65ᵒ N/A 5 To 6

Prepared By : Approved By :