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Job Mix
Job Mix
Job Mix
By
B.L.RAWAT
B.E.(HONS.), M.E.(HONS.),MBA
EXECUTIVE ENGINEER (BUILDING CELL)
PWD, CE OFFICE, JAIPUR
TYPES OF BASES AND SURFACE COURSES
(BITUMINOUS)
Prime Coat
Tack Coat
Bituminous Macadam
Grade 1
Grade 2
Bituminous Penetration Macadam
For 50 mm thick
For 75 mm thick
Built-up Spray Grout
Dense Bituminous Macadam
Surface Dressing
Single Coat
Double Coat
Surface Dressing with Precoated Aggregate
Open Graded Premix Carpet
Mix Seal Surfacing
Type A
Type B
Semi-Dense Bituminous Concrete
Grade 1
Grade 2
Grade 3
Bituminous Concrete
Seal Coat
Liquid Seal
Premixed Seal
Bitumen Mastic
Slurry Seal
3 mm
1.5 mm
Recycling of Bituminous Pavement
BITUMINOUS MIX DESIGN (JOB MIX
FORMULA)
Marshall Stability Test
Marshall Stability Test adopted by US Corps of Engineers
is a semi-confined compression test which is
comparable to a triaxial test with a cell pressure of
about 0.7 kg/sqcm.
Hveem Stabilometer and Cohesiometer Tests
Hveem Stabilometer embodies main characteristics of
triaxial test. It requires kneading compactor.
Types of Bituminous Mixes
Dense graded
Open graded
Desirable Properties
Stability: resistance to deformation
Density: degree of compaction
Durability: resistance against weathering
Flexibility: extent of deformation before failure
Resistance to skidding
Workability during construction
MARSHALL STABILITY TEST
The Marshall Test is made to obtain optimum binder
content for the type of aggregate mix and traffic
intensity.
This stability test is applicable to hot-mix design using
bitumen and aggregates with maximum size of 25mm.
Stability: The Marshall Stability of the mix is defined as a
maximum load carried by a compacted specimen at a
standard test temperature at 60°C and at the rate of 5
cm per minute.
Flow value: The flow value is the deformation the
Marshall test specimen undergoes during the loading,
upto the maximum load, in 0.25 mm units.
Design Steps
Select grading to be used.
Select aggregates to be employed in the mix.
Determine the proportion of each aggregate required to
produce the design grading.
Determine the specific gravity
Make up the trial specimens with varying bitumen
contents.
Determine the specific gravity of each compacted
specimen.
Make stability tests on the specimen.
Calculate the percentage of voids, VMA and the percent
VFB in each specimen.
Select the optimum bitumen content.
Check the values of Marshall Stability, Flow, Voids in
total mix, VFB with optimum bitumen content.
Apparatus
Marshall Mould: Cylindrical moulds of 10 cm diameter,
7.5 cm height with interchangeable base plate and
collar.
Sample Extractor: a jack or compression machine
Hammer: 8.8 cm diameter, 4.5 kg weight, free fall 45.7
cm.
Breaking Head
Loading Machine: movement at the rate of 5 cm per
minute, proving ring of 5 tonne capacity.
Flow Meter: least count of 0.025 mm.
Oven, Hot Plate, Mixing Apparatus, Water Bath,
Thermometer
MODIFIED MARSHALL TEST
Asphalt Institute Manual MS-2 and ASTM D5581.
Used where maximum size of aggregate is more
than 26.5 mm.
Mould diameter: 150 mm.
Compaction
50 blows on either side, for medium traffic roads
75 blows on either side, for heavy traffic roads
Compaction temperature
VG-10 or 80/100 grade: 138°C.
VG-20 or 60/70 grade: 149°C.
VMA, % = Vv + Vb
VFB, % = 100 * Vb/ VMA
where Gb = bulk density of a specimen
Gt = theoretical specific gravity mixture
Vv = air voids in the mix, %
Vb = volume of bitumen
VMA = voids in mineral aggregate, %
VFB = voids filled with bitumen, %
Marshall Stability and Flow Values
The specimen is kept immersed under water at 60°C ±
1°C for 30 to 40 mins.
Placed in test head and maximum load before failure is
noted.
Flow value at failure is noted.
Correction in thickness if specimen not exactly 63.5
mm.
Correction factor is applied.
Correction Factors
-10°C or lower PMB/ NRMB 120 PMB/ NRMB 120 PMB/ NRMB 70
CBMB 50 CRMB 50 CRMB 55
PHYSICAL PROPERTIES OF COARSE AGGREGATE
Property Test Requirement Test method
Cleanliness Grain size analysis Max. 5% passing IS: 2386 Part I
0.075mm
Particle Shape Flakiness and Elongation Max. 35% IS: 2386 Part I
Index
Strength Los Angeles Abrasion Value BC- Max. 30% IS: 2386 Part IV
Others- Max. 35%
Aggregate Impact Value BC- Max. 24% IS: 2386 Part IV
Others- Max. 27%
Polishing Polished Stone Value Min. 55 IS: 2386 Part IV
Soundness (Either Sodium or Magnesium Sulphate) – 5 cycles
Sodium Sulphate Max. 12% IS: 2386 Part V
Magnesium Sulphate Max. 18% IS: 2386 Part V
Water Absorption Water Absorption Max. 2% IS: 2386 Part III
Economy
Bituminous Cold Mix (Clause 519)
It consists of unheated aggregates and emulsified or
cutback bitumen.
Uses
It is used in situations where hot-mix plant are not readily
available.
In remote areas.